Potato Starch Production

www.entrepreneurindia.co Introduction

Potato Starch is a very fine flour with a bland taste that is made by removing the potato peel, made into a slurry and watery mix, and then dehydrated to form Potato Starch. The Potato Starch is not cooked, thus it does not absorb much water unless it is heated. For example, it will make an excellent gravy if heated with liquid in a saucepan.

Food manufacturers produce potato starch by extracting and processing only the starchy component of potatoes.

www.entrepreneurindia.co Potato starch is used as:

Water binder

Thickener

Anti caking ingredient

Bulking ingredient

Glueing agent

www.entrepreneurindia.co Potato starch and potato starch derivatives are used in many recipes, for example in noodles, wine gums, cocktail nuts, potato chips, hot dog sausages, bakery cream and instant soups and sauces, in gluten-free recipes, in kosher foods for Passover and in Asian cuisine. In pastry, e.g. sponge cake, it is used to keep the cake moist and give a soft texture. It is also occasionally used in the preparation of pre-packed grated cheese, to reduce sweating and binding.

Potato starch is a white powder similar in texture to cornstarch while potato flour has more weight to it and is similar to wheat flour. Potato starch is used in baking and as a thickener in various recipes. Potato flour is often used along with or to replace wheat flour as the base for breads and cakes.

www.entrepreneurindia.co Market Demand

Global Potato Starch market is expected to exceed US$ 2 Billion by 2024. Potato starch is obtained from potatoes mechanically through an exclusive process of washing and then the potatoes are crushed so that the starch grains are released from the potato cell walls. Further, the starch is then washed out and dried to powder.

Some of the prominent trends that the market is witnessing include rising demand from the food and beverage industry, increase in the consumption of potato starch and recent technological developments in potato starch.

www.entrepreneurindia.co The growing Sweet Potato Starch demand and consumption has provided a major boost to the Global Sweet Potato Starch Market as more people are shifting their preferences to Food and Beverage sector. The global Sweet Potato Starch market report covers every aspect of the market including statistics and key insights for the customers.

Potato Starch is driving the market growth. Moreover, it is used in the textile industry to finish and stiffen fabrics; in the pharmaceutical industry to produce anti-biotics; and in the paper and chemical industries for its adhesive properties.

www.entrepreneurindia.co Potato starch is used in various ready-to-mixes and ready-to-eat products, such as baked goods, curry, and dessert mixes. It finds various applications in convenience food products, and the growing consumption of convenience food across the globe is expected to drive the growth of the potato starch market in near future.

www.entrepreneurindia.co Global Potato Starch Market Revenue, By Region, 2017 (US$ Mn)

www.entrepreneurindia.co Additionally, potato starch offers certain health benefits such as increasing the absorption of minerals like calcium and magnesium; lowering overall blood glucose levels; and reducing the absorption of toxic and carcinogenic compounds.

The global textile industry is expected to witness significant growth during the forecast period, especially in emerging markets such as China and India. This, in turn, is expected to increase the consumption of potato starch, primarily for textile sizing, and make a profound positive impact on the growth of the market. Starch is mainly used for textile sizing, especially for cotton yarns. It is preferred for the sizing of coarse and medium-count yarns. Starch forms the adhesive component during the size mix process, due to various factors such as Starch properties can be tuned as per requirement.

www.entrepreneurindia.co Also, the rising demand of potato starch from the food and beverage industry is also driving the growth of the potato starch market. The rising disposal income of consumers and consequent growth in the consumption of potato starch also drives potato starch market affluently.

