HYUNDAI HEAVY INDUSTRIES CO., LTD. ENGINE & MACHINERY DIVISION VOL. 13 April 2006 www.hhi.co.kr www.hyundai-engine.com

HHI-EMD Gets Order for Main Propulsion Engine from NACKS HYUNDAI-MAN B&W 12K98MC

HI Engine & Machinery Division (HHI-EMD) NACKS, one of Chinese major shipyards having H made a contract on 16th March 2006 for the manufactured mostly bulk carriers and VLCC, is known supply of four(4) sets of main propulsion engines with to have purchased main propulsion engines from Nantong COSCO KHI Ship Co., Chinese local engine makers and KHI all the while. Ltd.(NACKS) in China, a joint-venture company However, as for these big boxships to be built firstly in between the largest Chinese state-owned shipping China, they came to pick up HHI as the engine company COSCO and Kawasaki Heavy Industries supplier, in full recognition of HHI’s superb quality and Ltd.(KHI) in Japan. performance built up so far.

The contracted engine of HYUNDAI-MAN B&W With this, HHI-EMD enhanced its position as large 12K98MC type with power of 93,360BHP at 94RPM is engine maker in the Chinese marine propulsion engine to be installed into 10,000TEU Container Vessels market in which local makers and worldly-renowned ordered to the yard from COSCO in China and to be makers are fiercely competing with each other, and it delivered from the end 2007 to the year 2008. As a expects to get additional orders through continued previous project, the shipowner has also placed a cooperation with NACKS and to secure additional building order to HHI last year for the four identical buyers through the supply of quality products to China. vessels together with its propulsion engines. 2-STROKE DIESEL ENGINES

HHI-EMD Manufactured the World Largest HYUNDAI-MAN Electronically-controlled Diesel Engine B&W 6S60MC, Consecutive Order from Sevmash

he EMD has recently T received an additional order from Sevmash Shipyard in Russia for the supply of two sets of HYUNDAI-MAN B&W 6S60MC main engine for 45,000 dwt Chemical Tanker. he world largest electronically- at HHI and Hyundai Samho by a Korean Especially, this is a repeat order T controlled diesel engine Shipowner, Shipping Co., Ltd. successfully passed its official shop test of two sets of 6S60MC main at HHI-EMD in 27th February The electronically-controlled diesel engines which were already 2006 under the attendance of the engine offers benefits to shipowners, secured last year and thus the representatives from the shipowner, such as low emissions and very slow EMD has secured totally classification societies, etc. running capability, better reliability and four(4)sets of main engines from The engine, HYUNDAI-WARTSILA longer times between overhauls. It is the same shipyard since 2005. 12RT-flex96C with a maximum also equipped an unmanned remote With this order, the EMD continuous power of 93,360 BHP, is the control and diagnosis system for engine reaffirmed the technology and first of eight same type engines for speed, performance and safety. quality of its engine to the 6,500TEU container vessels to be built Russian market. The EMD looks forward to steady demand for propulsion engine market in First HYUNDAI-MAN B&W Diesel Unit Over Russia. 100,000 bhp Succeeded in Official Shop Test Also, the EMD expects to get an he first diesel engine rated at more than additional order for the supply of T 100,000 bhp entered service on 22nd four sets of engines because February, 2006. The EMD built the 12K98MC unit Odfjell (Shipowner) has the right which has the record breaking output of 101,640 bhp. to release the optional project in The engine has been installed in the first of a series contract. of container ships with a capacity over 9,000 TEU being built for Greek owner, Costamare. The vessels will be chartered to COSCON (COSCO Container Lines) in China.

02 HHI-EMD NEWS 4-STROKE DIESEL ENGINES

HiMSEN-powered Patrol Vessels Commissioned

he Ministry of Maritime Affairs & T Fisheries’(MOMAF) third 500-ton patrol vessels powered by HHI’s HiMSEN engines were commissioned in a ceremony held in Busan Harbor on 24th February 2006.

