IK PI · 2007 IK IK PI · 2007 Siemens AG 2006 Siemens AG Catalog Catalog Subject to change without prior notice | Dispo 26000 | KG 0906 35.0 S 1236 EN / 621608 | Printed in Germany | © in Germany / 621608 | Printed 0906 35.0 S 1236 EN | Dispo 26000 | KG without prior notice change Subject to Industrial Communication Industrial Drives and Automation for industrial COMMUNICATION

Siemens AG The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described Automation and Drives or which may change as a result of further development of the products. Industrial Communication An obligation to provide the respective characteristics shall only exist if expressly Industrial Communication Postfach 48 48 agreed in the terms of contract. Availability and technical specifications are subject to change without notice. 90327 NÜRNBERG for Automation and Drives GERMANY All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could www.siemens.com/automation violate the rights of the owners.

Order No.: E86060-K6710-A101-B5-7600 Industrial Introduction 1 Communication for Automation PROFINET / Industrial Ethernet according to IEEE 802.3 and Drives 2 Catalog IK PI · 2007 Industrial Mobile Communication 3 Supersedes: Catalog IK PI · 2005 and Catalog IK PI News July · 2005

The products contained in this PROFIBUS catalog are also contained in according to IEC 61158/EN 50170 the electronic Catalog CA 01 4 Order No.: E86060-K4001-A110-C4-7600 (CD-ROM) E86060-K4001-A510-C4-7600 (DVD) SIMATIC ET 200 distributed I/Os Please contact your local Siemens branch office. 5 © Siemens AG 2006

AS-Interface according to EN 50 295/IEC 62 026-2 6

SINAUT Telecontrol 7

The products and systems described in Network transitions this catalog are manu- factured/distributed 8 under application of a certified quality mana- gement system in accordance with DIN EN ISO 9001 (Certified ECOFAST System Registration No. can be found in the appendix). 9 The certificate is re- cognized by all IQNet countries.

Appendix 10 s Siemens Automation and Drives. Welcome

More than 60,000 people aiming for the same goal: increasing your competitiveness. That's Siemens Automation and Drives.

We offer you a comprehensive portfolio for sustained success in your sector, whether you're talking automa- tion engineering, drives or electrical installation sys- tems. Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) form the core of our offering. TIA and TIP are the basis of our integrated range of products and systems for the manufacturing and process industries as well as building automation. This portfolio is rounded off by innovative services over the entire life cycle of your plants.

Learn for yourself the potential our products and systems offer. And discover how you can permanently increase your productivity with us.

Your regional Siemens contact can provide more infor- mation. He or she will be glad to help.

1/2 Siemens IK PI · 2007 Siemens IK PI · 2007 1/3 Sharpen your competitive edge. Totally Integrated Automation

With Totally Integrated Automation (TIA), Siemens is the only manufacturer to offer an integrated range of products and sys- tems for automation in all sectors – from incoming goods to out- going goods, from the field level through the production control level to connection with the corporate management level. On the basis of TIA, we implement solutions that are perfectly tailored to your specific requirements and are characterized by a unique level of integration. This integration not only ensures significant reductions in interface costs but also guarantees the highest level of transparency across all levels.

ERP Enterprise Resource Planning Ethernet

Production Material MES Order Management Management Manufacturing Execution Ethernet Systems Production Equipment Operations Management Recording

SIMATIC NET SINAUT Telecontrol SIMATIC SIMATIC Controllers/ Control Industrial System Software Automation System Communication

SIMATIC Sensors

PROFINET

Industrial Ethernet Safety Integrated

PROFIBUS PC-based Automation

AS-Interface Building Technology KNX/EIB

GAMMA instabus ECOFAST IP65 Micro-Automation and Distributed Aktor-Sensor Interface Level Automation System

1/4 Siemens IK PI · 2007 It goes without saying that you profit from Totally Integrated Automation during the entire life cycle of your plants – from the first planning steps, through operation, right up to modern- ization. Consistent integration in the further development of our products and systems guarantees a high degree of invest- ment security here. Totally Integrated Automation makes a crucial contribution towards optimizing everything that happens in the plant and thus creates the conditions for a significant increase in produc- tivity.

Plant Product Specification Information Management System Management SIMATIC IT Framework Production Modeler Detailed Laboratory Information Production Management System Scheduling

SENTRON SIMOTION SINUMERIK SIMATIC PCS 7 Motion Control Computer Circuit Process Control System SIMATIC HMI Breakers Human Machine System Numeric Control Interface

Field Instru- mentation/ Analytics

HART

SIWAREX Weighing PROFIBUS PA SIMOCODE pro SIRIUS SIMATIC Technology Motor Manage- Soft Starter Distributed Drive Systems/ ment System I/O SINAMICS SINAMICS SIMODRIVE SINAMICS

Siemens IK PI · 2007 1/5 Integrated energy distribution from a single source. Totally Integrated Power

Totally Integrated Power (TIP) brings together all the components of electrical energy distribution into an integrated whole. Thus TIP provides the answer to growing market demands in the planning, construction and use of utility buildings and industrial buildings. On the basis of TIP, we offer integrated solutions for energy distri- bution, from medium voltage to the power outlet. Totally Inte- grated Power is based here on integration in planning and config- uring as well as on perfectly matched products and systems.