On basis of end user, market is divided into textile industry, personal care, paper industry, food industry, pharmaceuticals and other end users. Food Industry segment is further sub-segmented into seasoning blends, sauces & soups, dairy product, infant food, bakery product, meat preservative, confectionery and drinks and other food industries.

www.entrepreneurindia.co The India starch and starch derivative market is projected to grow at the rate of 5.1% during the forecast period 2018 to 2023. The Indian starch and starch derivative market is highly impacted by the export- import factors, which add high value to the revenue. Due to high production and less consumption of starch and starch derivatives in India, exports contribute, to larger extent, to the growth of the market studied. Other factors driving the market studied are abundant availability of raw-materials, low production costs incurred by the manufacturers, and presence of many new players in the market.

www.entrepreneurindia.co Project at a Glance

(Rs. in PROJECT AT A GLANCE lacs)

COST OF PROJECT MEANS OF FINANCE Propose Particulars Existing Proposed Total Particulars Existing d Total Land & Site Development Exp. 0.00 60.00 60.00Capital 0.00 224.73 224.73 Buildings 0.00 136.00 136.00Share Premium 0.00 0.00 0.00 Other Type Share Plant & Machineries 0.00 517.00 517.00Capital 0.00 0.00 0.00 Motor Vehicles 0.00 6.00 6.00Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 64.00 64.00Cash Subsidy 0.00 0.00 0.00 Technical Knowhow Fees & Exp. 0.00 15.00 15.00Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Long/Medium Term Deposits 0.00 0.00 0.00Borrowings 0.00 674.18 674.18 Preliminary& Pre-operative Exp 0.00 2.00 2.00Debentures / Bonds 0.00 0.00 0.00 Unsecured Provision for Contingencies 0.00 50.00 50.00Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 48.90 48.90 TOTAL 0.00 898.90 898.90TOTAL 0.00 898.90 898.90

www.entrepreneurindia.co Project at a Glance

Yea Annualised Boo Debt Divid Retained Payo Proba P/E Yield r k end Earnings ut ble Ratio Price/ Valu Marke Book e t Price Value Per No.of EPS CEPS Per Share Share Per Share Time Rs Rs Rs Rs Rs % Rs % Rs s % 1- 15.1 2 5.10 9.85 0 24.00 0.00 100.00 5.10 0.00 5.10 1.00 0.00 2- 22.6 3 7.60 11.69 9 18.00 0.00 100.00 7.60 0.00 7.60 1.00 0.00 3- 32.8 10.1 4 10.13 13.66 2 12.00 0.00 100.00 3 0.00 10.13 1.00 0.00 45.4 12.6 4-5 12.64 15.69 6 6.00 0.00 100.00 4 0.00 12.64 1.00 0.00 60.5 15.1 5-6 15.10 17.73 6 0.00 0.00 100.00 0 0.00 15.10 1.00 0.00 www.entrepreneurindia.co Project at a Glance

Yea D. S. C. R. Debt / Equity Total Retu Profitability Ratio Asset Curre r - as- Net rn s nt Depo Equity Worth on Turno Ratio sits Net ver Debt Wort Ratio h Individ CumulaOver GPM PBT PAT Net P/V ual tive all Contri Ratio bution (Number of (Number of times) times) % % % % % % Initi al 3.00 3.00 1- 11.49 612.0 25.1 2 1.41 1.41 1.59 1.59 2.46 % 6.12% 4.71% 1 9% 2.09 1.00 13.15 714.0 25.1 2-3 1.66 1.53 0.79 0.79 1.46 % 8.83% 6.02% 0 9% 2.28 1.27 14.29 816.0 25.1 3-4 1.97 1.67 1.98 0.37 0.37 0.89 % 10.78% 7.03% 0 9% 2.34 1.58 15.07 918.0 25.1 4-5 2.35 1.81 0.13 0.13 0.56 % 12.20% 7.79% 0 9% 2.30 1.91 15.62 1020. 25.1 5-6 2.82 1.98 0.00 0.00 0.36 % 13.24% 8.38% 00 9% 2.20 2.90 www.entrepreneurindia.co Project at a Glance

BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 41.63% Total BEP (% of Installed Capacity) 47.43% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 26.39% Payback Period of the Project is ( In Years ) 2.814 Years Fixed Assets Coverage Ratio ( No. of times ) 8.702

www.entrepreneurindia.co Major Queries/Questions Answered in the Report?

1. What is Potato Starch Manufacturing industry ?

2. How has the Potato Starch Manufacturing industry performed so far and how will it perform in the coming years ?

3. What is the Project Feasibility of Potato Starch Manufacturing Plant ?

4. What are the requirements of Working Capital for setting up Potato Starch Manufacturing plant ?

www.entrepreneurindia.co 5. What is the structure of the Potato Starch Manufacturing Business and who are the key/major players ?