During the ceremony, 250 representatives of MOMAF and HHI celebrated the successful maiden voyage. durability and easy maintenance. delivered in December. These The installed HiMSEN engine of 3,155 HHI’s own HiMSEN engines have successive orders give HHI a good bhp (Model : 8H25/33P) has maximum already been installed in seven patrol chance to upgrade its technology and speed of 20 knots, and has received vessels as prime mover and will be reliability for the engine. outstanding evaluations for its power, fitted in another patrol vessel to be

HiMSEN Engine Orders for Heavy Industries' 4,300TEU Container Vessels supplied first to Samsung since the year 2001 when HHI began producing HiMSEN engines. Through this order, HHI came to secure its competitiveness in all aspects of price, quality, delivery time, etc. These engines are due for deliveries from the 2nd quarter of 2007 to the 3rd quarter of 2008. Through this case of supplying HiMSEN engines to the big local shipbuilder, the EMD will diversify the types of the engine and maintain he EMD got an order for 32 Industries for the shipowner- Hanjin competitiveness to enhance its brand T sets of HiMSEN engines to be Shipping in Korea. worth and to increase its market installed in eight (8) 4,300TEU 16 Sets of 7H21/32 (1,400 kW) and share. container vessels of Samsung Heavy 16 sets of 8H21/32 (1,600 kW) will be

VOL.13 April 2006 03 4-STROKE DIESEL ENGINES

Hyundai-HiMSEN in Vietship 2006 HiMSEN H17/ 28, Consecutive Order from Turkish Shipowner

fter HHI-EMD had taken orders of A 5H17/28 diesel generating sets for three(3) ship sets of 20,000 dwt bulk carriers from Turkish shipowner (Kaptanoglu Shipping) last year, HHI-EMD has secured an ngine & Machinery HiMSEN engine with Marine additional order of 7H17/28 diesel generating Division of Hyundai Heavy Trading Center, an agent of E sets for 20,000 dwt product carrier from the Industries did marketing and HiMSEN engine in Vietnam. same shipowner in February of 2006. business activities for the Many customers who visited division and HiMSEN engine to HHI-EMD booth were impressed As a result of the successful official shop test participate in VIETSHIP 2006, and recognized that HiMSEN of the first contracted engine sets with the the 3rd international exhibition on engine was developed with new good performance in spite of the limited and Shipbuilding, Marine Technology technology and the good short delivery time, Kaptanoglu Shipping & Transportation held in Hanoi, performance and reliability was decided to place additional order to equip their Vietnam from February 21 to 24, created through Hyundai’s wide new shipbuilding of 20,000 dwt product carrier 2006. and deep technical experience with HiMSEN H17/28 engines. as the world’s largest marine Well-known one hundred engine manufacturer. By this consecutive order, a total of twelve(12) fifty(150) marine companies sets of HiMSEN H17/28 engines for four(4) including MAN B&W, YANMAR, With this chance to introduce ship sets have been ordered from overseas market and will be operated throughout ABB participated in the exhibition HHI-EMD and HiMSEN engine European and Turkish area. and showed aggressive and to Vietnamese potential active marketing of their customers, HHI-EMD continues HHI-EMD believes HiMSEN engines including products to Vietnamese its efforts for the sales activity the newly developed H17/28 will show its shipowner and shipyard. and promotion of HiMSEN good performance and reliability to Turkish engine towards the Vietnamese marine market and European market as well. HHI-EMD also actively promoted marine market.

04 HHI-EMD NEWS STATIONARY POWER PLANTS

The First Shipment of Cuba 720MW UNE Project

he 1st shipment ceremony for T Cuban Diesel Generating sets was held in the Engine Assembly shop in the afternoon on March 24, 2006. The top management and more than 100 related personnel attended this event. This first shipment is for the first 6 containerized generating sets among 344 units sold to Cuba. The shipment will be realized in 22 partial shipments.

The EMD got the order of 510MW and 210MW class diesel generating sets worth about US 460 million from Cuban Utility Company (UNE).

This amount is more than 3 times of Power Station (PPS) with 1,700kW Korean annual export volume to Cuba, class medium speed HiMSEN 9H21/32 and the generation capacity will cover engine, and 172 units of conventional 30% of the Cuban gross generation stationary generating sets with capacity (2,500MW). 2,500kW class HiMSEN 9H25/33 HHI will deliver 344 units of diesel engine to the whole territory of Cuba generating sets, 172 units of Packaged until December 2007.

