PORTABLE GAS GENERATOR

User Manual BE-12000ER TABLE OF CONTENTS TABLE OF CONTENTS

Introduction Stopping the Generator 4 Using the Operators Manual 23 Disconnect Load Product Identification 23 Turn Off The Engine Switch 24 Close The Fuel Valve Lever 5 Generator 5 Engine Storage Safety 24 Drain The Fuel 24 Protective Treatment 6 Safety Rules 6 Hazard Symbols and Meanings Transporting 9 Ground Fault Circuit Interrupter Protection 25 Transporting 11 Important Safety Instructions Accessories Glossary 26 Accessory Installation 13 Glossary 26 Two-Wheel Short Axle Generator Components Maintenance 14 12000ER Component Chart 27 Maintenance Chart 15 Spare Parts List 28 Replace Engine Oil 17 Sockets 28 Clean Air Cleaner Features 29 Clean The Fuel Valve Lever Sediment Cup 29 Clean The Spark Plug 18 Features 30 Valve Clearance Operation Troubleshooting 19 Unit Grounding 31 Troubleshooting Chart Starting the Generator 32 Troubleshooting Analysis 19 Filling Oil Diagrams 20 Oil Specification Chart 33 Electrical Schematic Diagram 1 20 Filling Fuel 34 Electrical Schematic Diagram 2 21 Turn On The Fuel Valve Lever 21 Close The Choke Valve 21 Start The Generator 22 Start The Generator Recoil Start 22 Open The Choke Valve 23 Connect To Load

2 3 INTRODUCTION PRODUCT IDENTIFICATION

Attention: Read through the complete Record Identification Numbers manual prior to the initial use of your generator. Generator If you need to contact an Authorized Dealer or Customer Service line (1-866-850-6662) for information on servicing, always provide the product model and identification numbers. Using the Operator’s manual The operating manual is an important part of your generator. It should You will need to locate the model and serial number for the machine and be read thoroughly before initial use, and referred to often to make sure record the information in the places provided below. adequate safety and service concerns are being addressed. Date of Purchase: Reading the owner’s manual thoroughly will help avoid any personal Dealer Name: injury or damage to your machine. By knowing how best to operate this machine you will be better positioned to show others who may also Dealer Phone: operate the unit.

This manual was written to take you from the safety requirements to the Product Identification Numbers operating functions of your machine. You can refer back to the manual at Model Number: any time to help troubleshoot any specific operating functions, so store it with the machine at all times. Serial Number:

4 5 SAFETY SAFETY

Save these Instructions WARNING SAFETY RULES This is the safety alert symbol. It is used Generator exhaust contains carbon monoxide, a to alert you to potential personal injury poisonous gas that can kill you. hazards. Obey all safety messages that You CANNOT smell or see this gas. follow this symbol to avoid possible injury or death. • Use the generator outdoors, away from open windows, vents, or The safety alert symbol ( ) is used with a signal word (DANGER, doors that could allow the carbon monoxide gas to come indoors. CAUTION, WARNING), a pictorial and/or a safety message to alert you Keep the generator at least 1 meter (3 feet) away from any structure to hazards. or building during use. • NEVER use a generator indoors, including in homes, garages, DANGER indicates a hazard which, if not avoided, will result in death basements, crawl spaces, and other enclosed or partially-enclosed or serious injury. areas, even with ventilation. Opening doors and windows or using fans will not prevent carbon monoxide build-up in the home. WARNING indicates a hazard which, if not avoided, could result in • NEVER use a generator in enclosed or partially-enclosed spaces. death or serious injury. Generators can produce high levels of carbon monoxide very quickly. CAUTION indicates a hazard which, if not avoided, might result in When you use a portable generator, remember that you cannot smell minor or moderate injury. or see carbon monoxide. Even if you can’t smell exhaust fumes, you NOTICE indicates a situation that could result in equipment damage. may still be exposed to carbon monoxide. Follow safety messages to avoid or reduce the risk of injury or death. • NEVER operate the generator in an explosive atmosphere, near combustible materials or where ventilation is not sufficient to carry away exhaust fumes. Exhaust fumes can cause serious injury or death. • If you start to feel sick, dizzy, or weak while using a generator, get HAZARD SYMBOLS AND MEANINGS to fresh air RIGHT AWAY. DO NOT DELAY. The carbon monoxide from generators can rapidly lead to full incapacitation and death. • If you experience serious symptoms, get medical attention immediately. Inform medical staff that carbon monoxide poisoning is suspected. If you experienced symptoms while indoors, have someone call the fire department to determine when it is safe to explosion fire burning electric shock re-enter the building.