6. What is the total project cost for setting up Potato Starch Manufacturing Business?

7. What are the operating costs for setting up Potato Starch Manufacturing plant ?

8. What are the machinery and equipment requirements for setting up Potato Starch Manufacturing plant ?

www.entrepreneurindia.co 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Potato Starch Manufacturing plant ?

10. What are the requirements of raw material for setting up Potato Starch Manufacturing plant ?

11. Who are the Suppliers and Manufacturers of Raw materials for setting up Potato Starch Manufacturing Business?

12. What is the Manufacturing Process of Potato Starch?

www.entrepreneurindia.co 13. What is the total size of land required for setting up Potato Starch Manufacturing plant ?

14. What will be the income and expenditures for Potato Starch Manufacturing Business?

15. What are the Projected Balance Sheets of Potato Starch Manufacturing plant ?

16. What are the requirement of utilities and overheads for setting up Potato Starch Manufacturing plant?

17. What is the Built up Area Requirement and cost for setting up Potato Starch Manufacturing Business?

www.entepreneurindia.co 18. What are the Personnel (Manpower) Requirements for setting up Potato Starch Manufacturing Business?

19. What are Statistics of Import & Export for Potato Starch?

20. What is the time required to break-even of Potato Starch Manufacturing Business?

21.What is the Break-Even Analysis of Potato Starch Manufacturing plant?

22.What are the Project financials of Potato Starch Manufacturing Business?

www.entepreneurindia.co 23. What are the Profitability Ratios of Potato Starch Manufacturing Project?

24. What is the Sensitivity Analysis-Price/Volume of Potato Starch Manufacturing plant?

25. What are the Projected Pay-Back Period and IRR of Potato Starch Manufacturing plant?

26. What is the Process Flow Sheet Diagram of Potato Starch Manufacturing project?

www.entrepreneurindia.co 27. What are the Market Opportunities for setting up Potato Starch Manufacturing plant?

28. What is the Market Study and Assessment for setting up Potato Starch Manufacturing Business?

29. What is the Plant Layout for setting up Potato Starch Manufacturing Business?

www.entrepreneurindia.co Table of Contents of the Project Report

www.entrepreneurindia.co 1. PROJECT LOCATION 1.1. CITY PROFILE & GEOTECHNICAL SITE CHARACTERIZATION 1.1.1. General 1.1.2. Physical Characteristics 1.1.3. Map 1.1.4. Climate & Rainfall 1.1.5. Culture & Attitudes 1.1.6. Economy & Industry 1.1.7. Transportation and Communications

2. INTRODUCTION

3. PROPERTIES

4. USES & APPLICATIONS

5. B.I.S. SPECIFICATION

6. MARKET SURVEY

7. EXPORT & IMPORT: ALL COUNTRIES 7.1. EXPORT: ALL COUNTRIES 7.2. IMPORT: ALL COUNTRIES

8. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES 8.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE 8.2. PROFITS & APPROPRIATIONS

www.entrepreneurindia.co 8.3. TOTAL LIABILITIES 8.4. TOTAL ASSETS 8.5. NET CASH FLOW FROM OPERATING ACTIVITIES 8.6. SECTION – I 8.6.1. Name of Company with Contact Details 8.6.2. Name of Director(S) 8.6.3. Plant Capacity 8.6.4. Location of Plant 8.6.5. Name of Raw Material(S) Consumed with Quantity & Cost 8.7. SECTION – II 8.7.1. Assets 8.7.2. Cash Flow 8.7.3. Cost as % Ge of Sales 8.7.4. Growth in Assets & Liabilities 8.7.5. Growth in Income & Expenditure 8.7.6. Income & Expenditure 8.7.7. Liabilities 8.7.8. Liquidity Ratios 8.7.9. Profitability Ratio 8.7.10. Profits 8.7.11. Return Ratios 8.7.12. Structure of Assets & Liabilities (%) 8.7.13. Working Capital & Turnover Ratios

