US Spars 2018 Parts Catalogue
US Spars Inc V1.1 1 2018
Table of Contents
General Information ——— 3-5 Z401 ——— 37 Z501 ——— 38 About Us ——— 3 Z531 ——— 39 Mast Sections ——— 4 Z602 ——— 40 Boom, Spreader & ——— 5 Z702 ——— 41 Beam Sections Z902 ——— 42 Parts ——— 6-25 Z1001 ——— 43 Mast Heads ——— 6-7 Z1250 ——— 44 7/8 Masthead ——— 6 Furling Mainsails Tapered Masthead ——— 6 Information about Furling Main ———45-46 Standard Masthead ——— 7 Z300E ——— 47 Sheave Boxes ——— 8 Z400E ——— 48 Combi Triple Sheave Boxes ——— 9 Z500E ——— 49 Spreader Bars & Hardware ——— 10 Z602E ——— 50 Spreader Tips ——— 11 Z702E ——— 51 Halyard Exit, Cover Plates & ——— 12 Z902E ——— 52 Sail Entry Z1100E ——— 53 Gooseneck/ Vang Brackets ——— 13 Z1250E ——— 54 Gooseneck/ Vang Toggles ——— 14 Boom Diagrams ——— 38- Gooseneck Assemblies ——— 15-16 Z162-Z362 ——— 55 Vang Bracket Assemblies ——— 16 Z482-Z692 ——— 56 Cleat ——— 17 Shackles ——— 18 Additional Tips and Link ———57 Sheaves ——— 19 Batten System Cars ——— 20 Boom Cars & Car Bodies ——— 21 Mast & Boom Tracks ——— 22 Mast & Boom Blocks ——— 23-24 Mast Steps ——— 25 Rigid Vangs ——— 26 Spinnaker/Whisker Pole Kits ——— 27 Spinnaker/Whisker Pole Ends ——— 28 Spinnaker/Whisker Pole Track Kits ——— 29 Spinnaker/Whisker Pole Setup ——— 30
Mast Diagrams ——— 31-54
Classic Z145 ——— 31 Z170 ——— 32 Z190 ——— 33 Z230 ——— 34 Z265 ——— 35 Z351 ——— 36
US Spars Inc V1.1 2 2018
About Us
When US Spars was created in 1998 its primary purpose was to supply the sailing industry with the very best product and service available. Now in 2018 our philosophy has not changed, we still supply the best product and offer customer service second to none. Along the 20 year Journey we have built outstanding partnerships with the world’s largest boat builders, to include Beneteau, Jeanneau, Seaward, Com-Pac, and Island Packet. We very much look forward to helping all the end user customers that all our OEM builders supply. Our spars can be purchased through a dealer or directly with our production facility in Florida. We would like to thank all of our customers for their valued support and look forward to working with new and old custom- ers in the near future.
Mast & Boom Sales Address: US Spars Inc. 6320 NW 123rd Pl. Michael Wukotich Gainesville, FL 32653 [email protected] Phone: 386-462-3760 Parts Fax: 386-462-3448 Brandon Caton
[email protected] Website: www.usspars.com Rigging & Tech. Check us out on Matthias Klemm
US Spars Inc V1.1 3 2018
Current Mast Sections
Classic Sections Sections Dimensions (mm) Inertias (Cm4) Weight (Kg) Z145 81 68 45 29 1.45 Z170 98 68 65 33 1.64 Z190 108 78 94 50 1.92 Z230 122 82 143 69 2.29 Z265 143 96 238 118 2.72 Z351 160 105 391 173 3.44 Z531 201 124 1000 380 5.31 Z602 223 138 1411 518 6.21 Z702 240 146 1951 726 7.50 Z902 257 160 2641 1022 8.96 Z1253 310 182 4994 1838 11.76 Z1402 340 200 7100 2625 13.95
Furling Sections
Sections Dimensions (mm) Inertias (Cm4) Weight (Kg) Z532E 201 125 887 409 5,95 Z602E 223 138 1286 544 6,85 Z702E 240 145 1624 731 7,88 Z902E 257 160 2301 1032 9,54 Z1100E 293 176 3550 1526 11,48 Z1253E 310 180 4688 1857 13,18 Z1400E 340 200 6125 2613 14,77
US Spars Inc V1.1 4 2018
Boom & Spreader Sections
Boom Sections
Sections Dimensions (mm) Inerties (Cm4) Weight (Kg) Z162 114 64 97 37 1.62 Z202 134 75 201 72 2.26 Z362 170 95 445 166 3.40 Z482 190 101 844 323 5.21 Z692 230 138 1630 670 6.90 P710 246 134 2311 710 8.30 Z792 250 139 2565 954 8.12
Spreader Sections
Profils Dimensions (mm) Weight (Kg) Z der 44 9 0.40 Z60 55 20 0.50 Z65 56 21 0.50 Z80 56 25 0.80 Z95 80 25 1.25 Z180 93 40 1.80 Z240 130 40 2.40 Z341 155 49 3.60 Z541 180 60 5.40
Beam Sections
Sections Dimensions (mm) Inertias Weight (Kg) Z840 240 140 1229 620 8.70 Z1370 270 155 2427 1146 13.95
US Spars Inc V1.1 5 2018
Discontinued Mast & Boom Sections
Classic Sections Sections Dimensions (mm) Inertias (Cm4) Weight (Kg) Z301 160 105 343 149 3.02 Z401 179 119 601 260 4.10 Z501 189 125 760 326 4.60 Z531 201 124 1000 380 5.31 Z1001 290 175 3677 1452 9.80
