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About FUCHS LUBRITECH High-performance lubricants for the most demanding applications.

For over 60 years we at FUCHS LUBRITECH have dedicated ourselves to the performance and efficiency of your machines and applications. We concentrate on the development, production and distribution of trendsetting high-performance lubricants and release agents for the most demanding applications in the most diverse branches of industry.

Being part of the group of companies of FUCHS PETROLUB SE, Our product brands, like CEPLATTYN®, CASSIDA®, LUBRODAL®, the world’s largest independent supplier of lubricants, we act gleitmo® or STABYL®, represent top quality and reliability in the flexibly and independently – with our own self-contained prod most diverse branches of industry, such as cement and mining, uct range and world-leading strong brands. forging, food and beverage, wind power, steel, construction, railways, glass and surface technology. Headquartered in Kaiserslautern, Germany, and with locations in the United Kingdom, France, Australia, the USA, Brazil, Japan, We consider service as a crucial and fundamental component of China and India as well as distributors and partners in more than our products. Our local experts contribute through their broad 60 countries we guarantee the worldwide availability of our process-spanning expertise and on-site technical consultation to products. You can always rely on a uniform quality standard all the performance, efficiency and process reliability of your entire over the world. application.

Our range of products includes adhesive lubricants, lubricating fluids and greases, pastes, solid film lubricants, concrete release We are the specialists for high-performance lubricants for agents, aerosols and metal forming lubricants – overall more applications in tribological marginal areas. than 1,000 specialty products that are precisely tailored to the respective application. Our high-performance lubricants Call us! significantly contribute to an economical and as well eco- friendly operation of your equipment. Contents

Lubricating fluids Page Pastes and grease pastes Page

Hydraulic oils...... 4 High-performance pastes and grease pastes with reactive white solid lubricants...... 23–25 Gear oils...... 5 Lubricating and assembly pastes...... 25 Chain fluids for temperatures up to +150 °C...... 6 High-temperature pastes...... 25 Chain fluids for extreme temperatures...... 7 Chisel paste...... 26 Eco-friendly chain fluids...... 7 PFPE pastes...... 26 Wire rope lubricants...... 8 Silicone pastes...... 27 Oils for compressed air tools...... 8 Oxygen pastes...... 27/28 Lubricating fluids for rail traffic...... 9

Lubricating fluids for special applications...... 9

HMP films and solid film lubricants Page

HMP films...... 39/30 Adhesive lubricants Page Cleaning agents for HMP films...... 31 Solids-containing, fluids...... 10 Solvent-based Solid Film Lubricants (SFL)...... 32 Splash lubrication...... 10 /11 Water-based Solid Film Lubricants (SFL)...... 32/33 Graphited / Grease-based...... 11/12

Light-coloured, graphite-free...... 12/13

Riding ring lubrication...... 13 Rust looseners and techno-chemical products Page

Eco-friendly adhesive lubricants...... 13 Rust looseners...... 34

Corrosion protection media...... 35

Cleaners...... 35 Lubricating greases Page Solid lubricant powders...... 36 Plain and roller bearing greases for temperatures up to +140°C...... 14–16

Plain and roller bearing greases for extreme temperatures...16–18 Grease guns Page Eco-friendly lubricating greases...... 19 Grease guns for SR-Screw cartridges...... 37 Other greases for special applications...... 19

Silicone greases for special applications...... 20 Symbol explanation Extreme temperature greases, chemically resistant...... 21

Lubricating greases for rail traffic...... 21/22 Eco- For extremely low Semi-fluid greases...... 22 friendly temperatures

Available Drinking water as spray approval

For extremely high With high pressure temperatures characteristics LUBRICATING FLUIDS Gear oils Rexnord Kette GmbH & Co. KG, Betzdorf KG, GmbH & Co. Rexnord Kette Lubricating Fluids

Modern lubricating fluids today cover an extremely wide spectrum. The extensive lubricating fluids programme of FUCHS LUBRITECH They are the ”elixir” for every machine. While in the past mostly mine offers the widest choice of products for use in lifetime and total loss ral oils were used, today in nearly all High-Tech applications fully lubrication. Apart from the traditional fluids based on mineral oils, there synthetic lubricating fluids are in use. New production and manufactu- is a full range of synthetic fluids available, e.g. for use in high and low ring processes, higher capacity utilisation of machines, reduced time temperature applications, in the food industry and in areas where en- and personnel resources in maintenance and service have vironmental constraints have to be addressed. promoted the development of more and more specialised lubricants.

Hydraulic oils

...... ECO-HYD S range ...... Base oil Temperature Classifi- viscosity at Flash- Eco-friendly hydraulic oils based on synthetic ester Base oil range in °C cation 40°C [mm2/s] point in °C For all types of industrial and vehicle hydraulics, particularly in environmentally synth. Ester sensitive areas. Easily biodegradable as per OECD 301 B. ECO-HYD 32 S -35 / +90 HLPE 32 33 290 ECO-HYD 46 S -35 / +90 HLPE 46 49 290 Approvals/Recommendations: Bosch Rexroth, FSP Fluid System Partners (ARGO), ECO-HYD 68 S -35 / +90 HLPE 68 69 300 STILL ECO-HYD 46 S-NWG* -30 / +90 HLPE 46 47 290 * not hazardous to waters

...... ECO-HYD S PLUS ......

Temperature Classifi- Base oil viscosity Flash- Eco-friendly multigrade hydraulic oil based on synthetic ester Base oil range in °C cation at 40°C [mm2/s] point in °C For hydraulics under harsh conditions e.g. at extreme temperature fluctuations. synthetic -30 / +100 HLPE 46 46 230 Can replace universal oil-based hydraulic oils of the viscosity classes ISO VG 22 - 68 forexample due to its outstanding multigrade character.

Approvals/Recommendations: Bosch Rexroth, FSP Fluid System Partners (ARGO), STILL

4 FUCHS LUBRITECH GMBH Gear oils LUBRICATING FLUIDS

...... GEARMASTER CLP range ...... High-performance mineral oil-based gear oils Base oil Flash- Temperature Classifi- viscosity at point For heavy-duty industrial gears such as spur, bevel and planetary types. Base oil range in °C cation 40°C [mm2/s] in °C They clearly surpass the requirements of DIN 51517-3 and are characterised by their mineral oil excellent ageing resistance, exceptional wear prevention properties as well as their GEARMASTER CLP 68 -15 / +120 CLP 68 68 220 ability to withstand grey staining. GEARMASTER CLP 100 -15 / +120 CLP 100 100 220 GEARMASTER CLP 150 -15 / +120 CLP 150 150 220 Approvals/Recommendations: AUMUND Fördertechnik, FLSmidth, Gebr. Pfeiffer, GEARMASTER CLP 220 -15 / +120 CLP 220 220 220 KHD Humboldt Wedag International, Loesche, GEARMASTER CLP 320 -15 / +120 CLP 320 320 220 pekrun Getriebebau, R. STAHL, ThyssenKrupp GEARMASTER CLP 460 -10 / +120 CLP 460 460 230 Resource Technologies, Siemens-Flender GEARMASTER CLP 680 -10 / +120 CLP 680 680 230

...... GEARMASTER CLPF range ......

Base oil Flash- MoS2-containing high performance mineral oil-based gear oils Temperature Classifi- viscosity at point In heavy-duty industrial gears such as spur-wheel gears, bevel gears, planetary Base oil range in °C cation 40°C [mm2/s] in °C gears and worm gears, especially at low peripheral speeds and shock loads. Results mineral oil in a longer service life of heavy-duty gears. GEARMASTER CLPF 100 -15 / +120 CLPF 100 100 240 GEARMASTER CLPF 220 -10 / +120 CLPF 220 220 260 Approvals/Recommendations: DIN 51517-3, Ferry Capitain, R. STAHL GEARMASTER CLPF 320 -10 / +120 CLPF 320 320 255 GEARMASTER CLPF 460 -5 / +120 CLPF 460 460 270 GEARMASTER CLPF 680 -5 / +120 CLPF 680 680 270 GEARMASTER CLPF 1500 0 / +120 CLPF 1500 1500 270

...... GEARMASTER SYN range ......

Base oil Flash- High-performance synthetic hydrocarbon-based gear oils Temperature Classifi- viscosity at point For heavy-duty industrial gears such as spur, bevel and planetary types, especially Base oil range in °C cation 40°C [mm2/s] in °C at increased or highly fluctuating operating temperatures. GEARMASTER SYN oils PAO can be mixed at any ratio with mineral oils and are characterised by a distinctly GEARMASTER SYN 68 -30 / +150 CLP-HC 68 68 240 favourable viscosity-temperature characteristic and a higher resistance to ageing. GEARMASTER SYN 220 -20 / +150 CLP-HC 220 220 260 GEARMASTER SYN 320 -20 / +150 CLP-HC 320 320 260 Approvals/Recommendations: DIN 51517-3, FLSmidth, Loesche, GEARMASTER SYN 460 -20 / +150 CLP-HC 460 460 300 pekrun Getriebebau, ThyssenKrupp Resource GEARMASTER SYN 680 -20 / +150 CLP-HC 680 680 300 Technologies, Siemens-Flender GEARMASTER SYN 1000 -15 / +150 CLP-HC 1000 1000 200

...... GEARMASTER PGP range ......

Base oil Flash- High-performance polyglycol-based gear oils Temperature Classifi- viscosity at point For heavy-duty industrial gears such as spur-wheel gears, bevel gears, planetary Base oil range in °C cation 40°C [mm2/s] in °C gears and worm gears. Wherever there is a high share of sliding parts in gears as Polyglykol well as for use at very high temperatures. GEARMASTER PGP 100 -30 / +150 CLP-PG 100 100 260 GEARMASTER PGP 150 -30 / +150 CLP-PG 150 150 240 Approvals/Recommendations: FLSmidth, Gebr. Pfeiffer, Loesche, GEARMASTER PGP 220 -30 / +150 CLP-PG 220 220 240 pekrun Getriebebau, Schaeffler Technologies GEARMASTER PGP 320 -30 / +150 CLP-PG 320 320 240 (FAG), ThyssenKrupp Resource Technologies, GEARMASTER PGP 460 -30 / +150 CLP-PG 460 460 280 Siemens-Flender GEARMASTER PGP 680 -20 / +150 CLP-PG 680 680 280 GEARMASTER PGP 1000 -20 / +150 CLP-PG 1000 1000 280

...... GEARMASTER ECO range ......

Base oil Flash- Eco-friendly high-performance synthetic ester based gear oils Temperature Classifi- viscosity at point 2 For heavy-duty spur, bevel, planetary and worm gears, especially in environmental- Base oil range in °C cation 40°C [mm /s] in °C ly-sensitive areas (water protection zones, wind power plants). synth. Ester GEARMASTER ECO 68 -30 / +150 CLPE 68 68 280 Approvals/Recommendations: Bosch Rexroth, DIN 51517-3, Jahnel-Kestermann GEARMASTER ECO 100 -40 / +150 CLPE 100 100 280 Getriebewerke, KHD Humboldt Wedag GEARMASTER ECO 150 -30 / +150 CLPE 150 150 280 International, pekrun Getriebebau, Schaeffler GEARMASTER ECO 220 -30 / +150 CLPE 220 220 280 Technologies (FAG), SKF, ThyssenKrupp Resource GEARMASTER ECO 320 -30 / +150 CLPE 320 320 270 Technologies GEARMASTER ECO 460 -30 / +150 CLPE 460 460 280 GEARMASTER ECO 680 -30 / +150 CLPE 680 680 280

FUCHS LUBRITECH GMBH 5 LUBRICATING FLUIDS Chain fluids for temperatures up to +150°C Chain fluids for extreme temperatures

...... STABYLAN 3080 ......

Temperature Base oil viscosity Flashpoint Mineral oil-based chain lubricant Base oil range in °C at 40°C [mm2/s] in °C For chain drives operating at high humidity, e.g. in docks, escalators, drive and mineral oil -25 / +80 100 > 200 conveying chains.

Approvals/Recommendations: Koenig & Bauer

...... STABYLAN W 880 ......

Temperature Base oil viscosity Flashpoint Mineral oil-based lubricating fluid with white solid lubricants Base oil range in °C at 40°C [mm2/s] in °C For lubrication of levers, joints, chains and other mechanisms, particularly for mineral oil -30 / +60 19.5 > 65 oscillating movements. Wherever rapid and self-activating penetration of the lubricant is required. Reduces friction losses and functional performance drops and protects against fretting corrosion.

Approvals/Recommendations: KARL MAYER Textilmaschinenfabrik

...... STABYLAN G 1000 ......

Temperature Base oil viscosity Flashpoint Chain lubricant with graphite Base oil range in °C at 40°C [mm2/s] in °C For chain drives of all types in the normal temperature range, e.g. in the automo- mineral oil -30 / +100 40 >158 tive industry, chemical industry, mechanical engineering, for transport or conveyor chains, forklift chains and external wire rope lubrication.

...... STABYLAN 2001 ......

