Y_1454

www.entrepreneurindia.co Introduction

Bamboo is a quickly renewable resource. Bamboo is the single fastest growing species of plant on the planet with some species growing more than a meter a day. In sharp contrast to trees which require decades to recover from harvesting, bamboo reaches maturity in 3 to 5 years or less and when it is cut, the stem is left in the soil to sprout a new shoot and start the growing process again.

www.entrepreneurindia.co has been made from bamboo for hundreds of years. The commercial process uses actual bamboo canes for . Bamboo paper is attracting the attention of companies and individuals looking for eco-friendly and sustainability. Despite the digital revolution, the demand for paper is growing globally.

www.entrepreneurindia.co The bamboo pulp is one kind of paper pulp like wood pulp, straw pulp or reed pulp. The bamboo pulp is usually made from moso bamboo, phyllostachys pubescens and sinocalamus affinis by sulfate digestion process or soda process. The bamboo fiber morphology and length is intermediate between wood fiber and straw fiber.

Bamboo pulp can be made into bamboo paper. Bamboo paper is strong and it has wide applications. The bleached bamboo paper is used to manufacture offset paper, typing paper and high-grade culture paper. The unbleached bamboo paper is generally applied to package . Besides, bamboo pulp and wood pulp can be mixed and used to make cable paper, insulation paper, and cement bag paper.

www.entrepreneurindia.co Bamboo pulp is a kind of paper pulp. It is made from the moso bamboo, phyllostachys pubescens and sinocalamus affinisetc, with the sulfate digestion processand soda process. There are also tender bamboo green, lime pickled into half-clinker. Fiber form and length, between wood and grass fiber. Easy , bamboo pulp for medium fiber length pulp, fine and soft. The thickness of pulp is loose, the tear is high, and the breaking strength and tensile strength are low. High mechanical strength. Paper made of bamboo pulp, bleached for making offset printing paper, typing paper and other advanced cultural paper, unbleached paper for making wrapping paper, etc.

www.entrepreneurindia.co Market Outlook

The is a large and growing portion of the world’s economy. Most of the pulp and paper mills are located near the major waterways and have an access to a large, uninterrupted supply of water. After using the water for pulp and paper production, these mills discharge the used water into the waterways as waste. The pulp and paper industry is faced with mounting environmental, political, and economic pressures to reduce the volume and toxicity of its industrial wastewater.

www.entrepreneurindia.co The overall demand for paper, growing annually at 6.7 per cent, is expected to touch 20.8 million tonne in the country in fiscal year 2020- 21, driven by rising income levels, growing per capita expenditure and rapid urbanization. The Indian paper industry accounts for about 3.7% of the world’s production of paper. The estimated turnover of the industry is INR 60,000 crore (USD 8.5 billion approximately) and its contribution to the exchequer is around INR 4,500 crore. The industry provides employment to more than 0.5 million people directly and 1.5 million people indirectly.

India is the fastest growing market for paper globally and it presents an exciting scenario; paper consumption is poised for a big leap forward in sync with the economic growth.

www.entrepreneurindia.co The futuristic view is that growth in paper consumption would be in multiples of GDP and hence an increase in consumption by one kg per capita would lead to an increase in demand of 1 million tonnes.

The demand is projected to boost to 23.5 million tonnes by 2024- 25. India is the greatest growing market for paper in the world with a growth rate of about 6 percent yearly. The increase of per capita paper utilization by one kg will raise the demand by about 1.25 million tonnes per annum.

www.entrepreneurindia.co Indian paper industry can be majorly classified further as below:

 Newsprints: serves the newspaper & magazines industry. This segment forms ~15% of the domestic paper industry.  Writing and Printing Paper: Printing and writing segment caters to office stationary, textbooks, copier , etc. This segment forms ~30% of domestic paper industry.

www.entrepreneurindia.co  Packaging Boards: Packaging paper & board segment caters to tertiary and flexible packaging purposes in industries such as FMCG, food, pharma, textiles etc. This segment forms ~51% of the domestic paper industry. This is amongst fastest growing segment after Tissue owing to factors such as rising urbanization, increasing penetration of organized retail, higher growth in FMCG, pharmaceutical.  Tissue: is majorly used as paper handkerchiefs for facial & toilet purpose. Currently due to its low base and increasing hygiene awareness, this segment witnessed fastest growth.

www.entrepreneurindia.co India produces many varieties of papers, namely, printing and writing paper, packaging paper, and some speciality paper. Varieties under printing and writing paper are creame wove paper, super printing paper, maplitho paper (non-surface and surface size), copier paper, and coating base paper and others. The varieties under packaging paper are , boards, poster paper and others. The other varieties under coated paper art paper/board, chromo paper/board and others. There are approximately 600 paper mills in India, of which twelve are major players.

www.entrepreneurindia.co Global Market

The global paperboard market, which stood at US$122.69 bn in 2015, is prophesized to reach an estimated value of US$227.47 bn by the end of 2024. During the forecast period from 2016 to 2024, the market is anticipated to rise at a strong 7.1% CAGR.

