Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service About this Documentation BTV 20.3
Title Rexroth BTV 20.3
Type of Documentation Project Planning Manual
Document Typecode DOK-MTC200-BTV20.3****-PR04-EN-P
Internal File Reference Document Number 120-1700-B348-04/EN
Purpose of Documentation This documentation describes … • the hardware functions of the BTV20.3 • the connection and mounting • the technical datas
Record of Revisions Description Release Notes Date 120-1700-B348-01/EN 05.2000 First issue 120-1700-B348-02/EN 11.2000 Revision 120-1700-B348-03/EN - - 120-1700-B348-04/EN 10.2008 Revision
Copyright 2000 Bosch Rexroth AG Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availability of the product.
Published by Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85 http://www.boschrexroth.com/ Dept. BRC/EAP2 (CV/JK), BRC/EAY2 (SyMu/MePe)
Note This document has been printed on chlorine-free bleached paper.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Contents I
Contents
1 Introduction to the System 1-1 1.1 Brief Description of the BTV20.3 ...... 1-1 1.2 Standard Configuration of the BTV20.3...... 1-2 1.3 Additional Modules ...... 1-2 1.4 Firmware and Software Configurations ...... 1-2 Operating system ...... 1-2
2 Important Directions for Use 2-1 2.1 Appropriate Use...... 2-1 Introduction ...... 2-1 Areas of use and application ...... 2-2 2.2 Inappropriate Use ...... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1 3.1 Introduction ...... 3-1 3.2 Explanations ...... 3-1 3.3 Hazards by Improper Use...... 3-2 3.4 General Information ...... 3-3 3.5 Protection Against Contact with Electrical Parts...... 3-5 3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ...... 3-6 3.7 Protection Against Dangerous Movements ...... 3-7 3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting ...... 3-9 3.9 Protection Against Contact with Hot Parts...... 3-10 3.10 Protection During Handling and Mounting...... 3-10 3.11 Battery Safety ...... 3-11 3.12 Protection Against Pressurized Systems...... 3-11
4 Description of the Front Plate 4-1 4.1 Flap for Floppy Disks...... 4-1 4.2 Operating Display ...... 4-2 4.3 General Information Regarding the Keyboard...... 4-3 Activating the multiple assignment of keys for the keypad...... 4-3 Using an external keyboard...... 4-3 Slide-in strip for labeling keys...... 4-4 4.4 Function and Operation Keys (F... and OP...) ...... 4-6 4.5 Machine and PLC Function Keys ...... 4-7 Addressing via PLC ...... 4-7 4.6 Changing the Key Characteristics ...... 4-10
DOK-MTC200-BTV20.3****-PR04-EN-P II Contents BTV 20.3
4.7 Operating a PS/2 Mouse on the BTV20.3 ...... 4-13
5 Technical Data 5-1 5.1 General Technical Data...... 5-1 5.2 Ambient Conditions...... 5-2 5.3 Wear Parts...... 5-2
6 Measurements 6-1 6.1 Housing Dimensions...... 6-1 6.2 Installation Dimensions...... 6-4
7 Connections 7-1 7.1 General Connections of BTV20.3 Computer Specification -33 ...... 7-1 7.2 General Connections of BTV20.3 Computer Specification -44, -45, -55...... 7-2 7.3 Interfaces of the BTV20.3 with Computer Specification -33...... 7-3 7.4 Interfaces of the BTV20.3 with Computer Specification -44, -45, -55 ...... 7-6 7.5 BTV20.-PC Model...... 7-10 Configuration ...... 7-11 ISA bus address position...... 7-13 INTERBUS address position ...... 7-14 7.6 Internal Wiring, Computer Specification -44 / -45 / -55 ...... 7-15
8 Sample Applications 8-1 8.1 Sample Application for BTV20.3A with MTS-P and INTERBUS Connection...... 8-1 8.2 Sample Application with BTA10/20 Operator Control Panels and the Mobile BTC06.2 Operator Terminal...... 8-2 Device arrangement ...... 8-2 Connection with MTS-P0x.2 (BTV20.3) ...... 8-3 8.3 Sample Application of a BTV20.3 with Additional Interfaces...... 8-4 8.4 Sample Application of MTC-P and SERCOS Interface ...... 8-5
9 Windows NT4.0 Operating System 9-1 9.1 General Information ...... 9-1 9.2 Starting the Operating System ...... 9-1
10 Slot CPU Card 10-1 10.1 Synopsis of Computer Specification -33...... 10-1 Technical data of slot CPU card for computer specification -33 ...... 10-1 AMIBIOS setup (computer specification -33) ...... 10-3 10.2 Installation of Memory Modules, Computer Specification -33 ...... 10-14 10.3 Synopsis of Computer Specification -44 / -45 ...... 10-15 Technical data of slot CPU card for computer specification -44 and -45 ...... 10-15 CPU and memory specifications ...... 10-15 PhoenixBIOS Setup (computer specification -44, -45)...... 10-16 10.4 Synopsis of Computer Specification -55...... 10-23 Technical data of slot CPU card for computer specification -55 ...... 10-23
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Contents III