Furling Sections
Sections Dimensions (mm) Inertias (Cm4) Weight (Kg) Z300E 160 105 400 162 3,50 Z400E 183 117 585 280 4,90 Z500E 200 124 808 378 5,77 Z600E 220 131 1200 500 6,75 Z700E 231 137 1505 630 7,50 Z900E 255 160 2240 1014 9,72
Boom Sections
Sections Dimensions (mm) Inerties (Cm4) Weight (Kg) Z160 94 68 64 30 1.56 Z204 118 86 153 73 2.28 Z360 145 105 332 156 3.29 Z480 180 125 730 324 4.82 Z690 232 142 1661 463 6.24
US Spars Inc V1.1 6 2018
7/8 & Tapered Mastheads
#1013 #1011 #1012 #1014
Z145 Masthead 7/8 Z170 Masthead 7/8 Z190 Masthead 7/8 Z230 Masthead 7/8
#1015 #1004 #1008 #4712
Z265 Masthead 7/8 Z300E Masthead 7/8 Z351 Masthead 7/8 Z401-Z531 Masthead 7/8 Z400E-Z532E
#4710 #4716
Z602-Z702 Masthead 7/8 Z902-Z1001 Masthead 7/8 Z602E-Z702E Z902E-Z1100E
#1002 #1010 #1017 #1028
Z145 & Z230 Masthead Z170 -Z190 Masthead Z265 Masthead Z351-ZZ531 Masthead Tapered Tapered Tapered Tapered
#1023
Z602 Masthead Tapered
US Spars Inc V1.1 7 2018
Standard Mastheads
#1001A #1003 #1007 #4711
Z170-Z230 Masthead Z300E Masthead Z265-Z351 Masthead Z401-Z531 Masthead Z400E-Z532E
#4709 #4715
Z602-Z702 Masthead Z902-Z1001 Masthead Z602E-Z702E Z902E-Z1100E
US Spars Inc V1.1 8 2018
Delrin Sheave Boxes
#1768 #3032
Sheave Box Small Sheave Box Small Small Assembly 28mm 45mm
#1769 #3034
Sheave Box Sheave Box Medium Medium Assembly 45mm 45mm
#1458 #3033
Sheave Box Sheave Box Large Large Assembly 60mm 60mm
Cast Sheave Boxes
#1058 #3036
Sheave Box Sheave Box Medium Medium Assembly 60mm 60mm
#1060 #3028
Sheave Box Sheave Box Large Large Assembly 80mm 80mm
#4085 #3890
Sheave Box Sheave Box X-Large X-Large Assembly 110mm 110mm
US Spars Inc V1.1 9 2018
Combi Triple Sheave Boxes
#3283
Combi Triple Small #1051 Assembly Combi Triple Small
#3754
Combi Box #4024 Medium Assembly Combi Box Medium
#3809
Combi Triple Medium 4-600 #1053 Assembly Combi Triple Medium 4-600
#3334
Triple Combi F297 Assembly
#1055
Combi Triple F297
US Spars Inc V1.1 10 2018
Spreader Bars & Mounting Hardware
Z180 / Z240 Z65 / Z80 / Z95
0° — #5040 0° — #5095 10° — #5041 5° — #5088 15° — #5042 10° — #5089 Z180 / Z240 Z65 / Z80 / Z95 20° — #5043 15° — #5090 25° — #5044 20° — #5091 #12557 #12558 30° — #5081 25° — #5093 30° — #5092 Z180 / Z240 Z65 / Z80 / Z95
Spreader Plates
#5096 #5085 #5097 #5086 #5312 #5098 #5106
Z65 / Z80 / Z95 Z65 / Z80 / Z95 Z65 / Z80 / Z95 Z65 / Z80 / Z95 Z180 / Z240 Z65 / Z80 / Z95 Z65 / Z80 / Z95 Mast - Z265 Mast - Z265 Mast - Z401—Z501 Mast - Z401—Z501 Mast - Z502 Mast - Z531 Mast - Z531 0° - 15° 20° - 30° 0° - 15° 20° - 30° 20° 0° - 15° 25°
#5087 #4911 #5244 #4912 #4950 #4914
Z65 / Z80 / Z95 Z180 / Z240 Z180 / Z240 Z180 / Z240 Z180 / Z240 Z180 / Z240 Mast - Z531 Mast - Z602 - Z902 Mast - Z601 - Z901 Mast - Z602 - Z902 Mast - Z1001 Mast - Z1001 20° - 30° 0° - 15° 20° 20° - 30° 0° - 15° 20° - 30°
Wrap-around Spreader Plates
#4052 #4118 #4130 #4131
Z145 Z170 Z190 Z230
US Spars Inc V1.1 11 2018
Continuous Spreader Tips
#1041 #3112 #3114 #3802
Dinghy Spreader Tip Z60 Spreader Tip Z95 Taper / Z80 / Z65 Z95 Spreader Tip Spreader Tip
#3115 #3803
Z240 Tapered / Z180 Z240 Tapered Spreader Tip Spreader Tip Discontinuous Spreader Tips
#3527 #3022 #3500 #3110 #3804
Z60 6/8 Z65 / Z80 6/8 Tapered Z95 / Z80 / Z65 Tapered Z95 / Z80 / Z65 Z95 8/10 Spreader Tip Spreader Tip 8/10 Spreader Tip 8/12 Spreader Tip Spreader Tip
#3805 #3438 #3111 #3806-10/16 #3806
Z95 8/12 Tapered Z240 / Z180 Tapered Z240 / Z180 Z240 10/16 Z240 12/16 Spreader Tip 10/12 Spreader Tip 12/16 Spreader Tip Spreader Tip Spreader Tip
#3807 #3806BR Z240 12/19 Z240 B&R 12/16 Spreader Tip Spreader Tip
US Spars Inc V1.1 12 2018
Halyard Exits
#1241 #1242 #1630 #1692 Halyard Exit Halyard Exit Halyard Exit Halyard Exit Small SS Large SS Small Delrin Large Delrin
Cover Plates
#1235 #206 #4397 #4398
Access Plate Access Plate Access Plate Access Plate Aluminum Aluminum Delrin Delrin Small Large Small Large