On the basis of its application, the market is segmented into packaging and graphic printing. Due to its light weight property, it is very convenient to be handled in packaging, loading and unloading. On the other hand, due to its better printing and graphic capabilities, it is used as an effective marketing tool for brand awareness and promotion.

www.entrepreneurindia.co Global paperboard market is expected to drive on account of growing manufacturing and packaging industries across the globe. Several paper pulp layers are compressed in order to make paperboard as a finished product. They are widely used by manufacturers and retailers for packaging purposes. Growing paperboard packaging trend is expected to propel global paperboard market over the forecast period.

Rise in environment related concerns and issues are expected to boost global paperboard market especially in packaging sector over the forecast period. are not acceptable by manufacturing units producing large weight products for packaging activities as they are not able to handle high stress and pressure owing to which it is expected to hinder global paperboard market growth.

www.entrepreneurindia.co As paperboards are produced from tree pulp or wood pulp, it results in deforestation which is expected to obstruct global market in coming years. Stringent environment related regulations by EPA are expected to slow down the market growth rate over the forecast period.

Global paperboard market player includes Metsa Group, Sappi Limited, Caraustar and Cascades Inc., Oji Holdings Corporation, Shandong Bohui Paper Group Co., Ltd, International Paper Company, Clondalkin Group, ITC Limited, Nippon Paper Industries Co. Ltd., Paper Works Industries, Stora Enso Oyj, Multi Packaging Solutions, Smurfit Kappa Group plc., Graphic Packaging International and Mondi plc. Global market is highly fragmented in nature. Developing countries are expected to be the major targets on account of huge global paperboard demand from growing end use industries including packaging and manufacturing.

www.entrepreneurindia.co Bamboo pulp is very similar to softwood in terms of fiber length and strength, however, bamboo can also be pulled together with hardwood. Mix of softwood and hardwood will yield stronger pulp compared to hardwood pulped separately. Bamboo wood contains high levels of papermaking fibres because plant cell walls are composed of which is the main material used to make paper. The structure and shape of the cellulose bamboo varies from species to species and even within an individual tree.

www.entrepreneurindia.co The leading players in Asia bamboo pulp market are Ampack Corp, Hindustan Paper, Phoenix Pulp and Paper, Panjipol Paper Industry, Siam Cellulose, The Titaghur Paper Mills, Yibin Paper, Yaan Paper, Guangxi Liujiang Paper, Guangdong Guangning, Guizhou Chishui, Zhongzhu Group and others. Bamboo pulp is categorized into two variants such as bleached pulp and unbleached pulp. Bamboo pulp is used in the manufacture of printing paper, writing paper, tissue paper, textiles and many more.

www.entrepreneurindia.co Machinery Photographs

www.entrepreneurindia.co www.entrepreneurindia.co Project at a Glance

PROJECT AT A GLANCE (` in lacs)

COST OF PROJECT MEANS OF FINANCE Propose Particulars Existing Proposed Total Particulars Existing d Total Land & Site Development Exp. 0.00 2045.00 2045.00Capital 0.00 2232.33 2232.33 Buildings 0.00 2206.00 2206.00Share Premium 0.00 0.00 0.00 Other Type Share Plant & Machineries 0.00 3584.58 3584.58Capital 0.00 0.00 0.00 Motor Vehicles 0.00 20.00 20.00Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 222.00 222.00Cash Subsidy 0.00 0.00 0.00 Technical Knowhow Fees & Exp. 0.00 100.00 100.00Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Long/Medium Term Deposits 0.00 0.00 0.00Borrowings 0.00 6696.99 6696.99 Preliminary& Pre- operative Exp 0.00 15.00 15.00Debentures / Bonds 0.00 0.00 0.00 Provision for Unsecured Contingencies 0.00 325.00 325.00Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 411.75 411.75 TOTAL 0.00 8929.33 8929.33TOTAL 0.00 8929.33 8929.33