Communication HMILoad Graphs Prognoses manage- ment

U UI Process/production cos o I cosP o PW automation W

PROCESS FIELD BUS

Products and systems

£ 110 kV

Planning and configuration

1/6 Siemens IK PI · 2007 Totally Integrated Power offers communication and software modules for connecting the energy distribution systems to industrial automation and building automation. This enables the implemen- tation of significant savings potential.

Main- Message/ Selective Protocols Power Cost center tenance error protection quality DATE:

EMPLOYEE manage- COST CENTER PAY PERIOD BEGINNING Substation PAY PERIOD ENDING Building

ment DATE SUN MON TUE WED THUR FRI SAT SUN TOTAL Distribution IN OUT

IN Maintenance OUT automation OVERTIME task TOTAL HOURS DATE SUN MON TUE WED THUR FRI SAT SUN TOTAL IN

OUT

IN

OUT Hall 1 Air conditioning system OVERTIME checkup TOTAL HOURS central ON DATE OFF SUN MON TUE WED THUR FRI SAT SUN TOTAL Distribution 3 Replacing circuit IN OUT breaker contacts local ON IN OFF OUT Infeed II Replacing meters tripped OVERTIME TOTAL HOURS

CODES V=VACATION REGULAR HOLIDAY OTHER H=HOLIDAY

S=SICK OVER THE HOURS SICK VACATION TIME & ONE-HALF

instabus EIB

Siemens IK PI · 2007 1/7 Introduction

Your requirements Worldwide trends Do you want to launch new products quickly? And do you want A distributed plant configuration reduces the overhead for to respond quickly and flexibly to market requirements and installation, maintenance and diagnostics. A distributed plant reduce conversion times and thus reduce the "time-to-market"? configuration reduces the overhead for installation, mainten- Do you want to produce efficiently and economically? And do ance and diagnostics. Such configurations involve the use of you want to utilize the capacity of your plant/machine optimally intelligent devices at the local level which are interfaced to one and minimize possible downtimes? another over networks. Openness and flexibility are important All the machines in your plant should then work optimally in linking different systems and carrying out expansions. The together. Rely on open, integrated communication for your standards for bus systems are defined and standardized in automation needs throughout your company and beyond. international committees. Avoid island solutions in automation and in information Industrial Ethernet technology through: A seamless flow of information from the sensor/actuator Industrial Ethernet (IEEE 802.3, IEEE 802.3u and IEEE 802.11 WLAN) – the international standard level up to the company management level network standard for all levels Availability of information in any place Fast data exchange between plant sections PROFINET – the open Industrial Ethernet standard Simple, consistent configuration and efficient diagnostics for automation Integrated security functions which prevent unauthorized accesses PROFIBUS Fail-safe communication and standard communication over the same cable PROFIBUS (IEC 61158/EN 50170) – the international standard for the field is the world-wide market leader Our offer for fieldbusses Communication networks are of central importance in AS-Interface automation solutions. SIMATIC NET – Networking for Industry stands for a versatile portfolio of modular blocks – designed AS-Interface (IEC 62026-2/EN 50295) connects for industry – which contribute to solving your communication sensors and actuators using a two-wire cable which is an economic alternative to cable harnesses. tasks efficiently.

In the different automation areas KNX

Across the whole workflow KNX/EIB (EN 50090, ANSI EIA 776) is the universal Across the whole plant life cycle bus system for the entire house and building technology. KNX was developed by the Konnex Association based For all sectors on EIB (European Installation Bus). SIMATIC NET offers solutions which utilize the advantages of Ethernet and integrate fieldbus systems. Outstanding examples are: The exploitation of the field level for Industrial Ethernet The consistency from the field level up to the company management level The pushing ahead of mobile communication The integration of IT technologies

1/8 Siemens IK PI · 2007 Industrial Communication by Totally Integrated Automation

With Totally Integrated Automation, Siemens is the only supplier Conducted – electrically or optically – or wireless via Industrial of a consistent range of products and systems for automation Wireless LAN (IWLAN). in all sectors – from incoming goods storage via the production In industrial environments and similar. process up to dispatching products, from the field level via the production control level up to the integration of the company SCALANCE is available in three different versions: management level. The security modules of SCALANCE S are the core of this The advantages of Totally Integrated Automation already pay pioneering safety concept for automation engineering from off at the design and engineering level, but also during assembly Siemens that protects networks and data. and startup as well as during operation and maintenance. Based on Industrial Wireless LAN, SCALANCE W supports Automation solutions can be created with little outlay. New integrated communication as far as areas that until now freedoms make it easier to respond more quickly and flexibly have been difficult or even impossible to access. to new market requirements. The Industrial Ethernet switches (active network components) Plants can be easily expanded or converted without having to of SCALANCE X ensure future-oriented networks; and the interrupt current operations. perfect switch is always available for every task. Thanks to the fact that Industrial Ethernet has been venturing An overall solution comprises a more and more into automation all the way down to the field a bus system level, two ingredients of Totally Integrated Automation are –passive network components, e.g. cables achieving ever greater significance: PROFINET and SCALANCE. –active network components, e.g. switches PROFINET ... increases the productivity of your plant interfaces for connecting the programmable controllers to For your strategic decisions you require a seamless, company- the bus systems wide information flow - from the first manufacturing step via –integrated interfaces the operational level up to the company management level. –separate communications processors To achieve this, you must rely on efficiency and consistency at gateways, e.g. a link the very beginning when you design your plant. software for configuring the networks PROFINET, the open, innovative Industrial Ethernet standard, fulfills all the demands of industrial automation and enables tools for maintenance and diagnostics integrated, company-wide communication. SIMATIC NET offers all the components required for an integrated PROFINET also supports the direct connection of distributed overall solution, and supports the following bus systems: field devices to Industrial Ethernet and the solution of Motion Bus systemIndustrial PROFINET PROFIBUS AS- Control applications in isochrone mode. PROFINET also enables Ethernet DP Interface distributed automation with the aid of component technology which allows vertical integration and fail-safe applications. PROFINET also supports controller-to-controller communication. Level SCALANCE ... for the security, flexibility and performance Enterprise Resource of your industrial communication networks Planning (ERP) (e.g. PC) Totally Integrated Automation by Siemens shows with a number Control of successful applications around the world to what extent (e.g. S7-300) consistent solutions with shared tools and standardized Motion Control mechanisms can be created today. Closely connected to this (e.g. SIMOTION) is the selective further development of industrial communication Intelligent field devices (e.g.ET200S) with SIMATIC NET. A revolutionary milestone of this develop- Simple field devices ment is SCALANCE, the new generation of components for the (e.g. digital installation of uniform networks: I/O modules) Sensors/actuators