Temperature Base oil viscosity Flashpoint Semi-synthetic chain lubricant Base oil range in °C at 40°C [mm2/s] in °C For conveyor and drive chains operating at elevated temperatures e.g. in the che- semi-synthetic -15 / +150 215 > 290 mical industry, mechanical engineering and wood processing.

Approvals/Recommendations: Koenig & Bauer, ThyssenKrupp Resource Technologies

Chain fluids for extreme temperatures

...... STABYLAN 3001 ......

Temperature Base oil viscosity Flashpoint Fully synthetic chain lubricant Base oil range in °C at 40°C [mm2/s] in °C For chains, plain and roller bearings at high temperatures, e.g. in furnaces, dryers, synthetic -10 / +220 160 > 260 stenter frames. Very good hot water resistance.

...... Eco-friendly chain fluids ...... STABYLAN MO 3001 ......

Temperature Base oil viscosity Flashpoint Chain lubricant with MoS2 Base oil range in °C at 40°C [mm2/s] in °C For conveyor and drive chains as well as plain and roller bearings and sliding surfaces synthetic -10 / +220 160 > 245 particularly for high-temperature operation in furnaces and dryers etc., e.g. in the chemical and automotive industry, in mechanical engineering, wood and plastics processing, packaging systems and in glass industry. Excellent dry running properties.

6 FUCHS LUBRITECH GMBH Chain fluids for extreme temperatures LUBRICATING FLUIDS

...... STABYLAN 5000 ......

Temperature Base oil viscosity Flashpoint Fully synthetic high-temperature chain lubricant Base oil range in °C at 40°C [mm2/s] in °C For conveyor and drive chains, stenter frames, conveying equipment, dryers in the synthetic -20 / +240 100 > 260 chemical, mechanical engineering and textile industries. Is characterised by very low evaporation losses and does not form any lacquer-like deposits even at increas ed operating temperatures.

Approvals/Recommendations: Brückner

...... STABYLAN 5001 ......

Temperature Base oil viscosity Flashpoint Fully synthetic high-temperature chain lubricant Base oil range in °C at 40°C [mm2/s] in °C For high-temperature applications for conveyor and drive chains, bearings and synthetic -15 / +240 180 > 260 sliding surfaces in the chemical and automotive, textile technology and raw materials industries. Is characterised by very low evaporation losses and does not form any lacquer-like deposits even at increased operating temperatures. Excels in the lubrication of chains in tempering furnaces of the insulation material industry.

Approvals/Recommendations: Bernd Münstermann, URSA Deutschland

...... STABYLAN 5006 ......

Temperature Base oil viscosity Flashpoint Fully synthetic high-temperature chain lubricant Base oil range in °C at 40°C [mm2/s] in °C ”Chain honey” for largesized conveyor and drive chains, sliding surfaces, cams, synthetic 0 / +240 3000 > 260 bearings and disc cams e.g. in the chemical industry, in mechanical enginnering, steel hydraulics and in printing machines. Is characterised by very low evaporation losses and does not form any lacquer-like deposits even at increased operating temperatures.

Approvals/Recommendations: Koenig & Bauer

...... STABYLAN 6020 ......

Temperature Base oil viscosity Flashpoint Chain fluid for extremely high temperatures Base oil range in °C at 40°C [mm2/s] in °C For minimum quantity lubrication of chains in tempering furnaces for insulation synthetic -20 / +260 130 > 290 production as well as all types of steel link chains. Is characterised by very low evaporation losses and does not form any lacquerlike deposits even at increased operating temperatures. The high flash point offers maximum safety at high temperatures.

Approvals/Recommendations: Bernd Münstermann

Eco-friendly chain fluids

...... STABYLAN ECO W 10 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Biodegradable synthetic oil with white solid lubricants synthetic -30 / +110 18 For lubrication of levers, joints, chains and other mechanisms, particularly for oscillating movements. Wherever rapid and self-activating penetration of the lubricant is required.

Approvals/Recommendations: LEITNER

...... STABYLAN ECO 20 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Biodegradable lubricating fluid synthetic -40 / +160 95 For all types of chains and oil-lubricated machine elements, particularly in environmentally sensitive areas characterised by its very good corrosion protection and high water resistance.

Approvals/Recommendations: SIG Combibloc, ThyssenKrupp Resource Technologies

FUCHS LUBRITECH GMBH 7 LUBRICATING FLUIDS Wire rope lubricants Lubricating fluids for rail traffic

...... CEDRACON ...... Base oil Temperature range in °C Wire rope lubricant and preservation fluid with graphite mineral oil -35 / +65 For wire ropes exposed to heavy mechanical stresses and chemical influences, e.g. in mining, steel works, and in the chemical industry.

Approvals/Recommendations: Casar Drahtseilwerke Saar, LEITNER

...... CEDRACON K ...... Base oil Temperature range in °C Solid lubricant-free wire rope lubricant and preservation fluid mineral oil -30 / +70 For preservation of wire ropes of all kinds, e.g. on cranes and diggers. After evaporation of the solvent a highly viscous, nondropping lubricating film remains.

...... CEDRACON S 3 ...... Base oil Temperature range in °C Eco-friendly wire rope lubricant and preservation fluid semi-synthetic -40 / +80 For the external preservation of all types of wire ropes such as suspension and haul age cables of cable cars, waterway locks, weirs and for industrial cableways. After evaporation of the solvent a highly viscous, nondripping lubricating film remains.

Oils for compressed air tools Lubricating fluids for special applications

...... KOMPRANOL 1002 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Lubricating and preservation fluid for compressed air tools mineral oil -40 / +80 11 For lubrication and preservation of compressed air tools of all types in all industries, even for underground use.

Approvals/Recommendations: Maschinenfabrik Gustav Eirich

...... KOMPRANOL GRÜN ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Eco-friendly lubricating and preservation fluid for compressed synthetic -60 / +90 20 air tools For compressed air tools of all types, e.g. pneumatic hammers and chisels, tunnelling machines, pneumatic pile drivers in all industries. Absorbs water condensate without loss of the lubricity.

Lubricating fluids for rail traffic

...... TRAMLUB S 3 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Eco-friendly rail and wheel flange lubricating fluid synthetic -25 / +100 165 For eco-friendly lubrication of rails and wheel flanges of railway vehicles as well as for lubrication of switches. TRAMLUB S 3 is also very suitable for eco-friendly lubrication of chains.

Approvals/Recommendations: DELIMON, REBS Zentralschmiertechnik

8 FUCHS LUBRITECH GMBH Lubricating fluids for rail traffic LUBRICATING FLUIDS

...... TRAMLUB S 4 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Eco-friendly rail and wheel flange lubricating fluid synthetic -30 / +100 37 For eco-friendly lubrication of rails and wheel flanges of railway vehicles.

Approvals/Recommendations: DELIMON, REBS Zentralschmiertechnik

...... TRAMLUB S 5 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Eco-friendly rail and wheel flange lubricating fluid synthetic -30 / +100 68 For eco-friendly lubrication of rails and wheel flanges of railway vehicles as well as for reliable lubrication of sliding surfaces of switch plates.

Approvals/Recommendations: DELIMON, REBS Zentralschmiertechnik, Sécheron

...... TRAMLUB SPL-F 1 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Eco-friendly switch lubricating fluid synthetic -35/+100 30 Graphited fluid for the lubrication of switches and switch plates in all types of railway traffic systems, as well as for subways, tram networks, industrial railroads etc.

Lubricating fluids for special applications

...... CHEMPLEX SI SPRAY ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Silicone lubricant Silicone -40 / +250 approx. 600 CHEMPLEX SI SPRAY combines the excellent properties of silicone lubricants with the easy application from a spray can. Water-repellent, not greasy, does not attack plastics and rubber elastomers. For lubrication of telescopic platforms of road finishers, door sealings of vehicles, zippers, snaps fasteners, hinges, precision me- chanics. Only available as spray!

...... ONTROPEEN 10 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Chemically resistant lubricating fluid based on synthetic -60 / +180 8 perfluorinated polyether For lubrication of special machine elements in the chemical industry at high and low temperatures. It is recommended as a pressure transfer fluid for process control devices in the chemical industry.

...... ONTROPEEN 40 ...... Base oil Temperature range in °C Base oil viscosity at 40°C [mm2/s] Chemically resistant lubricating fluid based on synthetic -30 / +260 80 perfluorinated polyether For lubrication of roller and sliding contacts of all types in the high-temperature range, primarily in the chemical and food industries as well as for lubrication of gearboxes and armatures in the oxygen industry.

FUCHS LUBRITECH GMBH 9 ADHESIVE LUBRICANTS

Adhesive lubricants CEPLATTYN products are used: The brand name CEPLATTYN has a long tradition and is acknowledged world wide. CEPLATTYN was the first sprayable adhesive lubricant • for the lubrication of highly loaded and/or pre-damaged developed more than 50 years ago. Nowadays adhesive lubricants gear drive units. marketed under this name are available throughout the world in a who- • for initial lubrication and for the specialised running-in le range of specially formulated products for a wide range of applica- open-running gear drives up to operational lubrication. tions. This group of products contains both grease based lubricants, For this purpose the use of MULTI-PHASE-LUBRICATION (M-P-L) which contain a high graphite content, and solid-free, high-viscous fluids. is recommended which, through the use of selected CEPLATTYN grades, offers optimum protection, particularly The CEPLATTYN adhesive lubricants range fulfils the tough tribotechnical during the commissioning of a new drive unit. conditions encountered. The CEPLATTYN range can be used in numerous • for lubrication of gear drives, where minimum application industrial applications, e.g. open-running drive units on tube mills, rotary quantities are required kilns, dryers, ore crushers, calcinators etc. In addition on slewing rings, • for the lubrication of large link chains. rack-and-pinion devices, slide rails and bolted connections. CEPLATTYN • for lubrication and preservation of wire ropes. is also used for the inner lubrication and maintenance of wire ropes. • for lubrication in steel construction for hydraulic engineering, CEPLATTYN lubricants are suitable for the most varied operating condi- where environmentally-harmless products are required. tions and can be used with all types of application equipment. They are free of heavy metals, chlorine and solvents. Wear is reduced through the CEPLATTYN adhesive lubricants are recommended and prescribed use of special additive packages and their excellent adhesive qualities, by leading equipment manufacturers. thereby ensuring minimum consumption rates.

Solids-containing, fluids

...... CEPLATTYN GT 10 ......

Solid Temperature Light-coloured, high-viscosity adhesive lubricant Colour Base oil Thickener lubricants range in °C with white solid lubricants for Open Gears light-coloured synthetic white 0 /+140 CEPLATTYN GT 10 is a high-viscosity adhesive lubricant for heavy-duty Open Gears, Base oil viscosity e.g. on kilns, mills and driers in the raw materials industry. CEPLATTYN GT 10 has Classification NLGI-grade at 40°C [mm2/s] Drop point in °C been especially developed for the application on Open Gears under critical operating 10000 conditions, such as low-speed kiln drives with increased tooth flank temperatures, mill drives with extreme drive power, and drives which are frequently operated under start- stop conditions.

Splash lubrication

...... CEPLATTYN 100 HV • MV ...... Colour Base oil Thickener Solid lubricants Semi-liquid adhesive lubricants black mineral oil Al-X C For bath lubrication of Open Gears in mills, dryers and rotary kilns. Temperature range Base oilviskosi- in °C tät at 40°C [mm2/s] Approvals/Recommendations: FLSmidth, ThyssenKrupp Resource Technologies CEPLATTYN 100 HV 0 / +140 1750 CEPLATTYN 100 MV -5 / +140 500

10 FUCHS LUBRITECH GMBH Splash lubrication ADHESIVE LUBRICANTS

...... CEPLATTYN GT 3 ......

Solid Temperature Light-coloured, high-viscosity adhesive lubricant Colour Base oil Thickener lubricants range in °C with white solid lubricants for Open Gears light-coloured synthetic white -5 / +140 CEPLATTYN GT 3 has been especially developed for the application on Open Gears Base oil viscosity under critical operating conditions, such as low-speed kiln drives with increased tooth Classification NLGI-grade at 40°C [mm2/s] Drop point in °C flank temperatures, mill drives with extreme drive power, and drives which are fre- 3200 quently operated under start-stop conditions.

Graphited/grease-based

...... CEPLATTYN 300 ......

Solid Temperature Graphite paste with high-pressure and adhesive additives Colour Base oil Thickener lubricants range in °C Priming lubricant for large Open Gear drives, toothed racks, sliding surfaces. Can black mineral oil Al-X C -30 / +250 also be used as a lubricant for chains, sliding surfaces and gears in steel hydraulic Base oil viscosity engineering, in open cast and underground mines as well as for wire ropes. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C Dry lubrication up to +500°C. - 1-2 1300 200

Approvals/Recommendations: DB-Mat.-Nr. 106169, Ferry Capitain, FLSmidth, Gebr. Pfeiffer, KHD Humboldt Wedag International, Maschinenfabrik Gustav Eirich, ThyssenKrupp Resource Technologies

...... CEPLATTYN RN ......