www.entrepreneurindia.co Project at a Glance

Yea Annualised Boo Debt Divid Retained Payo Proba P/E Yield r k end Earnings ut ble Rati Price/ Valu Mark o Book e et Value Price Per No.of EPS CEPS Per Share Share Per Share Time ` ` ` ` ` % ` % ` s % 15.3 100. 1-2 5.33 9.04 3 24.00 0.00 00 5.33 0.00 5.33 1.00 0.00 2- 23.5 100. 3 8.18 11.39 1 18.00 0.00 00 8.18 0.00 8.18 1.00 0.00 3- 34.5 100. 11.0 4 11.03 13.81 4 12.00 0.00 00 3 0.00 11.03 1.00 0.00 48.3 100. 13.8 4-5 13.83 16.25 7 6.00 0.00 00 3 0.00 13.83 1.00 0.00 64.9 100. 16.5 5-6 16.58 18.68 4 0.00 0.00 00 8 0.00 16.58 1.00 0.00 www.entrepreneurindia.co Project at a Glance

Yea D. S. C. R. Debt Equit Total Retu Profitability Ratio Assets Curre r / - y as- Net rn Turno nt Depos Equit Wort on ver Ratio its y h Net Ratio Debt Wort h Indivi Cumul Over GPM PBT PAT Net P/V dual ative all Contri Ratio bution (Number of (Number of times) times) % % % % % % Initi al 3.00 3.00 1- 14.90 7793. 42.4 2 1.33 1.33 1.57 1.57 2.19 % 9.07% 6.48% 42 5% 1.70 0.93 2- 17.35 12.87 9022. 42.1 3 1.63 1.47 0.77 0.77 1.23 % % 8.52% 49 2% 1.84 1.25 3- 19.05 15.61 10.05 10309 42.1 4 1.99 1.63 1.99 0.35 0.35 0.71 % % % .76 2% 1.87 1.65 20.25 17.62 11.21 11597 42.1 4-5 2.43 1.80 0.12 0.12 0.41 % % % .02 1% 1.81 2.12 21.11 19.11 12.09 12884 42.1 5-6 2.97 1.99 0.00 0.00 0.24 % % % .29 1% 1.71 3.66 www.entrepreneurindia.co Project at a Glance

BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 50.87% Total BEP (% of Installed Capacity) 54.52% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 26.01% 2 Years 3 Payback Period of the Project is ( In Years ) Months Fixed Assets Coverage Ratio ( No. of times ) 5.544

www.entrepreneurindia.co Major Queries/Questions Answered in the Report?

1. What is Paper, Pulp and Paper Board Manufacturing industry ?

2. How has the Paper, Pulp and Paper Board Manufacturing industry performed so far and how will it perform in the coming years ?

3. What is the Project Feasibility of Paper, Pulp and Paper Board Manufacturing Plant ?

4. What are the requirements of Working Capital for setting up Paper, Pulp and Paper Board Manufacturing plant ?

www.entrepreneurindia.co 5. What is the structure of the Paper, Pulp and Paper Board Manufacturing Business and who are the key/major players ?

6. What is the total project cost for setting up Paper, Pulp and Paper Board Manufacturing Business?

7. What are the operating costs for setting up Paper, Pulp and Paper Board Manufacturing plant ?

8. What are the machinery and equipment requirements for setting up Paper, Pulp and Paper Board Manufacturing plant ?

www.entrepreneurindia.co 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Paper, Pulp and Paper Board Manufacturing plant ?

10. What are the requirements of raw material for setting up Paper, Pulp and Paper Board Manufacturing plant ?

11. Who are the Suppliers and Manufacturers of Raw materials for setting up Paper, Pulp and Paper Board Manufacturing Business?

12. What is the Manufacturing Process of Paper, Pulp and Paper Board?

www.entrepreneurindia.co 13. What is the total size of land required for setting up Paper, Pulp and Paper Board Manufacturing plant ?

14. What will be the income and expenditures for Paper, Pulp and Paper Board Manufacturing Business?

15. What are the Projected Balance Sheets of Paper, Pulp and Paper Board Manufacturing plant ?

16. What are the requirement of utilities and overheads for setting up Paper, Pulp and Paper Board Manufacturing plant?

17. What is the Built up Area Requirement and cost for setting up Paper, Pulp and Paper Board Manufacturing Business?

www.entepreneurindia.co 18. What are the Personnel (Manpower) Requirements for setting up Paper, Pulp and Paper Board Manufacturing Business?

19. What are Statistics of Import & Export for Paper, Pulp and Paper Board?

20. What is the time required to break-even of Paper, Pulp and Paper Board Manufacturing Business?

21.What is the Break-Even Analysis of Paper, Pulp and Paper Board Manufacturing plant?

