Water and
Environmental Technology 2 Contents
Tested for the Toughest Applications 4
Automate Independently 6
Connect Flexibly 7
WAGO-I/O-SYSTEM 8
Wastewater Management 10
Water Resource Management 12
Control System Connection 14
Wireless Communication 16
Pump Control, Monitoring and Visualization 18
Current and Energy Measurement Technology 20
JUMPFLEX ® 22
EPSITRON® 24
Software 26
Solution Package 28
3 Quality results from experience and uncompromising attention to detail:
• Maintenance-free spring pressure connection technology • WAGO quality standards surpass those required by industry EMC tests • All WAGO products undergo extensive testing • In-house EMC laboratory tests for electromagnetic compatibility
Tested for the Toughest Applications
Proven quality thanks to certified processes and products:
• DIN ISO 90001:2008 • ISO 14001:2004 • DIN EN ISO 50001 • IRIS Certificate
• And many more DIN-Rail-Mount Terminal Block System
WAGO-I/O-SYSTEM
4 Vibration test
Climatic chamber
Gastight clamping unit
Salt spray test
5 Flexible, fieldbus- WAGO-I/O-SYSTEM 750 independent solutions for decentralized automation
Having a choice among our diverse WAGO-I/O-SYSTEM platforms, broad portfolio of relay, function and interface modules, as well as multiple overvoltage protection solutions, WAGO-I/O-SYSTEM 750 XTR means you will always have the right option for your application.
Automate Independently
Compact & modular: • Most compact, fieldbus- WAGO SPEEDWAY, independent controller (PLC) Modular IP67 I/O-System • Scalable performance — modular controllers, control panels, IPCs • Programmable to IEC 61131-3 • 400+ I/O modules available • Different potentials can be supplied within one node
Flexible & universal: PERSPECTO® Panels • Support all standard fieldbus protocols • Compatible with IEC 60870 and IEC 61850 telecontrol protocols • TO-PASS® telecontrol solutions • Combine standard I/O and Ex i modules • Safety meets Ex i — functional safety ® and Ex protection in one module TO-PASS Telecontrol Module • Large selection of function libraries
6 EPSITRON® Power Supplies The largest DIN-rail-mount terminal block system up to 185 mm2 (350 kcmil) with spring pressure DIN-Rail-Mount Terminal Block System from 0.14–185 mm2 connection technology (24 AWG–350 kcmil) Our comprehensive and high-performance product portfolio fulfills every need — from the smallest to the greatest challenges.
Connect Flexibly
CAGE CLAMP® technology: • Gas-tight spring clamp connection • Vibration-proof and maintenance-free • Increased system uptime and reliability
Vibration-proof, fast and maintenance-free: High-Current DIN-Rail-Mount • TOPJOB® S and POWER CAGE CLAMP Terminal Blocks, 185 mm2 (350 kcmil) • Largest DIN-rail-mount terminal block system, ranging from 0.14–185 mm2 (24 AWG–350 kcmil) • Industry’s widest range of spring pressure terminal blocks • Suitable for all conductor types • CAGE CLAMP® S push-in termination of solid and ferruled conductors PUSH WIRE® Connectors • Industry’s fastest and most cost- for Junction Boxes effective marking system • Comprehensive jumper system for virtually any application
JUMPFLEX® 857 and 2857 Series 7 The ideal control system:
• Scalable performance — • Supports IEC 60870-5-101/-103/- modular controllers 104, IEC 61850, IEC 61400-25 and • Fieldbus-independent — compatible MODBUS telecontrol protocols with all standard fieldbus protocols • Maximizes return on investment • Programmable to IEC 61131-3 • Boasts the best price/performance ratio • Provides 400+ finely modular • Enables custom node configurations I/O modules • Saves space • Features pluggable connectors • Increases operational reliability (optional) • Decreases maintenance costs • Simplifies integration into the IT world via HTTP, SNTP, SNMP, FTP and more
WAGO-I/O-SYSTEM 750 One System for Every Application
• Extended temperature range • Carefully selected components and materials for -20 °C to +60 °C operating range
8 • From 0 °C to -55 °C • Ex and non-Ex modules can be combined in one node
TAKING IT TO THE EXTREME — THE STANDARD FOR 750 XTR eXTReme eXTReme eXTReme temperature isolation vibration from -40 °C to +70 °C up to 5 kV impulse voltage up to 5g acceleration DIN EN 60870-2-1 DIN EN 60068-2-6 9 Wastewater Management Sewage Treatment Plant
PLC
Pumping station HART
w = GSM/GPRS
= Bluetooth®
= PROFIBUS M = ETHERNET Motor = Unspecific line Condition monitoring
Level measurement Outlet pumping station, with TO-PASS® control, condition Compact GSM/GPRS monitoring and communication energy measurement Page 17 Pages 18–21
10 WAGO-I/O-SYSTEM
Zone 1 Zone 21 Hazardous Non-hazardous environment environment Zone 0 Zone 20
Zone 2 Zone 22 DI/DO M
BAR
°C