Solid Temperature Sprayable running-in lubricant for Open Gears Colour Base oil Thickener lubricants range in °C CEPLATTYN RN can be applied to single and double pinion drives of any kind of tube black semi-synthetic Al-X Combination -10 / +140 mills and kilns, e.g. in cement works, fertilizer plants, combustion and compost units. Base oil viscosity CEPLATTYN RN is applied to gear drives with high performance. Furthermore it is used Classification NLGI-grade at 40°C [mm2/s] Drop point in °C when running under critical operating conditions, when having big tooth widths or - 00 460 200 when running with high speeds.

Approvals/Recommendations: Ferry Capitain, FLSmidth, KHD Humboldt Wedag International, ThyssenKrupp Resource Technologies

...... CEPLATTYN KG 10 HMF ......

Solid Temperature Sprayable adhesive lubricant for Open Gears Colour Base oil Thickener lubricants range in °C For open running gear drive units of tube mills, rotary kilns, dryers, crushers. black mineral oil Al-X C -10 / +140 Base oil viscosity Approvals/Recommendations: Ferry Capitain, FLSmidth, Gebr. Pfeiffer, Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KHD Humboldt Wedag International, OGPF0-00N-10 0-00 500 > 180 ThyssenKrupp Resource Technologies

...... CEPLATTYN KG 10 HMF-1000 ......

Solid Temperature Sprayable adhesive lubricant for Open Gears Colour Base oil Thickener lubricants range in °C For open running gear drives used under heavy loads and where the surrounding black mineral oil Al-X C -10 / +140 and tooth flank temperatures are permanently increased as well as for gear drives Base oil viscosity with slightly damaged tooth flanks and unfavourable load pattern. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C OGPF0-00N-10 0-00 1000 190 Approvals/Recommendations: Ferry Capitain, FLSmidth, KHD Humboldt Wedag International, ThyssenKrupp Resource Technologies

FUCHS LUBRITECH GMBH 11 ADHESIVE LUBRICANTS Graphited/grease-based

...... CEPLATTYN KG 10 HMF-2500 ......

Solid Temperature Sprayable adhesive lubricant for Open Gears Colour Base oil Thickener lubricants range in °C For drives with pre-damaged load-carrying tooth flanks (pitting formation, chipped black mineral oil Al-X C +5 / +140 surface etc.) and for tooth flank temperatures of more than +70°C. Because of the Base oil viscosity high viscosity of the base oil, transmission of vibrations is dampened. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C OGPF0-00N+5 0-00 2500 180 Approvals/Recommendations: Ferry Capitain, FLSmidth, KHD Humboldt Wedag International, Outotec, ThyssenKrupp Resource Technologies

...... CEPLATTYN BL ......

Solid Temperature Graphited adhesive lubricant Colour Base oil Thickener lubricants range in °C For lubrication of machines and machine parts under difficult operating conditions, black mineral oil Al-X C -20 / +150 e.g. gear wheels, slide bars, chains, worm gears and ropes as well as for lubricati- Base oil viscosity on of machine parts subject to outdoor temperature fluctuations and environmen- Classification NLGI-grade at 40°C [mm2/s] Drop point in °C tal influences. Also suitable for use on wind turbine actuators. OGPF2P-20 2 500 260

Approvals/Recommendations: FLSmidth

Light-coloured, graphite-free

...... CEPLATTYN SF P ...... Colour Base oil Thickener Temperature range in °C Light-coloured priming lubricant for Open Gears beige semi-synthetic Al-X - 20 / +140 Used as a priming lubricant for Open Gears, is especially adjusted to CEPLATTYN SF NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C operational lubricants. 1-2 300 220

Approvals/Recommendations: ThyssenKrupp Resource Technologies

...... CEPLATTYN SF RN ...... Colour Base oil Thickener Temperature range in °C Light-coloured running-in lubricant for Open Gears light-c./milky synthetic - -10 / +120 Is used to smoothen the manufacturing surface roughness of the tooth surfaces NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C and to optimise the contact pattern on newly installed gear rims and pinions. - 2500 -

Approvals/Recommendations: ThyssenKrupp Resource Technologies

...... CEPLATTYN SF 10 ...... Colour Base oil Thickener Temperature range in °C High-viscosity adhesive lubricant for Open Gears light coloured synthetic - 0/+120 The high base oil viscosity guarantees a stable lubricant film between the contacting NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C tooth flanks. This leads to the exceptional efficiency together with the new type of - 10000 - additive package. Use on Open Gears in mills and large drive chains in raw materials industry. Meets AGMA 2005-D94/13 EP/13 S.

Approvals/Recommendations: Ferry Capitain, Metso, Outotec, ThyssenKrupp Resource Technologies

...... CEPLATTYN SF 30 ...... Colour Base oil Thickener Temperature range in °C Extremely high-viscosity adhesive lubricant for Open Gears light coloured synthetic - +15/+120 For use on Open Gears in the raw materials industry. The extremely high base oil NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C viscosity guarantees a good separation of the friction partners resulting in an excep- - 30000 - tional efficiency. Reliable operation of the drives is guaranteed even with small amounts of the lubricant.

Approvals/Recommendations: Metso

12 FUCHS LUBRITECH GMBH Light-coloured, graphite-free ADHESIVE LUBRICANTS

...... CEPLATTYN BL WHITE ...... Colour Base oil Thickener Temperature range in °C Adhesive lubricant with reactive solid lubricants white semi-synthetic Al-X -40/+160 CEPLATTYN BL WHITE is especially used for the lubrication of azimut and pitch NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C gears in wind power plants. In addition to that it is used, e.g. on gears, sliding 1-2 300 220 tracks, chains, worm gears, and wire ropes, or for the lubrication of machine parts subjected to considerable temperature fluctuations and environmental influences.

Riding ring lubrication

...... CEPLATTYN HT ...... Colour Base oil Solid lubricants Thickener Synthetic oil with solid lubricants black synthetic C - 2 For internal lubrication of riding rings fitted to rotary kilns or dryers. Temperature range in °C Base oil viscosity at 40°C [mm /s] -20 / +600 160 Approvals/Recommendations: FLSmidth, KHD Humboldt Wedag International,

...... CEPLATTYN TL ...... Colour Base oil Solid lubricants Thickener Oil emulsion with solid, metallic lubricants silver Fluid metallic - 2 For internal lubrication of riding rings fitted to rotary kilns or dryers. Silver-coloured, Temperature range in °C Base oil viscosity at 40°C [mm /s] thus very good application inspection. +5 / +230 -

Eco-friendly adhesive lubricants

...... CEPLATTYN ECO 300 ...... Colour Base oil Thickener Solid lubricants Eco-friendly adhesive lubricant with solid lubricants grey native Ca C For sprocket chains, Open Gears, wire ropes, rack and pinion devices, sliding sur- Temperature range in °C NLGI-grade Drop point in °C faces in locks and weirs, in the chemical industry, in mechanical engineering, in -20 / +80 1 125 construction machinery and all kinds of conveyors. For lubrication of buffer plates, screwed joints, handbrake screws and horn cheeks on rolling stock.

...... CEPLATTYN ECO 300 PLUS ...... Colour Base oil Thickener Solid lubricants Eco-friendly, fully synthetic adhesive lubricant grey synthetic inorganic C / PTFE with solid lubricants and excellent UV resistance Temperature range in °C NLGI-grade Drop point in °C For the lubrication of buffer discs, screw couplings, handbrake spindles and axle -30 / +100 0 none guard sliding plates on rolling stock. For the lubrication of plate link chains.

...... CEPLATTYN ECO S PLUS ...... Colour Base oil Thickener Solid lubricants Ecological adhesive lubricant with solid lubricants black synthetic inorganic graphite CEPLATTYN ECO S PLUS is suitable for the ecological lubrication and preservation Temperature range in °C NLGI-grade Drop point in °C of wire ropes, e.g. in open-cast mining, crane systems, floater cranes, and dockside -20/+120 2 none diggers. CEPLATTYN ECO S PLUS can also be used to lubricate sliding surfaces of any kind in environmentally-sensitive areas.

FUCHS LUBRITECH GMBH 13 LUBRICATING GREASES

Lubricating greases

In the area of lubricating greases it is also true that extremes are a mentally-sensitive areas, to high and exceptionally high-temperature challenge for us. FUCHS LUBRITECH lubricating greases are effectively greases for use in extreme operating conditions. Numerous approvals used in all industrial areas. Wherever traditional lubricants, for use and testimonials from users confirm the high efficiency and for whatever reason, do not fulfil the requirements or simply do not reliability of FUCHS LUBRITECH greases. Hidden behind the product work in the best possible way, we see benefits in using our high- names are highly-developed and tested lubricating greases, which care performance greases. The spectrum ranges from long-life greases for for our customers’ machinery and plants in the best possible way. mechanical engineering, biodegradable lubricating greases for environ-

Plain and roller bearing greases for temperatures up to +140°C

...... LAGERMEISTER 3000 PLUS ......

Solid Temperature Heavy-duty, extremely water-resistant EP long-term grease Colour Base oil Thickener lubricants range in °C For all plain and roller bearings, on which there are high dynamic loads, e.g. in greenish semi-synthetic Ca - -30 / +120 industry, construction and agricultural machinery. It provides excellent resistance to Base oil viscosity water and salt water as well as extremely good adhesive properties. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KP2K-30 2 800 > 140 Approvals/Recommendations: Baier + Köppel, Dellner Couplers, Josef Fröhling, Lincoln

...... LAGERMEISTER BF 1 • BF 2 ......

EP long-term greases Base oil Thickener Solid lubricants Temperature range in °C Universal greases for plain and roller bearings in mechanical engineering, mineral oil Li - -20 / +120 Base oil visco- Drop the chemical industry and construction machines. For varying loads and speeds. Classifi- NLGI- sity at 40°C point Colour cation grade mm2/s] in °C Approvals/Recommendations: Baier + Köppel, General Motors, KHD Humboldt LAGERMEISTER BF 1 brown KP1K-20 1 220 185 Wedag International, Maschinenfabrik Köppern, LAGERMEISTER BF 2 natural colour yellowish KP2K-20 2 200 190 Outotec, Salzgitter Maschinenbau (SMAG), SMS Meer, ThyssenKrupp Rothe Erde

...... LAGERMEISTER CA 95/100 N ......

Solid Temperature Water-resistant grease with graphite Colour Base oil Thickener lubricants range in °C For underwater lubrication of plain and roller bearings on vertical lift and lock gates, black mineral oil Ca C -30 / +60 large sprocket chains, closing elements in sewage plants, cable wheel mounts on Base oil viscosity dredgers etc. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C MF2C-30 2 90 100 Approvals/Recommendations: KIROW ARDELT, ThyssenKrupp Resource Technologies

14 FUCHS LUBRITECH GMBH Plain and roller bearing greases for temperatures up to +140°C LUBRICATING GREASES

...... LAGERMEISTER EP 2 ......

Solid Temperature Long-life EP grease Colour Base oil Thickener lubricants range in °C For lubrication of plain and roller bearings subject to high and shock loads, tempe- natural colour mineral oil Li - -20 / +130 rature fluctuations and difficult environmental conditions in, for example general Base oil viscosity engineering, the chemical industry, iron and steel industries, construction machi- Classification NLGI-grade at 40°C [mm2/s] Drop point in °C nery or automobile industries. KP2K-20 2 200 190

Approvals/Recommendations: Baier + Köppel, Liebherr-International Deutschland, Lincoln, Terex Germany, ThyssenKrupp Rothe Erde, Wather Flender

...... LAGERMEISTER HDG 00 ......

Solid Temperature High-performance EP grease with semi-fluid white solid lubricants Colour Base oil Thickener lubricants range in °C For lubrication of machine elements in the mixed friction area, such as roller and beige mineral oil Ca-X white -30 / +120 plain bearings subjected to high pressure, intermittent loads and vibrating or oscil- Base oil viscosity lating movements. It is particularly appropriate if the surrounding area involves high Classification NLGI-grade at 40°C [mm2/s] Drop point in °C humidity or the effects of splash water. K/GPF00K-30 00 350 > 240

...... LAGERMEISTER SL • SLG ...... Base oil viscosity Plain and roller bearing lubrication Base oil Thickener Drop point in °C at 40°C [mm2/s] For lubrication of plain and roller bearings at normal operating temperatures in mineral oil Li 190 100 mechanical engineering, and conveyors. It is also suitable as a chassis and sealing Classi NLGI- Solid Temperature grease. Colour fication grade lubricants range in °C LAGERMEISTER SL beige K2-3K-20 2-3 - -20 / +120 LAGERMEISTER SLG grey-black KF2K-30 2 graphite -30 / +120

...... LAGERMEISTER TS ...... Solid Temperature Semi-synthetic high-performance roller bearing grease Colour Base oil Thickener lubricants range in °C For plain and roller bearings under difficult operating conditions. Especially recommend natural colour semi-synthetic Li - -30 / +140 ed for high pressures and low revolutions per minute . Allows longer regreasing intervals Base oil viscosity when compared to conventional greases. Very good adhesive properties. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KP2N-30 2 800 190 Approvals/Recommendations: DB-Mat.-Nr. 245467, KHD Humboldt Wedag International, R.STAHL, Zeppelin Baumaschinen

...... LAGERMEISTER WHS 2002 ......