Successful Completion of ZANZIBAR 4.7MW Diesel Power Plant

Republic. The electricity supply in this bottling plant before installing HiMSEN plant was done by the engine running diesel oil, but this caused high operation cost and difficulty in supplying electricity by obsolescence of the machine. The new plant was installed in order to overcome and supply electricity stably and economically. he EMD delivered a diesel power ZANZIBAR LTD. and the generated During installation period the EMD T plant with HHI’s indigenous design, electricity will supply bottling production. engineers faced much difficulties such as HiMSEN (8H25/33) engine, as prime mover This plant is the second highly efficient poor environment and unskilled operators in Santo Domingo, Dominican Republic plant running heavy fuel (HFO) with for installation and operation with heavy fuel after the successful installation, test and HiMSEN H25/33 type engine delivered, and but they solved the problem and completed commissioning. it will help the EMD expand into Latin the work successfully. This project was ordered by INDUSTRIA American market including Dominican

VOL.13 April 2006 05 STATIONARY POWER PLANTS

Successful Completion of Signing Contract for VARUN 2.1MW DPP 5MW Diesel Power the market of private Plant with VCW in power supply in India, which increasingly Cyprus needs to overcome the present unstable ngine & Machinery Division has power supply especially E signed a contract to supply two units to private industrial of HiMSEN 9H25/33 diesel engine and sector in India. auxiliaries to the captive diesel power plant of Vassiliko Cement Works (VCW) at Before this HiMSEN Vassiliko in Cyprus on November 30, 2005. HFO D/G set was The new 5MW Diesel Power Plant is an extension project of the present 6MW delivered, the Varun Diesel Power Plant with four units of he EMD has successfully had utilized the power HiMSEN 8H21/32 Packaged Power handed over the 2.2MW Diesel from existing D/G set using higher T Station(PPS). Because the total power Generating set, Hyundai HiMSEN cost of Light Diesel Oil, which generating capacity of VCW will be 11MW 8H25/33, 1000rpm, to the Varun caused to increase heavy production at the completion of this new diesel power Beverage Ltd. in Delhi, India on cost and interrupted reliable power plant, the EMD expects the VCW’s supply to the production of Varun. January 2006. circumstance of electricity will be much Although there were various better than before. The production power by HiMSEN difficulties during project execution Diesel Generating set to be fired by such as harsh climate condition at Because Cyprus was entered into EU, CE Heavy Fuel Oil(HFO) will be cover the construction site, the EMD could mark is mandatory for export to EU. In this the power demand of PEPSI successfully complete the project regard, the EMD hopes it will acquire CE production line of Varun Beverage with high engineering skill and mark for the HiMSEN engine and also take Ltd. This HFO using HiMSEN D/G minimum delegations. this opportunity to supply HiMSEN engine set hereafter will be expected to lead to EU countries.

Delivery of 6.8MW Packaged Power Station for CEPM

he EMD completed the environment, the EMD had T installation work of CEPM succeeded the completion of 6.8MW diesel power plant installation work. This enabled composed of 4 units of HiMSEN the stable supply of electricity in 9H21/32 and this power plant is the eastern part of the Dominican the fifth succeeding 2.5MW Republic and made a good Mercasid power plant. impression of HHI’s technology. At the same time the EMD got a Although the poor condition of new order for the second phase row material supply and of this power plant project.

06 HHI-EMD NEWS PUMPS

Supply of Pumps for Taean & Tangjin Presentation on Hyundai Thermal Power Plant, Unit 8 COP System to Chinese Shipyards

HI-EMD pump part held a presentation H on the Hyundai Cargo Oil Pumping System for shipbuilding from April 11 to April 14, 2006 visiting the main shipyards such as DALIAN SHIPBUILDING INDUSTRY CO., LTD., BOHAI SHIPBUILDING HEAVY CO., LTD, and SHANHAIGUAN SHIPYARD which is located in Chinese northern areas.