Requirements for wastewater plant components: Pumping station • Robust system technology • Support standard fieldbus systems • Perform in extreme environments • Connection to control system • System network applications • Multiple interfaces • Remote monitoring • Streamlined connection to sensors • Easy to service • Use in hazardous areas • Highly flexible automation technology
M Engineered for TOPJOB® S DIN-rail-mount Motor PumpePump hazardous environments: terminal blocks: • Approved for use in • All through and ground conductor Zone 2/22 and mining terminal blocks in the TOPJOB® S • Ex i I/O modules connect to DIN-rail-mount terminal block line, intrinsically safe sensors/actuators as well as the special Ex high-current terminal blocks, are suitable for use in • Certified to ATEX, IECEx, Ex e I/II areas. UL ANSI/ISA 12.12.01, UL508, ® shipbuilding, GOST-R, etc. • The X-COM S-SYSTEM, which combines pluggable DIN-rail-mount • All-in-one module — functional terminal blocks and female plugs, safety and explosion protection is available for Ex applications in Zone 2 (“nA” ignition protection class).
11 Water Resource Management Process Water Treatment
24 V 24 V 24 V
BAR
pH
DI/DO
HART M BAR
= ETHERNET 230/24 V = System bus pH = Unspecific line
DI/DO
12 Requirements for components used in water treatment systems:
• Robust system technology • Integration into industrial • Use in system network and as environments an all-in-one network solution • Remote monitoring • Highly flexible automation technology • Multiple interfaces • Support standard fieldbus systems • Worldwide approvals • Connection to control system
24 V
WAGO-I/O-SYSTEM 750 — PFC200: • Scalable solutions ranging from compact pH controllers to advanced turnkey systems • Specialty functions: condition monitoring, radio technology and more • Free function blocks for water resource management
DI/DO 24 V WAGO SPEEDWAY 767: • IP67 cabinet-free automation solution • Ideal for harsh environments — Temperature range of -25 °C to +60 °C • Excellent protection — Withstand EMC, water and dust
EPSITRON® — Advanced Power Supply System, 787 Series: • ECO Power and PRO Power Supplies in single- and three-phase versions • Buffer modules
HART • UPS
WAGO Switches, 852 Series • From the ECO Switch to the Industrial Managed Switch • Fully compliant with IEEE802.3, 802.3u stantards
WAGO PERSPECTO®: • Monitors and panels • Monitor sizes from 3.5” to 15” • Multiple interfaces 13 Control System Connection
High-performance connection to a control system Control system connections are crucial the entire sewage treatment process. for seamlessly monitoring waterworks Communication is performed using or sewage treatment plants. Connect- standard bus protocols, as well as ing both remote stations (e.g., wells, IEC 60870-5-101/-103/-104 telecontrol elevated tanks, pumping stations) and protocols and GSM/GPRS networks. sewer system is required to streamline
Office PCs Control system Control ETHERNET
Standby GSM Operating Firewall phone modem and super- vising unit
Central control unit
Printer
TCP/IP ETHERNET
PLCSPS EDGE/UMTS System networks System HART communication PROFIBUS
RS-485
Pumping station Elevated tank Deep well
MODBUS/TCP
14 WAGO Telecontrol Gateway • Connect up to 64 telecontrol substa- • No control system limiting tions with up to two control systems the number of connections per IEC 60870-5-101/-104 • Easy parameterization via • Communication per Web-based management IEC 60870-5-101/-103/-104 • Transmitted data requires • Connect substations via GSM, no parameterization dedicated or dial-up line • Optional redundancy
Web-based management
Configuration:
WAGO Telecontrol Gateway per IEC 60870-5-104 and IEC 60870-5-101 Control level Control
WAGO Telecontrol Gateway “light” for up to 16 substations Router with fixed IP Transmission level Transmission
Transmission per Transmission per IEC 60870-5-101/-103/-104 IEC 60870-5-101/-103/-104
Transmission per IEC 60870-5-104
Field level Field via IPSec VPN tunnel
GSM Modem connection
1−64 telecontrol substations 1−16 telecontrol substations with modem connection
IEC 60870-5-101 / -103 / MODBUS -104, 61850, 61400
15 16 • • • • m: 1000 to up Range communication IP20 Multipoint • • • m: 1000 to up Range communication IP20 Point-to-point • • m: 400 to up Range IP65 communication Point-to-point TechnologyWireless Communication Wireless Optional fieldbusconnection Create extensive networks network awireless in devices toeight Up Expansion within the WAGO-I/O-SYSTEM Optional fieldbusconnection Easy multiplexer as touse Expansion within the WAGO-I/O-SYSTEM Easy configuration protection and internal antenna) of (IP65 degree substitute cable maintenance-free Robust and ETHERNET 24 VDC 24 Slave 1/1 Slave
Master 1 Master 2 1Master Master PROFIBUS