toxic fumes kickback read manual

6 7 SAFETY SAFETY

WARNING GROUND FAULT CIRCUIT INTERRUPTER PROTECTION These generators are equipped with a GFCI (Ground Fault Circuit Interrupters) 120V duplex receptacles for protection against the hazards Fuel and its vapors are extremely flammable and of electrical shock from defective attachments such as, tools, cords, explosive. and cables.

Fire or explosion can cause severe burns or death. WARNING The GFCI may not function unless the generator is properly When Adding or Draining Fuel grounded. Follow the correct procedure specified in the section • Observe all safety regulations for the safe handling of fuel. Handle labeled GROUNDING INSTRUCTIONS. fuel in safety . If the does not have a spout, use A GFCI is a device that interrupts electricity from either the utility or a . generator by means of a special type of circuit breaker that determines if • Do not overfill the fuel tank, leave room for the fuel to expand. a current flow to the ground occurs. • Do not refill fuel tank while the engine is running. Before refueling the generator, turn it off and let it cool down. Gasoline spilled on hot A GFCI can be used only with generators that have the neutral wire engine parts could ignite. internally bonded to the frame, and the frame properly grounded to the • Fill the tank only on an area of bare ground. While fueling the tank, earth. A GFCI will not work on generators that do not have the neutral keep heat, sparks and open flame away. Carefully clean up any spilled wire bonded to the frame, or on generators which have not been properly fuel before starting engine. grounded. All BE generators have internally bonded ground wires. • Always fill fuel tank in an area with plenty of ventilation to avoid inhaling dangerous fumes. • NEVER store fuel for your generator in the home. Gasoline, propane, THERE IS A PERMANENT CONDUCTOR BETWEEN THE kerosene, and other flammable liquids should be stored outside of GENERATOR (STATOR WINDING) AND THE FRAME. living areas in properly-labeled, non- safety containers. Do not store them near a fuel-burning appliance, such as a natural gas water heater in a garage. If the fuel is spilled or the container is not sealed properly, invisible vapors from the fuel can travel along the ground and can be ignited by the appliance’s pilot light or by arcing from electric switches in the appliance.

! This product can expose you to chemicals including lead, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov. Wash hands after handling.