A number of shipbuilding staff who is in charge of R & D, design, engineering and procurement took part in this cargo oil pumping system presentation. And, they expressed much concern and asked many technical questions about Hyundai COP system. Especially, in case of this areas, Japanese he Engine & Machinery Western Power Co., Ltd. for maker supplied the COP system exclusively. T Division (EMD) successfully Taean and Korea East-West delivered twenty(20) sets of Power Co., Ltd. for Tangjin Therefore, through this event, HHI-EMD pump pumps last February and March thermal power plant. parts tried to establish the bridgehead in for Taean thermal power plant The pumps are main and Chinese market and get an order for the COP and five(5) sets of pumps for essential ones for thermal power system. Tangjin thermal power plant, unit plant, and especially the boiler 8. These are circulating water feedwater pumps and booster Around middle of May 2006, HHI-EMD pump pumps, seawater lift pumps, pumps were successfully parts will hold similar presentation to the boiler feedwater pumps with delivered at the site by the EMD shipyards in southern Chinese areas. booster pumps, condensate for the previous plant of Taean & pumps and closed cooling water Tangjin thermal power plant, pumps. The customers are Korea units 5,6&7.

The specifications of main pumps are as follows

Description Rated Flow Head Speed Driver Site

Circulating Water Pump 22,800 /hr 5.1m 234rpm Motor Taean Seawater Lift Pump 45,600 /hr 14m 271rpm Motor Taean Boiler Feedwater Pump 1,053 /hr 3,473m 5,820rpm Turbine Taean Start-up BF Pump 511 /hr 2,615m 5,730rpm Motor Taean Condensate Pump 705 /hr 113m 1,783rpm Motor Taean Boiler Feedwater Pump 977 /hr 3,356m 5,820rpm Turbine Tangjin Start-up BF Pump 567 /hr 1,183m 3,580rpm Motor Tangjin

VOL.13 April 2006 07 PUMPS

Successful Official Shop Test of a Steam which was ordered from Japanese shipowner, NYK. On February 3 the Turbine for a LNG Carrier official shop test was made successfully in the presence of the representatives of shipowner and classification societies.

This LNG carrier was the first order from Japanese shipowner and the main steam turbine was adapted as a prime-mover for main propulsion. This main steam turbine was delivered to the Shipbuilding Division of HHI last February and mounted on the LNG carrier. It is the 16th main steam turbine manufactured at the EMD’s turbine manufacturing shop. he Engine & Machinery Division turbine delivering the output of 40,000 T manufactured a main steam bhp for a LNG Carrier (Hull no. 1728)

Successful Development of Hyundai Cargo Oil Stripping Pump

ast March 24, the Pump & L Turbine Design Department of the Engine & Machinery Division successfully finished the performance test of Cargo Oil Stripping Pump which has been developed based on our own design.

The developed product is steam driven vertical heavy duty piston pump for cargo stripping service. Until now, the pumps have been imported from Japan. Especially, the highly compact design is 15% lighter pump than competitors enable which customers to make easy installation and provide including design, manufacturing and from KR which certifies the reliability of sufficient maintenance space at pump performance test were strictly carried HHI’s technology of newly developed room of ship. out at the witness of KR classification, product. All the process during the development and the EMD got the Type Approval

08 HHI-EMD NEWS ROBOT & SYSTEMS

Delivered a Robot System for Glass Production Developed a New Model of Handling Robot, HX300L

he EMD has successfully T developed a new model of heavyweight handling robot, HX300L. The new handling robot which is used in distribution process of the automobile engine parts has the performances of 300kgs of payload and 3 meters of maximum operating range. The main feature of this new model is the extension of operating range. he EMD had successfully glass after putting it in inspection It is expected that this new model will T delivered a robot system for process, and the third kind of robot become popular in the market due to glass production which was inserts paper between every its enhanced performances and ordered from Korea Auto-Glass. glasses after automatically loading competitiveness. The first product of the inspected glass on shipping the new developed HX300L robot was This project was executed on a pallet. delivered to Hyundai Motors in Ulsan, turn-key basis including plate-glass Korea for their engine parts’ logistic input process, loading process and The equipment will be operated process in February. etc. It improves the productivity of from May of this year after going automobile side glass three times through pilot production. Through as variable standards as the this project HHI enhanced the existing facilities. ability of project execution for automation of the glasses product The facility is equipped with three line organized by robot system and kinds of robot and peripheral also paved the way for more orders device. from other kinds of industrial field. The first kind of robot distinguishes position of a glass by visual sensor after putting the glass in production line, the second kind of robot automatically lines-up the extruded