Solid Temperature High-performance EP grease with white solid lubricants Colour Base oil Thickener lubricants range in °C For plain and roller bearings operating under extreme conditions (dust, white mineral oil Li white -20 / +120 water, vibrations), e.g. conveyors, construction machines, raw material processing Base oil viscosity 2 machines. For lubrication of plastic crosshead guides on telescopic cranes. Also Classification NLGI-grade at 40°C [mm /s] Drop point in °C available as fluid. KPF1-2K-20 1-2 320 190

Approvals/Recommendations: DB-Mat.-Nr. 685377+685382, Terex Germany, Zeppelin Baumaschinen

...... STABYL HD ......

Solid Temperature EP heavy-duty grease Colour Base oil Thickener lubricants range in °C grey-black mineral oil Li -10 / +120 For heavy-duty roller bearings under extreme operating conditions in heavy C, MoS2 machine construction and in the cement and raw materials industry. Base oil viscosity Classification NLGI-grade at 40°C [mm2/s] Drop point in °C Approvals/Recommendations: KHD Humboldt Wedag International, KPF2K-10 2 1000 190 Koyo Australia, Loesche, Maschinenfabrik Köppern, Outotec, Schaeffler Technologies (FAG), ThyssenKrupp Resource Technologies

FUCHS LUBRITECH GMBH 15 Plain and roller bearing greases LUBRICATING GREASES for temperatures up to +140°C

...... STABYL L 120 ......

Solid Temperature EP multipurpose grease Colour Base oil Thickener lubricants range in °C For plain and roller bearing lubrication at high loads, temperature fluctuations and natural colour mineral oil Li - -20 / +130 difficult environmental conditions, esp. for the chemical industry, hydraulic steel engi- Base oil viscosity neering and construction machinery. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KP2-3K-20 2-3 200 190 Approvals/Recommendations: AUMUND Fördertechnik, KHD Humboldt Wedag International, Salzgitter Maschinenbau (SMAG), Sandvik, SMS Meer, ThyssenKrupp Resource Technologies

...... STABYL L-TS MO ......

Solid Temperature MoS2-containing semi-synthetic heavy-duty grease Colour Base oil Thickener lubricants range in °C black semi-synthetic Li -30 / +140 For plain and roller bearings under difficult operating conditions. MoS2 Especially recommended for high pressures and low speeds. Allows longer Base oil viscosity regreasing intervals when compared to conventional greases. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KPF2N-30 2 800 190 Approvals/Recommendations: KHD Humboldt Wedag International, Komatsu Mining Germany, Loesche, SMS Meer, ThyssenKrupp, Rothe Erde

...... STABYL MO 500 ......

Solid Temperature MoS2-containing long-term grease Colour Base oil Thickener lubricants range in °C For plain and roller bearings of all types subjected to continuous high mechanical grey-black mineral oil Li MoS2 -25 / +120 loads. Mechanical engineery industry, chemical industry, iron and steel works, Base oil viscosity construction machines and automotive industry. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KPF2-3K-25 2-3 110 190 Approvals/Recommendations: China National Materials (Sinoma), ThyssenKrupp Resource Technologies, Zeppelin Baumaschinen

Plain and roller bearing greases for extreme temperatures

...... LAGERMEISTER CX EP 2 ...... Colour Base oil Thickener Temperature range in °C Calcium complex-soap grease natural colour mineral oil Ca-X -30 / +150 For lubricating plain and roller bearings on all types of machines, particularly those Base oil viscosity operating under high pressure and temperature loads, whenever moisture or Classification NLGI-grade at 40°C [mm2/s] Drop point in °C water is present as well as whenever there is a danger of fretting corrosion. KP2N-30 2 120 > 250

Approvals/Recommendations: AUMUND Fördertechnik, General Motors

...... LAGERMEISTER LX EP 2 ...... Colour Base oil Thickener Temperature range in °C Long-life EP grease natural colour mineral oil Li-X -30 / +160

For lubrication of heavily loaded plain and roller bearings of any kind of construction Base oil viscosity machinery, especially under difficult operating conditions such as high loads and in- Classification NLGI-grade at 40°C [mm2/s] Drop point in °C creased temperatures. KP2P-30 2 120 > 250

Approvals/Recommendations: Gebr. Pfeiffer, KHD Humboldt Wedag International, SHW-Werkzeugmaschinen

...... LAGERMEISTER XXL ...... Colour Base oil Thickener Temperature range in °C Special long-term grease with extremely wide application range yellowish-brown mineral oil special -30 / +160 Ideally suited for the lubrication of highly-loaded plain and roller bearings on all Base oil viscosity kinds of construction machinery, especially under harsh operating conditions, high Classification NLGI-grade at 40°C [mm2/s] Drop point in °C loads and increased temperatures. Allows reduced number of lubricants and in- KP2P-30 2 180 290 creased regreasing intervals.

Approvals/Recommendations: FLSmidth, KHD Humboldt Wedag International, Loesche, Sandvik, SMS Meer, Zeppelin Baumaschinen 16 FUCHS LUBRITECH GMBH Plain and roller bearing greases for temperatures up to +140°C Plain and roller bearing greases for extreme temperatures LUBRICATING GREASES

...... STABYL 300 AL 1 • 2 ......

Temperature Base oil viscosity at Aluminium complex soap EP greases with graphite Colour Base oil Thickener range in °C 40°C [mm2/s] For plain and roller bearings, guides at highest loads, high temperatures and consi- grey-black mineral oil Al-X -20 / +150 320 derable temperature fluctuations, e.g. in raw materials industry, iron and steel works, Classification NLGI-grade Drop point in °C chemical industry, sintering plants, calanders, extruders. STABYL 300 AL 1 KPF1P-20 1 260 STABYL 300 AL 2 KPF2P-20 2 270

...... STABYL AX 1 • 2 ......

Temperature Base oil viscosity Aluminium complex soap EP greases Colour Base oil Thickener range in °C at 40°C [mm2/s] Universal greases for many applications at highest specific loads, high temperatures brown mineral oil Al-X -20 / +150 320 and and considerable temperature fluctuations. Particularly suitable for central Classification NLGI-grade Drop point in °C lubrication systems with long feed lines and low diameters. STABYL AX 1 KP1P-20 1 260 STABYL AX 2 KP2P-20 2 270 Approvals/Recommendations: Palfinger systems, Sprimag Spritzmaschinenbau

...... STABYL EHT 2 ...... Colour Base oil Thickener Temperature range in °C High-temperature long-term grease for heavy-duty plain beige synthetic PTFE -20 / +220

and roller bearings Base oil viscosity Long-life lubrication of plain and roller bearings subjected to heavy-duty Classification NLGI-grade at 40°C [mm2/s] Drop point in °C thermal and mechanical loads, e.g. in drying plants, conveying and transportation KPE1-2T-20 1-2 160 > 270 equipment, film stretching machines etc.

Approvals/Recommendations: Bernd Münstermann

...... STABYL EOS E 2 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic high-performance grease, especially for use natural colour synthetic Li -40 / +130

in wind turbines Base oil viscosity For lubrication of heavy-duty plain and roller bearings in all types of wind turbines. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C Has a wide operating temperature range, high mechanical stability, pronounced KPE1-2K-40 1-2 320 >190 load bearing capacity and excellent corrosion protection properties. It can be used both for the lubrication of rotor bearings as well as for the blade and azimuth bearings.

Approvals/Recommendations: General Electric, IMO, Jungblut wind elements, KENERSYS, ThyssenKrupp Rothe Erde, ZS Schmier- anlagen

...... STABYL LT 50 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic low-temperature grease natural colour synthetic Li -50 / +130 For plain and roller bearings at low temperatures. Meets TL-VW 778 version A. Base oil viscosity Classification NLGI-grade at 40°C [mm2/s] Drop point in °C Approvals/Recommendations: FLSmidth, IMO, Komatsu Mining Germany, KPHC2N-50 2 105 190 Terex Germany, ThyssenKrupp Resource Technologies, ThyssenKrupp Rothe Erde

...... URETHYN 160 ...... Colour Base oil Thickener Temperature range in °C High-temperature grease with excellent corrosion protection yellow-brown mineral oil organic -20 / +160

For lubrication of plain and roller bearings under difficult conditions in the chemical Base oil viscosity industry, the steel industry, in mining and in general engineering. For use in venti- Classification NLGI-grade at 40°C [mm2/s] Drop point in °C lators, electric motors, car wheel bearings, clutch bearings, decanter bearings, tread KP2-3P-20 2-3 320 > 220 rollers of drying plants etc.

Approvals/Recommendations: ANDRITZ, ATEK Antriebstechnik Willi Glapiak

FUCHS LUBRITECH GMBH 17 LUBRICATING GREASES Plain and roller bearing greases for extreme temperatures Plain and roller bearing greases for extreme temperatures

...... URETHYN CC 2-1 ...... Colour Base oil Thickener Temperature range in °C Steel works grease acc. to SEB 181 255 yellowish-brown mineral oil organic -20 / +180 For plain and roller bearings operating under the influence of temperature and humidity, Base oil viscosity e.g. roller bed bearings in continuous casting as well as in the steel and raw materials Classification NLGI-grade at 40°C [mm2/s] Drop point in °C industry etc. KP1R-20 1 460 > 230

...... URETHYN E 2 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic polyurea high-temperature grease cream-coloured synthetic organic -20 / +200 For long-life or lifetime lubrication of thermally highly loaded plain and roller bea- Base oil viscosity rings in the chemical industry, textile industry, conveying and drying equipment as Classification NLGI-grade at 40°C [mm2/s] Drop point in °C well as in KTL installations in the automotive industry. KPE1-2S-20 1-2 100 290

Approvals/Recommendations: Daimler, Eisenmann, EVG Lufttechnik, Sprimag Spritzmaschinenbau

...... URETHYN E/M 1 • 2 ...... Semi-synthetic polyurea high-temperature greases Tempera- Base oil Drop ture range viscosity at point Long-life lubrication of plain and roller bearings, e.g. electric motor bearings in Colour Base oil Thickener in °C 40°C [mm2/s] in °C textile machines, ventilator bearings in dryers and kilns, spindle beige semi-synthetic organic -20 / +180 150 260 bearings. Lubrication of plastics, elastomers and sealing elements. Classification NLGI-grade URETHYN E/M 1 KPE1R-20 1 Approvals/Recommendations: ANDRITZ, Bosch Rexroth, KHD Humboldt Wedag URETHYN E/M 2 KPE2R-20 2 International, NEFF Gewindetriebe

...... URETHYN HG 0 ...... Colour Base oil Thickener Temperature range in °C Solid lubricant containing polyurea grease with an extremely light beige synthetic organic -50 / +200 wide operating temperature range Base oil viscosity For lubrication of heavy-duty hinges, joints and other connecting elements. It offers Classification NLGI-grade at 40°C [mm2/s] Drop point in °C safe long-term lubrication of steel/steel sliding surfaces subject to considerable - 0 40 > 280 temperature fluctuations and ensures very good corrosion protection. Particularly suitable for lubrication of sintered metals and heavy-duty plain and antifriction bearings at extremely low operating temperatures. The pumpability in central lubrication systems is tested down to 50°C.

Approvals/Recommendations: Komatsu Mining Germany, Liebherr-International Deutschland, Terex Germany

...... URETHYN LT 60 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic polyurea low-temperature grease light yellow synthetic organic -50 / +140 For plain and roller bearings, guides, Open Gears on equipment in the low Base oil viscosity temperature range, e.g. machines and installations operating outdoors in winter Classification NLGI-grade at 40°C [mm2/s] Drop point in °C service, snow rollers, cable cars, transport installations in cold-storage depots, KE1N-50 1 23 280 outdoor escalators. Also suitable for high-speed roller bearings.

Approvals/Recommendations: Salzgitter Maschinenbau (SMAG), Sprimag Spritz- maschinenbau

...... URETHYN XHD 2 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic polyurea grease beige synthetic organic -40 / +180 Smooth, fully synthetic polyurea grease for extreme conditions, such as alternating Base oil viscosity speeds, temperatures and loads. URETHYN XHD 2 is especially suitable for Classification NLGI-grade at 40°C [mm2/s] Drop point in °C bearings of large-size generators of wind turbines and thermally and mechanically KPFHC2R-40 2 290 >260 highly loaded bearings in various industrial applications.

18 FUCHS LUBRITECH GMBH Plain and roller bearing greases for extreme temperatures LUBRICATING GREASES

...... URETHYN MP 1 • 2 ......