9. COMPANY PROFILE OF MAJOR PLAYERS

10. EXPORT & IMPORT STATISTICS DATA OF INDIA

www.entrepreneurindia.co 11. PRESENT MANUFACTURERS

12. RAW MATERIAL

13. MANUFACTURING PROCESS

14. PROCESS FLOW DIAGRAM

15. BUYER’S LIST 15.1. CONTACT DETAILS OF BUYER’S 15.2. NAME OF DIRECTOR(S) 15.3. PLANT CAPACITY 15.4. CREDIT RATINGS 15.5. LOCATION OF PLANT 15.6. COMPANY WISE CONSUMPTION DETAIL OF THE RAW MATERIALS

16. SUPPLIERS OF PLANT & MACHINERY

17. SUPPLIERS OF RAW MATERIAL

18. PHOTOGRAPHS/IMAGES FOR REFERENCE 18.1. PRODUCT PHOTOGRAPHS 18.2. MACHINERY PHOTOGRAPHS 18.3. RAW MATERIAL PHOTOGRAPHS

19. PLANT LAYOUT

20. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER

www.entrepreneurindia.co Project Financials

• Project at a Glance Annexure

• Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses

www.entrepreneurindia.co • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets………………………………………...... …...... 6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies

• Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store

www.entrepreneurindia.co • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses

• Salary and Wages …………………………………………....……..9

• Turnover Per Annum ……………………………………….....…10

• Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital

www.entrepreneurindia.co • Annexure 1 :: Cost of Project and Means of Finance

• Annexure 2 :: Profitability and Net Cash Accruals

. Revenue/Income/Realisation . Expenses/Cost of Products/Services/Items . Gross Profit . Financial Charges . Total Cost of Sales . Net Profit After Taxes . Net Cash Accruals

www.entrepreneurindia.co • Annexure 3 :: Assessment of Working Capital requirements

. Current Assets . Gross Working Capital . Current Liabilities . Net Working Capital . Working Note for Calculation of Work-in-process

• Annexure 4 :: Sources and Disposition of Funds

www.entrepreneurindia.co • Annexure 5 :: Projected Balance Sheets

. ROI (Average of Fixed Assets) . RONW (Average of Share Capital) . ROI (Average of Total Assets)

• Annexure 6 :: Profitability Ratios

. D.S.C.R . Earnings Per Share (EPS) . Debt Equity Ratio

www.entrepreneurindia.co • Annexure 7 :: Break-Even Analysis

. Variable Cost & Expenses . Semi-Variable/Semi-Fixed Expenses . Profit Volume Ratio (PVR) . Fixed Expenses / Cost . B.E.P

www.entrepreneurindia.co • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume

. Resultant N.P.B.T . Resultant D.S.C.R . Resultant PV Ratio . Resultant DER . Resultant ROI . Resultant BEP

www.entrepreneurindia.co • Annexure 12 :: Shareholding Pattern and Stake Status . Equity Capital . Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks . Determined Capacity P.A of Products/Services . Achievable Efficiency/Yield % of Products/Services/Items . Net Usable Load/Capacity of Products/Services/Items . Expected Sales/ Revenue/ Income of Products/ Services/ Items

www.entrepreneurindia.co • Annexure 14 :: Product wise Domestic Sales Realisation

• Annexure 15 :: Total Raw Material Cost

• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP Chemical Cost

• Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per Unit

www.entrepreneurindia.co • Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Expenses

• Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses

www.entrepreneurindia.co • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR

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www.entrepreneurindia.co Scope of the Report

The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on Potato Starch.” provides an insight into Potato Starch market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Potato Starch project. The report assesses the market sizing and growth of the Indian Potato Starch Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: www.entrepreneurindia.co • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Potato Starch sector in India along with its business prospects. Through this report we have identified Potato Starch project as a lucrative investment avenue.

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www.entrepreneurindia.co Niir Project Consultancy Services (NPCS) can provide Detailed Project Report on Potato Starch Production. Extraction of Starch from Potato. Profitable Potato Processing Business Ideas

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Our Market Survey cum Detailed Techno Economic Feasibility Report provides an insight of market in India. The report assesses the market sizing and growth of the Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

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