Sail Entry
#3495 #3522 #3520 #3085 Sail Stopper Sail Stopper Sail Stopper Sail Entry Z190-Z265 & Z301-Z501 Z1001-Z1600 Z602-Z902
US Spars Inc V1.1 13 2018
Gooseneck / Vang Brackets
#4063 #4009 #1062 #1063 #4008 Mast - Z145-Z351 Mast - Z401-Z901/ Mast - Z401-Z601 Mast - Z400E-Z600E Mast - Z600E-Z900E Boom - Z160/162/ Z532/Z602E-Z902E Boom - Z360 Boom - Z360E Boom - Z360E/Z480E 202/204 Boom - Z360E/Z480E
#4330 #138 #565 #4980 #4979 Mast - Z401-Z901/ Mast - Z900E-Z1100E Mast - Z902-Z1250E Mast - Z902/Z903 Mast - Z1102 Z532/Z602E-Z902E Boom - Z690 Boom - Z690 Boom - Z692 Boom - Z692 Boom - Z362/Z482
#1759
Mast - Z1250 Boom - Z482
US Spars Inc V1.1 14 2018
Gooseneck / Vang Toggles
#4938 #561 #560 #1219 #1178 Medium/Large Vang Small Vang Toggle Small Vang Toggle Medium Vang Toggle Large Vang Toggle Toggle Mast - Z145-Z351 Mast - Z145-Z351 Mast - Z401-Z902 Mast - Z1001-1253 Mast - Z601-Z1100
#1034 #1083 #4010 #1187
Gooseneck Toggle Gooseneck Toggle Gooseneck Toggle Gooseneck Toggle Mast - Z145-Z351 Mast - Z401-Z702 Mast - Z601-Z1100 Mast - Z901-Z1250 Boom - Z160/204 Boom - Z204/Z360 Boom - Z480 Boom - Z690
US Spars Inc V1.1 15 2018
Gooseneck Assemblies
#3352 #3349 #3355 #3410 Mast - Mast - Mast - Z145-Z351 Mast - Z145-Z351 Z401/402/501/502/531 Z300E/400E/500E Boom - Z160/204 Boom - Z162/202 Boom - Z204/360 Boom - Z204/360
#3351 #3051 #3010 #RHP3010 Mast - Mast - Mast - Z602/702/902 Mast - Z1100E Z600E/700E/900E Z401/501/502/531 Boom - Z362/482 Boom - Z690E Boom - Z360 Boom - Z362
#3791 #3782 #3781 #3793 Mast Peel-out Track- Mast - Mast - Z601/701 Mast - Z901/1001 Z532/602/702/902 Z600E/700E/900E Boom - Z480 Boom - Z480 Boom - Z362E/482E Boom - Z480
US Spars Inc V1.1 16 2018
Gooseneck Assemblies Continued
#3794 #3357
Mast - Z901/1001/1400 Mast - Z1100E Boom - Z690 Boom - Z690E
Vang Bracket Assemblies
#3271 #3246 #3243 #3252
Mast - Mast - Mast - Mast - Z145/170/190/230/262 Z145/170/190/230/262 Z300E/400E/500E Z401/501/531/601/701 Vang - Z331 Vang - Z551 Vang - Z551 Vang - Z551 Small Medium Medium Medium
#3838 #3244 #3956 #3256
Mast - Mast - Mast - Mast - Z532/602/702/902/903 Z600E/700E/900E Z701/702/702E/902 Z1001/1100E/1400 Vang - Z551/711 Vang - Z551 /902E/1252E Vang - Z711 Medium & Large Medium Vang - Z711 Large Large
US Spars Inc V1.1 17 2018
Cleats
#1145 #1081 120mm Cleat Aluminum 170mm Cleat Aluminum
#1192 200mm Cleat Aluminum
#4587 #4586 120mm Cleat Delrin 170mm Cleat Delrin
#1662 #1126 Clam Cleat for 8 to 12mm Rope Clam Cleat Small for < 6mm Rope
US Spars Inc V1.1 18 2018
Shackles
#37 & #155 #3210 #3209 #1558A Shackle 3mm x 9mm Shackle 5mm x Shackle 5mm x Shackle 5mm x x 27mm 12mm x 25mm 12mm x 30mm 20mm x 40mm
#3168 #3638 #3208 #4797 Shackle 6mm x Shackle 6mm x Shackle 6mm x Shackle 6mm x 11mm x 30mm 20mm x 50mm 35mm x 35mm 28mm x 45mm (Halyard Shackle) (Tack Shackle)
#3635 #4930 #394 #395 Shackle 8mm x Shackle 8mm x Snap Shackle Snap Shackle 16mm x 35mm 15mm x 35mm SS 70mm SS 90mm
US Spars Inc V1.1 19 2018
Sheaves
Part # Size D x W x Pin Part # Size D x W x Pin 1614 28 x 9.5 x 6 1619 60 x 16 x 8 1616 45 x 13 x 8 1617 35 x 16 x 8 1618 60 x 16 x 8 46 60 x 15 x 17 1707 80 x 17 x 14 Delrin Sheaves 1708 70 x 16 x 16 Delrin Sheave with Ball Bearings 1709 70 x 16 x 10 1636 110 x 18.5 x 14 566 37 x 7 x 10
Part # Size D x W x Pin 1245 50 x 15 x 14 1246 35 x 16 x 8 1248 70 x 16 x 14 1249 80 x 17 x 14 1611 28 x 9.5 x 6 1728 45 x 13 x 8 Aluminum 1767 60 x 16 x 12 Sheaves 6001 60 x 16 x 8 6057 100 x 19 x 16
US Spars Inc V1.1 20 2018
Full Batten Cars
#3489R #3485 #3482
Headboard Car Batten Car Intermediate Car for 25mm Track for 25mm Track for 25mm Track
#3472 #3857 #3454
Headboard Car Batten Car Intermediate Car for 32mm Track for 32mm Track for 32mm Track
Full Batten Slides
#3086 #3080 #3107
Headboard Slide Batten Slide Intermediate Slide for Z602 Z702 Z902 for Z602 Z702 Z902 for Z602 Z702 Z902
#3081 #3082 #3108