Temperature Base oil viscosity Mineral oil-based high-temperature polyurea greases Colour Base oil Thickener range in °C at 40°C [mm2/s] For plain and roller bearings at high temperatures, e.g. long-life lubrication of yellowish-brown mineral oil organic -20 / +180 460 roller bearings in electric machines, ventilator bearings, conveyor roller bearings in Classification NLGI-grade Drop point in °C continuous steel casting plants, pump, blower and compressor equipment. URETHYN MP 1 KP1R-20 1 220 URETHYN MP 2 KP2R-20 2 230 Approvals/Recommendations: FLSmidth, Josef Fröhling, Loesche, Salzhausener Maschinenbautechnik SALMATEC, Sandvik, SMS Meer, ThyssenKrupp Resource Technologies, Zeppelin Baumaschinen

Eco-friendly lubricating greases

...... LAGERMEISTER ECO 2 ...... Colour Base oil Thickener Temperature range in °C Eco-friendly EP multipurpose grease light beige synthetic Ca -30 / +80 For open lubrication points on construction machinery and agricultural equipment, Base oil viscosity such as wire ropes, small Open Gears, plain bearings, swivelling bolts, sliding guides Classification NLGI-grade at 40°C [mm2/s] Drop point in °C and roller bearings which require an eco-friendly lubricant. KPF2E-30 2 36 > 140 Approvals/Recommendations: Terex Germany

...... STABYL ECO 00 ...... Colour Base oil Thickener Temperature range in °C Eco-friendly semi-fluid EP grease for central lubrication systems green synthetic Li/Ca -40 / +120 For central lubrication systems, also at low temperatures, e.g. of commercial Base oil viscosity Classification NLGI-grade at 40°C [mm2/s] Drop point in °C vehicles of all kinds such as busses, trucks, construction vehicles. KPE00-000K-40 00-000 100 > 150 Approvals/Recommendations: MAN, SKF

...... STABYL ECO EP 2 ...... Colour Base oil Thickener Temperature range in °C Eco-friendly EP universal grease beige synthetic Li/Ca -40 / +120 For highly loaded plain and roller bearings in mechanical engineering, hydraulic Base oil viscosity steel construction, inland navigation and in municipal areas (e.g. waste water treat Classification NLGI-grade at 40°C [mm2/s] Drop point in °C ment). KPE2K-40 2 105 > 170 Approvals/Recommendations: Baier + Köppel, KHD Humboldt Wedag International, Lincoln, MAN, Sandvik, Terex Germany, ThyssenKrupp Resource Technologies

...... STABYL ECO S 12 • ECO S 12 G ......

Base oil viscosity Drop point Temperature Eco-friendly EP universal grease with solid lubricants Base oil Thickener at 40°C [mm2/s] in °C range in °C For heavy-duty plain and roller bearings in mechanical engineering, synthetic Li 320 > 190 -40 / +130 hydraulic steel construction, waste water processing and wherever water, ground- Colour NLGI-grade Classification water or soil are endangered by the use of mineral oil-based products. STABYL ECO S 12 natural colour 2 KPE2K-40 STABYL ECO S 12 G grey-black 1-2 KPFE1-2K-40 Approvals/Recommendations: ThyssenKrupp Rothe Erde

Other greases for special applications

...... gleitmo 577 A • C ......

Base oil viscosity Temperature Special synthetic greases with white solid lubricants Colour Base oil Thickener at 40°C [mm2/s] range in °C Special lubricating greases based on a synthetic oil and specially selected white solid yellow, opaque synthetic inorganic 85 -40 / +180 lubricants for reducing friction and wear with the material pairings plastic/plastic, FUCHS LUBRITECH GMBH plastic/metal and rubber-elastomer/metal. gleitmo 577 A and gleitmo 577 C are used NLGI-grade to lubricate O-rings seals, plastic adjustment devices and shock absorber seals. gleitmo 577 A 1 gleitmo 577 C 00 Approvals/Recommendations: gleitmo 577 A meets VW TL 52 160

FUCHS LUBRITECH GMBH 19 LUBRICATING GREASES Silicone greases for special applications Extreme temperature greases, chemically resistant

...... CHEMPLEX SI 300 medium • heavy ......

Base oil viscosity Drop point Low-temperature silicone greases Colour Base oil Thickener at 40°C [mm2/s] in °C For use as low-temperature grease, particularly for electrical, electronic and white Silicone Li 70 215 FUCHS LUBRITECH GMBH precision engineering devices. For plastic/plastic or elastomer/metal pairings, e.g. Classifi- Temperature in flexible rubber/metal connections. Recommended for reinforcing the sealing cation NLGI-grade range in °C effect and lubrication of rotary shaft seals, packing rings, O-rings and other seals CHEMPLEX SI 300 medium KSI2P-70 2 -70 / +160 as well as for lubrication of bellows. CHEMPLEX SI 300 heavy KSI3P-60 3 -60 / +160

...... CHEMPLEX SI 400 light • medium ...... High-temperature silicone greases Tempera- Base oil Drop ture range viscosity at point For light to normally loaded plain and roller bearings, e.g. in electric motors, fans, Colour Base oil Thickener in °C 40°C [mm2/s] in °C dryers, control devices and household equipment as well as for guides, joints and yellowish Silicone Li -30 / +180 80 > 210 light-duty conveyor chains. Classification NLGI-grade CHEMPLEX SI 400 light KSI1R-30 1 CHEMPLEX SI 400 medium KSI2R-30 2

...... CHEMPLEX SI 410 medium ...... Colour Base oil Thickener Temperature range in °C Silicone grease with calcium thickener whitish Silicone Ca -40 / +120 For lubrication of light-duty bearings, particularly valves, O-rings andsimilar lubri- Base oil viscosity cation points. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C KSI2K-50 2 750 approx. 140 Approvals/Recommendations: Drinking water approval acc. to UBA guideline

...... CHEMPLEX SI 511 fluid • light • medium ......

Base oil viscosity High-temperature silicone greases with polyurea thickener Colour Base oil Thickener at 40°C [mm2/s] For high-temperature applications such as in wheel hubs of wagons in brickworks, beige Silicone organic 80 hot air ventilators, conveying devices and door hinges in drying furnaces, foundries, Classifi- Temperature NLGI- Drop point control and monitoring equipment in vulcanising works. cation range in °C grade in °C CHEMPLEX SI 511 fluid KSI00S-40 -40 / +200 00 - CHEMPLEX SI 511 light KSI1S-40 -40 / +200 1 > 250 CHEMPLEX SI 511 medium KSI2S-30 -30 / +200 2 > 280

...... CHEMPLEX SI-LK 2 ...... Colour Base oil Thickener Temperature range in °C Lithium complex soap-based specialty silicone grease white Silicone Li-X -50 / +200 Particularly suitable for long-life lubrication of steel/plastic, plastic/plastic and Base oil viscosity steel/rubber material pairings. Good load carrying capacity due to white solid Classification NLGI-grade at 40°C [mm2/s] Drop point in °C lubricants. KFSI2-3S-50 2-3 190 > 270

...... SILICONFETT 300 MITTEL/BLQ ...... Colour Base oil Thickener Temperature range in °C Low-temperature silicone grease, bridge bearing quality white Silicone Li -70 / +160 Used for plain bearings of bridges, sliding plates and other plastic/metal sliding pairs Base oil viscosity (officially tested quality). Classification NLGI-grade at 40°C [mm2/s] Drop point in °C - 2 70 215 Approvals/Recommendations: MPA Stuttgart (material testing institute of Stuttgart university.

20 FUCHS LUBRITECH GMBH Extreme temperature greases, chemically resistant LUBRICATING GREASES

...... gleitmo 591 ......

Solid Temperature Extreme-temperature PFPE/PTFE-based lubricant Colour Base oil Thickener lubricants range in °C For plain and roller bearings at the highest temperatures, e.g. in fans, white synthetic PTFE white -25 / +260 electric motors, transport chains and centrifuge bearings. NLGI-grade1) Base oil viscosity at 40°C [mm2/s] Drop point in °C 2 510 none 1) Also available: NLGI-grades 00, 1, 3

...... gleitmo 593 ......

Solid Temperature Extreme-temperature PFPE/PTFE-based lubricant Colour Base oil Thickener lubricants range in °C For roller bearings of low-speed conveyor chains in textile finishing plants, in drying white synthetic PTFE white -25 / +250 and enamelling ovens. NLGI-grade2) Base oil viscosity at 40°C [mm2/s] Drop point in °C 2 510 none 2) Also available: NLGI-grades 1, 3

Lubricating greases for rail traffic

...... LOCOLUB ECO ...... Colour Base oil Thickener Eco-friendly wheel flange lubricant dark-grey synthetic inorganic For wheel flange lubrication on railroad vehicles of all kinds and on portal cranes. Solid lubricants Temperature range in °C NLGI-grade Combination -30 / +80 000 Approvals/Recommendations: Baier + Köppel, DB-Mat.-Nr. 517718, ÖBB-Personenverkehr, REBS Zentralschmiertechnik

...... TRAMLUB F 234 MOD 2 ...... Colour Base oil Thickener Eco-friendly wheel flange lubricant ivory-coloured semi-synthetic inorganic For rail and wheel flange lubrication of railroad vehicles. Solid lubricants Temperature range in °C NLGI-grade white -25 / +150 000 Approvals/Recommendations: Baier + Köppel, DB-Mat.-Nr. 106192, REBS Zentralschmiertechnik, Siemens

...... TRAMLUB SSM ECO ...... Colour Base oil Thickener Eco-friendly grease to lubricate rail flanks grey synthetic Li Designed for the lubrication of running edges and flanks of rails used by rail-borne Solid lubricants Temperature range in °C NLGI-grade traffic and serves to reduce friction and wear in the wheel/rail contact area. Combination -40 / +120 1-2

Approvals/Recommendations: CEMAFER Gleisbaumaschinen und -geräte, DB-Mat.-Nr. 783667, Schreck-Mieves

...... TRAMLUB F 234 G ...... Colour Base oil Thickener Eco-friendly semi-fluid grease to lubricate rail flanks black synthetic inorganic For lubrication of rails and wheel flanges of railway vehicles as well as for Solid lubricants Temperature range in °C NLGI-grade switch lubrication. C -30 / +100 00

Approvals/Recommendations: DB-Mat.-Nr. 519764

...... TRAMLUB 384 G PLUS ...... Colour Base oil Thickener Eco-friendly semi-fluid grease for switch lubrication dark-grey synthetic inorganic For sliding surfaces on switch points in marshalling yards on standard gauge railways, Solid lubricants Temperature range in °C NLGI-grade underground and regional express railways, tramways and industrial railways. C -35 / +100 < 000

FUCHS LUBRITECH GMBH 21 LUBRICATING GREASES Lubricating greases for rail traffic

...... TRAM-SILENCE • 00 ...... Colour Drop point in °C Temperature range in °C Solid lubricants Eco-friendly railhead treatment agents to minimise the risk of grey-black none -20 / +80 - squealing Base oil Thickener NLGI-grade Is applied sparsely to the railhead in order to fight squealing noises in tracks with TRAM-SILENCE native special 0 extreme curves. TRAM-SILENCE 00 synthetic inorganic 00

Approvals/Recommendations: Baier + Köppel, CEMAFER Gleisbaumaschinen und -geräte, Lincoln, REBS Zentralschmiertechnik

Semi-fluid greases

...... GEARMASTER LI 400 ...... Colour Base oil Thickener Temperature range in °C Semi-synthetic, semi-fluid gear grease brown semi-synthetic Li-X -30 / +140 For gear motors on DIY equipment and machine tools as well as for all types Base oil viscosity of small gears. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C GP00N-30 00 150 > 200 Approvals/Recommendations: Ammann Verdichtung, bielomatik Leuze, KHD Humboldt Wedag International, Maschinenfabrik Köppern, Outotec, SMS Meer, ThyssenKrupp Resource Technologies

...... GEARMASTER LXG 00 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic semi-fluid gear grease yellowish synthetic Li-X -40 / +160 For lubrication of gears of a high power density. Sealing grease for struts in Base oil viscosity shock absorbers. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C GPHC00P-40 00 180 220 Approvals/Recommendations: bielomatik Leuze, ThyssenKrupp Resource Technologies

...... GEARMASTER ZSA ...... Colour Base oil Thickener Temperature range in °C Smooth mineral oil-based semi-fluid grease green mineral oil Li -40 / +120 For all lubrication points in commercial vehicles which are supplied by central Base oil viscosity lubrication systems. Classification NLGI-grade at 40°C [mm2/s] Drop point in °C GP000K-40 000 45 160 Approvals/Recommendations: bielomatik Leuze, MAN, Zeppelin Baumaschinen

...... URETHYN GE 00 ...... Colour Base oil Thickener Temperature range in °C Fully synthetic polyurea semi-fluid gear grease beige synthetic organic -40 / +160 Is used in fast-running small gears. It is characterised by a high mechanical and Base oil viscosity thermal stability as well as its compatibility with sealings and by its neutrality to Classification NLGI-grade at 40°C [mm2/s] Drop point in °C wards non-ferrous and light metals. GPHC00P-40 00 180 > 260

22 FUCHS LUBRITECH GMBH PASTES AND GREASE PASTES Bild: Rothe Erde Bild:

PASTES AND GREASE PASTES higher wear occur (scuffing). This wear can be avoided or reduced by the use of solid lubricants. Pastes and grease pastes are grease-type lubricants, which contain special solid lubricants to optimise their lubrication performance. Pastes and grease pastes with reactive white solid lubricants play a According to their content of solid lubricants we distinguish: Greases special role. Reactive solid white lubricants are various inorganic com- up to 10%, grease pastes between 10%and 40%, pastes above 40%. pounds which are capable of forming reactive layers on the metallic base material in tribo-contact under specific pressure and The primary function of the pastes and grease pastes is in areas of temperature conditions. application which cannot be handled by grease or oil. For example, at slow speeds an inadequate lubricant separation film is formed in These layers reduce friction and protect against wear, even under the contact zones of the moving parts. Metal contact and hence extreme loads.