Drives (e.g. SINAMICS) Failsafe communication not suitablenot Suitable suited Well

Siemens IK PI · 2007 1/9 Mobile Bus systems for Industry telephones Internet Pad Telecontrol and PC substation control

Industrial Ethernet (IEEE 802.3 and 802.3u) – Controller Monitoring and The international standard for control system local area networking. With a market share of 90% world- Numeric wide it is now the number one Control with respect to local area net- works. Industrial Ethernet can Teleservice be used to construct high- performance communication Industrial Ethernet networks that span great distances. PROFINET – Notebook The international standard Controller uses Industrial Ethernet and enables real-time communica- tion all the way down to the Numeric Control field level while also including Field device for intrinsically safe area Monitoring and the enterprise level. control system PC/PG Despite full use of existing IT standards, PROFINET enables isochronous motion control applications, efficient cross- Coupler vendor engineering and a high level of machine and plant availability on the Indus- PROFIBUS PA PROFIBUS trial Ethernet. PROFINET sup- ports distributed automation (including controller-to- controller communication) Machine Vision Motor and makes fail-safe applicati- manager ons possible. Link Field devices PROFIBUS (IEC 61158/EN 50170) – The international standard for the field level is the world Drives market leader among field bu- ses. It is the only field bus which permits communica- tion for manufacturing as well as process-oriented appli- cations. KNX

The graphic shows the connec- tion of different automation Sensors systems to the standardized networks.

1/10 Siemens IK PI · 2007 PC

Motion Control Systems Controller Telecontrol and substation PC/PG control

Security

PROFINET

Industrial Ethernet

Access Point

Controller Notebook IWLAN RCoax Cable

Controller AS-Interface (IEC 62026/EN 50295) – Link Combines sensors and actua- tors using a two-wire line as price-effective alternative to a wiring harness. Link The basis for building services automation is the global KNX/EIB (EN 50090, ANSEI EIA 776) standard. Link Network interfaces are imple- mented via controllers or links. Configuration and diag- Machine Vision Drives nostics can be carried out Field devices from any location in the plant. Link Access Point Motion Control Systems Link

Actuator Controller Client Module

AS-Interface Field device

Power supply unit Sensors

Siemens IK PI · 2007 1/11 Industrial Ethernet

Industrial Ethernet offers a S7-200 with powerful area and cell S7-300 with SINAUT MICRO network in accordance SINAUT ST7 with standard IEEE 802.3 (ETHERNET), IEEE 802.3u and MOBIC 802.11 a/b/g/h (Wireless LAN) for industry. Ethernet is the basic technology of the Internet for worldwide networking. The different possibilities of the Intranet, Extranet S7-400 and Internet, which are already available in office environ- Note- Access Point ments today, can, using Industrial Ethernet, also be utilized for book SCALANCE SIMATIC HMI W788-1PRO with WinAC manufacturing and process automation. S7-300 The Ethernet technology which has been used successfully for many years for switching, full duplex and autosensing allows MOBIC the user to adapt the necessary network performance to re- S7-200 quirements. The user can select the data rate as needed since Industrial the consistent compatibility permits step-by-step introduction Ethernet of the new technology. Ethernet presently has a market share of over 90% with a tendency to rise further, thus placing it in pole position in the Machine LAN landscape worldwide. Vision SIMATIC TDC ET 200 Ethernet offfers important advantages:

Fast start-up thanks to the simplest connection method. SINAMICS High availability since existing networks can be extended S 120 without any adverse effects Almost unlimited communications performance because scalable performance is available through switching techno- logy if required. SIMOTION C/P/D SINUMERIK Networking of different application areas such as the office and production areas. Company-wide communication thanks to linking up via WAN SIMATIC NET provides important supplements to Ethernet (Wide Area Network) such as ISDN or Internet technology for industrial environments: Investment security through continuous compatible further development. Network components designed for use in rough industrial Data storage for Industrial Wireless LAN (IWLAN) environments "Rapid Roaming" Fast assembly on site thanks to the FastConnect wiring For very fast forwarding of mobile nodes between different system with RJ45 technology access points Fail-safe networks thanks to fast redundancy and redundant power supplies Chronologically exact allocation of events throughout the Continuous monitoring of network components through a whole plant system through plant-wide clock control. simple and effective signaling concept. SIMATIC NET relies upon this well-proven technology. Siemens Future-oriented network components with the SCALANCE X has supplied well over two million connections worldwide for switch family, the members of which build on one another rough and EMC polluted areas of industry.