Headboard Slide Batten Slide Intermediate Slide for Z1001 / Z1250 for Z1001 / Z1250 for Z1001 / Z1250
US Spars Inc V1.1 21 2018
Boom Cars
#3074R #3849 #3067
Large Boom Car Medium Boom Car Small Boom Car Z362-Z690 Z362-Z482 Z202-Z362 for 25mm Track for 25mm Track for 25mm Track
Car Bodies
#4646 #4221 #4221 #4728
Large Car Body Medium Car Body Medium Car Body Small Car Body for 25mm Track for 25mm Track for 25mm Track for 25mm Track
#1483 #1497
Slider Body Slider Body for Z602 Z702 Z902 for Z1001 / Z1250
US Spars Inc V1.1 22 2018
Boom Tracks
#733
25mm Boom Track
Spinnaker Tracks
#931 #666 #731 #943
25mm Rivet on Track 25mm 02 Series Mast 25mm 01 Series Mast 32mm Rivet on Track Z401-Z501 Spinnaker Track Spinnaker Track Z901-Z1400
Batten Tracks
#932 #934 #931 #663
25mm Batten Track 25mm Batten Track 25mm Rivet on Track 32mm Track Z401-Z902 Z1001 Z301-Z351 Z1001-Z1600
US Spars Inc V1.1 23 2018
28mm Blocks
#250 #251 #252 #253
Mast Base Block Hanger Block Cheek Block Becket Block
45mm Blocks
#261 #264 #266 #269 #300
Mast Base Block Hanger Block Swivel Block Fiddle Jam Block Mast Swivel Base Block
60mm Blocks
#277 #278 #279 #301 #258 #275
Hanger Block Fiddle Block Swivel Block Mast Swivel Base Block Swivel Becket Block Mast Base Block
#282 #1589
Fiddle Jam Block Mast EZP Block
US Spars Inc V1.1 24 2018
80mm Blocks
#302 #290 #291 #4329
Mast Swivel Base Block Hanger Block Fiddle Block Mast EZP Block
Cheek Blocks
#3672 #3673 #3674 #3675
45mm Delrin Cheek Block 45mm Delrin Cheek Block 45mm Alum Cheek Block 45mm Alum Cheek Block Standard Masts 01’ Series Masts Standard Masts 01’ Series Masts
US Spars Inc V1.1 25 2018
Mast Steps
#1397 #1095 #1096 #1171 #1097
Z145 Mast Step Z170 Mast Step Z190 Mast Step Z190 Mast Step Z230 Mast Step
#1098 #1103 #1118 #1120 #4866
Z265 Mast Step Z301-Z351 Mast Step Z401 Mast Step Z501-Z532E Mast Step Z602-Z602E Mast Step
#4873 #4871 #1100 #1101
Z702-Z702E Mast Step Z902-Z902E Mast Step Mast Base Mast Base Z145-Z190 Z190-Z265 Part #1397, #1095, & #1096 Part #1171, #1097, & #1098
US Spars Inc V1.1 26 2018
Rigid Vangs #1979 Small Vang
566 567
1256 1072 1154 568 562
#1978 Medium Vang
5235 1708 596
1302 1800 1785 595 111
#1977 Large Vang
1604 1707
164 1781 207 111 163
US Spars Inc V1.1 27 2018
Spinnaker/Whisker Poles - Piston to Piston
Tube size Part # Weight LB Wall
Ø 45 7667 8 2
Ø 50 7666 10 2
Ø 57 7665 11 2.1
Ø 70 7663 14 2.5
Ø 80 7664 17 2
Spinnaker/Whisker Poles - Piston to Cone
Tube size Piston part Weight LB Wall
Ø 80 7664c 17 2
Ø 100 7657c 22 3
To Order Complete Spinnaker/Whisker Poles please contact [email protected] for a quote. Thanks!
US Spars Inc V1.1 28 2018
Spinnaker Pole Ends
Tube size Piston end #
Ø 45 3148
Ø 50 3150
Ø 57 3151
Ø 70 3153
Ø 80 3154
Ø 100 3155
Tube size Cone part #
Ø 80 3442
Ø 100 3443
U.S. Spars cone pole ends will only fit our brand of mast slider attachment, if you do not have a U.S. Spars pole car please ask for details of our attachments to fit your slider car.
US Spars Inc V1.1 29 2018
Spinnaker/Whisker Track Kits 25mm
01’ Series #3586 Item # Description Quantity 731 Spi Track 01 Series 4 meters 3675 Aluminum Cheek Block 2 1662 Clam Cleat 2 4588 Track End 2 308 8mm Yellow Rope 15 meters *2 Car options Spi Pole Car 1 3077ZF Spi Pole Car ZSpar Finger 3008 Spi Pole Car Ring
02’ Series #3596 Item # Description Quantity 666 Spi Track 02 Series 6 meters 3674 Aluminum Cheek Block 2 1662 Clam Cleat 2 4588 Track End 2 308 8mm Yellow Rope 15 meters *2 Car Options Spi Pole Car 1 3077ZF Spi Pole Car ZSpar Finger 3008 Spi Pole Car Ring
Rivet-On #3576 Item # Description Quantity 931 Spi Track Rivet-On 6 meters 3674 Aluminum Cheek Block 2 1662 Clam Cleat 2 4588 Track End 2 308 8mm Yellow Rope 15 meters *2 Car options Spi Pole Car 1 3077ZF Spi Pole Car ZSpar Finger 3008 Spi Pole Car Ring
*The Cars are not included in the assemblies
US Spars Inc V1.1 30 2018
Spinnaker/Whisker Pole Setup
This is a General Setup. This may or may not be the layout for your mast.