PhoenixBIOS Setup (computer specification -55)...... 10-24 10.5 Installation of SO-DIMM Memory Modules (Computer Specification -44, -45, -55) ...... 10-32 10.6 Temporary Connection of Additional IDE Devices ...... 10-33 Connection for power supply cable ...... 10-33 IDE port...... 10-33
11 Ethernet Card PCM-E02.1T 11-1 11.1 Introduction ...... 11-1 Plug assignments ...... 11-2 Lighting states of the LEDs...... 11-2 11.2 Technical Data of the PCM02.1T Ethernet Card...... 11-3
12 Smart Card Reader (Optional) 12-1 12.1 Introduction ...... 12-1 12.2 Technical Data...... 12-2 12.3 Connecting the Smart Card Reader ...... 12-3 Internal...... 12-3 External...... 12-3 12.4 Smart Cards...... 12-4 12.5 Switching Smart Cards ...... 12-5
13 Ordering Information 13-1 13.1 Type Code ...... 13-1 13.2 Configuration Type Key ...... 13-2 BTV20.3C ...... 13-2 BTV 20.3S ...... 13-3 BTV 20.3A ...... 13-4 13.3 Accessories ...... 13-5 Plugs and cable assemblies...... 13-5 Lockable floppy disk flap ...... 13-8
14 Scope of Delivery 14-1 14.1 Assembly Kit ...... 14-1 14.2 Set of Label Strips ...... 14-1 14.3 Slip Case with Software Package...... 14-1
15 List of Figures 15-1
16 Index 16-1
17 Service & Support 17-1 17.1 Helpdesk...... 17-1 17.2 Service-Hotline ...... 17-1 17.3 Internet...... 17-1 17.4 Vor der Kontaktaufnahme... - Before contacting us...... 17-1 17.5 Kundenbetreuungsstellen - Sales & Service Facilities ...... 17-2
DOK-MTC200-BTV20.3****-PR04-EN-P IV Contents BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Introduction to the System 1-1
1 Introduction to the System
1.1 Brief Description of the BTV20.3
The BTV20.3 is a PC-based operator terminal in which one or more NC controls with a PLC / one or more stand-alone PLCs can be integrated. The number of components that can be integrated depends on their configuration. Currently, eight slots are available. The figure below shows the structure of the BTV20.3 front plate:
L 1-8 machine R 1-8 machine function keys SYSTEM200 function keys
L1 R1 3.5-in floppy disk L2 R2 drive / Smart card
L3 R3
L4 R4
L5 R5 Connector for L6 R6 ext. PS/2 keyboard + mouse
L7 R7
L8 R8
OPERATOR PROG
TEMP HD POWER Status indicators
Line in strips 789N-+ F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N for Key lable < F1F1 F10F10 >+< - POWER =Power supply: 44565 6 . . . SFT ON OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 PROG - SHIFT , 11232 3 , , DEL HD = Hard disk access NEXT INFO TAB INS DEL
HALT 00 MASCHINE 0 NACH CTRL ALT STOP TAKTENDE SPSP CTRL ALT TEMP = Overtemperature
ZUM indicator EINHEIT EINHEIT SONDER- FEHLER WERKZEUG- STOP STOP FUKTIONEN LÖSCHEN WECHSEL ESCESC OKOKOK
Machine control keys Front.fh7
Fig. 1-1: BTV20.3 front plate The front plate consists of a 4 mm-thick aluminum plate with beveled edges. It is coated with a chemically resistant polyester film with an imprint that covers the entire front plate. The integrated 10.4" TFT color display provides for excellent visualization of the data. A 3.5" disk drive (or optionally a smart card drive), a reset button and a connection for an external keyboard or mouse are located behind the flap for floppy disks. Three LEDs indicate the operating status of the BTV20.3. A key-operated switch locks safety functions. Furthermore, the BTV20.3 is equipped with an extensive application- oriented function keyboard with the following keys: • Machine function keys • Function and operation keys • PLC function keys with intermediate stages • Keypad
DOK-MTC200-BTV20.3****-PR04-EN-P 1-2 Introduction to the System BTV 20.3
For further information regarding the functioning and assignment of the individual keys as well as the front plate elements discussed above, see the description of the front plate in chapter 4.
1.2 Standard Configuration of the BTV20.3
• Pentium SLOT CPU
Computer Processor Screen memory Ethernet specification speed -33 Min. 300 MHz 4 MB 10 MBit -44 400 MHz 4 MB (shared memory) 10/100 MBit -45 700 MHz 4 MB (shared memory) 10/100 MBit -55 1 GHz 8 MB (shared memory) 10/100 MBit
• 64 or 128 MB RAM for specification -33 • 128 or 256 MB RAM can be selected for computer specification -44 or -45. Computer specification -55 with 1GB RAM only. • At least 3 GB hard disk • 3.5" floppy disk drive • 10.4" TFT color display • 115 / 230 V AC power pack
1.3 Additional Modules
The following additional modules, among others, are currently available: • Stand-alone PLC module with INTERBUS or PROFIBUS • PLC module with INTERBUS or PROFIBUS • CNC module with SERCOS fiber optic interface • PCM-E02.1 10/100 MBit Ethernet card All currently existing configurations can be found in the configuration type keys (page 13-2 ff.).
