The EPC Group is certified according to DIN EN ISO 9001:2008 EPC GROUP Company Presentation Structure | Business Fields | Polycarbonate Technology About us
. Internationally experienced engineering and plant construction company . More than 200 first-class engineers and employees from many specialized fields . All required services out of one hand (Construction and infrastructure, Process Engineering, Automation and Control Engineering, Piping etc.)
Selected References of EPC Group
2 EPC Company Presentation | 2013 | www.epc.com History
. German Family business with over 140 years of engineering tradition . The Henkel Family, Founder of EPC Group, has worked for generations in machinery and plant construction . The outstanding quality of the machinery were already winning awards in 1894 . Today EPC Group is active in 7 locations in Germany as well as through worldwide representatives
3 EPC Company Presentation | 2013 | www.epc.com Company Structure
. Polymers and fibers . Pharmaceuticals . Construction . Cryogenic systems engineering . Chemistry . Fine chemistry . Systems for . Infrastructure compression . Renewable energies . Specialty chemistry and liquefaction of . Building & civil . Biotechnologies gases engineering . Engineering services . Air seperation . Project management and Infrastructure systems
4 EPC Company Presentation | 2013 | www.epc.com Our Services As a general contractor for infrastructure projects and turnkey industrial plants, we offer all required services out of one hand.
Phase 1 Phase 2 Phase 3 Phase 4 Phase 5
Commissioning & Investment Planning Engineering Procurement Construction Operation
. Technical & . Process . Tendering / . Construction / . Training commercial Development Awarding Installation . Commissioning concept . (Extended) Basic . Supply of . Supervision . After-Sales . Feasibility study / Engineering equipment . Documentation Services / Pre-Engineering . Authority Maintenance Engineering . Revamping . Detail Engineering
In 5 steps to a complete project.
5 EPC Company Presentation | 2013 | www.epc.com Our Portfolio of Polymer Plants
Our Portfolio
. (PC) Polycarbonate: Polycondensation Plants . (PA6) Polyamide 6: Polymerization Plants including optimized Extraction Process . (PET) Polyester: Polycondensation Plants . (PAN) Polyacrylonitrile: Polymerization Plants . (PVC) Polyvinylchloride: Polymerization Plants . Re-vamping and Optimization of existing Polymer Plants . Masterbatch Plants : For Various Polymers . Pilot Plants for Polymer Synthesis
6 EPC Polycarbonate Technology | 2013 | www.epc.com Clients and Partners A few of EPC`s satisfied clients and partners
7 EPC Group References | www.epc.com REFERENCE :100 kta Polycondensation plant for Polycarbonate (PC) resin EPC’s Process using the non-phosgene technology. Raw materials are Bisphenol A (BPA) and Diphenyl carbonate (DPC). Location Ningbo, CHINA Services of EPC Know-how License Extended Basic Engineering Equipment Delivery Supervision of Construction and Commissioning
Contract Sum Confidential
Client OCC
Realization 2011 – 2013
8 EPC Polycarbonate Technology | 2013 | www.epc.com CLIENT Scope -Technology License -Engineering Package -Equipment Supply -Technical Assistance - Customer Development -Onsite Supervision - Business Development -Training - Onsite Support - Local Content Management - Project Management Support
9 EPC Polycarbonate Technology | 2013 | www.epc.com Polycondensation plant for 100 kta Polycarbonate (PC) resin DMC – DPC - PC
DMC
DPC
10 EPC Polycarbonate Technology | 2013 | www.epc.com PC - Polycondensation Integrated DPC – PC Package DMC – DPC - PC
DPC TECHNOLOGY PROVIDER
PC - Polycondensation
11 EPC Polycarbonate Technology | 2013 | www.epc.com Conversion of 4 existing polycondensation systems Conversion from textile fibers to food-grade PET-chip production …..Worlds’ Largest Revamp! with simultaneous capacity increase to 1.000 tons per day.
Location Yanbu / Saudi Arabia Services of EPC General Engineering General Contractor Construction and Assembling Supervision Commissioning
Contract Sum Confidential
Client IBN Rushd Saudi Arabia (a SABIC affiliate)
Realization 2007 - 2009
12 EPC Polycarbonate Technology | 2013 | www.epc.com POLYCARBONATE PRESENTATION:
A short overview of the Polycarbonate industry and EPCs experience
13 EPC Polycarbonate Technology | 2013 | www.epc.com Applications of Polycarbonate
. Leisure & Safety . Glazing & Sheet . Automotive . Appliances & Consumer Goods . Bottles & Packaging . Medical & Healthcare . Optical Media . Electrical & Electronics
14 EPC Polycarbonate Technology | 2013 | www.epc.com Polycarbonate Market Forecasts and Growth Trends
Polycarbonate, Global Demand by Volume (Tons), 2000-2020
6.0 million tons
(approx.)
3.5 million tons
1.7 (approx.) million Tons (approx)
(Source: GBI Research)
15 EPC Polycarbonate Technology | 2013 | www.epc.com Non-phosgene Polycarbonate Technology
Flow diagram for 100 ktpa PC Plant
16 EPC Polycarbonate Technology | 2013 | www.epc.com Pilot Facilities for Polymer Trials
Lab-scale Pilot Plant is available: . Raw material from customers can be used for producing Polymers
. Raw material and resulting polymer quality can be analyzed and evaluated
. Pilot plant design allows simulation of different process parameter
17 EPC Polycarbonate Technology | 2013 | www.epc.com Polycarbonate Trials – Optimal Material selection
Lab scale pilot plant is available for trials
Inadequate material selection may lead to a reaction between the phenol and the reactor material resulting in product discoloration
18 EPC Polycarbonate Technology | 2013 | www.epc.com Technology Advantages of ---ö
– No steam required in the plant – Disposal of Saline water not required. – Plant capacity adjustability (60% -100%) – MFI adjustability – wider range & quicker change-over time – Accurate MFI control (online viscosity measurement) – Production of multiple PC grades possible (simultaneously) – Optimal material selection as part of design – Minimal discoloration / corrosion – No oxygen ingress – due to welded seals – No catalyst inhibitor required – High transparency end-product – Higher plant availability – reduced downtime - continual operation possible during scheduled maintenance – Patented reactor design (hydraulic-driven finishing reactors & self-cleaning) – Integrated phenol recovery - High purity spent Phenol / spent DPC – All gaseous emissions controlled by incineration – Multi –stage transesterification – high level of process control
19 EPC Polycarbonate Technology | 2013 | www.epc.com Licensing Advantages of ---ö versus other PC technology Licensors
No restrictive license terms Produce the PC Grades you want Produce the PC Quantities you want Sell into the Global Market – Where you want to sell & when you want to sell.
No ongoing license fees A one-off payment for EPC know-how. (included in the Engineering and Equipment Contract)
20 EPC Polycarbonate Technology | 2013 | www.epc.com Let’s move forward together ! Contact
EPC Engineering Consulting GmbH
Mr. Karol John Kerrane Business Development Manager
Breitscheidstraße 152 07407 Rudolstadt Germany
Phone: +49 36 72 / 302 300 Email: [email protected]
www.epc.com
21 EPC Polycarbonate Technology | 2013 | www.epc.com