22.What are the Project financials of Paper, Pulp and Paper Board Manufacturing Business?

www.entepreneurindia.co 23. What are the Profitability Ratios of Paper, Pulp and Paper Board Manufacturing Project?

24. What is the Sensitivity Analysis-Price/Volume of Paper, Pulp and Paper Board Manufacturing plant?

25. What are the Projected Pay-Back Period and IRR of Paper, Pulp and Paper Board Manufacturing plant?

26. What is the Process Flow Sheet Diagram of Paper, Pulp and Paper Board Manufacturing project?

www.entrepreneurindia.co 27. What are the Market Opportunities for setting up Paper, Pulp and Paper Board Manufacturing plant?

28. What is the Market Study and Assessment for setting up Paper, Pulp and Paper Board Manufacturing Business?

29. What is the Plant Layout for setting up Paper, Pulp and Paper Board Manufacturing Business?

www.entrepreneurindia.co Table of Contents of the Project Report

www.entrepreneurindia.co 1. PROJECT LOCATION 1.1. DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION 1.1.1. General 1.1.2. History 1.1.3. Climate 1.1.4. Map 1.1.5. Economy 1.1.6. Industries 1.1.7. Industry at a Glance 1.1.8. Education and Health 1.1.9. Transportation

2. INTRODUCTION 2.1. PAPER 2.2. PAPER PULP 2.3. PAPERBOARD

3. CHARACTERISTICS OF PAPER

4. DIFFERENT TYPES OF PAPER

5. USES & APPLICATIONS

6. COMMON TERMS OF PAPER INDUSTRIES

7. B.I.S. SPECIFICATIONS 7.1. IS 6874~METHOD OF TESTS FOR BAMBOO

www.entrepreneurindia.co 7.2. IS 1763~SUBSTANCES OF PAPER AND PULP BOARD 7.3. IS 2724~QUALITY TOLERANCES FOR WATER FOR PULP AND PAPER INDUSTRY 7.4. IS 4664~PULP BOARD 7.5. IS 5061: PART 1~GUIDE FOR TREATMENT AND DISPOSAL OF EFFLUENTS OF PULP, PAPER AND BOARD INDUSTRIES: PART 1 - FOR MILLS WITH CHEMICAL RECOVERY SYSTEM 7.6. IS 1064~PAPER STANDARD SIZES 7.7. IS 1848~WRITING AND PRINTING PAPER

8. MARKET SURVEY 8.1. THE INDIAN PAPER INDUSTRY 8.2. PULP 8.3. FUTURE GROWTH OPPORTUNITIES

9. TOP PAPER COMPANIES IN INDIA

10. EXPORT & IMPORT: ALL COUNTRIES 10.1. EXPORT: ALL COUNTRIES 10.2. IMPORT: ALL COUNTRIES

11. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES 11.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE 11.2. PROFITS & APPROPRIATIONS 11.3. TOTAL LIABILITIES 11.4. TOTAL ASSETS 11.5. NET CASH FLOW FROM OPERATING ACTIVITIES 11.6. SECTION – I 11.6.1. Name of Company with Contact Details

www.entrepreneurindia.co 11.6.2. Name of Director(S) 11.6.3. Credit Ratings 11.6.4. Plant Capacity 11.6.5. Location of Plant 11.6.6. Name of Raw Material(S) Consumed With Quantity & Cost 11.7. SECTION – II 11.7.1. Assets 11.7.2. Cash Flow 11.7.3. Cost as % Ge of Sales 11.7.4. Forex Transaction 11.7.5. Growth in Assets & Liabilities 11.7.6. Growth in Income & Expenditure 11.7.7. Income & Expenditure 11.7.8. Liabilities 11.7.9. Liquidity Ratios 11.7.10. Profitability Ratio 11.7.11. Profits 11.7.12. Return Ratios 11.7.13. Structure of Assets & Liabilities (%) 11.7.14. Working Capital & Turnover Ratios