1.4 Firmware and Software Configurations
Operating system Due to licensing reasons, the BTV20.3 is supplied only with a preinstalled operating system. This must be taken into account when ordering. Operating system installations for Windows NT 4.0 Workstation and Windows 2000 Professional can be ordered in German and English for the BTV20.3. In addition to the operating system, it is also possible to preinstall the user interface of a MTC200 CNC control or of a ISP200 PLC control.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Important Directions for Use 2-1
2 Important Directions for Use
2.1 Appropriate Use
Introduction Rexroth Indramat products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel.
Note: Rexroth Indramat, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited. The user alone carries all responsibility of the risks.
Before using Rexroth Indramat products, make sure that all the pre- requisites for appropriate use of the products are satisfied: • Personnel that in any way, shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use. • If the product takes the form of hardware, then they must remain in their original state, in other words, no structural changes are permitted. It is not permitted to decompile software products or alter source codes. • Do not mount damaged or faulty products or use them in operation. • Make sure that the products have been installed in the manner described in the relevant documentation.
DOK-MTC200-BTV20.3****-PR04-EN-P 2-2 Important Directions for Use BTV 20.3
Areas of use and application The BTV20.3 is a PC-based user and visualization terminal into which one or several NC controls with PLC or one or more stand-alone PLCs can be mounted. The BTV20.3 terminal made by Rexroth Indramat is designed for use in the following cases: • as a user, visualization and programming terminal with integral control hardware in a stand-alone machine, • as a user, visualization and programming terminal for connected RECO controls,
Note: The BTV20.3 may only be used with the accessories and parts specified in this document. If a component has not been specifically named, then it may not be either mounted or connected. The same applies to cables and lines. Operation is only permitted in the specified configurations and combinations of components using the software and firmware as specified in the relevant function descriptions.
The machine user and visualization terminal is designed for control tasks in an installation with multiple axes. Available for an application-specific use of the terminals are unit types with differing drive power and different interfaces. Typical areas of application of a BTV20.3 are: • Lathes • Milling machines • Machining centers. The BTV20.3 may only be operated under the assembly, installation and ambient conditions as described here (temperature, system of protection, humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the BTV20 unit outside of the above-referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as “inappropriate use". The terminals may not be used if • they are subject to operating conditions that do not meet the above specified ambient conditions. This includes, for example, operation under water, in the case of extreme temperature fluctuations or extreme maximum temperatures or if • Rexroth Indramat has not specifically released them for that intended purpose. Please note the specifications outlined in the general Safety Instructions!
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Safety Instructions for Electric Drives and Controls 3-1
3 Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times. Do not attempt to install or start up this equipment without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation of the equipment prior to working with the equipment at any time. If you do not have the user documentation for your equipment, contact your local Rexroth Indramat representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment. If the equipment is resold, rented or transferred or passed on to others, then these safety instructions must be delivered with the equipment.
Improper use of this equipment, failure to follow the safety instructions in this document or tampering with the product, including disabling WARNING of safety devices, may result in material damage, bodily harm, electric shock or even death!
3.2 Explanations
The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535. The degree of hazard seriousness informs about the consequences resulting from non- compliance with the safety instructions. Warning symbol with signal Degree of hazard seriousness according word to ANSI
Death or severe bodily harm will occur.
DANGER
Death or severe bodily harm may occur.
WARNING
Bodily harm or material damage may occur.
CAUTION Fig. 3-1: Hazard classification (according to ANSI Z535)
DOK-MTC200-BTV20.3****-PR04-EN-P 3-2 Safety Instructions for Electric Drives and Controls BTV 20.3
3.3 Hazards by Improper Use
High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER
Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER
High electrical voltage due to wrong connections! Danger to life or bodily harm by electric shock! WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! WARNING
Surface of machine housing could be extremely hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock or incorrect handling of CAUTION pressurized systems!
Risk of injury due to incorrect handling of batteries!
CAUTION
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Safety Instructions for Electric Drives and Controls 3-3
3.4 General Information
• Rexroth Indramat GmbH is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify. • Proper and correct transport, storage, assembly and installation as well as care in operation and maintenance are prerequisites for optimal and safe operation of this equipment. • Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity. • The persons are qualified if they have sufficient knowledge of the assembly, installation and operation of the equipment as well as an understanding of all warnings and precautionary measures noted in these instructions. • Furthermore, they must be trained, instructed and qualified to switch electrical circuits and equipment on and off in accordance with technical safety regulations, to ground them and to mark them according to the requirements of safe work practices. They must have adequate safety equipment and be trained in first aid. • Only use spare parts and accessories approved by the manufacturer. • Follow all safety regulations and requirements for the specific application as practiced in the country of use. • The equipment is designed for installation in industrial machinery. • The ambient conditions given in the product documentation must be observed. • Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual. For example, the following areas of use are not permitted: construction cranes, elevators used for people or freight, devices and vehicles to transport people, medical applications, refinery plants, transport of hazardous goods, nuclear applications, applications sensitive to high frequency, mining, food processing, control of protection equipment (also in a machine). • The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions. The machine and installation manufacturer must • make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use of the components, • make sure that his application complies with the applicable safety regulations and standards and carry out the required measures, modifications and complements. • Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed complies with the national regulations, safety specifications and standards of the application.