High-performance grease pastes with reactive white solid lubricants

...... gleitmo 582 ......

Solid Temperature Semi-synthetic, adhesive grease paste dispersion Colour Base oil Thickener lubricants range in °C High-performance chain grease for low and high-speed power transmitting chains, beige semi-synthetic Li white -15 / +120 even where resistance to water, water vapour, acids and lyes is required. NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C 0 - -

...... gleitmo 585 K ......

Solid Temperature Fully synthetic high-performance grease Colour Base oil Thickener lubricants range in °C For plain and roller bearings as well as all types of lubricating points, particularly if beige synthetic Li white -45 / +130 they are subject to the risk of fretting corrosion (oscillating movements, NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C vibrations, e.g. pitch and azimuth bearings of wind turbines). 2 50 > 180

Approvals/Recommendations: ThyssenKrupp Rothe Erde

...... gleitmo 585 M ......

Solid Temperature Mineral oil-based high-performance grease Colour Base oil Thickener lubricants range in °C For bearings and all types of lubricating points, particularly if they are subject to beige mineral oil Li white -25 / +120 the risk of fretting corrosion (oscillating movements, vibrations, e.g. bearings on NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C large cardan shafts). 2 100 170

Approvals/Recommendations: KARL MAYER Textilmaschinenfabrik, Loesche

FUCHS LUBRITECH GMBH 23 High-performance pastes with PASTES AND GREASE PASTES reactive white solid lubricants

...... gleitmo 800 ...... Solid Temperature White high-performance grease Colour Base oil Thickener lubricants range in °C Thin film lubrication where extreme pressures, stick-slip, oscillating movements and cream-coloured mineral oil - white -25 / +100 fretting corrosion are prevalent. For assembly, household appliances, textile NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C machines and packaging machines. 2 68 -

Approvals/Recommendations: Daimler

...... gleitmo 805 ......

Solid Temperature White high-performance mineral oil-based grease paste Colour Base oil Thickener lubricants range in °C For articulated bearings, spindles, plain bearings, bolts, chucks and screws which beige mineral oil Li white -20 / +110 are subjected to shock loads and oscillating movements. Other typical fields of NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C application are oscillating pins on construction machinery, telescopic beams of 2 185 130 cranes. gleitmo 805 has proved itself for lubrication in the incremental launching Lubricating and assembly pastes process of bridges.

Approvals/Recommendations: Bosch Rexroth, Daimler, DB-Mat.-Nr. 823600, Volvo Car Germany

...... gleitmo 805 K ......

Solid Temperature White high-performance synthetic oil-based grease paste Colour Base oil Thickener lubricants range in °C For articulated bearings, spindles, plain bearings, bolts, chucks and screws, which beige synthetic Li white -45 / +110 are subjected to shock loads and oscillating movements. Outstanding low tempera NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C ture behaviour and excellent plastics compatibility. 2 130 160

Approvals/Recommendations: Volvo Car Germany

...... gleitmo 810 ......

Solid Temperature White high-performance mineral oil-based grease paste Colour Base oil Thickener lubricants range in °C For ball screw drives, multi-groove profiles, ball bushes, gear couplings, threaded white mineral oil Li white -25 / +80 spindles, stainless steel threaded connections, plain bearings, household appliances, NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C textile, office and packaging machines. 2 68 160

Approvals/Recommendations: Daimler, KARL MAYER Textilmaschinenfabrik

...... gleitmo 815 ......

Solid Temperature White synthetic oil-based grease paste Colour Base oil Thickener lubricants range in °C High-temperature pastes For ball screw drives, multi-groove profiles, ball bushes, gear couplings, threaded beige synthetic inorganic white -45 / +110 spindles, stainless steel threaded connections, plain bearings, household appliances, NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C textile, office and packaging machines. With extended temperature range (short 2 115 none term up to +180ºC). As a spray, especially suitable for assembly and maintenance.

Approvals/Recommendations: MAN

...... gleitmo WSP 5000 ......

Solid Temperature White high-performance grease Colour Base oil Thickener lubricants range in °C For lubrication of machine parts such as rolling and plain bearings, axles or shafts beige mineral oil Spec. Ca-X white -20 / +140 subjected to high pressures, shock loads and vibrating or oscillating movements, NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C especially in high ambient humidities or where there is water splashing. For reduc- 2 350 > 270 tion of friction and wear at high and low loads as well as against fretting corrosion and stick-slip.

24 FUCHS LUBRITECH GMBH High-performance pastes with reactive white solid lubricants PASTES AND GREASE PASTES

...... gleitmo WSP 5040 ......

Solid Temperature White high-performance grease paste Colour Base oil Thickener lubricants range in °C For machine elements of all types subjected to extreme pressures, shock loads and beige mineral oil Spec. Ca-X white -20 / +140 oscillatory movements. It is particularly appropriate if the surrounding area is subject NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C to high humidity or the effects of splash water. For sliding pairings, which have a 2 250 > 270 tendency to stick slip and scuffing (fretting). At low sliding speeds and high pressures as well as where fretting corrosion is present. Application as a high-temperature screw paste up to +1,200°C.

Approvals/Recommendations: COLUMBUS McKINNON Engineered Products (Pfaff-silberblau), NEUERO Industrietechnik für Förderanlagen, Sandvik, ThyssenKrupp Steel Europe

Lubricating and assembly pastes

...... gleitmo 100 • 100 S ...... Colour Base oil Solid lubricants Temperature range in °C

Assembly pastes based on MoS2 black mineral oil MoS2 -35 / +400 Assembly pastes with an extremely large range of applications. For running-in lu- NLGI-grade Press fit test1) Drop point in °C gleitmo 100 0.1 175 brication of heavy-duty plain bearings, slide and guide rails, gear wheels and screw 1-2 spindles as well as bolt and threaded connections. Facilitates assembly / disassem- gleitmo 100 S no stick-slip - bly and prevents stick-slip. From approx. +140°C dry lubrication by solid lubricants. 1) Press fit test: The press fit test serves for the practical assessment of lubricants in the low sliding speed and high pressure range. A typical test for the capability assessment of Based on the higher MoS2 share gleitmo 100 S is suitable for extreme applications. assembly pastes. During the press fit test a bolt (outside diam: 19,075 mm) is pressed into a bushing (inside diam: 19,050 mm). During the test it is obvious where and when stick-slip occurs. The insertion or extraction force and the static and dynamic coefficients Approvals/Recommendations: Daimler, Josef Fröhling, KHD Humboldt Wedag of friction are determined. Additionally, the specific surface pressure is determined from International the change in the external diameter of the sleeve.

...... gleitmo 700 ...... Colour Base oil Solid lubricants Temperature range in °C

MoS2 paste with synthetic oil black synthetic MoS2 -40 / +400 For use in all areas of high-temperature lubrication technology, where oils and greases NLGI-grade Base oil viscosity Drop point Press fit test1) 2 cannot be used e.g. kiln cab bearings (plain and roller bearings). Also for assembly at 40°C [mm /s] in °C and running-in processes. From approx. +200°C dry lubrication by solid 1 180 none 0.12; no stick-slip lubricants (carrier oil evaporates leaving no residue). 1) Press fit test: The press fit test serves for the practical assessment of lubricants in the low sliding speed and high pressure range. A typical test for the capability assessment of assembly pastes. During the press fit test a bolt (outside diam: 19,075 mm) is pressed into a bushing (inside diam: 19,050 mm). During the test it is obvious where and when stick-slip occurs. The insertion or extraction force and the static and dynamic coefficients of friction are determined. Additionally, the specific surface pressure is determined from the change in the external diameter of the sleeve.

High-temperature pastes

...... gleitmo 155 ...... Colour Base oil Thickener Solid lubricants Metal-free high-temperature paste white synthetic - white For turbine bolts, high-temperature screws in the chemical industry, in refineries and Temperature range in °C NLGI-grade Drop point in °C power stations. Release agent for bolted flanges in the high-temperature range. -30 / +1200 1-2 -

...... gleitmo 160 Neu ...... Colour Base oil Thickener Solid lubricants Universal copper paste copper-coloured mineral oil Al-X Combination For lubrication of turbine bolts, high-temperature screws and as release agent for Temperature range in °C NLGI-grade Drop point in °C flange connections in the high temperature range. -30 / +1100 2 260

Approvals/Recommendations: FLSmidth

FUCHS LUBRITECH GMBH 25 PASTES AND GREASE PASTES High-temperature pastes Silicone pastes

...... gleitmo 165 ...... Colour Base oil Thickener Solid lubricants Metallurgically-compatible high-temperature screw paste grey-blue synthetic - Combination For lubrication of turbine bolts, high-temperature screws and for lubrication of Temperature range in °C NLGI-grade Drop point in °C bolts, slide rings, sliding rails at high temperatures. No formation of oxide layers. -40 / +1200 2 none

Approvals/Recommendations: VOLKSWAGEN, Volvo Car Germany

...... gleitmo 705 ...... Colour Base oil Thickener Solid lubricants High-temperature lubricating paste grey synthetic - C, white Lubrication of low speed bearings, bolts, hinges, slipper pads and slide rails on fi- Temperature range in °C NLGI-grade Drop point in °C ring, drying and annealing systems. Facing for casting ladles, tools, funnels and -20 / +1000 2 - spouts in aluminium die casting.

Chisel paste

...... MEISSELPASTE ...... Colour Base oil Thickener Solid lubricants Oxygen pastes Special paste based on copper copper-coloured mineral oil Al-X Combination Copper-coloured mineral oil-based paste with aluminium complex soap and solid Temperature range in °C NLGI-grade Drop point in °C lubricants to lubricate socket tools and bushings of pneumatic and compressed air -20 / +1100 2 260 tools with weights ranging from 75 to 6,000kg, pneumatic drills and other power tools. Can also be used under water and at high temperatures.

Approvals/Recommendations: Baier + Köppel, DELIMON, Lincoln

PFPE pastes

...... gleitmo 591 ......

...... gleitmo 593 ......

...... gleitmo 594 ...... Solid Temperature Extreme-temperature lubricant based on PFPE/PTFE Colour Base oil Thickener lubricants range in °C For low-speed roller bearings in high-temperature ranges as well as in drying and white synthetic PTFE white -25 / +250 enamelling ovens. In precision engineering, armatures, valve plugs, ball valves and NLGI-grade Base oil viscosity at 40°C [mm2/s] Drop point in °C electrical devices. 1-2 510 none

26 FUCHS LUBRITECH GMBH Silicone pastes PASTES AND GREASE PASTES

...... CHEMPLEX 746 ...... Colour Base oil Thickener Solid lubricants Silicone paste with white solid lubricants white Silicone oil inorganic white Lubrication of plastic/plastic and plastic/metal pairings, such as sealings, bearings, Temperature range in °C NLGI-grade Base oil viscosity at 40°C [mm2/s] guiding devices, plastic-coated Bowden cables. Suitable for drinking water fittings. -40 / +175 1-2 750

Approvals/Recommendations: Drinking water approval acc. to UBA guideline

...... CHEMPLEX 750 ...... Colour Base oil Thickener Solid lubricants High-consistency silicone paste colourless Silicone oil inorganic none For lubrication of plastic/plastic and plastic/metal pairings, rubber parts, O-rings, Temperature range in °C NLGI-grade Base oil viscosity at 40°C [mm2/s] elastomers. Sealing agent for taps and valves. Insulation of electric systems and -40 / +200 3-4 10000 installations. Serves as a humidity protector and is suitable for applications in gas units.

Approvals/Recommendations: DVGW for gas applications as per DIN EN 377, Drinking water approval acc. to UBA guideline

Oxygen pastes

...... gleitmo 591 (OX) • 593 (OX) ...... Colour Base oil Thickener Solid lubricants NLGI-grade Oxygen-resistant paste, white synthetic PTFE white 2 tested at >60 bar at 60°C oxygen temperature Temperature range in °C For oxygen applications. Resistant to many aggressive chemicals and excellent gleitmo 591 (OX) -25 / +260 compatibility with various types of rubbers and plastics. gleitmo 593 (OX) -25 / +250

Please contact us for more information.

...... gleitmo 595 ...... Colour Base oil Thickener Solid lubricants Oxygen-resistant paste, white synthetic PTFE white tested at >250 bar at 60°C oxygen temperature Temperature range in °C NLGI-grade First lubrication and maintenance of valves for oxygen bottles and of equipment -60 / +250 3 for the oxygen producing and processing industries. Used in diving. Physiological respiratory certificate is available. Also tested with gaseous oxygen at higher temperatures and with liquid oxygen.

Please contact us for more information.

