PROGENSIM
POWER PLANT SIMULATOR
OVERVIEW FURNACE AIR & EXHAUST SYSTEM The PROGENSIM - Power Plant Simulator ¤ 2 Forced Draft Fans consists of a comprehensive Model of a fossil- ¤ 2 Induced Draft Fans P fired (coal, oil, gas) power plant. The simulator ¤ 4 Primary Air fans can be operated in the full dynamic range, ¤ 1 Igniter Fan including startup from cold condition, load O ¤ 1 Scanner Fan maneuvering, and shutdown. The fully ¤ W integrated simulator includes an Instructor Windbox Console, and operator Stations. The Operator ¤ Steam Air Preheater E display software can be selected from a list of ¤ Regenerative Air Heater R DCS emulations. The description of the power ¤ Soot Blowers plant and the training features are summarized ¤ Electro-static Precipitator below. FUEL AND BURNER SYSTEMS CAPACITY ¤ 4 Coal Feeders P ¤ 210 MW ¤ 4 Pulverizers L FUELS ¤ 2 Ignition Oil Pumps A ¤ Coal ¤ 2 Fuel Oil Pumps ¤ Oil ¤ Fuel Gas Supply Line N ¤ Natural Gas ¤ Coal, Oil, and Gas Burners at 4 Levels T STEAM GENERATOR ¤ Drum type ¤ Natural Circulation S I M U L A T O R PROGENSIM
POWER PLANT SIMULATOR
BOILER WATER AND STEAM TURBINE AND GENERATOR SYSTEM SYSTEMS ¤ Economizer ¤ HP/IP/LP Turbines P ¤ Steam Drum ¤ Main Stop Valve with Bypass O ¤ Downcomer ¤ 4 Turbine Control Valves ¤ Waterwalls ¤ Reheat Stop/Intercept Valve W ¤ Primary Superheater ¤ Turbine Turning Gear E ¤ Secondary Superheater ¤ 2 Turbine Lube Oil Pumps ¤ Reheater ¤ Turbine Lube Oil Cooler R ¤ Turbine Bypass line ¤ Turbine Lube Oil Cooling Water Pump ¤ Attemperators for Superheater, Reheater, ¤ Bearing Vibration Monitors and Turbine Bypass ¤ Rotor Eccentricity Monitor P ¤ Auxiliary Steam Header ¤ Differential Expansion Monitor L ¤ Generator with Exciter and Automatic Voltage Regulator A ¤ Syncroscope N ¤ Hydrogen Cooler T ¤ Hydrogen Seal Oil Pump
S I M U L A T O R PROGENSIM
POWER PLANT SIMULATOR
CONDENSATE AND FEEDWATER INSTRUMENTATION SYSTEM EQUIPMENT ¤ 44 Controllers ¤ Condenser ¤ 10 Auto-Manual Control Stations P ¤ 2 Air Ejectors ¤ 16 Manual Stations O ¤ 2 Circulating Water Pumps ¤ 60 Indicators ¤ 2 Condensate Pumps ¤ 130 Switches W ¤ Condensate Storage Tank ¤ 40 Alarms E ¤ 1 Makeup Pump ¤ Trips and Logic / Interlocks ¤ Air Ejector Steam Condenser R ¤ Gland Seal Steam Condenser with Exhaust Fan ¤ Steam Condenser with Exhaust Fan P ¤ Condensate Polisher L ¤ 3 Low Pressure Heaters ¤ Deaerator with Storage Tank A ¤ 2 High Pressure Heaters N ¤ 3 Boiler Feed Pumps (motor driven) T
S I M U L A T O R PROGENSIM
POWER PLANT SIMULATOR
Major controls ¤ Feeder trip ¤ Main Steam Temperature ¤ Turbine trip ¤ Condenser Hotwell Level ¤ Pulveriser trip P ¤ Deaerator Level ¤ Exciter trip O ¤ Feedwater Flow ¤ Generator trip W ¤ BFW Pump Speed ¤ Electrostatic Precipitator malfunction ¤ E ¤ Pulverizer Exit Temperature Lube Oil Pump trip ¤ Fuel Master ¤ Main Fuel trip R ¤ Air Master ¤ Tube Leaks ¤ Boiler Master (Main Steam Pressure) ¤ Valve malfunctions P ¤ Drum Level (three element control) ¤ Instrument malfunctions L ¤ Furnace Pressure ¤ Heater fouling ¤ Induced Draft Fan Speed ¤ Soot accumulation A INSTRUCTOR FUNCTIONS ¤ False alarms ¤ N ¤ BFW Pump trip Air Temperature ¤ T ¤ Circulating Water Pump trip Low Grade Fuel ¤ ¤ Makeup Water Pump trip External Load Demand S I M U L A T O R PROGENSIM
POWER PLANT SIMULATOR
POWER PLANT SIMULATOR BENEFITS:
¤ Savings in Start up time P ¤ Reduction in training time to bring new hires up to speed O W ¤ Increase in plant productivity – reduced energy costs, less downtime
E ¤ Trainee evaluation for job classification R ¤ “What if” Analysis for operating procedures, control and logic modifications
P ¤ Simulator provides the opportunity of regular rehearsal to maintain operating skills
L ¤ Validation of training skills A N ADVANTAGES OF PROGENSIM - PC BASED DESKTOP SIMULATOR: T ¤ PC based simulator, using modern technology plant schematics and DCS emulation, is made available on each trainee’s desk. This becomes a very powerful tool for the trainee to enhance his/her learning process.