DOK-MTC200-BTV20.3****-PR04-EN-P 3-4 Safety Instructions for Electric Drives and Controls BTV 20.3
• Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems". The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations. • Technical data, connections and operational conditions are specified in the product documentation and must be followed at all times.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Safety Instructions for Electric Drives and Controls 3-5
3.5 Protection Against Contact with Electrical Parts
Note: This section refers to equipment and drive components with voltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock. In order to operate electrical equipment, certain parts must unavoidably have dangerous voltages applied to them.
High electrical voltage! Danger to life, severe bodily harm by electric shock! ⇒ Only those trained and qualified to work with or on DANGER electrical equipment are permitted to operate, maintain or repair this equipment. ⇒ Follow general construction and safety regulations when working on high voltage installations. ⇒ Before switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram. ⇒ Do not operate electrical equipment at any time, even for brief measurements or tests, if the ground wire is not permanently connected to the points of the components provided for this purpose. ⇒ Before working with electrical parts with voltage higher than 50 V, the equipment must be disconnected from the mains voltage or power supply. Make sure the equipment cannot be switched on again unintended. ⇒ The following should be observed with electrical drive and filter components: ⇒ Wait five (5) minutes after switching off power to allow capacitors to discharge before beginning to work. Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch. ⇒ Never touch the electrical connection points of a component while power is turned on. ⇒ Install the covers and guards provided with the equipment properly before switching the equipment on. Prevent contact with live parts at any time. ⇒ A residual-current-operated protective device (RCD) must not be used on electric drives! Indirect contact must be prevented by other means, for example, by an overcurrent protective device. ⇒ Electrical components with exposed live parts and uncovered high voltage terminals must be installed in a protective housing, for example, in a control cabinet.
DOK-MTC200-BTV20.3****-PR04-EN-P 3-6 Safety Instructions for Electric Drives and Controls BTV 20.3
To be observed with electrical drive and filter components:
High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! DANGER ⇒ Connect the electrical equipment, the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on. Look at the connection diagram. This is even necessary for brief tests. ⇒ Connect the safety conductor of the electrical equipment always permanently and firmly to the supply mains. Leakage current exceeds 3.5 mA in normal operation. ⇒ Use a copper conductor with at least 10 mm² cross section over its entire course for this safety conductor connection! ⇒ Prior to startups, even for brief tests, always connect the protective conductor or connect with ground wire. Otherwise, high voltages can occur on the housing that lead to electric shock.
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)
All connections and terminals with voltages between 0 and 50 Volts on Rexroth Indramat products are protective low voltages designed in accordance with international standards on electrical safety.
High electrical voltage due to wrong connections! Danger to life, bodily harm by electric shock! WARNING ⇒ Only connect equipment, electrical components and cables of the protective low voltage type (PELV = Protective Extra Low Voltage) to all terminals and clamps with voltages of 0 to 50 Volts. ⇒ Only electrical circuits may be connected which are safely isolated against high voltage circuits. Safe isolation is achieved, for example, with an isolating transformer, an opto-electronic coupler or when battery-operated.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Safety Instructions for Electric Drives and Controls 3-7
3.7 Protection Against Dangerous Movements
Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components • wrong input of parameters before operation • malfunction of sensors, encoders and monitoring devices • defective components • software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation. The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily injury and material damage, this alone cannot be relied upon to ensure complete safety. Until the integrated monitoring functions become effective, it must be assumed in any case that faulty drive movements will occur. The extent of faulty drive movements depends upon the type of control and the state of operation.
DOK-MTC200-BTV20.3****-PR04-EN-P 3-8 Safety Instructions for Electric Drives and Controls BTV 20.3
Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ⇒ Ensure personal safety by means of qualified and DANGER tested higher-level monitoring devices or measures integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated. ⇒ Pay attention to unintended machine motion or other malfunction in any mode of operation.
⇒ Keep free and clear of the machine’s range of motion and moving parts. Possible measures to prevent people from accidentally entering the machine’s range of motion: - use safety fences - use safety guards - use protective coverings - install light curtains or light barriers ⇒ Fences and coverings must be strong enough to resist maximum possible momentum, especially if there is a possibility of loose parts flying off. ⇒ Mount the emergency stop switch in the immediate reach of the operator. Verify that the emergency stop works before startup. Don’t operate the machine if the emergency stop is not working. ⇒ Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unintentional start. ⇒ Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone. Safe standstill can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts. ⇒ Secure vertical axes against falling or dropping after switching off the motor power by, for example: - mechanically securing the vertical axes - adding an external braking/ arrester/ clamping mechanism - ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller are not sufficient to guarantee personal safety!
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Safety Instructions for Electric Drives and Controls 3-9
⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒ Prevent the operation of high-frequency, remote control and radio equipment near electronics circuits and supply leads. If the use of such equipment cannot be avoided, verify the system and the installation for possible malfunctions in all possible positions of normal use before initial startup. If necessary, perform a special electromagnetic compatibility (EMC) test on the installation.
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting
Magnetic and electromagnetic fields generated near current-carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers, metal implants and hearing aids.