1/12 Siemens IK PI · 2007 of SIMOTION and SIMATIC S7/C7/WinAC. It enables PCs and workstations to be connected. The maximum volume of useful PC with WinCC flexible data per task is 64 KB. S7 communication offers simple, powerful or SINAUT MICRO SC communication services and provides a network-independent software interface. S5-compatible communication (SEND/RECEIVE) S5-compatible communication (SEND/RECEIVE) is used by SINUMERIK SIMATIC S7/C7 to communicate with existing systems, especially SIMOTION D/P with SIMATIC S5 partner, but also with PCs over PROFIBUS and Industrial Ethernet. FETCH and WRITE is also available over Industrial Ethernet to SINAMICS ensure that software created for SIMATIC S5 can continue to S120 be used with SIMATIC S7 without any modifications. SCALANCE S SCALANCE Standard communication X202-2P IRT This comprises standardized protocols for data communication, e.g. FTP. Fail-safe communication is also possible via Industrial SIMATIC WinAC Ethernet. Access Point OPC SCALANCE W788-1RR (OLE for Process Control) is a standardized, open and manufacturer-independent interface and allows OPC-capable Windows applications to interface to S7 communication and S5-compatible communication (SEND/ PC Field PG M RECEIVE) and PROFINET. Client Module Information technology (IT) with e-mail SCALANCE ET 200S with W747-1RR IM 151-3 PN FO and Web technology integrates SIMATIC, SIMOTION and SINUMERIK into the IT through Industrial Ethernet. In the office environment, e-mail and Web-browsers are widely used communication techniques. ET 200 Ethernet is used as the main communication route, in addition to telephone cables and the Internet. The socket interface for Industrial Ethernet The following communication functions/services are offered facilitates data communication with computers via TCP/IP. by Industrial Ethernet: Users can program the data exchange freely using this widely PG/OP communication used interface in the PC and UNIX world. SIMATIC S7 and This includes integrated communication functions, via which SIMATIC TDC use the SEND/RECEIVE blocks (S/R) to access TCP/IP. the SIMATIC, SIMOTION and SINUMERIK automation systems PROFINET communication services can carry out data communication with any HMI device (TD/OP) PROFINET IO for connecting distributed field devices to and SIMATIC PG (STEP 7). Industrial Ethernet PG/OP communication is supported by all networks. PROFINET CBA for modern plant construction for the S7 communication implementation of distributed automation structures based S7 communication is the integral communication function on pre-assembled components (system function block) for the S7-400 or loadable function blocks for the S7-300 which have been optimized in the context

Siemens IK PI · 2007 1/13 PROFINET – The open standard for automation

The increasing importance of vertical integration shows the important role played by industrial communication throughout modern automa- tion engineering. PROFINET, the open and cross vendor standard based on Industrial Ethernet, enables direct, transparent access from the corporate management level to the field level. To make this possible, PROFINET relies on established IT standards and fully supports TCP/IP. Make use of synergies and protect investments: Problem-free integration of existing systems Do you want to continue utilizing and expanding existing systems and plant sections which communicate over PROFIBUS and other fieldbuses in future? No problem! With PROFINET, integration of the installed basis is easy and can be done without a lot of overhead. PROFINET thus ensures a high level of investment protection for existing systems and you can rely on an innovative standard – now and in the future. The optimum basis for PROFINET: Industrial Ethernet Ethernet has established itself as standard in the office world. Thanks to its excellent market acceptance, Ethernet was chosen for continuous further development, for example as regards transmission rates. In order to make it possible to utilize Ethernet for hard industrial demands, we have been offering Industrial Ethernet, a standard-based network, for more than 15 years. PROFINET utllizes this basis to link devices from the field level to the management level, thereby combining industrial capa- bilities with the continuity and transparency of inter-company communication. PROFINET: New possibilities for Industrial Ethernet As a component of IEC 61158, PROFINET is based on the international Ethernet standard (IEEE 802.3) and builds systematically on Fast Ethernet with 100 Mbit/s and switching technology. PROFINET is particularly distinguished by the following: Shared use of real-time and TCP-based communi- cation over the same cable as well as scalable real-time communication for programmable controllers, distributed I/O and motion control. PROFINET therefore ensures short response times and continuity from the field level to the management level.

1/14 Siemens IK PI · 2007 PROFINET covers the entire spectrum of automation applications while differentiating between three basic communication Real-time communication characteristics: PROFINET fulfills all real-time demands relevant to automation, Non-real-time such as TCP/IP and UDP/IP communication including isochronous mode. PROFINET is therefore also suitable Real-time (RT) and for particularly sophisticated, complex applications, for example Isochronous real-time (IRT) those involving motion control. TCP/IP and UDP/IP communication Process Non-time-critical data transmission with TCP/IP and UDP/IP is PROFINET was conceived as a comprehensive standard for all the technical basis for communication – for instance for automation tasks. Special requirements for use in industrial assigning parameters and configuration. In the IT landscape, plants and the interfacing of process instrumentation devices TCP/IP is a defacto standard. and analyzers are currently being worked on with an eye toward The solution for all demands: standardization. PROFINET, the comprehensive standard for automation

Process Real-time Safety Integrated Safety communication Integrated PROFINET also fulfills all required prerequisites as regards complete safety for humans, machines and the environment. The use of PROFIsafe enables a network for standard and fail- IT standards Distributed safe communication – on one and the same cable. & security PROFINET field devices