...... gleitmo 599 ...... Colour Base oil Thickener Solid lubricants Oxygen-resistant paste, white synthetic special white tested at >400 bar at 60°C oxygen temperature Temperature range in °C NLGI-grade First lubrication and maintenance of valves for oxygen bottles and of fittings and -40 / +250 3 equipment for the oxygen producing and processing industries. The tested oxygen pressures significantly exceed 400 bar (at 60°C). With this lubricant it is therefore even possible for example to lubricate the valves of 300 bar oxygen bottles safely and reliably. Ideal for diving applications. Physiological respiratory certificate is available. Also suitable for higher oxygen temperatures.

Please contact us for more information.

FUCHS LUBRITECH GMBH 27 PASTES AND GREASE PASTES Oxygen pastes

...... gleitmo 820 ...... Colour Base oil Thickener Solid lubricants White paste for hot forming white mineral oil - white gleitmo 820 is used for drop forging, hot extrusion, hot rolling, hot bending. Also Temperature range in °C NLGI-grade ideal for lubricating the column guides of the presses. -20 / +1150 1-2

...... gleitmo 821 ...... Colour Base oil Thickener Solid lubricants White lubricating fluid for hot forming white mineral oil - white gleitmo 821 is used for drop forging, hot extrusion, hot rolling, hot bending. Can Temperature range in °C NLGI-grade also be used as thinner for gleitmo 820. -20 / +1150 keine

...... gleitmo 830 ...... Colour Base oil Thickener Solid lubricants White solid lubricant paste for cold forming cream-coloured mineral oil - white gleitmo 830 is used in cold forming processes, where commonly used lubricants are Temperature range in °C NLGI-grade not satisfactory. gleitmo 830 is proven for most demanding requirements in stam- -25 / +100 2 ping, drawing, stretch-forming, bending, rolling, and forming of profiles. gleitmo 830 is suitable for different materials such as austenitic and ferritic steels, copper, aluminium, zinc and their alloys.

28 FUCHS LUBRITECH GMBH HMP FILMS AND SOLID FILM LUBRICANTS

HMP films and Solid Film Lubricant (SFL)

HMP films are colloidal dispersions of High Molecular Polymers (HMP) possess outstanding lubricating and protective properties: they improve in water. They are preferably applied in dipping procedures, and after running-in processes and protect from surface damage. At the same drying create a firmly adhering, dry, touch-proof lubricating film. The time they prevent cold welding of components (e.g. with stainless steel), main field of application of HMP films is the coating of screws in order assist the flow during metal forming and avoid stick-slip in the case of to reduce the coefficient of friction and to minimise its variation. slowly moving sliding pairings. Furthermore Solid Film Lubricants (SFL) However they have also proven their value for a wide range of other optimise the coefficient of friction and the resulting clamping forces of lubrication tasks. Solid Film Lubricants are lubricants which reduce fric- bolted connections. tion and wear in numerous applications in tribotechnology. They form highly efficient, well adhering, dry lubricating films. Solid film lubricants FUCHS LUBRITECH offers in-house coating service of SFL coatings in its make it possible to pre-treat and store lubricated parts ready for assem- coating centre FLT Oberflächentechnik (Surface Technology), where bly. They are characterised by extremely high resistances to pressure experienced specialists ensure that the correct SFL coating is chosen for and temperatures; they neither age nor resinify and at the same time each material and application and that it is applied correctly, reliably, are clean to handle. FUCHS LUBRITECH’s Solid Film Lubricants (SFL) economically and on time.

HMP films

...... gleitmo 300 ...... Colour Temperature range in °C Grease and oil-free lubricant film colourless, transparent -40 / +50 Solvent-containing universal lubricant for industrial and household applications. For pH-value Coefficient of friction1) Thinner calibration, switches and mechanisms of any kind. For plastics, elastomers, zippers, - - - blinds, window fittings, screws etc.

...... gleitmo 603 ...... Colour Temperature range in °C Dry film lubricant for coating of mass parts colourless -40 / +80 For mass part coating of nuts and bolts in the automotive industry. To obtain friction pH-value Coefficient of friction1) Thinner coefficients with small scattering ranges at an elevated level of friction coefficients. 8.5-9.5 0.15 drinking water

Approvals/Recommendations: Bosch Rexroth, Volvo Car Germany

...... gleitmo 605 ...... Colour Temperature range in °C Dry film lubricant for coating of mass parts colourless-bright -40 / +110 For mass part coating of e.g. nuts and bolts. For chipboard and automotive screws. pH-value Coefficient of friction1) Thinner To obtain friction coefficients with small scattering ranges as per VDA (association approx. 8.5-9.5 0.11 drinking water of German automotive industry) requirements.

Approvals/Recommendations: Bosch Rexroth, General Motors, MAN, Renault Deutschland, VOLKSWAGEN, Volvo Car Germany

...... gleitmo 615 ...... Colour Temperature range in °C Dry film lubricant for coating of mass parts colourless -40 / +110 For lubrication of stainless steel nuts and bolts, thread forming and self-tapping pH-value Coefficient of friction1) Thinner screws, rivets, sheet metal screws, chipboard screws and O-ring assembly. 5.0-6.0 0.09 drinking water

Approvals/Recommendations: Adolf Würth FUCHS LUBRITECH GMBH 29 HMP FILMS AND SOLID FILM LUBRICANTS HMP films Cleaning agents for HMP films

...... gleitmo 625 ...... Colour Temperature range in °C Dry film lubricant for coating of mass parts silk dull -40 / +110 For lubrication of stainless steel nuts and bolts, thread-forming and self-tapping pH-value Coefficient of friction1) Thinner screws, rivets, sheet metal screws, chipboard screws. 5.0-6.0 0.08 drinking water Approvals/Recommendations: VOLKSWAGEN

...... Solvent-based Solid Film Lubricants (SFL) ...... gleitmo 627 ...... Colour Temperature range in °C Dry film lubricant with PTFE for coating of mass parts silk dull -40 / +110 For lubrication of stainless steel nuts and bolts, thread-forming and self-tapping pH-value Coefficient of friction1) Thinner screws, rivets, sheet metal screws. To obtain very uninform friction coefficients. 5.0-6.0 0.08 drinking water

Approvals/Recommendations: Volvo Car Germany

...... gleitmo 2345 V ...... Colour Temperature range in °C Dry film lubricant transparent/silk dull -40 / +70 For lubrication of elastomers (O-rings, profile gaskets, sleeves, bolts) as well as for pH-value Coefficient of friction1) Thinner noise reduction. 8.5-9.5 0.07-0.08 drinking water

...... gleitmo HMP 8420 ...... Colour Temperature range in °C Dry film lubricant with anti-corrosion sealer colourless, bright -40 / +110 For mass part coating of nuts and bolts in the automotive industry. To obtain fric- pH-value Coefficient of friction1) Thinner tion coefficiants with small scattering ranges as per VDA requirements (association 8.5-9.5 0.10-0.11 drinking water of German automotive industry) in combination with an excellent corrosion protection on zinc and zinc-alloy coatings.

...... gleitmo HMP 8040 ...... Colour Temperature range in °C Dry film lubricant for coating of mass parts silk dull -40 / +110 pH-value Coefficient of friction1) Thinner For mass part coating of thread-forming and self-tapping screws. 5.0-6.0 0.09 drinking water

...... gleitmo HMP 9020 ...... Colour Temperature range in °C MoS2 dry film lubricant black -70 / +350 For the lubrication of mass parts like stud-bolts, nuts, sheet metal screws and ten- pH-value Coefficient of friction1) Thinner sion springs. For hot galvanized screws, the standard DIN EN ISO 14399 is met by 8.0 0.09 drinking water using gleitmo HMP 9020 as lubricating coating.

...... gleitmo HMP 9020 K ...... Colour Temperature range in °C MoS2-dry film lubricant black -70 / +250 gleitmo HMP 9020 K is suitable for the lubrication of mass parts like stud-bolts, pH-value Coefficient of friction1) Thinner nuts, sheet metal screws and tension springs. For hot galvanized high-tensile fa- 8.0 0.11 drinking water steners, the standard for lubricant requirements DIN EN 14399 is fulfilled by using of gleitmo HMP 9020 K. gleitmo HMP 9020 K is an advance development of gleitmo HMP 9020 with enhanced corrosion protection properties.

...... gleitmo HMP 9021 ...... Colour Temperature range in °C MoS2 dry film lubricant black -70 / +350 pH-value Coefficient of friction1) Thinner For lubrication of mass parts like stud-bolts, nuts, sheet metal screws and tension 8.0 0.09 drinking water springs. For hot galvanized high-tensile fasteners, the the standard for lubricant requirements DIN EN ISO 14399 is met by using gleitmo HMP 9020.

1) µ value at the initial tightening strain, mixture ratio 1:3, bolt test according to DIN EN ISO 16047 with DIN 933 M 12, 8.8 Zn screws. Tightening strain of 75 % of the material elastic limit. Further friction coefficients available on request.

30 FUCHS LUBRITECH GMBH HMP films Cleaning agents for HMP films HMP FILMS AND SOLID FILM LUBRICANTS

...... gleitmo HMP CLEANER ...... Cleaning agent for dry HMP films Suitable for removing dry HMP films on incorrectly coated screws and application equipment (exception: gleitmo 603).

Solvent-based Solid Film Lubricants (SFL)

...... gleitmo 900 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Air drying, MoS2 Solid Film Lubricant Colour For dry lubrication of nuts and bolts made of stainless steel, cylinder head screws, grey-black -180 / +400 MoS2, graphite approx. 15 dowel pins. For cold forming e.g. cold extrusion as well as for joint bearings Binder Thinner at high temperatures. inorganic METABLANC V-901

Approvals/Recommendations: Volvo Car Germany

...... gleitmo 920 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Air drying, MoS2 Solid Film Lubricant Colour For dry lubrication of screws, thrust washers, gear wheels, bearing pins, slide rails grey-black -180 / +250 MoS2, graphite approx. 10 and for metal forming. Binder Thinner organic gleitmo 920 V

...... gleitmo 960 ...... Temperature Solid Yield in m2 / Liter Air drying graphite Solid Film Lubricant for high-temperature use Colour range in °C lubricants Solid Film Lubricant For dry lubrication of threaded connections as well as for metal forming, such as black -180 / +350 graphite approx. 12 cold extrusion, reducing. Short-term use up to +600°C. Free of sulphur. Binder Thinner inorganic METABLANC V-901

...... gleitmo 980 ...... Temperature Solid Yield in m2 / Liter Air drying PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant Dry lubrication of a wide variety of material pairings, such as metals, plastics, silk dull -180 / +250 PTFE approx. 30 elastomers. Release agent for rubber/rubber and rubber/metal. Binder Thinner inorganic METABLANC V-901

...... gleitmo SFL 9540 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Thermosetting MoS2 Solid Film Lubricant Colour For dry lubrication of gears, bearing bushings and pins, rollers, spindles (on hoisting grey-black -180 / +300 MoS2, graphite approx. 12 equipment). For running-in optimisation, emergency and lifetime lubrication. Binder Thinner organic gleitmo 9540 V

...... gleitmo SFL 9550 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Thermosetting MoS2 Solid Film Lubricant Colour For lifetime lubrication in combination with an excellent corrosion protection. It is grey-black -180 / +300 MoS2, graphite approx. 15 suitable for mass part coating (e.g. screws, pins, lock parts). Binder Thinner organic gleitmo 950 V

...... gleitmo SFL 9560 ...... Temperature Solid Yield in m2 / Liter Thermosetting white PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For metal lubrication under high abrasive loads such as adjusting mechanisms white -70 / +140 PTFE approx. 10 (spindles and slide rails) and machine components requiring dry lubrication and Binder Thinner good corrosion protection. organic gleitmo 950 V

FUCHS LUBRITECH GMBH 31 HMP FILMS AND SOLID FILM LUBRICANTS Solvent-based Solid Film Lubricants Water-based Solid Film Lubricants

...... gleitmo SFL 9563 ...... Temperature Solid Yield in m2 / Liter Thermosetting PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant black -70 / +200 approx. 10 For lifetime lubrication of machine elements at average pressures (plain bearings, PTFE, MoS2 spindles, slid rails, etc.) requiring dry lubrication and good corrosion protection. Binder Thinner organic gleitmo 950 V

...... gleitmo SFL 9580 ...... Temperature Solid Yield in m2 / Liter Thermosetting PTFE Solid Film Lubricant with non-stick effect Colour range in °C lubricants Solid Film Lubricant Highly efficient non-stick coating for metallic materials. For dry lubrication of com- black -70/+250 PTFE approx. 10 ponents under low loads. Binder Thinner an-/organic gleitmo 950 V

...... gleitmo SFL 9680 ...... Temperature Solid Yield in m2 / Liter Air drying 3-component Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For dry lubrication of elastomers (O-rings, profiles). Enables very low friction coef- transparent, colourless -70 / +180 - 20 ficients thus facilitating assembly. Binder Thinner in-/organic METABLANC V-901

Water-based Solid Film Lubricants (SFL)

...... gleitmo 905 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Air drying MoS2 Solid Film Lubricant Colour For dry lubrication of nuts and bolts made of stainless steel, cylinder head screws, grey-black -180 / +400 MoS2, graphite approx. 20 cylinder head gaskets, dowel pins as well as for cold forming e.g. cold extrusion. Binder Thinner inorganic deionised water