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! WARNING ⇒ Persons with heart pacemakers, hearing aids and metal implants are not permitted to enter the following areas: - Areas in which electrical equipment and parts are mounted, being operated or started up. - Areas in which parts of motors with permanent magnets are being stored, operated, repaired or mounted. ⇒ If it is necessary for a person with a heart pacemaker to enter such an area, then a doctor must be consulted prior to doing so. Heart pacemakers that are already implanted or will be implanted in the future, have a considerable variation in their electrical noise immunity. Therefore there are no rules with general validity. ⇒ Persons with hearing aids, metal implants or metal pieces must consult a doctor before they enter the areas described above. Otherwise, health hazards will occur.
DOK-MTC200-BTV20.3****-PR04-EN-P 3-10 Safety Instructions for Electric Drives and Controls BTV 20.3
3.9 Protection Against Contact with Hot Parts
Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! CAUTION Danger of burns! ⇒ After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it. ⇒ Do not touch hot parts of the equipment, such as housings with integrated heat sinks and resistors. Danger of burns!
3.10 Protection During Handling and Mounting
Under certain conditions, incorrect handling and mounting of parts and components may cause injuries.
Risk of injury by incorrect handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock! CAUTION ⇒ Observe general installation and safety instructions with regard to handling and mounting. ⇒ Use appropriate mounting and transport equipment. ⇒ Take precautions to avoid pinching and crushing. ⇒ Use only appropriate tools. If specified by the product documentation, special tools must be used. ⇒ Use lifting devices and tools correctly and safely. ⇒ For safe protection wear appropriate protective clothing, e.g. safety glasses, safety shoes and safety gloves. ⇒ Never stand under suspended loads. ⇒ Clean up liquids from the floor immediately to prevent slipping.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Safety Instructions for Electric Drives and Controls 3-11
3.11 Battery Safety
Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage.
Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization). CAUTION ⇒ Never charge non-chargeable batteries (danger of leakage and explosion). ⇒ Never throw batteries into a fire. ⇒ Do not dismantle batteries. ⇒ Do not damage electrical components installed in the equipment.
Note: Be aware of environmental protection and disposal! The batteries contained in the product should be considered as hazardous material for land, air and sea transport in the sense of the legal requirements (danger of explosion). Dispose batteries separately from other waste. Observe the legal requirements in the country of installation.
3.12 Protection Against Pressurized Systems
Certain motors and drive controllers, corresponding to the information in the respective Project Planning Manual, must be provided with pressurized media, such as compressed air, hydraulic oil, cooling fluid and cooling lubricant supplied by external systems. Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents. In these cases, improper handling of external supply systems, supply lines or connections can cause injuries or material damage.
Danger of injury by incorrect handling of pressurized systems ! ⇒ Do not attempt to disassemble, to open or to cut a CAUTION pressurized system (danger of explosion). ⇒ Observe the operation instructions of the respective manufacturer. ⇒ Before disassembling pressurized systems, release pressure and drain off the fluid or gas. ⇒ Use suitable protective clothing (for example safety glasses, safety shoes and safety gloves) ⇒ Remove any fluid that has leaked out onto the floor immediately.
Note: Environmental protection and disposal! The media used in the operation of the pressurized system equipment may not be environmentally compatible. Media that are damaging the environment must be disposed separately from normal waste. Observe the legal requirements in the country of installation.
DOK-MTC200-BTV20.3****-PR04-EN-P 3-12 Safety Instructions for Electric Drives and Controls BTV 20.3
Notes
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-1
4 Description of the Front Plate
4.1 Flap for Floppy Disks
A reset button, a 3.5" disk drive and the connection for an external keyboard or mouse are located behind the flap for floppy disks. The Reset button can be activated using a pointed object, e.g. a pen. Please heed the following note:
Note: When the reset button is pressed, all open applications are terminated without saving and the computer is rebooted.
STEM200
R1
R2
R3
R4
R5
R6
R7
R8
TEMP HD POWER
Reset button Floppyklappe.fh7 Fig. 4-1: Position of the reset button Please heed the following note when using the disk drive:
Note: Always keep the flap for floppy disks open when a diskette has been inserted; if the flap is closed, the diskette may be ejected, leading to read and write errors.
The connection for an external keyboard or mouse is located below the flap for floppy disks.
Note: This connection can also be used as a service interface if the PCK03 drawer keyboard is not present.