US Spars Inc V1.1 31 2018
3331 3299 1002 1618 1013 1614 1253 1260
1650
1051 3283 1632 1614 1620 1260 1259
1388
4052 4052 1388 1041 1768 1614 1259 1524 1241 Metal 5939 1034 3355 1630 Plastic 1492 4063 1034 5939 1492 1452 4063 1086
5939 560 4587 Plastic 4063 1145 Metal
561 1093 1397 250 1100 1111 1719
US Spars Inc V1.1 32 2018
3298 1011 1010 1297 1612 1616 1278 1253 1253 4653 4653 3296B 1273 1273 1617 1617 1620
535 5240 1650
536
3032 1701 1768 1315 1614 1259 5621
3022 1054 5839 5838
4118 3032 1234 1768 1234 1614 1259
3495 5996 3085 599 4609
1034 3355 5939 1034 1241 Metal 5939 4063 1492 1630 Plastic 1492 1241 Metal 4063 1630 Plastic 1452 5939 4063 560 1086
4587 Plastic 1145 Metal 561 1095 1095 250
1100 1100 1719 1719
US Spars Inc V1.1 33 2018
1012 1010 1297 1612 1616 1278
3297 3304 1253 1253 3296B 4653 4653 1620 1273 1273 1621 1617 1001A 1617 535 5240 1650 1051 536 1614 1260 3032 3283 1701 1768 1259 1315 1614 5621 1259
4130 3114 1667 1768 4234 3495 1614 1259 5996 5995 3085 4609
1034 5939 1034 1241 Metal 5939 4063 1630 Plastic 1492 1492 1241 Metal 4063 1630 Plastic 1452 3355 5939 4063 560 1086 4500
4587 Plastic 261 3271 1145 Metal
561 4053 1171 1096 1096 261 1101 250 1100 1316 1100 1719 1719
US Spars Inc V1.1 34 2018
1014 1002 1253 1616 1616 3295 1253
1253 1253 4653 4653 3296B 1273 1273 1617 1617 1620 3331 1621
535 5240 3754 4024 1616 1302 536 3032 5622 1261 1701 1768 5828 1614 1315 1259 5621
3114
4131 1768 1667 1614 4234 1259 3495 5996 1524 5995 460 1241 Metal 5939 1452 1630 Plastic 1034 1492 5939 1034 4063 1492 1452 4063 1241 Metal 1630 Plastic 5939 560 1086 3355 4063 4500
4587 Plastic 1145 Metal
4053 561 1097 1097 261
1101 1101 1316 1316
US Spars Inc V1.1 35 2018
120 1616 1017 1253 1147 3292 5823 1618
1616 1015 1252 1329 1616 1330 1329 3294 1007 3293 1696 1620 1643 1621 5621 1566 1622 1290 535 5240 3274 4024 1616 536 3032 1302 5622 1701 1768 1261 5828 1315 1614 5095 5621 1259 5088 5089 5090 5096 5924 5091 5085 53 5093 5092 1040 1667 3114 1768 1257 1254 4234 1614 1259 3110 3495 5996 3085 5995 4609 4840 5939 3355 1034 1241 Metal 1034 1492 1630 Plastic 5939 1492 4063 1241 Metal 4063 1630 Plastic 1490 5939 4066 1077 1470 4063 1082 261 3246 4587 Plastic 1115 1145 Metal
561 1098 1098 261 1100 1101 1316 1719
US Spars Inc V1.1 36 2018
3291 107 120 1616 121 3292 1147 1616 1147 1329 1618 1616 1329 1008 1028 1329 1330 1007 3332 1696 1643 1643 1566 5621 1566 1058 1290 1618 1273 5828 3919 1620 1621 3032 535 5240 1622 1768 536 1614 1259 5095 5088 5089 1701 5090 5096 5924 5091 1315 5085 53 5093 5621 5092 3672 3802 4619 4234 4583 4585 5996 3522 1616 5995 1768 4137 5840 4610 1614 1257 1254 3805 1241 Metal 1259 1630 Plastic 1034 3355 5939 1492 5939 4063 1492 1241 Metal 1034 4842 1630 Plastic 4063 3008 4840 5939 560 1491 4063 1470 1077 1082 3246 261 4587 Plastic 197 1145 Metal 1115 261 1594 4006 4016 1103
US Spars Inc V1.1 37 2018
3916 107 120 4711 1616 121 1645 3917 1618 114 4712 1618 1645 5723 1028 165 162 5869 114 5824 162 3332 5824 1618 113 1618 162 3034
1769 1620 1616 1621 1261 1622 118
535 4933 3034 536
1769 1616 1261 5095 5088 5089 5090 5924 5097 5091 3034 53 5086 5093 1769 3672 5092 3802 1616 4137 1261 1257 4583 4619 1254 4585 4234 1616 5996 3085 3805 5840 5995 4610 1291 1083 4840 3522 1493 1242 Metal 1062 3352 1692 Plastic 1242 Metal 1291 1692 Plastic 1219 1491 1062
1077 1082 4566 3252 275 4586 Plastic 197 1105 1081 Metal
275 1234 1174
1110
US Spars Inc V1.1 38 2018
107 120 1616 121 3916 3917 1618 4712 4711 1645 1253 5723 1645 10 1618 114 5869 162 3332 162 1618 165 1618 5824 114 162 3034 5824 113 1769 1620 1616 1621 1261 1622
3034
1769 1616 5095 1261 5088 5825 5089 114 5090 5924 5091 5097 53 5093 5086 5092 4136 3672 1769 4619 1257 4583 1616 1310 4585 4234 1261 5996 1616 3804 5995 3802 4840 5840 4610 1291 1083 1493 1242 Metal 3522 1062 1692 Plastic 3008 1242 Metal 3352 1692 Plastic 31 1291 4842 1219 4840 1490 1062
1077 1082 4566 3252
4586 Plastic 275 1081 Metal 1067
275 1120 1120
US Spars Inc V1.1 39 2018
107 120 3916 1616 4711 3917 4712 121 1645 1645 1618 5723 1618 114 1028 5869 1253 162 162 165 161 3332 114 5824 1618 162 5824 3034 113 1769 1616 1261 1620 1621 3034 1622
1769 1616 1261 5095 5088 5825 5089 114 5090 5098 5091 5924 5087 5093 53 5092 3672 4583 4137 4619 4585 1257 4234 1616 1254 5840 3352 3802 1242 Metal 4840 1524 1692 Plastic 1291 3522 1493 5996 1083 (Z360) 5995 4610 3008 1062 4079 1291 1291 1062 1493 1491 1219 1083 4567 1062 1077 3352 3252
1082 275 4586 Plastic 1081 Metal 1393 275
1120 1120
US Spars Inc V1.1 40 2018
107 103 3333 3102 1618 3912 1023 4709 1645 4710 1618 5640 1645 114 112 5837 165 113 1709 5640 112 5837 1709 5837 1312 1769 114 1616 112 1261 143 113 5834 3034
1769 1616 1261 5040 5041 5042 5043 5044 4911 87 4912 4095