8 9 SAFETY SAFETY

This product has been designed with internal grounding or floating IMPORTANT SAFETY INSTRUCTIONS bonded neutral. If it should malfunction or breakdown, grounding pro- vides a path of least resistance for electric current to reduce the risk of WARNING electric shock. To reduce the risk of injury, read this operator’s manual DANGER completely before using. When using this product, the following basic Improper grounding can result in a risk of electrocu- precautions should always be followed. tion. Check with a qualified electrician for your local • Do not enclose the generator or cover it. The generator may become requirements if you are in doubt as to whether the unit overheated if it is enclosed. If generator has been covered to protect if is properly grounded. from the weather during non use, be sure to remove it and keep it well away from the area during generator use. This generator is equipped with a grounding terminal for added protection. Using the ground path from the generator to an • Operate the generator on a level surface. It is not necessary to prepare external ground source as instructed in the section labeled “Grounding a special foundation for the generator. However, the generator will Instructions” in the Preparation section of this manual can be vibrate on an irregular surface, so choose a level place. necessary. Please consult a qualified electrician for local regulations. If the generator is tilted or moved during operation, fuel may spill and/or The generator is a potential source of electrical shock if not kept dry. the generator may tip over, causing a hazardous situation. Keep the generator dry and do not use in rain or wet conditions. To Proper lubrication cannot be expected if the generator is operated on a protect from moisture, operate it on a dry surface under an open, steep incline or slope. In such a , piston seizure may occur even if canopy-like structure. Dry your hands if wet before touching the the oil is above the upper level. generator. • Pay attention to the wiring or extension cords from the generator to the Plug appliances directly into the generator. Or, use a heavy duty, connected device. If the wire is under the generator or in contact with outdoor-rated extension cord that is rated (in watts or amps) at least vibrating part, it may break and possibly cause a fire, generator burnout, equal to the sum of the connected appliance loads. Check that the or electric shock hazard. Replace damaged or worn cords immediately. entire cord is free of cuts or tears and that the plug has all three prongs,especially a grounding pin. • Do not operate in rain, in wet or damp conditions, or with wet hands. The operator may suffer severe electric shock if the generator is wet due NEVER try to power the house wiring by plugging the generator into to rain or snow. If wet, wipe and dry it well before starting. Do not pour a wall outlet, a practice known as “back feeding”. This is an extremely water directly over the generator, nor wash it with water. dangerous practice that presents an electrocution risk to utility workers and neighbors served by the same utility transformer. It also bypasses • Be extremely careful that all necessary electrical grounding procedures some of the built-in household circuit protection devices. are followed during each and every use. Failure to do so can be fatal. If you must connect the generator to the house wiring to power • DO NOT smoke while charging a battery. The battery emits flammable appliances, have a qualified electrician install the appropriate hydrogen gas, which can explode if exposed to electric arcing or open equipment in accordance with local electrical codes. flame. Keep the area well ventilated and keep open flames / sparks away when charging a battery. • The engine becomes extremely hot during and for some time after operation. Keep combustible materials well away from generator area. Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result.

10 11 SAFETY GLOSSARY

• Keep children and all bystanders at a safe distance from work area. Glossary • It is absolutely essential that you know the safe and proper use of the The following symbols are quoted on the machine or in this manual. power tool or appliance that you intend to use. All operators must read, By understaning their meanings and definitions, your operation of this understand and follow the tool / appliance owners manual. Tool and generator will become easier and safer. appliance applications and limitations must be understood. Follow all directions given on and warnings. Keep all instruction manuals SYMBOL NAME MEANING and literature in a safe place for future reference. V Volt Voltage • Use only “LISTED” extension cords. When a tool or appliance is used A Ampere Current outdoors, use only extension cords marked “For Outdoor Use”. Extension cords, when not in use should be stored in a dry and well Hz Hertz Frequency (1Hz=60 r/min) ventilated area. W Watt Power • Always switch off generator’s AC circuit breaker and disconnect tools RPM Revolutions per Minute Engine Speed or appliances when not in use, before servicing, adjusting, or installing accessories and attachments. PF Power Factor Load transfer efficiency Generator output power perfor- G1 Performance Rate • Make sure the engine is stopped before starting any maintenance, mance rate meat ISO8528G1 servicing or repair. NOTE: Make sure maintenance and repair of the generator are performed by properly trained personnel only. SAVE THESE INSTRUCTIONS

12 13 GENERATOR COMPONENTS GENERATOR COMPONENTS

Read this operator’s manual and safety SPARE PARTS LIST rules before operating your generator. Fuel Tank Used to hold fuel. Use unleaded, fresh gasoline. 12000watt Seals the gas tank. After filling the tank. screw the BE-12000ER Fuel Tank Cap cap back in by hand until a secure seal is formed. Fuel Gauge Indicates how much fuel is left in the tank. 1) Fuel Gauge AC output socket provides the power supply. 2) Choke Valve Please refer to the models parameter table for its 3) Fuel Valve Lever rated power. Load of each socket cannot exceed 4) Air Cleaner AC Output its rated current and total power of electric device 5) Engine Switch cannot surpass rated power of the generator. Do 6) Handle not start up several electric devices simultaneously. 7) Starter Grip Instead, connect each item one at a time 8) Foot (x2) AC Circuit This component will “break” to protect the device 9) Oil Drain Bolt Breaker when the current is too heavy. 10) Wheel Output Indicator Indicates power supply status. . 11) Oil Cap 12) Ground Terminal The DC output is 12V with a maximum of 8.3A. It 13) Battery is only used for automotive battery charging with DC Output 14) Timer rated 12V. Pay attention to connecting the positive 15) DC Output and negative electrode correctly. 16) AC Output Used to start up (applicable to electrical starting 17) AC Circuit Breaker Engine Switch only) and switch off the engine. Turn to the off 18) Panel Seat position while the generator is powered down. 19) Voltmeter 20) Fuel Tank Cap Allows the generator to be moved more easily from Wheel (optional) 21) Fuel Tank one location to the next. 22) Cover, Generator End Starts up the generator. If the unit has not been 23) Muffler Battery used for more than 3 months, it may need to be 24) Cylinder Head replaced. 25) Carburetor 26) Spark Plug Measures the engine’s oil level. Make sure engine’s oil level is between MIN and MAX in the dipstick Oil Filler Cap of oil filler cap before use. Oil can be added after removing the oil filler cap, but do not overfill. Unscrew this bolt when replacing engine oil. Drain out the old engine oil and dispose of it properly Oil Drain Bolt according to local laws, avoiding damage to the environment. Supports the generator. Ensure the unit is placed Foot on a flat surface.