DOK-MTC200-BTV20.3****-PR04-EN-P 4-2 Description of the Front Plate BTV 20.3
4.2 Operating Display
There are three LEDs with the following explanations under the floppy disk flap:
LED Display Meaning Measure Temp Red LED Permitted CPU temperature Initiate measures for exceeded; as a result, the cooling. clock frequency has been Check the fans on the PC reduced and the CPU. LED off Device is working in the - normal range Power Green Normal operation - LED LED off No power supply Check power supply on power pack. HDD Green Hard disk access - LED Fig. 4-2: Description of the operating displays
R8
TEMP HD POWER
7 8 9 N + < F1 F10 < -
Betriebsanz.fh7 Fig. 4-3: Operating displays
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-3
4.3 General Information Regarding the Keyboard
Activating the multiple assignment of keys for the keypad The functions in the fields with a blue background are activated by simply pressing the keys in the keypad. The second level function is triggered by pressing the Shift key and the desired key simultaneously. Using an external keyboard The BTV20.3 can also be operated using an external keyboard. Keys that are not present can be simulated using the following key combinations:
Key on BTV20.3 Corresponding key on standard keyboard OP2 CTRL + SHIFT + ALT + F2 through OP9 CTRL + SHIFT + ALT + F9
PROG CTRL + SHIFT + ALT + Q
NEXT CTRL + SHIFT + ALT + N
INFO CTRL + SHIFT + ALT + I
CTRL + SHIFT + ALT + M Maximize in cursor center ALT Menu CTRL + F6 Change windows
CTRL + F7 Grasp window
Fig. 4-4: Key combinations for BTV20.3 keys
DOK-MTC200-BTV20.3****-PR04-EN-P 4-4 Description of the Front Plate BTV 20.3
Slide-in strip for labeling keys The operation keys as well as the two rows of keys for the 14 PLC function keys can be labeled individually depending on the configured function using slide-in strips. The strips, which are already inserted when the machine is delivered, can be replaced as desired. Preprinted strips as well as a diskette with templates so that you can create your own key labels are included in the scope of delivery. A description of how to replace the slide-in strips is provided below this figure:
Aperture for changing the Slide-in labels
Einschub.fh7
Fig. 4-5: Position of slide-in strip openings
Replacing the slide-in strips 1. First cut the strips that are supplied or that you have created yourself along the indicated lines. 2. Then chamfer the corners at the right end of each strip to simplify insertion. 3. Now carefully insert the strip into the housing opening. a) To do this, hold the strip at a steep angle to the front plate (see Fig. 4-6, section A).
Note: The slide-in strip must be guided into the pocket of the glued- on front membrane (see Fig. 4-10). If the strip is not located in the membrane pocket, insertion is possible only up to the first stage of the front plate.
b) Slowly push the strip further into the membrane pocket until it stops. Make sure that you do not kink the paper strip (see Fig. 4-6, section B).
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-5
A B
Foil- Foil- bag bag
Einschub01.fh7
Fig. 4-6: Slide-in strip replacement 4. Check the front of the operator panel to see whether the label is above the key. If this is not the case, remove the strip, shorten it on the right side and insert it again. 5. Cut off the projecting remainder without making subsequent replacement of the slide-in strip impossible.
DOK-MTC200-BTV20.3****-PR04-EN-P 4-6 Description of the Front Plate BTV 20.3
4.4 Function and Operation Keys (F... and OP...)
SYSTEM200 BTV20 Indramat
L1 R1 M9 M1
L2 R2 M10 M2
L3 R3 M11 M3
L4 R4 M12 M4
L5 R5 M13 M5
L6 R6 M14 M6
L7 R7 M15 M7
L8 R8 M16 M8 Key pad OPERATOR PROG TEMP HD POWER TEMP HD POWER 7 8 9 N + F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N + - 789N+< < - < F1 F10 < < F1F1 F10F10 >- . 4 5 6 . . OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 456 SFT 4 5 6 PROGPROG - SFT , PROG - 1231 2 3 , DEL NEXTNEXT INFOINFO TABTAB INSINS , 1 2 3 0 DEL CTRL ALT SPSP NEXT INFO TAB INS 0 CTRL ALT SP ESCESC OKOK
ESC OK
F2 F3 F4 F5 F6 F7 F8 F9 Function keys
OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 Operation keys
OP_Tast1.fh7 Fig. 4-7: Position of F and OP keys The allocation of the function keys is determined by the corresponding application software / operating system. The operation keys can be labeled individually using slide-in strips.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-7
4.5 Machine and PLC Function Keys
Machine Machine function keys function keys left right
SYSTEM200 BTV20 Indramat L1 R1 L1 R1 M9 M1
L2 R2 L2 M10 M2 R2 L3 R3 M11 M3
L4 R4 L3 M12 M4 R3 L5 R5 M13 M5
L6 R6 L4 M14 M6 R4 L7 R7 M15 M7
L8 R8 L5 M16 M8 R5
OPERATOR PROG TEMP HD POWER L6 TEMP HD POWER F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N + R6 789N+< < - < F1F1 F10F10 >- . 4 5 6 . 456 SFT OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 PROG - L7 , R7 1231 2 3 , DELDEL NEXTNEXT INFOINFO TABTAB INSINS
0 CTRL ALT L8 SPSP R8
ESCESC OKOK
OPERATOR PROG PLC function keys %Q*.1.6 %Q*.1.7 (addressing)
%I*.0.0 %I*.0.1 %I*.0.2 %I*.0.3 %I*.0.4 %I*.0.5 %I*.0.6 %Q*.0.0 %Q*.0.1 %Q*.0.2 %Q*.0.3 %Q*.0.4 %Q*.0.5 %Q*.0.6 S1-7
%I*.1.6 %I*.1.7 %I*.0.7 %I*.1.0 %I*.1.1 %I*.1.2 %I*.1.3 %I*.1.4 %I*.1.5 %Q*.0.7 %Q*.1.0 %Q*.1.1 %Q*.1.2 %Q*.1.3 %Q*.1.4 %Q*.1.5 S8-14
M_plc_tast.fh7 Fig. 4-8: Position of machine and PLC function keys
Machine function keys L1-L8 and R1-R8 The machine function keys are implemented in the PLC as direct, hard- wired inputs which are triggered with an absolute address. These keys are used to start projected PLC or CNC movements.