W USR I/O BUS DIA BF RUN 750-833 Slave … Network 1 Network Slave 1/7 Slave WLAN 24 VDC 24 Slave 2/1 Slave ETHERNET … Network 2 Network Master Slave 2/7 Slave GSM/GPRS
Error reporting and networking for pumping stations and control center
TO-PASS® Compact: TO-PASS® Web Connector: • Rugged, compact device rated • Configuring instead of programming • Fieldbus-independent connection ® for -20 °C to +70 °C operation • Connection to control center via com- of TO-PASS Compact to the • Cyclic and/or event-controlled plimentary SQL data bank control system data transmission • Optional outdoor versions in IP66 • Send fault and event messages via • Send fault messages to the housing with battery, charging control- GPRS data string (<1 KB) to a WAGO maintenance department ler and heater I/O controller with fixed IP address • Send process data via GSM/GPRS • Transmit data (e.g., via MODBUS/TCP, directly to the control center BACnet, IEC telecontrol protocols per 60870, 61850, 61400) to a central control system • Direct display via Web visualization
Control center
GSM/GPRS
GSM/GPRS
TO-PASS® Web Connector TO-PASS® Compact: IEC 60870-5-101/-104 • 4 DI to 8 DI and 8 AI GSM/GPRS • Data logger function • Direct server connection • Optional use of TO-PASS® Web Portal GSM/GPRS
17 Pumping stations are an essential part of both water/wastewater management and process industry infrastructures
These factors are vital to continuously monitoring and optimizing these systems: • Easy to service • Preventive maintenance • Integrable current and energy measurement technology • Future-oriented and reliable planning
Current and Energy Measurement Technology
Pump Control, Monitoring
Powerful control • Scalable, modular control system • 400+ function modules • Memory expansion up to 32 GB (optional) • High system uptime • Remote connection • Combine specialty functions
WAGO-I/O-SYSTEM 750
Condition monitoring • Integrable vibration monitoring • Current and energy measurement • Temperature monitoring
18 EPSITRON® — Uninterruptible Power Supplies (UPS) Reliably endure longer power failures with a UPS charger, controller and connected battery modules; features integrated battery control technology.
and Visualization
Pump control WAGO “Water.lib” and “Process.lib” function libraries • Minimal programming • Free pump function blocks • Data logger • Complete visualization
Detailed displays • Energy data visualization • Harmonic analysis (up to the 41st harmonic) • Trend view
19 Identify, Optimize and Economize Energy Consumption
• Comprehensive network analysis • Streamline supply lines when up- grading systems of the same type • Create transparency by switching off consumers (e.g., ventilation) • Early detection and elimination of asymmetrical network loads (e.g., due to insufficient compensation) • Identify/avoid expensive peak load times by perfectly timing the switch off of secondary consumers
Current and Energy Measurement Technology
Transparency Pays Dividends
Current Transducer, 857-550
0–20 mA
A A A A C C C C B B B B D D D D
Current transformer 250 A/1 A PLC
DO/Alarm indication 24 V/100 mA L1 Power supply
Rogowski Transducer, 857-552
+US 0–20 mA RT 500 (500 A) A A A A C C C C B B B B D D D D
-US
PLC
Rogowski coil
DO/Alarm indication 24 V/100 mA L1 Power supply
20 Measured variables: • Energy consumption • Voltage • Electricity • Phase position • Active energy/power • Reactive power/energy • Apparent power/energy • cos ϕ • Rotary field detection • Power factor • Four-quadrant operation • Harmonic analysis (up to the 41st harmonic) • N-conductor measurement
Visualization
Connecting current transformers to Terminal block assembly for current 3-phase power measurement modules transformers, 2007-8873
k-S1 I-S2 L1 L2
k-S1 I-S2 L3 N PE k-S1 I-S2
These and other solutions can be found online: www.global.wago.com/en/solutions/current-energy-measurement-technology 21 JUMPFLEX® — 857 and 2857 Series New Features for a Variety of Combinations
The 2857 Series was driven by customers’ needs for Always Accurate system planning flexibility and maintaining consistency. Resistor laser trimming eliminates To achieve this, the 2857 Series’ housing was designed recalibration. with the same shape as the popular 857 Series while spanning all widths. Flexibility at its Finest The advantage rests in the palm of your hand: Configure via DIP switch or FDT/DTM There is no need to wire each individual component configuration tool. thanks to push-in jumpers, which saves time and effort. This combination of mechanical and electrical Industry’s Most Compact characteristics has lead to unique features that “True” 6.0 mm width maximizes continue setting the standard for transducers. panel space.