14 15 GENERATOR COMPONENTS GENERATOR COMPONENTS

Ensure the generator is safely grounded. For the SOCKETS Grounding grounding method, refer to the Page 19. Make Sockets can be any of the following patterns depending on local Terminal sure unit is fully grounded before use. electrical regulations and codes. Allows the user to lift the unit and transport it to Handrail Pipe another location. Starts the engine via pulling the recoil cord. For the Starter Grip full start-up procudure, see page 22. Filters intake air and removes any particulates and Air Cleaner debris. For the maintenance procedure, refer to Page 30. Controls the flow of fuel into the engine. When the Fuel Switch generator is not in use, ensure the switch is off. Controls air flow into the engine during start-up. Chock Valve For the operating method, refer to Page 22. Reduces operation noise and expels heat Muffler produced by the unit. Do not touch during operation or shortly after shutting the unit down. The Timer records the running time of the generator. Press the conversion key to convert between cumulative timing and single timing. The Timer Timer will prompt to change the engine oil at 20 hours for the first time and then prompt every 100 hours. It will also prompt to clean the air filter every 50 hours.

WARNING When the rated current from one socket output is more than the socket’s nominal rated current, you should simultaneously use two or more sockets for power output.

16 17 FEATURES OPERATION

Features Operation

MODEL BE-12000ER UNIT GROUNDING AC OUTPUT Place the machine outdoors. Use wire of no less than 2.5mm to ensure the grouding terminal is connected to the ground. One end of the wire Frequency 60Hz is pressed below the butterfly nut of the unit, while the other end is Voltage 120/240V connected with a metal object (nail or rod) that has been inserted into the Rated Power (W) 9500 ground. Max. Power (W) 12000 ENGINE Single cylinder, forced air cooling, Specification 4 strokes Rpm 3600r/min Fuel Gasoline Engine Oil Capacity 0.42 Gal /1.6L Spark Plug Type F7TC/F7RTC (N9YC/RN9YC) Spark Plug Clearance 0.7 mm Valve Clearance (inlet/outlet) 0.05/0.07 mm Igniting Mode T.C.I. Starting Mode Recoild start/Electric start Starting the Generator Displacement 622cc FILLING OIL WEIGHT (only for reference) Remove the oil dipstick and fill the unit with oil. Refer to the table on Net Weight 315lb/143kg page 18 for the amount of oil needed. Use a funnel to avoid spillage. We OVERALL DIMENSIONS (excluding packing ) reccomend using SAE 10W30 oil for our products. L x W x H (mm) 800 x 620 x 650 Capacity of Fuel Tank 12 Gal / 48L NOISE (according to European Directive 2000/14/EC with amendment 2005/88/EC) Measured Sound Pressure Level 78 dB (A) Measured Sound Power Level 98 dB (A) Variable Noise Level 2 dB (A) Guaranteed Sound Power Level 100 dB (A)

18 19 OPERATION OPERATION

OIL SPECIFICATION TABLE TURN ON THE FUEL VALVE LEVER Turn the fuel valve lever to ON and let the fuel flow into the carburetor.

