PROJECT REPORT | FOCUS GENERAL CONTRACTOR

FRESENIUS MEDICAL CARE BIEBESHEIM/ PROJECT REPORT | FOCUS GENERAL CONTRACTOR MEDICAL CARE BIEBESHEIM/GERMANY

CUSTOMIZED FOR THE FIRST TENANT 98 % OF AVAILABILITY To this aim LTW implements in close co- GUARANTEED FOR 15 YEARS operation with Fresenius a proper service team on site. All of five employees of Storage and order picking of medical LTW get acquainted with the plant right equipments and materials require an from the stage of assembling; at least especially high degree of reliability. two of them monitor continuously the In this context it was a logical conclusion operation and use the time for preven- that LTW was awarded in September tive maintenance work in order to 2007 the contract as general contractor reduce maintenance to once per year. THE CUSTOMER TAILOR MADE FOR THIRD-PARTY USERS for intralogistics, including the con- Rainer Reichelt:” We put our trust in Fresenius Medical Care is the struction of a silo and installation of LTW who negotiated very clearly world‘s largest integrated provider an automatic sprinkler system. and who went with us this new way In the face of dynamically growing flows of products and services for indivi- According to Rainer Reichelt, logistics without thousands of ifs and buts.” of commodity Fresenius Medical Care duals undergoing dialysis because planner, LTW was able to submit an started in the beginning of 2006 to im- MATERIAL FLOW of chronic kidney failure, a condition interesting quotation. “This was pro- plement a comprehensive intralogistics that affects more than 2,100,000 bably due to the slender structures and project – taking into account a further The new distribution center brings individuals worldwide. the close connection to Doppelmayr growth during the next 10 to 15 years. together the two present central ware- Through its network of 2,898 dialysis during production, a company who houses with different target regions and clinics in North America, Europe, The extrapolation resulted directly in the impressed us by its high level when order structures. Asia, Latin America and Africa, project of a high-bay warehouse. The we visited the premises in Wolfurt. 70 % of the articles are exported as full Fresenius Medical Care provides management clearly gave precedence From the point of view technology, pallets into 140 countries. In Central dialysis treatment to 233,156 to a consequently designed automated LTW convinced us by a robust rigid Europe the majority of articles is shipped patients around the globe. new building with generous reserves near construction of the stacker cranes with as collated orders to backup warehouses, Biebesheim am Rhein rather than to the simultaneous weight optimization.“ Fresenius Medical Care is also the hospitals and individual patients. alternative of an extension of the two world‘s leading provider of dialysis The ultimate criterion must be the existing conventional distribution centers. Sustainable investment model on greenfield site All in all, the full pallet handling is products such as hemodialysis availability for continuous operation. prevailing – the ideal prerequisite for a machines, dialyzers and related dis- The investment company Alpha Industrial, and rents a building but he also finances Jointly with Fresenius Medical Care, high automation level of all material posable products. Fresenius Medical specialized in the design of logistics and rents the appropriate technology. LTW elaborated an innovating full flows including automated small parts Care is listed on the Stock buildings, gives its support to an inno- service concept: LTW guarantees a 98 % The plan will only work out for the storage and fully automated identifi- Exchange (FME, FME3) and the New vative solution: it’s the first time that in availability of the plant for the total investor if the building, after expiry of cation point with pallet stacking and York Stock Exchange (FMS, FMS/P). Germany an investor not only finances rental term of 15 years. a commercial lease of 15 years, will be staging system. interesting also for new users. Following the expansion of the high-bay High-bay warehouse, conveyor techno­ warehouse by three aisles in 2011, ten logy and software will be designed to aisle-bound stacker cranes are operated meet general purposes beyond the in two shifts and permit approx. 6,400 requirements of Fresenius concerning pallet movements per day. A possible the layout as well as the details: third shift offers a generous capacity generous height of pallets spaces, dual reserve. or triple storage systems, roller spacing Beside the mechanical equipment, LTW of conveyors, hall bottom floor executed also delivers the PLC control system for with sealed pans for storage of liquids all components and for the warehouse leading to water pollution. control unit with interface to the SAP- The sustainability clearly offsets the based warehouse management. Such additional costs for the investor. Fresenius a solution from one hand proves itself Manufacturing of hemodialysis machines Due to a universal layout even disposable pallets Medical Care on the other hand has the On site, at least two LTW employees per shift especially regarding maintenance, can be stored in the high-bay warehouse. advantage of a reasonable monthly rent. assure a smooth running. troubleshooting and fault clearance. > > > > > points inhall1 On 2 CONVEYOR SYSTEM > > > > > > > > > > > > Stacker cranes > > > HIGH-BAY WAREHOUSE (HBW) PROJECT OUTLINE

Drivingacceleration: 0.4 Drivingspeed: 240m/min Maximumpayload:kg 1,200 Approx. spaces 78,000pallet Doubledeep3-/2storage utomatic identification point oad handlingdevice: Hoistingacceleration: 0.6 Hoistingspeed: 70m/min Airconditioning: + W xH: anized steelrack storage Rack supported system 10  telescopic fork doubledeep 10 rack lanes including inhouse pallet handling including inhousepallet 4 3 1 2 2 A      L  L x Galv pallet wrapping pallet machine labellers (vertically adjustable) labellers(vertically pickingzones

vertical conveyors vertical carbon neutral carbon print production print natureOffice.com | AT-157-031164 | natureOffice.com transfer carriages

aisle-bound stacker cranes levels withstorage andretrieval 154 x74

andhall2 x38m

15 C to + C ° m/s m/s

25

2

2

°C

YEAR OFCONSTRUCTION 2008 > > > > > SOFTWARE > > > > > > > > Stacker cranes > > STORAGE AUTOMATED SMALLPARTS arehouse control for unit high-bay Drivingacceleration: 3 Drivingspeed: 300m/min Doubledeepstorage gency operation for goods vailability indication SAP interfaceertified for oad handlingdevice: KTC with Hoistingacceleration: 3 Hoistingspeed: 180m/min Maximumpayload:kg 50 ox. W xH: parts storageparts warehouse andautomated small W 2 double-sided output system double-sided output boxes ( 2 capacity retrievalto maintain delivery customized storage management Emer A C L Appr L x

rack lanes aisle-bound stacker cranes 400 8,700 spacesfor plastic 48 x8

x

600 x6

x m

220) m/s m/s

2

2

/

2011

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