PLC function keys S1-7 and S8-14 The PLC function keys are lighted keys that can be labeled using slide-in strips. Together with the key-operated switch, these keys are connected to the PLC; they replace the standard switching elements for fixed PLC functions such as "Basic setting" or "Stop after end of cycle", etc.
DOK-MTC200-BTV20.3****-PR04-EN-P 4-8 Description of the Front Plate BTV 20.3
Addressing via PLC
Machine function keys In BTVs with an integrated PLC, the machine function keys are connected directly to the PLC; as a result, they can be addressed directly via the PLC program.
Machine function keys Address L1 %I0.1480.0 L2 %I0.1480.1 L3 %I0.1480.2 L4 %I0.1480.3 L5 %I0.1480.4 L6 %I0.1480.5 L7 %I0.1480.6 L8 %I0.1480.7
R1 %I0.1481.0 R2 %I0.1481.1 R3 %I0.1481.2 R4 %I0.1481.3 R5 %I0.1481.4 R6 %I0.1481.5 R7 %I0.1481.6 R8 %I0.1481.7
Fig. 4-9: Addressing of machine function keys
Alternatives with address Address constants can be used instead of direct addressing for Bosch constants Rexroth firmware data types. Machine function keys, left/right
PLC program identifier Address constants Data type MFT_L A#iMFK_L MFK_L MFT_R A#iMFK_R MFK_R Fig. 4-10: Addressing with address constants Data type MFK_L contains the elements L1, L2,..., L8 of type BOOL. Data type MFK_R contains the elements R1, R2,..., R8 of type BOOL. PLC program example: MFT_L.L1
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-9
PLC function keys
PLC function key Address key Address LED S1 (see illustration) %I*.0.0 %Q*.0.0 S2 %I*.0.1 %Q*.0.1 S3 %I*.0.2 %Q*.0.2 S4 %I*.0.3 %Q*.0.3 S5 %I*.0.4 %Q*.0.4 S6 %I*.0.5 %Q*.0.5 S7 %I*.0.6 %Q*.0.6 S8 %I*.0.7 %Q*.0.7 S9 %I*.1.0 %Q*.1.0 S10 %I*.1.1 %Q*.1.1 S11 %I*.1.2 %Q*.1.2 S12 %I*.1.3 %Q*.1.3 S13 %I*.1.4 %Q*.1.4 S14 %I*.1.5 %Q*.1.5 Key-operated switch, left %I*.1.6 %Q*.1.6 (Operator) Key-operated switch, %I*.1.7 %Q*.1.7 right (Prog) Fig. 4-11: Addressing PLC function keys Two free logical addresses within the PLC configuration are to be assigned for inputs and outputs.
DOK-MTC200-BTV20.3****-PR04-EN-P 4-10 Description of the Front Plate BTV 20.3
4.6 Changing the Key Characteristics
Heed the following to ensure problem-free functioning of both the internal and the external keyboards on the BTV20.3: When it is delivered, the keyboard driver and thus the keyboard layout of the desired language is already correctly configured under Windows (this is the language of the installed operating system). The connection of an external keyboard, such as the PCK03 drawer keyboard, is also correctly preset when the device is delivered. Changes are required only if a keyboard is connected whose keyboard layout does not agree with the preset keyboard language. At the same time, the software of the internal membrane keyboard on the front of the BTV20.3 must be readapted. The method for changing the keyboard layout is described in more detail on the following pages.
Changing the keyboard language External keyboard To adapt the external keyboard, the following steps must be carried out: 1. Call menu item "Keyboard" in the Windows NT control panel. Set the path "Start – Settings – Control Panel – Keyboard"
Systemstg01.bmp
Fig. 4-12: Control panel icon "Keyboard" 2. Switch to the "Input" tab. The preset keyboard layout is displayed here. 3. Then press the "Add..." button.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-11
4. Then select the language to be used for the external keyboard from the list (Input locale). Use the default characteristics for the corresponding input locale.
Eingabe.bmp
Fig. 4-13: "Input" tab A keyboard layout is added in this manner, i.e. several keyboard languages are now shown in the window. You can now select the desired language.
Note: The "Characteristics" item in the Input tab of the control panel can also be used to change the keyboard layout directly to the desired language. However, only the changed keyboard appears in the window after the change. You cannot change the selection of the old and the new keyboard layouts as in the case for "Add".
DOK-MTC200-BTV20.3****-PR04-EN-P 4-12 Description of the Front Plate BTV 20.3
Internal keyboard To adapt the internal membrane keyboard, the additional "BTV20" icon is present in the Windows NT control panel. The following steps must be carried out: 1. Call menu item "BTV20" in the Windows NT control panel via the path "Start – Settings – Control Panel – BTV20".
Systemstg01.bmp
Fig. 4-14: Control panel icon "BTV20" 2. If the "BTV20" icon is not included in the control panel, the associated program must first be installed. For this purpose, a utility diskette (SWD-BTV20*-UTI-01VRS) is supplied with the BTV20.3. Execute the installation as follows: Insert the diskette in drive A and then enter the command A:\SETUP using menu item "Start – Execute". After installation is complete, shut down the operating system and start again at step 1. 3. In the following window, select the desired keyboard layout and confirm by pressing "OK".