IT standards & security

PROFINET provides all functions for optimum configuration Network Motion and diagnostics. All relevant data can be accessed from installation control anywhere in the world over the Internet. PROFINET also fulfills increased demands on data and network security. Distributed intelligence

Simple network installation PROFINET relies systematically on 100 Mbit/s switching technology and supports linear and ring network topologies as well as the star topology customary with Ethernet. This minimizes cabling overhead and ensures the highest possible Motion control availability. Wireless communication opens the door to new PROFINET makes it possible to implement very fast, isochronous industrial applications. drive control for high-performance motion control applications without a lot of overhead while at the same time using TCP/IP Distributed intelligence communication. PROFINET offers new options for the implementation of distributed automation structures: Systematic modularization Distributed field devices and simple machine-to-machine communication with plant- Distributed field devices can be directly interfaced to Industrial wide engineering - thanks to Component Based Automation Ethernet via PROFINET. This enables fast data interchange between I/O and controller and provides for significantly better diagnostic options.

Siemens IK PI · 2007 1/15 Industrial Mobile Communication

PC with S7-300 with SINEMA E PROFINET-CPU planning or CP 343-1 software PROFINET

Industrial Ethernet

Access Point Access Point SCALANCE SCALANCE W788-1RR W788-1RR IWLAN RCoax Cable

Client Module SCALANCE W747-1RR IWLAN/ PB Link PN IO

ET 200S PROFIBUS

S7-300 with CP 343-1 Lean with integrated 2-port switch

ET 200S

ET 200pro SINAMICS

The key to future market success lies in the ability to provide IMC stands for the industrial mobile communication products information and access to information at any time and in any of SIMATIC NET that utilize wireless communication. This is location. based on worldwide standards, such as IEEE 802.11, GSM, With mobile systems interconnected via fast wireless radio GPRS or, in the future, UMTS. networks (Wireless LAN), processes can be designed for greater Also possible is fail-safe wireless communi- efficiency. The main advantage of wireless solutions is easy cation over IWLAN. and flexible access to mobile stations. Industrial Mobile Communication (IMC) plays an important role in this:

1/16 Siemens IK PI · 2007 Advantages of a wireless communication network The reliability of the radio channel continues with the dustproof Increased competitiveness since greater mobility achieves and waterproof construction (IP65) of the metallic enclosures, higher flexibility fulfilling SIMATIC's well-known high demands on mechanical stability. Maintenance work is simplified, service costs and downtimes are reduced and personnel is used optimally To protect against unauthorized access, the products provide modern standard mechanisms for user identification (authen- Spare parts lists and manuals are available regardless of the tication) and encryption of data, but can also be easily integrated location into existing security policies. Work orders can be received and acknowledged online The "Rapid Roaming" function is available for very fast forwarding Integrated radio network for voice and data beyond corporate of mobile nodes between two different access points. boundaries The system solution is tested and well-proven because the network components, communications processors and software are perfectly matched to each other Remote diagnosis for different production machines from a central service location reduces service costs Difficult to reach installations can be accessed easily; there is no need for complex wiring Fast commissioning of new plant sections due to reduced overhead for the installation of the communications network with the aid of the SINEMA E planning, simulation and configuration software. No wear on rotating and moving devices or equipment Cost-effective connection to devices which are remote, difficult to access or in hostile environments. SCALANCE W – wireless communication The products of SCALANCE W offer the unique combination of reliability, ruggedness and security. With Industrial Wireless LAN (IWLAN), an extension to the IEEE 802.11 standard is made available that addresses the requirements of industrial customers in particular with regard to a deterministic response and redundancy. For the first time customers are getting a single radio network both for data critical to the process (e.g. alarm signaling) as well as for uncritical communication (e.g. for service and diagnostics). IWLAN components SCALANCE W and PROFINET, the Industrial Ethernet standard, provide a mobile solution for new applications all the way down to the field level.

Siemens IK PI · 2007 1/17 PROFIBUS

SIMATIC S7 SINUMERIK SIMOTION C/P/D Notebook SIMATIC C7 S7-300F with standard and F I/O

Field PG M

PROFIBUS DP SIMOVERT MASTER- ET 200pro DRIVES ET 200eco SIMOCODE ET 200M PRO ET 200M DP/AS-i MICRO- with F I/O MASTER LINK AS-Interface Advanced

DP/AS- RFID systems ET 200L ET 200S Interface SIMOREG SIMODRIVE SIMATIC RF Link 20E

SINAMICS

PROFIBUS DP/PA is used to Openness all the way link field devices such as Thanks to the openness of PROFIBUS DP it is, of course, also distributed I/O stations or possible to connect standardized components of other drives with programmable manufacturers. The IEC 61158/EN 50170 standard ensures controllers such as that your investments are secure for the future. SIMATIC S7, SIMOTION Member companies worldwide offer a wide range of products or PCs. with PROFIBUS DP interface for the field level. Siemens has a PROFIBUS, standardized to IEC 61158, is a powerful open and complete product portfolio of standard and fail-safe controllers, robust field system with short response times. PROFIBUS is network components, communications software and field available in different designs for different applications. devices. PROFIBUS DP And for manufacturers of field devices, we offer everything (distributed I/O) that has to do with the PROFIBUS DP, such as ASICs, training, is used to connect distributed field devices, e.g. SIMATIC certification and much, much more. ET 200 or drives with very fast response times. PROFIBUS DP PROFIsafe is used when actuators/sensors are distributed throughout the Permits standard and fail-safe communication over one and machine or plant (e.g. field level). the same bus cable. PROFIsafe is an open solution for fail-safe The actuators and sensors are connected to the field devices. communication over standard buses, and utilizes the PROFIBUS The field devices are supplied with output data in accordance services. with the master/slave technique and transfer input data to the programmable controller or PC.