FILLING FUEL CLOSE THE CHOKE VALVE Unscrew the fuel cap and fill the tank with unleaded gasoline. Ensure the When cold-starting the unit, move the choke lever to the fully closed gas has an octane rating of at least 84. The fuel meter by the cap will position. Once the unit is up and running, move the lever to the half-open show how full the tank is. Do not overfill the gas tank, as there must be position. Do not use the choke valve to power the unit down as this can room for fuel expansion during operation. damage your engine permanently.

START THE GENERATOR Push the power switch to the “ON” position to start the generator. To extend the life of your battery, do not hold the switch down for more than WARNING 3 seconds. If you do not wish to use the battery, the unit can also be When the rated current from one socket output is more than the started via the recoil cord. socket’s nominal rated current, you should simultaneously use two or more sockets for power output.

20 21 OPERATION OPERATION

START THE GENERATOR (RECOIL START) CONNECT TO LOAD Pull the wire gently until you feel resistance. Once resistance is felt, pull the Comnnect electric equipment and turn the circuit breaker to ON. Do not recoil starter briskly. You may need to do this twice in quick succession. Do connect more than one load at a time. Connect each one-by-one instead. not let the cord or starter grip snap back against the engine. If the engine The total power of the loads should not exceed the rated power of the does not start, ensure the choke valve is fully closed. generator.

Stopping the Generator DISCONNECT LOAD WARNING Disconnect the electric equipment from the control panel of the The recoil cord may rapidly retract if pulled incorrectly. This can result generator. in injury or damage to the machine.

OPEN THE CHOKE VALVE After starting, let the unit run without load for 5 seconds and then turn the choke valve to the on position.

TURN OFF THE ENGINE SWITCH After 30 seconds of running with no load, turn the power switch to the off position. The unit will shut down shortly afterwards.

22 23 OPERATION OPERATION

CLOSE THE FUEL VALVE LEVER Transporting Turn off the fuel valve lever after shutting the unit down. To prevent fuel spillage when transporting or during temporary storage, the generator should always be upright and the fuel valve should be turned OFF.

WARNING · Do not overfill the tank. · Do not operate the generator while it is on a vehicle. Take the generator off the vehicle and use it in a well ventilated place. · Avoid a place exposed to direct sunlight when putting the generator on a vehicle. If the generator is left in an enclosed vehicle for many Storage hours,high temperature inside the vehicle could cause fuel to vaporize DRAIN THE FUEL resulting in a possible explosion. · Do not drive on a rough road for an extended period with the Place a container under the unit and remove the oil draining bolt of the generator on board. If you must transport the generator on a rough carburetor. Drain the fuel from the fuel tank and carburetor. Run the unit road, drain the fuel from the generator beforehand. again until it shuts down from lack of fuel. Store the drained fuel in a jerrycan or other appropriate container. NOTICE · To transport the generator, hold the handles (shown in Fig.1). · Take care not to drop or strike the generator when transporting. · Do not place heavy objects on the generator. · When transporting the generator by loading it on to a vehicle, secure the generator frame as shown (see fig.2).

PROTECTIVE TREATMENT The unit should be stored in a clean and dry place. It should also be kept away from extreme temperatures. Shield the unit with the box it came in or use a generator cover to protect it from dust build-up and moisture.

24 25 ACCESSORIES MAINTENANCE

Accessories Maintenance ACCESSORY INSTALLATION MAINTENANCE CHART You can install the wheel assembly for easier transportation of the unit. You may need to prepare the following equipment before the installation. First Every Every Every 20hrs 50hrs 100hrs 300hrs Regular Maintenance Per or 1 or 3 or 6 or each Install the handle, vibration reduction brackets (feet), and wheels on the Use Schedule Month Months Months Year base plate and tighten the bolt as shown in the following picture. This will (3) (3) (3) (3) ensure that the unit remains level and steady. Engine Oil Inspect the oil X (SAE 10W30) level Replace oil and X X filter Air Cleaner Inspect X Clean X (1) Fuel Switch Clean X Sediment cup Spark Plug Clean X Replace Valve Clearance Readjust X (2) TWO-WHEEL SHORT AXLE Cylinder Head Wash Every 300 Hours (2) Fuel Tank and Wash Every 2 Years (2) Strainer Fuel Replace Every 2 Years (2) Maintenance should be conducted more frequently if the unit is used in a dirty or dusty environment. Failure to follow scheduled maintenance could result in damage that is not covered by warranty.