...... gleitmo 925 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Air drying MoS2 Solid Film Lubricant Colour For lubrication of screws, thrust washers, disc springs, gear wheels, bearing pins, grey-black -180 / +250 MoS2, graphite approx. 25 slide rails and for metal forming. Binder Thinner organic deionised water Approvals/Recommendations: Volvo Car Germany

...... gleitmo SFL 9025 ...... Temperature Solid Yield in m2 / Liter range in °C lubricants Solid Film Lubricant Air drying MoS2 Solid Film Lubricant Colour -180 / +250 For lubrication of screws, thrust washers, disc springs, gear wheels, bearing pins, grey-black MoS2, graphite approx. 25 slide rails and for metal forming. Binder Thinner organic deionised water Approvals/Recommendations: gleitmo SFL 9025 corresponds to VW standard TL 52 105

...... gleitmo 935 ...... Temperature Solid Yield in m2 / Liter Air drying MoS2 Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant

For dry lubrication of screw caps of oxygen bottles, adjusting mechanisms grey-black -180 / +250 MoS2, graphite approx. 25 and screws. Binder Thinner organic deionised water

...... gleitmo 985 ...... Temperature Solid Yield in m2 / Liter Air drying PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For dry lubrication of metals (fasteners), plastics and elastomers under low loads. silk dull -180 / +250 PTFE approx. 20 Initial lubrication of injection-moulded parts (cams, stop levers, stop guides). Also Binder Thinner suitable for use in the food industry. organic deionised water Approvals/Recommendations: Lebensmittelkontakt (FDA)

32 FUCHS LUBRITECH GMBH Solvent-based Solid Film Lubricants Water-based Solid Film Lubricants HMP FILMS AND SOLID FILM LUBRICANTS

...... gleitmo SFL 9085 ...... Temperature Solid Yield in m2 / Liter Air drying MoS2 Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For dry lubrication of metals (fasteners), plastics and elastomers under low loads. silk dull -180 / +250 PTFE approx. 20 Initial lubrication of injection-moulded parts (cams, stop levers, stop guides). Binder Thinner organic deionised water

...... gleitmo SFL 9070 ...... Temperature Solid Yield in m2 / Liter Thermosetting PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For dry coating of various material combinations especially of plastics, rubbers and colourless, milky -70 / +180 PTFE approx. 10 leatherr. Allows smooth running, protects against wear, and prevents squeaking Binder Thinner noise caused by stick slip of plastic combinations in a car´s interior. organic deionised water

...... gleitmo SFL 9065 ...... Temperature Solid Yield in m2 / Liter Thermosetting PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For lifetime lubrication of components where high requirements have to be met in grey-black -180/+250 PTFE approx. 10-15 terms of wear resistance combined with good corrosion protection. Furthermore gleit- Binder Thinner mo SFL 9065 can be used to coat mass parts (pins, screws/bolts, disc springs, etc.). organic drinking water

...... gleitmo 2332 V ...... Temperature Solid Yield in m2 / Liter Thermosetting Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For dry lubrication of screws used in high-temperature applications (e.g. car exhaust grey-black -180 / +1200°C Special approx. 15 systems). Enables easy loosening after thermal stress. Binder Thinner an-/organic deionised water

...... gleitmo RLC 3000 ...... Temperature Solid Yield in m2 / Liter Thermosetting PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant for drinking water applications colourless, milky -70 / +250 PTFE approx. 10 For dry lubrication of seals in drinking water applications. gleitmo RLC 3000 meets Binder Thinner the requirements of the German Federal Environmental Agency (”UBA”) for orga- organic drinking water nic coatings in drinking water applications. For dry lubrication of different material combinations, e.g. of metals, plastics, rubbers.

Approvals/Recommendations: Drinking water contact acc. to UBA guideline

...... gleitmo RLC 3100 ...... Temperature Solid Yield in m2 / Liter 2-component water-based PTFE Solid Film Lubricant Colour range in °C lubricants Solid Film Lubricant For lubrication of elastomers and polymer materials gleitmo RLC 3100 can be col- colourless, milky -70 / +250 PTFE approx. 20 oured with colour additives from the “gleitmo Colour“ range in order to Binder Thinner achieve coloured coatings, e.g. on O-rings. organic drinking water

...... gleitmo Colour range ...... Temperature Solid Yield in m2 / Liter Colouring concentrates for colouring Binder Thinner range in °C lubricants Solid Film Lubricant gleitmo Solid Film Lubricants - - - - - The gleitmo Colour range includes concentrates for the colouring of water-based Colour code Colour gleitmo Solid Film Lubricants (e.g. gleitmo RLC 3100). The pigment makes it easier BL 01 black to provide evidence of coating on coated parts and allows homogeneous, coloured BU 01 blue coatings. GN 01 green RD 01 red WH 01 white YE 01 yellow

FUCHS LUBRITECH GMBH 33 RUST LOOSENERS AND TECHNO-CHEMICAL PRODUCTS

Rust looseners and techno-chemical products

Techno-chemical products complete the product range of FUCHS ensuring a proper, subsequent greasing or coating with solid film LUBRITECH. Rust looseners and corrosion-protection products still lubricants. Our cleaners are also very suitable for cleaning have an important role, even in today’s high-tech industry. They are vehicle chassis. essential for the loosening of threaded connections. Parts which are susceptible to corrosion are protected against corrosion either per- The thinners can be used during production or for dispersing grease, manently or during transportation. Cleaners are designed for clean, grease pastes and pastes. At the same time they are suitable for grease-free cleaning of parts. This de-greasing is indispensable for cleaning coating equipment (e.g. spray guns, centrifugal containers).

Rust looseners Cleaners ...... FERROFORM LOCC ...... Colour Base oil Rapid rust loosener based on mineral oil light coloured mineral oil For non-destructive loosening of rusted and seized connections. Creeps under water. As rust loosener, fine lubricant and slight protection against corrosion for all technical and household areas.

...... FERROFORM ECO LOCC ...... Colour Base oil Eco-friendly synthetic rapid rust loosener yellowish synthetic Application areas like FERROFORM LOCC.

...... FERROFORM ECO 871 SPRAY ...... Colour Base oil Eco-friendly synthetic rapid rust loosener greenish clear synthetic For non-destructive loosening of rusted and seized connections, knuckle joints, levers, contacts etc. Displaces water. Exceptional creep properties and high lubrication efficiency. Available only as a spray.

...... FERROFORM SUPER 7 ...... Colour Base oil Special rust loosener with solid lubricant package black mineral oil Multi purpose rust loosener incorporating a combination of resin and acid free penetrating oils. Ideal for repairing and maintaining severely rusted and seized parts in mechanical components and hydraulic equipment.

34 FUCHS LUBRITECH GMBH Corrosion protection media RUST LOOSENERS AND TECHNO-CHEMICAL PRODUCTS

...... DECORDYN ECO ...... Rapidly biodegradable corrosion protection concentrate Corrosion protection of all untreated surfaces of machines and equipment, e.g. in waste water processing plants, municipal works, the chemical industry. If necessary, the concentrate can be diluted with METABLANC V-D 100.

...... DECORDYN HF 91 ...... Non-slip universal corrosion protection wax for exterior protection Long-time corrosion protection of e.g. rail mounts, small steel parts, bolt threads in railroad track construction. Also for bare steel components in the mechanical engineer and vehicle manufacturing. Meets the requirements of the German Railroad Authority for corrosion protection aids. Also suitable for underfloor protection of vehicles.

...... DECORDYN W SPRAY ...... Preservation fluid For preserving precision equipment, tools and devices. It‘s compatibility with relubricating agents guarantees that the preserved parts are ready for installation without further cleaning. Only available as a spray.

...... DECORDYN 350 ...... Non-slip anticorrosion film with good lubricating properties For long-term preservation of intermediately stored machine parts, plastic injection moulds, casting moulds, stamping, bending and drawing tools which have to be kept ready for use at all times. Does not have to be removed before use of the parts.

Cleaners

...... METABLANC ...... Rapid metal cleaner For obtaining oil and grease-free metal surfaces which are to be treated subsequently with lubricating pastes, greases, Solid Film Lubricants or screw locking agents. For maintenance, repair and assembly: brakes, axles, shafts, bearings, gears, slide rails and screws.

...... CTP M ECO ...... Eco-friendly universal cleaner For cleaning vehicles, construction machinery, machines and installations, hall floors etc. Also suitable for cleaning of heavily soiled points of slide pads and lubricating channels of track-side systems for railways. Can be diluted with water.

...... METABLANC PFPE ...... Special PFPE cleaner Suitable for the cleaning of components for which a lubrication with perfluorinated lubricants is intended.

FUCHS LUBRITECH GMBH 35 RUST LOOSENERS AND TECHNO-CHEMICAL PRODUCTS Solid lubricant powders

...... POWDER GRAPHITE F ...... Colour Bulk weight g/dm³ Purity in % POWDER GRAPHITE F is used as a solid lubricant for liquid and pasty lubricants, black 140 99.5 plastics and sliding materials. Ambient temperature Press fit test, in °C stat. fricition coefficient - -

...... POWDER MoS2 F ...... Colour Bulk weight g/dm³ Purity in % grey-blue - - POWDER MoS2 F is used for cold forming and dry lubrication, if lubrication with oils or greases is not possible. For incorporation in plastics, carbon products, Ambient temperature Press fit test, powder metals and lubricants. For economical application on small mass parts. in °C stat. fricition coefficient -180/+400 approx. 40

...... POWDER MoS2 S ...... Colour Bulk weight g/dm³ Purity in % grey-blue - - POWDER MoS2 S is used for cold forming and dry lubrication, if lubrication with oils or greases is not possible. For incorporation in plastics, carbon products, Ambient temperature Press fit test, powder metals and lubricants. For economical application on small mass parts. in °C stat. fricition coefficient -180/+350 approx. 15

36 FUCHS LUBRITECH GMBH GREASE GUNS FOR SR-SCREW CARTRIDGES

Grease guns for SR screw cartridges

The ”SYSTEM REINER” single-handed, the HD-Two-handed and large quantities of lubricants and large volumes of lubricant per DFP 500/FLT guns guarantee clean and safe lubrication of stroke. The ”SYSTEM REINER” cartridge (with screw closure, high-quality machines through long lubrication lines, contents: 500 g) is particularly simple to operate.

...... HD-Two-handed grease gun ......

For easy, clean and accurate lubrication of high-quality machines with long lubricating lines, large quantities of lubricant and large volumes of lubricant per stroke. Obtainable pressure: 400 bar. TÜV (German technical inspecting agency) approved and with GS mark.

■ Weight: 950 g only ■ Maximum obtainable pressure: 400 bar ■ Complete discharge of the SR cartridge by special piston shape

...... Single-handed grease gun ......

For easy, clean and accurate lubrication of high-quality machines. TÜV (German technical inspecting agency) approved and with GS mark.

■ Up to 150 bar pressure in one hand operation ■ Complete discharge of the SR cartridge by special piston shape

...... DFP 500/FLT pneumatic grease gun ......

The professional pneumatic grease gun is the ideal solution to lubricate all kinds of machinery, commercial vehicles and construction machinery. It is supplied with reinforced rubber hose and 4-jawed professional nozzle.

■ Practical single-hand operation ■ Controlled grease feed using a single outlet ■ Approx. 1.2 cm³/stroke at 250 bar ■ Input pressure 2-10 bar, transmission ratio 1:30 ■ Connecting thread M 10x1

FUCHS LUBRITECH GMBH 37 NOTES

38 FUCHS LUBRITECH GMBH

plication engineertodiscussapplicationconditionsandtheperformance We therefore recommend thatyouconsultaFUCHSLUBRITECHGmbHap- application. thepropertiesgiven concerning oftheproduct oritssuitabilityforanygiven sents general,non-bindingguidelines.Nowarrantyexpressed orimpliedis are notpossible.Theinformationgiveninthisproduct informationrepre- this reason, universallyvalidstatementsaboutthefunctionofourproducts ment, componentpretreatment, contamination,etc.For possibleexternal cially thespecificuse,methodofapplication,operationalenviron- performance ofourproducts canbeinfluencedbyaseriesoffactors,espe- manufacturing oflubricantsandrepresents thecurrent state-of-the-art.The rience andknow-howofFUCHSLUBRITECHGmbHinthedevelopment The informationcontainedinthisproduct informationisbasedontheexpe- FUCHS LUBRITECHGmbH. Any formofreproduction requires express prior writtenpermissionfrom previous editionsceasetobevalid. the publication of thisproduct information,all With and without warning. processes aswellalldetailsofourproduct informationsheetsatanytime right to change our product range,the products, and their manufacturing Our products undergocontinuousimprovement. We therefore retain the the corresponding care. the user to test the functional suitability of the product and to use it with criteria oftheproducts before theproduct isused.Ittheresponsibility of 67661 Kaiserslautern, Germany 67661 Kaiserslautern, Email: [email protected] Werner-Heisenberg-Strasse 1 www.fuchs-lubritech.com Fax: +49(0)63013206940 FUCHS LUBRITECHGmbH Tel.: +49(0)630132060