1/18 Siemens IK PI · 2007 SIMATIC PC with WinAC SIMATIC HMI Vision Sensor VS 120 SIMATIC TDC VS 130 SIPART PS2

DP/PA * coupler/link

PROFIBUS DP PROFIBUS PA DP/DP coupler

Customer Customer specific specific DP/EIB sulutions sulutions with ASICs Mobile Panel Link with ASICs SITRANS P SITRANS F US DP slave RS 485iS coupler ET 200iSP

KNX (EN 50090, ANSI EIA 776) is the worldwide Power Rail standardized building installation system Booster and the basis for building automation. Intrinsically safe area

* PDM is a parameterization tool for intelligent field devices

S7-400 Isochronous mode CPU, drives, I/O and user program are synchronized to the SIMATIC HMI PROFIBUS clock. The "isochronous mode" function is supported S7-300 by the CPUs of the SIMATIC S7-400, SIMOTION/SINUMERIK and servo drives. The PROFIdrive profile is used for drive control PROFIBUS PA (Process automation) PROFIBUS FMS expands PROFIBUS DP with safe data and power transmission (e.g. measuring transmitters in the food industry) in accordance with international standard IEC 61158-2 (same non-Siemens protocol, different design). SIMATIC C7 devices SIMATIC C7 Field PG M

PROFIBUS FMS (fieldbus message specification) for the data communication of programmable controllers provided by different manufacturers. In this way, general control and measuring tasks can also be solved accurately in a distributed fashion in addition to motion control tasks.

Siemens IK PI · 2007 1/19 AS-Interface

Sensors, valves, actuators, drives – different components operate on the field level. All these actuators/sensors must be connected to a programmable controller. This is implemented with the help of distributed I/O devices; so to speak as intelligent outposts on site. AS-Interface connects the components of the field level by means of a twisted pair cable as a low-cost alternative to a cable harness. AS-Interface is used where individual actuators/sensors are distributed spatially over the machine (e.g. in a bottling plant). AS-Interface is the open international standard IEC 62026-2/ EN 50295, and is supported worldwide by 280 member companies of the AS International Association, including the leading manufacturer of actuators and sensors. The system has been used successfully in the field since 1994, and is with 10 million installed nodes the uncontested market leader among bit-oriented bus systems. AS-Interface is a single-master system. There are communica- tions processors (CPs) for SIMATIC and for SIMOTION and Links which, as master, control field communication. With AS-Interface Specification V2.1 resp. V3.0, it is possible to connect as many as 62 slaves. AS-Interface Specification V3.0 enables the connection of up to 1,000 digital inputs/ outputs (Profile S-7.A.A: 8DI/8DO as A/B slave). New profiles open the door to the use of expanded addressing, even for analog slaves. "Fast Analog Profiles" speed up analog value transfer. Thanks to integrated analog-value processing in the masters, the access to analog values is just as simple as the access to digital values. The connection of SIMATIC S7 controllers, WinAC or other systems to AS-Interface is implemented via IE/AS-iLINK PN IO, DP/AS-i LINK Advanced or via the DP/AS-Interface Link 20E. DP/AS-i-LINK Advanced and DP/AS-interface Link 20E in IP20 are available for direct interfacing of the AS-Interface to PROFIBUS DP. This allows the AS-Interface to be used as subnet for PROFIBUS DP. IE/AS-i LINK PN IO enables direct interfacing of the AS-Interface In this way, you can make savings to Industrial Ethernet and thus direct embedding in the AS-Interface replaces complex cable harnesses and connects PROFINET environment. binary actuators and sensors such as proximity switches, valves or indicator lights with a programmable controller, e.g. SIMATIC.

1/20 Siemens IK PI · 2007 SIMATIC/ SIMOTION * Only one master can be optimally connected to an AS-I line.

PROFINET

Industrial Ethernet AS-Interface master * PROFIBUS DP AS-Interface master * DP/AS-Interface Link 20E S7-300 with PROFINET-CPU SIMATIC C7 SIMOTION C

S7-200 AS-Interface- S7-200 IE/AS-i Netzteil S7-300 LINK DP/AS-i LINK PN IO SIMATIC C7 AS-Interface Advanced distributor

(without AS-Interface AS-Interface 24 V DC AS-Inter- power supply power supply face chip) LOGO! Max. AS-iI cable length per segment: 100 m without Extension Plug Repeater 200 m with Extension Plug AS-Interface distributor Operator (without AS-Interface chip) control panel Max. AS-iI cable length per segment: I/O module 100 m without Extension Plug digital/analog 200 m with Extension Plug

Safe slave with Signal EMERGENCY STOP evaluation Compact starter IP 65 AS-i Extension Plug (for segment length up to 200 m) Safety monitor

In practice, this means: Installation runs smoothly because This concept ensures extreme flexibility while saving a significant data and power are transported together on one cable. amount of time and money. Special knowledge about Thanks to the specially developed flat cable (in yellow) and to installation and commissioning is not required. In addition, the insulation displacement, the AS-Interface slaves can be con- ease of laying the cable and the clear structure of the cable as nected at any point. well as the special version of the cable not only significantly reduce the fault risk, but also the overhead for service and maintenance.