4618 4235 4138 1769 3806 4583 3803 3522 1616 1326 4585 1261 1325 1616 5996 3783 5840 5995 4610 1242 Metal 1242 Metal 1291 1692 Plastic 1291 1692 Plastic 3008 4010 (Z480) 1083 (Z360) 4068 1493 4842 1493 4009 4840 1062 1490 1291 1088 4567 1087 1195 1062 4126
275 197 4586 Plastic 3252 1081 Metal 150mm 1393 1592 1192 Metal 180mm 275
1164 1157
US Spars Inc V1.1 41 2018
3102 3912 4710 4709 1645 114 1645 5640 112 1709 113 5837 5837 165 1709 1709 5640 3036 112 5837 1312 1058 1618 1273 115 3034 009 1053 1617 1769 114 1618 1616 1261 113 162
5040 87 5041 4911 5042 4912 4905 5043 5044 3115 non-Tapered 5081 3803 3673 4618 1769 4138 1326 4584 4235 1616 4585 5995 1261 1325 1616 5996 4610 3085 3806 5840 1242 Metal 1242 Metal 3522 3352 4010 (Z480) 3077 1692 Plastic 1692 Plastic 1291 1291 1365 1493 4009 1083 (Z360) 1062 3783 1291
1088 1490 1219 1087 1553 1062 4126 288 3252 197 4586 Plastic 1396 1081 Metal 150mm 1192 Metal 180mm 288 1592 4873 1158
US Spars Inc V1.1 42 2018
3107 4716 3103 1645 1308 4715 1312 1645 1247 1308 1309 3036 1707 1309 1247 1058 1707 165 1707 1707 1309 1618 1312 1308 1309 1273 1247
3028
3034 1060
1769 1707 1616 1261 1341
5040 5041 4911 12557 5042 4912 5043 5044 5081
3672 4618 1769 4138 1326 4583 4235 1616 4585 1261 1325 1616 5596 3803 5595 3806 4840 4611 1242 Metal 4064 3520 1515 1692 Plastic 1242 Metal 3055 4010 1187 1692 Plastic 1365 138 4009 151 1461 1461 3794 3783 1491 126 1088 1178 1468 151 152 138 1087 1461 4586 Plastic 1081 Metal 150mm 109 197 1192 Metal 180mm 1027 3811 1291 1195 4925 288 4009 1461 1113 4871 3252
US Spars Inc V1.1 43 2018
3107 4716
4715 3160 1308 4702 1645 1247 1308 1312 1363 1311 1636 5800 1060 1311 1636 165 1707 1311 1311 1636 1341 5800 1308 4702
3036 1060 1707 1058 1341 5040 5041 5042 1618 1273 5043 5044 5081
4913 4914 4138 1326 1325 3109 1031 1058 1142 1032 3520 1618 1616 1273 5596 1242 Metal 1699 5595 3794 4611 3055 1692 Plastic 1242 Metal 1515 1692 Plastic 1515 126 126 4064 1187 138 138 1461 1461 196 126 151 1469 1178 3794 138 152 1461
288 197 4586 Plastic 3811 1081 Metal 150mm 1169 1192 Metal 180mm 288
1394 1161
US Spars Inc V1.1 44 2018
4716 3160 4715 1308 4702 1308 1247 1312 1636 1311 1636 1645 5800 1060 1311 165 1636 1707 1311 1311 1341 1636 5800 4702 3028
1060 3036 1707 1058 1341 5040 5041 5042 1618 1273 5043 5044 5081 4913 4914 4138 1326 1325
3109 1031 1058 1142 1032 1618 3520 1616 5596 1273 1242 Metal 3794 1699 5595 4611 3055 1692 Plastic 1242 Metal 1515 1692 Plastic 1515 126 126 1187 4064 1187 138 138 1461 1461 196 126 151 1469 1178 3794 138 152 1461
288 3811 197 4586 Plastic 1081 Metal 150mm 1169 1192 Metal 180mm 288
1394
US Spars Inc V1.1 45 2018
Furling Mainsails System
Installing The Outhaul Rope: This rope attaches to the front of the boom traveler, it leads around the clew block in the mainsail, underneath the pulley on top of the boom traveler, around the sheave in the boom outhaul end casting, through the halyard exit under the boom (or over the sheave in the front end of the boom) through a pulley behind the kicker and forward to a swivel pulley at the base of the mast. This leads aft in the same way as the furling rope.
Installing The Furling Rope: Inside the drum underneath the gooseneck it is possible to see the coils of rope wound on the furling drum. Make sure the rope is fully wound on the drum then unwind three turns. Lead the rope from this slot around the pulley situated under the boom just in front of the kicker/boom vang fitting, then through the swivel pulley attached to the mast base and back to a self -tailing winch on the coach roof via the halyard organizer.
Installing The Mainsail: Open and remove all four inspection covers. At the top set of openings you will see the main furling foil and below it the foil connection rod that connects it to the furling drum. Feed the head of the sail through the mast slot and into the main foil. Lower the mail halyard down to allow the shackle on the halyard swivel to be attached to the strap sewn into the head of the sail using an allen key. Continue to feed the sail into the slot whilst the main halyard is being hoisted. Do not attempt this with the wind astern. (This task is best attempted in little or no wind). Once the sail is hoisted to a point where the tack web loop is almost level with the large tack shackle stop. You now have to back the remaining luff down the foil form the sail entry until you can connect it to the tack shackle. It is important to have the full length of the luff in the foil form shackle to shackle with no cut away below the sail entry. Connect the bottom web of the sail to the base of the furling extrusion with the shackle provided, by gaining access through the lower inspection holes. Please note that this tack shackle also connects the furling extrusion to the furling drum. Refit inspection covers. Complete the installation by applying moderate tension to the main halyard.