For Extreme Temperatures Extended temperature range of -25 °C to +70 °C suits more applications.
Maximum Safety All devices provide “safe isolation” with 2.5 kV test voltage acc. EN 61140.
Commoning, Not Discrete Wiring Same outline allows use of a single in-line, push-in jumper.
Series 2857
Series 22 857 JUMPFLEX® — 857 and 2857 Series Application New Features for a Variety of Combinations Examples
Signal Splitter, 857-423 Flow measurement
A A A A C C C C B B B B D D D D 0–20 mA 0–20 mA
0–20 mA PLC
Sensor
Display Power supply
Temperature Transducer for Pt and Resistance Sensors, 857-801 Temperature monitoring via Pt sensor
0–20 mA
Data logger Pt100
Power supply
Analog Threshold Value Switch, 857-531 Level monitoring
0–20 mA
Sensor
DO/Alarm indication 24 V/100 mA
Control valve = > Relay OFF 12 11 13 = > Relay ON 12 11 13 Power supply 23 EPSITRON® — Advanced Industrial Power Supplies
The Right Solution for Every Application — 787 Series
EPSITRON® PRO Power Single- and three-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. Features include PowerBoost, TopBoost and optional LineMonitor.
EPSITRON® CLASSIC Power Single-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage.
EPSITRON® COMPACT Power Low-profile, single-phase power supplies with a wide input voltage range and 12 V/24 V output voltage.
EPSITRON® ECO Power Single- and three-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. Features include Power- Boost, TopBoost and optional LineMonitor.
24 EPSITRON® — Advanced Industrial Power Supplies
The Right Solution for Every Application — 787 Series
EPSITRON® — Electronic Circuit Breakers Configurable electronic circuit breakers protect up to four current paths, while providing both current and voltage monitoring.
EPSITRON® — Uninterruptible Power Supplies (UPS) Reliable compensation for longer power failures via UPS charger, controller and connected battery modules; features integrated battery control technology.
EPSITRON® — Capacitive Buffer Modules Maintenance-free, capacitive buffer modules provide reliable operation in the event of short voltage fluctuations.
EPSITRON® — Redundancy Modules Redundancy modules provide increased uptime and higher load current via two power supplies connected in parallel. 25 Software
WAGO’s concept: Solution-oriented software modules
WAGO provides you with a series of software packages designed to make your daily work easier: No matter whether you are looking for programming and visualization tools, a software for operating and displaying a node, or configuration programs.