Siemens IK PI · 2007 1/21 Telecontrol and remote maintenance SINAUT Telecontrol

SINAUT, the telecontrol system based on SIMATIC S7, consists SINAUT over Ethernet of two independent systems: SINAUT communication over Ethernet or TCP/IP-based networks • SINAUT ST7 is possible between the stations and the control point as well Versatile telecontrol system based on SIMATIC S7-300, as between stations. Prerequisites are fixed IP addresses as well SIMATIC S7-400 and WinCC for fully-automatic monitoring as connections that are similar to dedicated lines. and control of process terminals which exchange data with Change-driven data transmission one or more control centers or with each other via a WAN The SINAUT software in the stations ensures that process data or over Ethernet (TCP/IP). is transmitted between the individual CPUs and with the control • SINAUT MICRO center in the event of changes. Telecontrol system for monitoring and controlling distributed plants using wireless communication (GPRS) on the basis of Local data storage SIMATIC S7-200 and WinCC flexible or WinCC. As a result of A special characteristic of the TIM transmission module used its bidirectional communications capability, SINAUT MICRO for the SINAUT ST7 system is the local storage of the data can handle simple telecontrol tasks. messages (incl. time stamp) if the communication path is An OPC server is available for both systems which permits disturbed, a partner is lost or for cost optimization when dialing connection to a non-Siemens control center system (OPC client). networks. SINAUT ST7 Date and time are always up-to-date SINAUT ST7 facilitates an integrated communications concept A DCF77 radio clock can be used to supply the CPUs and the (TIA) and complete integration into the SIMATIC environment. control center, e.g. ST7cc, with the date and time across the The modular design and the support of a huge variety of network. The systems therefore always have the exact time; network forms and operating modes including Ethernet permit including daylight savings time switchover. The GPS (Global the design of flexible network structures that can also contain Positioning System) can also be used as the time source instead redundant links. of DCF77. By using all forms of transmission media (e.g. dedicated line, wireless, dial-up networks, SMS, FAX), the networks can be SINAUT remote programming and remote diagnostics optimally adapted to the respective local conditions. All diagnostics and programming functions provided by SIMATIC First-time configuration of even highly complex networks and and SINAUT for station automation and WAN communication their expansion can be carried out easily and cost-effectively can be used via the SINAUT networks – without interrupting thanks to the software packages provided and STEP 7. process data transmission. The control center Central The following can be used as central control centers: controller SINAUT SINAUT SINAUT SIMATIC S7-300 or S7-400 controllers. ST7cc ST7sc SINAUT ST7cc, the PC control system (simple or redundant), is based on WinCC. It is a supervisory control system specially matched to the event-controlled and time-stamped data transmission of the SINAUT system. MPI SINAUT ST7sc for connecting control centers of other Industrial manufacturers over OPC. The SINAUT telecontrol technology Ethernet can also be connected to control center systems of other TIM 4 TIM 4 manufacturers via the data access interface. ST7sc features Ethernet TCP/IP extensive buffer mechanisms which prevent data from being lost even if the OPC client fails. DCF 77 GPS WAN WAN SINAUT WANs

Dedicated lines (copper and fiber-optic cables) MPI Private radio networks (optionally with time slice procedure) Analog telephone network Digital ISDN network Cellular phone network (GSM)

All networks can be combined as required. Redundant paths e.g.. S7-300 with e.g. S7-400 with TIM 4 e.g. S5-115 with TIM 11 TIM 3V-IE are also possible. Star, line and node structures can be set up. SINAUT ST7 stations SINAUT ST1 stations

1/22 Siemens IK PI · 2007 SINAUT MICRO SIMATIC TeleService

SINAUT MICRO is the cost-effective extension to the monitoring The MPI interface on SIMATIC S7/C7, SIMATIC TDC, and control of simple telecontrol tasks. It consists of a GSM- SIMOTION/SINUMERIK automation systems and OPs is GPRS modem, OPC and connection management software lengthened over the telephone network. This requires nothing optimized for GPRS and an S7-200 program block package. more than a TS adapter and a modem. The TeleService With this package, as many as 256 SIMATIC S7-200 stations engineering tool establishes a connection with the machine can communicate easily and securely over GPRS mobile radio or plant. The familiar functionality of STEP 7, Drive ES, SIMOTION with the control center and with each other. They are constantly SCOUT and the diagnostic tools are available throughout. online. This teleservice is handled as if a maintenance man were actually sitting at the machine or in the plant. An additional SINAUT MICRO is perfect wherever small amounts of data are PC/PG is not required. to be transferred over wireless connections. The system is configured using STEP 7 Micro/WIN. Maintenance personnel can also access the secured control center and query or set current values from the S7-200 stations from home per Internet browser. SMS or fax fault messages sent directly by S7-200 remote stations and received over mobile radio telephone can be analyzed in the control center, making it possible to respond more quickly. The routing functionality of OPC server SINAUT MICRO SC also enables bidirectional communication between S7-200 stations interfaced via the SINAUT MD720-3 modem. Under WinCC, OPC server SINAUT MICRO can be combined with SINAUT ST7cc to create a cost-optimized central fault annunciation and telecontrol system which can grow according to need.