Furling The Sail: Release vang and mainsheet so that the leach has little or no tension. Maintaining a slight tension on the outhaul line, furl the sail into the mast with the inhaul line try and keep the wind ahead. (A slight pressure from the wind will prevent creases in the sail). Insure that the furling drum has two or three turns of rope left on it when the sail is fully furled. The sail will only furl as far as the reinforcement patch.
Changing The Furling Rope: Open the lower inspection covers and remove the tack shackle. This will disconnect the furling drum from the furling foil. Remove the machine screws holding the furling mechanism to the mast. These are located two at the top of the drum and two at the bottom of the drum. On some models there will be two additional screws or rivets on the side of the mast to be re- moved. Using a large screwdriver leaver the furling drum away from the mast at the bottom end. The furling rope is retained by a simple knot inside the furling screw push the rope towards the drum and the knot will appear at the bottom of the furl- ing screw. Undo the knot remove rope and replace. We recommend a 10mm braid on our larger gears (Beneteau 40 to 46) and an 8mm on our smaller gears (Beneteau 31-37) this braid must be of a good quality that will not flatten. This operation is made easier with the sail removed.
US Spars Inc V1.1 46 2018
Maintenance: Z spar furling masts require minimum maintenance. The boom traveler should be flushed with detergent and fresh water regularly. The furling rope should be replaced every four years or as required. Clean and flush top and bottom of furling mechanism regularly and spry with WD 40 or Harken lube (the ball bearings in the furling mechanism and halyard swivel are all stain- less steel so need minimum maintenance). Remove mainsail every year for inspection and every 3-4 years it is recommended that you let your local sailmaker inspect and service the sail.
Trouble Shooting: When unfurling the sail if there is resistance for the boom traveler to move, the most likely course will be excessive main- sheet or vang/kicker tension. Check also for friction with in the halyard organizers or at the mast base blocks, if these do not move freely it will cause slowing of the gear. If the sail is not new there may be localized hardening of the head reinforcement, or fraying at the leach, which can cause friction. It is worth having the sail checked every year to avoid such problems. When unfurling the sail if there are creases originating at the luff, and if these cannot be removed by increasing the main hal- yard tension, the most likely cause is that the sail maker has made the luff too long, (too much halyard tension will also cause friction at the halyard swivel). Alternatively, the sail may have been furled with too much kicker tension. With any furling mast it is important that pre bend be kept to a minimum, although a small amount of bend can help stabilize the middle of the mast the straighter a furling mast is the better it will work, please refer to our tuning guide for help with mast set up. If you are having ongoing problems with furling it is a good idea to remove the sail and then try turning the furling system to establish if your problem stems from the furling system or the sail. If you find the system works well without the sail it is ad- visable to have a sailmaker check the sail. We recommend Neil Pryde Sails Int, 203-874-6984 as a very reliable sailmaker who has a good knowledge and experience with our system. If you find the system is not turning as free as it should then removing the drum is advisable, with the drum removed you can clean and inspect it for damage. If you have time you can send the drum to our facility in Florida where we can service the system and replace any necessary parts. The base cost for this service is approximately $120.00 plus return shipping. It is necessary to change to furling inhaul line regularly; this line can harden and flatten after just a season or two. If this line is not inspected and replace when required it can jump the grooves in the drum and damage the back plate. We recommend the use of a good quality line with high abrasion resistance, your system will come fitted with metric line but if you have to use imperil line then replace 8mm with 5/16” and 10mm with 3/8”. One thing to keep in mind when furling or unfurling is that you are trying to keep equal tension on the foot and leach of the main, if one has vastly different tension the sail will furl uneven. Releasing all leach line tension will help when furling.
US Spars Inc V1.1 47 2018
3323 1003 1004
1616 1616 1696 1616 1269 1643 1643 1269 1290 5621 1620 1621 1622 1620 1621 1622 4024 3754 1616 1302 1459 5622 1261 5828 1768 1614 1259 5095 5088 5089 5090 5096 12558 5091 5093 Z80 3114 5092 1768 4137 1424 1667 1257 4234 1614 1254 1259
1241 Metal 3805 1630 Plastic 1291 1083 1241 Metal 4840 1630 Plastic 1291 1083 1491 1063 5939 4066 1470 1077 4063
261 300 4587 Plastic 5939 1145 Metal 560 84 4708 4063 4832 261 1594 300 1103 1115
US Spars Inc V1.1 48 2018
3918 4712 114
162 3914 4711 5824 1645 1618 1618 114 3034 1645 162 1769 1567 165 5824 1616 1618 114 1618 1261 162 1620 1621 114 535 1622 113 4120 3034