S ¤ Schematics provide much better comprehension of the process.
I ¤ PC based simulator is available 24 hours / 7 days.
M ¤ PC based simulator does not require a special room, but can be placed in a classroom setup. U ¤ PC based simulator provides high value for training for a very low price. L ¤ Custom simulator cost may vary from Rs. 60 lakhs to Rs. 1.50 crore. Whereas, Standard PC A based simulator costs a fraction of the Custom simulator.
T ¤ PC based simulator is virtually maintenance free. O R PROGENSIM
POWER PLANT SIMULATOR
INDUSTRIAL CLIENTS ACADEMIC CLIENTS Eletric Generation Co Inc., Turkey. Madhav Institute of Technology & Science,Gwalior. Chennai Petroleum Corporation Limited Sri Krishna College of Technology, Coimbatore. Coromandel International Ltd., India P Adiparasakhi Engineering College ESSAR Power Limited, India Aligarh Muslim University Fantoft Process Technologies, Norway O Anna University, Chennai HPCL Mittal Energy Limited, India W Annamalai University, Chidambaram Hazira LNG Private Limited, India Bandalkand Institute of Engg & Tech, Jhansi E Indian Oil Corporation Limited, Guwahati refinery. Bapuji Institute of Engg & Technology, R Jubail Chemical Industries Co, Saudi Arabia. Davangere. Kuwait Oil Company, Kuwait BMS College of Engineering, Bangalore Madras Fertilizers Limited, Chennai, India Calcutta University P Mangalore Chemicals & Fertilizers Limited. Dayananda Sagar College of Engg, Bangalore Nagarjuna Oil Corporation Limited, Chennai,India. Deenbandhu Chhotu Ram Univ of Science & Tech L OEG India Ltd, Chennai, India Government Engineering College, Gandhinagar. A Oman Refinery Company, Oman. Government Engineering College, Ujjain Omega Simulation CO, Japan. Government Polytechnic, Gandhinagar. N Petroleum Development Oman HBTI, Kanpur. T Qatar Petroleum, Qatar Jadavpur University Volta River Authority, Ghana. Maliviya National Institute of Technology, Jaipur Sathyam Computer Services Ltd, Chennai, India Manipal Institute of Technology, Manipal. S SCIENSIM Sdn Bhd, Malaysia National Institute of Technology, Warangal I SVL Engineering P Ltd, Chennai, India Rural Engineering College, Hulkoti. Tamilnadu Petroproducts Limited. SDM College of Engineering, Karnataka M TATA Power Company, India Vivekananda Institute of Technology, Bangalore. U Technocrat Automation Solution Pvt Ltd. Trident Computer Resources, Inc, USA. L Yokogawa Engineering Asia Pte Ltd, Singapore. A Yokogawa India Limited, India Yokogawa Middle East B.S.C, Bahrain T
O Sim Infosystems Private Limited
R New No.2,Old No 33A, D'Silva Road, Mylapore. Chennai - 600004, INDIA. Tel : +91-44-24982617 For a demo version of ProSimulator and additional Contact : [email protected] Information contact Sim Infosystems today. Web : www.siminfosystems.com
Last Update10 Nov 2012