e.g. WinCC flexible, Win CC SINAUT MICRO SC OPC server and connection manager

Central control center

S7-200 station with modem SINAUT MD720-3

Internet

S7-200 station GSM/GPRS S7-200 station with modem provider with modem SINAUT MD720-3 SINAUT MD720-3

Siemens IK PI · 2007 1/23 KONNEX (KNX) for home and building system technology

Higher requirements with respect to flexibility and ease-of-use KNX also includes radio and infrared transmission media in of the electronics installations, combined with the desire to addition to twisted pair cables and Powerline. This opens up minimize own costs, have resulted in the development of opportunities for retrofitting. Furthermore, it is also possible building system technology. The bus technology used for this to integrate additional systems such networks of electrical purpose uses a common European concept. appliances (home appliances etc.). In addition, services such KNX is the universal bus system for the complete range of as remote maintenance, remote data acquisition of consumer home and building system technology which was developed data and security services can be offered with KNX. by the Konnex Association from the System arguments EIB (European installation bus) Conventional electrical installations require a separate cable EHS (European home systems) for each function and each control system requires a separate network. and BatiBUS In contrast to this, EIB permits all operational functions and based on the EIB. KNX products therefore ensure interoperability, procedures to be controlled, monitored and signaled over a product quality and functionality in the same way as EIB. shared cable. In this way, power can be supplied directly to the All products are configured with a manufacturer-independent consumers without extra cabling. software tool. The functionality of each existing EIB system Apart from saving cables, this also has the following advan- can be expanded with KNX. tages: Installation in a building is much less complicated and As the most successful and most established system on the can later be easily expanded and modified. If the systems are market, EIB remains the central and unchanging system core later used for different purposes or spaces are divided differently, of the KNX standard. The expansion of the system platform the EIB can be adapted easily by simply reassigning (reconfi- has cleared the way to offering and marketing efficient and guring) the bus stations without having to lay new cables. economic new installations for non-residential buildings, residential constructions and modernizations.

Controller Numeric Control Monitoring and control system PC/PG Field device for intrinsically safe area

Coupler

PROFIBUS PA PROFIBUS

Link Machine Vision Motor manager Field devices

KNX

Drives

Sensors

1/24 Siemens IK PI · 2007 Network transitions

* Only one master can be optimally connected to an AS-I line. S7-400 PC with PN OPC server S7-300

PROFINET

Industrial Ethernet PC with SIMATIC WinAC SINUMERIK (Proxy) SCALANCE S7-300 with S7-400 W-780 PROFINET-CPU Access S7-300 with Point PROFINET-CPU

S7-200 IE/PB IE/PB Link Link PN IO (Proxy) WinAC IWLAN/PB IE/AS-i LINK S7-300 PN IO SIMATIC C7 Link PN IO (Proxy) PG PC

PROFIBUS AS-Interface master * DP/AS-Interface Link 20E SIMATIC C7 SIMOTION C DP/EIB Link

S7-200 S7-300 DP/AS-i LINK Advanced

AS-Interface

KNX/EIB

Network transitions from one bus system to another are In the case of PLCs such as e.g. SIMATIC S7-200, S7-300, implemented using links, PLCs or PCs. In the case of PLCs or S7-400, SINUMERIK or SIMOTION C, data is exchanged between PCs, this can take place via integrated interfaces and the individual networks by means of communications processors communications processors (CPs). Links pass on the data or integrated interfaces. The data is linked by means of a PLC, autonomously from one network to the other. and therefore passed on to the other network already pre- The following links are available: processed. IE/PB Link and IE/PB Link PN IO for the transition from Industrial PROFINET network transition with proxy functionality Ethernet to PROFIBUS (also for fail-safe communication) IE/AS-i LINK PN IO for the transition from Industrial Ethernet PROFIBUS segments can be connected to Industrial Ethernet to AS-Interface via PROFINET proxies. This connection can be implemented IWLAN/PB Link PB IO for the transition from IWLAN to using a solution with the SIMATIC WinAC PN optional package, PROFIBUS SIMATIC S7-300/400-CPUs with DP and PN interface, IE/PB Link or via the IE/PB Link PN IO. For a wireless network transition, DP/AS-i LINK Advanced and DP/AS-Interface Link 20E for the a SCALANCE W-700 access point with the IWLAN/PB Link transition from PROFIBUS to AS-Interface PN IO can be used. This allows all PROFIBUS standard slaves to DP/EIB Link for the transition from PROFIBUS to KNX/EIB be used unchanged for PROFINET.

Siemens IK PI · 2007 1/25 Data for practical applications

Bus system AS-Interface PROFIBUS DP Industrial PROFINET Ethernet

Criteria

Data rate Update times £ 5 ms 9.6 Kbit/s – 12 Mbit/s 10/100 Mbit/s adjustable 1 Gbit/s (not for PROFINET)

31.25 Kbit/s 1)

Number of nodes 62 125 over 1000 max. 125 DP/PA Links 1) 31 field devices pro 1) DP/PA Link

Size of Network •LAN electrical up to 600 m: – electrical up to 9.6 km – electrical up to 5 km (Local Area Network) - With extension plug – optical up to 90 km – optical up to 150 km up to 200 m - With repeater or Ex: max 1.0 km 1) extender up to 300 m Non-Ex: 1.9 km 1) - With repeater and extension plug up to 600 m •WAN – world-wide with TCP/IP (Wide Area Network) – wireless with wireless LAN

Topology Line Tree Star Line Tree Ring Star Line Tree Ring Star

1) with PROFIBUS PA

1/26 Siemens IK PI · 2007