12. COMPANY PROFILE OF MAJOR PLAYERS

13. EXPORT & IMPORT STATISTICS OF INDIA 13.1. EXPORT STATISTICS FOR WRITING PAPER 13.2. IMPORT STATISTICS FOR WRITING PAPER 13.3. EXPORT STATISTICS FOR PAPERBOARD

www.entrepreneurindia.co 13.4. IMPORT STATISTICS FOR PAPERBOARD

14. PRESENT MANUFACTURERS

15. BAMBOO AS RAW MATERIAL 15.1. CHARACTERISTICS OF BAMBOO 15.2. ADVANTAGE OF BAMBOO OVER CONVENTIONAL WOOD 15.3. OVERVIEW OF BAMBOO INDUSTRY IN INDIA 15.4. BAMBOO HANDLING PROCESS AT THE BIOFUEL PLANT 15.4.1. Bamboo Handling 15.4.2. Bamboo Processing in the Biofuels Production Plant 15.5. BAMBOO SOURCING OPTIONS 15.6. CASE STUDY FOR A 15.6.1. Type One Supply Chain- Grower to Paper Mill 15.6.2. Type two: Supply Chain- Grower to Retail Market 15.7. BAMBOO PROCUREMENT OPTIONS 15.7.1. Primarily Source of Bamboo 15.7.2. Regulatory and Policy Status 15.8. UTILIZATION AND MARKETING OF BAMBOO 15.9. PULPING CHEMICAL 15.10. CHEMICALS REQUIRED FOR PULP AND PAPER MILLS

16. PRODUCT DESCRIPTION

17. BLEACHING AGENTS AND THEIR CONDITIONS

18. PAPERMAKING ADDITIVES

www.entrepreneurindia.co 19. MANUFACTURING PROCESS 19.1. STEPS DETAILS IN THE PULP AND PAPERMAKING PROCEDURE 19.2. POWER GENERATION AND WATER TREATMENT 19.3. CHEMICAL AND BY-PRODUCT PRODUCTION

20. PROCESS FLOW DIAGRAM

21. WATER SUPPLY AND ENERGY CONSUMPTION IN PULP AND PAPER MILLS 21.1. RAW WATER TREATMENT 21.2. PROCESS WATER TREATMENT 21.3. BOILER FEED WATER TREATMENT 21.4. COOLING SYSTEMS AND USE OF COOLING WATER 21.4.1. Preliminary Treatment 21.4.2. Primary Treatment 21.4.3. Secondary Treatment 21.4.4. Disinfection of Wastewater 21.5. ENERGY CONSUMPTION IN PULP AND PAPER MILLS

22. SUPPLIERS OF PLANT & MACHINERY

23. SUPPLIER OF RAW MATERIAL

24. PHOTOGRAPHS/IMAGES FOR REFERENCE 24.1. MACHINERY PHOTOGRAPHS 24.2. RAW MATERIAL PHOTOGRAPHS 24.3. PRODUCT PHOTOGRAPHS

25.PLANT LAYOUT

26. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER

www.entrepreneurindia.co Project Financials

• Project at a Glance Annexure

• Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses

www.entrepreneurindia.co • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets………………………………………...... …...... 6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies

• Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store

www.entrepreneurindia.co • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses

• Salary and Wages …………………………………………....……..9

• Turnover Per Annum ……………………………………….....…10

• Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital

www.entrepreneurindia.co • Annexure 1 :: Cost of Project and Means of Finance

• Annexure 2 :: Profitability and Net Cash Accruals

. Revenue/Income/Realisation . Expenses/Cost of Products/Services/Items . Gross Profit . Financial Charges . Total Cost of Sales . Net Profit After Taxes . Net Cash Accruals • Annexure 3 :: Assessment of Working Capital requirements

. Current Assets . Gross Working Capital . Current Liabilities . Net Working Capital . Working Note for Calculation of Work-in-process

• Annexure 4 :: Sources and Disposition of Funds • Annexure 5 :: Projected Balance Sheets

. ROI (Average of Fixed Assets) . RONW (Average of Share Capital) . ROI (Average of Total Assets)

• Annexure 6 :: Profitability Ratios

. D.S.C.R . Earnings Per Share (EPS) . Debt Equity Ratio • Annexure 7 :: Break-Even Analysis

. Variable Cost & Expenses . Semi-Variable/Semi-Fixed Expenses . Profit Volume Ratio (PVR) . Fixed Expenses / Cost . B.E.P • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume

. Resultant N.P.B.T . Resultant D.S.C.R . Resultant PV Ratio . Resultant DER . Resultant ROI . Resultant BEP • Annexure 12 :: Shareholding Pattern and Stake Status . Equity Capital . Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks . Determined Capacity P.A of Products/Services . Achievable Efficiency/Yield % of Products/Services/Items . Net Usable Load/Capacity of Products/Services/Items . Expected Sales/ Revenue/ Income of Products/ Services/ Items • Annexure 14 :: Product wise Domestic Sales Realisation

• Annexure 15 :: Total Raw Material Cost

• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP Chemical Cost

• Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per Unit • Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Expenses

• Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR Tags

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