Programming/ Hardware Service Parameterization
26 “Water.Lib” and “Process.Lib” function blocks
With free function libraries, WAGO offers you practical software modules for process technology applications:
• Support via software modules • Minimal programming PLC — Programmable ETHERNET Fieldbus Controller, • Easy to use Multitasking 32-Bit CPU, • Easy implementation in 750-880 WAGO-I/O-PRO
• Visual display elements PFC200, PFC200, • Customizable ETHERNET, RS-232/-485, ETHERNET, RS-232/-485, 750-880 CAN, PROFIBUS, 750-8206
V23 V24
The function modules include: Water.lib Process.lib • Pump station • Pump control • Surface management • Motor • Valve control • Mixer • Raking • Agitator • Ventilation • Counters • Limit value monitoring • Control function blocks 27 Solution Package
WAGO’s data logger provides the following options:
• Flexible-to-configure measurement signal acquisition • Recording up to 80 analog or digital signals • Individually processing recorded data, if required • Adding WAGO-I/O-SYSTEM 750 modules • Storing process data on a removable device • Visualizing recorded data • Displaying current value • Displaying the last 20 values/channels in tabular form • Displaying the last 100 values/channels in trend form
Your advantages with WAGO: The open-source solution package allows individual functionalities to be added at any time. • Maximum flexibility Examples from our application notes: • Low investment costs relative to overall functionality • Transmission of process values/changes via SMS/email • Free, fully functional user application • Data exchange with SQL databases • Data storage in open CSV format • Connection to control systems from different manufacturers • Open source solution package • Connection to IT via SNMP • Individual expansions and/or program modifications • Value integration in Web server • And more
28 Solution Package
TO-PASS® Web Connector
TO-PASS® Web Connector Solution Package provides the following options: • Fieldbus-independent connection of TO-PASS® Compact to the control system • Send fault and event messages via GPRS data string (<1 KB) to a WAGO I/O controller with fixed IP address • Transmit data (e.g., via MODBUS/TCP, BACnet, IEC telecontrol protocols per 60870, 61850, 61400) to a central control system
TO-PASS® Compact:
• Rugged, compact device rated for -20 °C to +70 °C operation • TO-PASS® GPRS modules are available with up to 8 DI, 8 AI, 4 DO, 2 AO and MODBUS • Cyclic and/or event-controlled transmission • Configuring instead of programming • Optional outdoor versions in IP66 housing with battery, charging controller and heater
st ue eq R TP or T H
GPRS Your advantages with WAGO:
e s n o p • Fieldbus-independent connection es P R to the WAGO-I/O-SYSTEM TT H • Free, fully functional user application • Freely expand system and modify programs as needed • Scalable solutions from controllers to IPCs (depending on the number of remote stations) 29 Support Consulting Expertise • Free hotline • Concept creation • Connection technology • Qualified fieldbus specialists • Component selection • System automation • Troubleshooting • Network planning • Telecontrol solutions • Application layout • Ex applications • Signal conditioning
Solutions Training Support • I/O system advisors • CODESYS • Application notes • Application engineers • Automation • Assistance in preparing your bid • Connection technology • Function libraries • Help creating proposals • Planning and project engineering Volume 1, Rail-Mounted Terminal Block Systems • Rail-Mounted Terminal Blocks • Terminal Strips • Modular Connectors • PUSH WIRE® Connectors (X-COM®-SYSTEM and for Junction Boxes X-COM®S-SYSTEM) • Lighting Connectors • Patchboard Systems • Shield Connecting System
Volume 2, Connectors and PCB Terminal Blocks • PCB Terminal Blocks • Feedthrough Terminal Blocks • MULTI CONNECTION SYSTEM (MCS) • Pluggable PCB Terminal Blocks • Specialty Connectors
Volume 3, AUTOMATION • IP20 Modular I/O-SYSTEMS • IP67 Modular I/O-SYSTEM, • Radio Technology, TO-PASS® IP67 Block I/O-SYSTEM Telecontrol Technology • IP67 Sensor/Actuator Boxes, • Industrial Switches, PERSPECTO® IP67 Cables and Connectors • Power Supplies
Volume 4, INTERFACE ELECTRONIC • Relays – Optocouplers – • Overvoltage Protection Specialty Functions • Radio Technology • Interface Modules • Empty Housings and • Transducers DIN-Rail Mount Carriers • Power Supplies
Volume 5, WINSTA® – The Pluggable Connection System • WINSTA® MINI – Pluggable Connectors • WINSTA® MINI special – Pluggable Connectors • WINSTA® MIDI – Pluggable Connectors • WINSTA® MIDI special – Pluggable Connectors • WINSTA® MAXI – Pluggable Connectors • WINSTA® RD – Cable Assemblies • WINSTA® KNX – Pluggable Connectors • WINSTA® IDC – Flat Cable Systems Online: Email: Fax: Phone: Germany 27 ·D-32423 Minden Hansastraße 28 ·D-32385 80 Minden Postfach KG &Co. GmbH WAGO Kontakttechnik www.wago.com [email protected] +49 571 887-169 +49 571 887- 0
0888-0182/0200-6901- Branch Brochure Water 2.0 US - 09/14 - Printed in Germany - Subject to design changes