26 27 MAINTENANCE MAINTENANCE

REPLACE ENGINE OIL CLEAN THE FUEL VALVE LEVER SEDIMENT CUP Place an oil pan beneath the unit and remove the oil draining bolt. Drain the used oil. Reinstall the oil draining bolt and twist off the oil dipstick. Fill the engine with fresh oil using a funnel to avoid spillage. Use the oil dipstick to gauge the level, filling between the MIN and MAX lines.

CLEAN THE SPARK PLUG 1) Remove the spark plug cap. 2) Clean the spark plug base. CLEAN AIR CLEANER 3) Remove the spark plug with the spark plug socket spanner. 1) Remove the air filter cover. 4) Inspect the spark plug insulator for damage. If it is damaged, it needs 2) Inspect the air cleaner element and ensure that it is clean. to be replaced. 3) If the foam cleaner element is dirty, spray some household cleaning 5) Measure the spark plug gap with a gap gauge. Twist the side agent onto a cleaning pad. Scrub the filter lightly until clean and electrode to adjust the gap. The gap should be kept between 0 70 reinstall it. If the filter is damaged or does not come clean, it needs to and 0 80mm. be replaced. 6) Inspect if the washer of the spark plug is in good condition. 7) Reinstall the spark plug and tighten it with the spark plug socket spanner. Press down on the spark plug washer and then reinstall the spark plug cap.

Recommended spark plug models: F7RTC and F7TC

28 29 MAINTENANCE TROUBLESHOOTING

VALVE CLEARANCE Troubleshooting Remove the cylinder head cover and measure the valve clearance with TROUBLESHOOTING CHART the feeler gauge. The clearances are 0.03~0.05mm for the inlet valve and 0.05~0.07mm for the outlet valve. PROBLEM CAUSE CORRECTION No fuel Fill the oil tank with gasoline The oil switch is not Turn the oil switch to ON turned on The oil switch is blocked Clean the oil cup (refer to The generator will not page 27) start No engine oil or the Add oil engine oil level is low The shutdown switch is Turn the switch to the “on” turned off position The spark plug is failing Clean or replace the spark plug (refer to page 27) The circuit breaker is not Turn the circuit breaker to connected the “on” position No power output The plug is poorly Replace a socket contacted The choke position is Move the choke to the Vibration during operation incorrect “on” position The temperature of the Let the engine run at engine is too low empty load for more than Vibration during operation 10 mins The fuel oil is Replace clean oil contaminated The air filter is dirty Clean the air filter The generator emits black smoke The load is too high Reduce load to the rated limit The engine oil level is too Drain some oil high The generator emits blue smoke The engine oil type is Choose appropriate incorrect engine oil type (refer to page 27) The spark plug is failing Clean or replace the spark The power decreases plug (refer to page 27) during operation The valve clearance is out Adjust the valve clearance of suitable limits (refer to page 30)

30 31 TROUBLESHOOTING DIAGRAMS

TROUBLESHOOTING ANALYSIS Electrical Schematic Diagram The environmental requirements of the generator: ELECTRICAL SCHEMATIC DIAGRAM 1 50HZ 230V · Suitable temperature: -15°-40°. · Suitable humidity: lower than 95%. · Suitable altitude under 1,000 meters. Unit should be used with lower power in regions higher than 1,000 meters. · The generator can only provide the rated power if used in the conditions listed above. If used in conditions outside of the aforementioned parameters, the generator may not be able to operate at full power. · If operating within the parameters listed above and still experiencing an issue, consult your nearest dealer or contact our support line for assistance and troubleshooting.

32 33 DIAGRAMS

ELECTRICAL SCHEMATIC DIAGRAM 2 60HZ 120V/240V

34 35 THE POWER YOU NEED.

If you need assistance with the assembly or operation of your Generator please call 1-866-850-6662