VOL.13 April 2006 09 ROBOT & SYSTEMS

A Successful Tryout of Robot System Function Test of a New Equipment Bound for Czech Robot Model, HA165 Wide Working Range, Light Weight

yundai Electro-Mechanical H Research Institute (HEMRI) and the EMD's robot system engineering department developed a new robot model of HA165 and proceeded the function test.

The newly developed HA165 has wide working range with serial link structure. The robot weighs just 1300kg, which means it is 100kg he tryout of robot system tech in Czech, and will be reinstalled lighter than that of the conventional equipment was successfully for commercial operation. model and was achieved by T completed. It was temporarily installed reducing number of parts of the and performed a pilot production of 98 As well as the robot system exported manipulator by 300 pieces. sets of welding and handling robot to Motors Slovakia last year, this Furthermore, touch screen panel, which can produce 11 kinds of serves as a momentum in recognition control function of reducing vibration, automobile body parts. The tryout is of the superiority of HHI-EMD s robot and highly upgraded calculation aimed at shortening the period of technology from European market. speed up to 22 times are tryout in the factory to be installed in The EMD gained a foothold for incorporated in the new robot model. Czech. extending its market to Europe and The function test will be completed in also got an additional order from July this year, and HHI will begin The facility is due for delivery in May Sungwoo Hi-tech in Czech. mass production in March, 2007. this year to the owner, Sungwoo Hi-

Secured an Order of Press Parts from KOMATSU

he Engine & Machinery Division course. The owner, impressed with T recently received an order the high quality and excellent worth US$10 million of Press Parts management of the product supplied from KOMATSU, Japan. The order is by HHI last year, placed the order this to supply twenty-two(22) sets of slides time. In the future the EMD is and beds for 2,300-ton, 1600-ton and expected to sustain additional orders 800-ton presses as a package. It will from the owner. be delivered by April next year in due

10 HHI-EMD NEWS AFTER-SALES SERVICE

HHI-EMD Global Service Network

Global Service Network

Engine A/S Open Discussion with Authorized Service Centers

ngine After-sales This meeting was held in E Service Department open discussion to improve had a meeting with six(6) the service quality towards authorized service repairers, the customer and to DSK, Daewha, Daeshin, strengthen the mind of DongJin, NMC & Hyundai safety when on-board Tech. on February 16, 2006. service.

VOL.13 April 2006 11 Diesel Power Plant

Packaged Power Station

Industrial Pump Hyundai, a world-class partner, has the optimal energy and pump solutions to meet all of your various industrial needs.

Hyundai designs, and builds stationary diesel power plants and supplies compact diesel generators for all power generation between 600kW to 50,000kW per unit.

Hyundai serves its esteemed global customers with high-tech industrial pumps ranging from 180m3/hr to 40,000m3/hr.

Hyundai began its business in 1978 and has enjoyed a reputable position as a world’s leading engine builder ever since. On May 2005, it achieved a landmark record for producing 50 million BHP of diesel engines for the first time in the world. Hyundai has gained the trust of worldwide clients by producing reliable, quality diesel engines.

Hyundai Heavy Industries Co., Ltd. Engine and Machinery Division Diesel Power Plant Sales Dep t Pump Sales Dep t 1, CHEONHA-DONG, DONG-GU, ULSAN, KOREA 1, CHEONHA-DONG, DONG-GU, ULSAN, KOREA Tel : +82 52 230 7301 Tel : +82 52 230 6191 Fax : +82 52 230 7202 Fax : +82 52 230 6190 E-mail : [email protected] E-mail : [email protected]