1769 1616 1261 5095 1459 5088 5089 5097 5090 12558 5086 12558 5091 5093 5092 4136 4619 1257 4234 1310 1241 Metal 1241 Metal 1630 Plastic 3804 1630 Plastic 1291 3008 1083
4840 3349 1291 1083 1291 1063 1219 1490 1063 1077 4566 3243
4587 Plastic 275 301 1145 Metal 1105 301 275
US Spars Inc V1.1 49 2018
3918 4712 1645 4711 3914 114 114 162 5824 162 3034 1618 165 5824 1769 1618 1618 114 1616 162 1261 1620 1621 114 1622 112 3034
1769 1616 1261 5095 1459 5088 5089 5090 12558 5096 5091 5093 5092 4584 4137 4585 1257 4619 1616 1310 4234 1241 Metal 1254 1241 Metal 3349 1630 Plastic 1630 Plastic 1291 1083 1063
1291 4840 1083 1490 1291 1063 1219 4566 1063 1077
3243
4587 Plastic 275 1145 Metal 1067 301 275
1120 1120
US Spars Inc V1.1 50 2018
4709 3101 4710 3913 1645 5640
1645 114 112 112 165 5837 112 1709 1312 5837 3034 1709 1769 1709 1616 1261 114 112 4120 1459 535 3034 1769 5040 1616 1261 5041 5042 5043 5044 5081 4911 12557 4912
3803 3672 4138 4618 1326 4583 4235 1325 4585 1616 1242 Metal 3806 5840 1692 Plastic 1242 Metal 1291 1692 Plastic 1291 4010 3052 1083 1461 4008 1191 1461 3782 1291 1088 3351 1219 1191 4126 1461 4586 Plastic 1081 Metal 150mm 275 3244 1192 Metal 180mm 301 1592 1393 301 275
4866 1157
US Spars Inc V1.1 51 2018
4709 3101 5640 3913 4710 112 114 165 1645 112 1709 3036 1312 1058 5837 1709 1618 4120 1709 1273 535
1516 3028
3034 1060 1707 1769 1341 1616 1261
5040 5041 12557 5042 5043 5044 5081
4138 3672 1326 4583 1325 4585 3806 1616 1242 Metal 3782 5840 1692 Plastic 1083 1242 Metal 1291 4010 1692 Plastic 1291
4009 4009 1461 1461 1491 1553 1291 1088 1219
4126 4009 3054 4586 Plastic 288 1461 1081 Metal 150mm 197 1192 Metal 180mm 1396 3244
302 288
4873 1158
US Spars Inc V1.1 52 2018
4716 3104 3108 4715 1247 1308 1247 1645 1308 1645 5761 1636 5761 1311 1636 165 1309 3036 1707 4156 1311 5761 1058 1312 1308 1311 1618 1247 1273
3028
3034 1516 1060
1769 1707 1616 1261 1341
5040 5041 4911 12557 5042 4912 5043 5044 5081
3672 3803 4618 1769 4138 4583 4235 1616 1326 4585 1261 1325 1616 1242 Metal 5840 3782 3806 1242 Metal 1692 Plastic 3054 4010 1692 Plastic 4010 1291 1291 4009 4009 1461 1461 3782 151 1491 1291 1088 1219 1468 4009 152 1461 4586 Plastic 1081 Metal 150mm 1192 Metal 180mm 109 197 1027 3244 4925 288 302
1113 4871
US Spars Inc V1.1 53 2018
3108 4716 3161 4715 1247 1308 4702 1645 5761 1308 1636 3028 1311 1636 5800 1060 1311 1645 1707 165 1636 576 1311 1341 1308 1636 1311 4702 5800 3028 3036 1060 1058 1707 1341 5040 1767 1273 5041 5042 5043 5044 4913 5081 4914 4138 1326 1325
1031 1058 3806 1142 1032 1618 1273 1616 3109 1242 Metal 1699 3055 1692 Plastic 1242 Metal 3357 3357 1692 Plastic 126 126 1187 1187 138 138 1461 151 196 126 1469 1178 138 1461 4586 Plastic 288 1081 Metal 150mm 197 1192 Metal 180mm 3811
302 1169 288
1394 1161
US Spars Inc V1.1 54 2018
3108 4716 3161 4715 1247 1308 4702 1645 5761 1308 1636 3028 1311 1636 5800 1060 1311 1645 1707 165 1636 576 1311 1341 1308 1636 1311 4702 5800 3028 3036 1060 1058 1707 1341 5040 1767 1273 5041 5042 5043 5044 4913 5081 4914 4138 1326 1325
1031 1058 3806 1142 1032 1618 1273 1616 3109 1242 Metal 1699 3055 1692 Plastic 1242 Metal 3357 3357 1692 Plastic 126 126 1187 1187 138 138 1461 151 196 126 1469 1178 138 1461 4586 Plastic 288 1081 Metal 150mm 197 1192 Metal 180mm 3811
302 1169 288
1394 1161
US Spars Inc V1.1 55 2018
Small Furling Drum Layout Z532E 4860
92 57
116 4871
4410 4531 3892
4031 98
128 1752
5142
4740
US Spars Inc V1.1 56 2018
Large Furling Drum Layout Z602E-Z702E-Z902E-Z1100E
4561 133 4867
3893 5918
4861 57 92
1710 109 4532
128
5138
5140
128
5134
1718
US Spars Inc V1.1 57 2018
Large Furling Drum Layout Z1252E
4561 4129
3893
3208 4862
1710 109
4532 1456
5140
5885 132 5138
US Spars Inc V1.1 58 2018
1616 BOOMS 184
4456
Z162 4432 4459
1715
4434 1616 4432 45
4431 4457 4459 184 1705 88 4639 5857 1567 4508 Z202 1752 4155
5900
4433 4334
45 4331 1618 5891 4431 1705 1289 5857 1567 1598
1710 Z362 1736
96 1567 1705 1566 4522
5227 1239
4335 1634
46
US Spars Inc V1.1 59 2018
BOOMS 1618 1289 4334 5891
1710 4332
Z482 1736 1599
5868 1567 1705 1146 1566
5857 46 1634 4451 4335 5761 5230 133 45 90 1707
4490
Z692 188 4527 4980 4529
5965 25 1740
1791A 4444 188 4494 1794 5980 1467
US Spars Inc V1.1 60 2018
Boom Purchase Drawings
2:1 Boom Purchase
3:1 Boom Purchase
4:1 Boom Purchase
8:1 Boom Purchase
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Additional Tips and Links
Thank you for Browsing the 2018 US Spars Parts Catalogue. The Catalogue does not include all parts US Spars Inc or Z-Spars carries, please call or email if you don’t see your part listed. Parts are constant- ly being updated in the catalogue so please make sure you have the latest Version. To check to see if you have the latest version look at the bottom left on any page and double check it to our website. The website will always have the latest version. Thank you again!
Manuals Operational Manual OC3LA CL Parts Manual OC3LA RF Parts Manual OC 41 RF Parts Manual OC 45 IWC Parts Manual OC 45 RF Parts Manual Jeanneau 41 RF Parts Manual Jeanneau 44 RF Parts Manual
Technical References Sail Information Vang Installation Removing Furling Drum How to Change Furling line
Rig Tuning Guides Rig Tuning Guide Masthead Double Spreader
US Spars Inc V1.1 62 2018