Tastatur.bmp
Fig. 4-15: Selection menu for internal keyboard layout
Note: The language that is set here must agree with the settings for the external keyboard in the operating system.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-13
4.7 Operating a PS/2 Mouse on the BTV20.3
A PS/2 mouse1 was already installed during the system installation of the BTV20.3. To prevent error messages when operating the BTV20.3 without a mouse or PCK03.2, this was deactivated in the operating system. The PS/2 mouse function is activated in the BIOS in the default condition of the BTV20.3.
Note: In order to be able to carry out the activation of the mouse described below, you must be logged on as "Administrator" in Windows!
Activating the PS/2 mouse under Windows NT4.0 Carry out the following steps to activate the PS/2 mouse under Windows NT4.0:
Note: Use the
1. Call menu item "Mouse" in the Windows NT control panel via the path "Start – Settings – Control Panel – Mouse". 2. Now select the "General" tab. The mouse type is shown here. Press the "Change" button.
Allgemein.bmp
Fig. 4-16: ”General” tab
1 Drawer keyboard, including keyboard and integrated mouse
DOK-MTC200-BTV20.3****-PR04-EN-P 4-14 Description of the Front Plate BTV 20.3
3. Now select the mouse type by selecting the Microsoft PS/2 mouse shown here and confirming with OK.
Geraet_auswaehlen.bmp
Fig. 4-17: "Select device" pop-up window Confirm the message that appears ("Confirm installation") with "Yes".
Installation_bestaetigen.bmp
Fig. 4-18: "Confirm installation" pop-up window
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Description of the Front Plate 4-15
Also confirm the next message ("Skip copying the files") with "Yes" since the data already exist in the system.
kopieren_ueberspringen.bmp
Fig. 4-19: "Skip copying the files" pop-up window 4. To now complete mouse activation, exit the "Mouse" menu in the control panel and restart Windows NT.
DOK-MTC200-BTV20.3****-PR04-EN-P 4-16 Description of the Front Plate BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Technical Data 5-1
5 Technical Data
5.1 General Technical Data
Processor speed Computer specification -33 Min. 300 MHz Computer specification -44 400 MHz Computer specification -45 700 MHz Computer specification -55 1 GHz
RAM Computer specification -33 64 MB / 128 MB Computer specification -44 128 MB / 256 MB Computer specification -45 128 MB / 256 MB Computer specification -55 1 GB
Interfaces 1x serial (RS232), 1x parallel (Centronics), 1x each of Rexroth RS232, RS422 and RS485, 1x Ethernet 10 Base-T for computer specification -33, 1x Ethernet 10 Base-T /100 Base-Tx for computer specification -44, -45 and -55, 2x USB (not supported by Windows NT 4.0!)
Note: Heed the guidelines for the maximum Ethernet cable length in section 7.2, Ethernet Interface (10 Base-T / 100 Base-T).
Display unit 10.4" TFT color display Slots 3x PCI, 1x PCI/ISA, 4x ISA Keyboard Machine user keyboard, 16 machine function keys Protection class Front plate: IP 65, housing: IP 20; DIN 40 050, IEC 529 Front plate surface Color: RAL 7035 (light gray) Plug-in unit dimensions 372 x 335 x 209 mm (W x H x D) Dimensions with front panel 407 x 370 x 220 mm (W x H x D) Power supply 115/230 VAC; 50-60 Hz Max. startup current 30/60 A at 115/230 VAC – cold start at 25° C Max. power consumption 185 W Weight Approx. 10.5 kg
DOK-MTC200-BTV20.3****-PR04-EN-P 5-2 Technical Data BTV 20.3
5.2 Ambient Conditions
In operation Transport Storage Max. ambient +5 °C to +45 °C -20 °C to +60 °C -20 °C to +60 °C temperature Max. temperature Temporal changes in Temporal changes in Temporal changes in gradient temperature up to 3 K per temperature up to 3 K per temperature up to 3 K per minute minute minute Humidity Min. rel. humidity: 5 % Min. rel. humidity: 5 % Min. rel. humidity: 5 % Max. rel. humidity: 85% Max. rel. humidity: 75% Max. rel. humidity: 85% Min. abs. humidity: 1 g/m³ Min. abs. humidity: 1 g/m³ Min. abs. humidity: 1 g/m³ Max. abs. humidity: 25 g/m³ Max. abs. humidity: 25 g/m³ Max. abs. humidity: 25 g/m³ Condensation not permitted Condensation not permitted Condensation not permitted
= climatic class 3K3 according = climatic class 2K2 according = climatic class 1K2 according to EN 60721-3-3 to EN 60721-3-2 to EN 60721-3-1 Atmospheric Up to 2000 m above sea level Up to 3000 m above sea level Up to 3000 m above sea level pressure acc. to DIN 61131-2 acc. to DIN 61131-2 acc. to DIN 61131-2 Mechanical Max. vibration: Max. shock: Max. shock: strength Frequency range: 10-150Hz 15 g 11 ms 15 g 11 ms Deflection: 0.075 mm at 10-57 acc. to EN 60068-2-27; no acc. to EN 60068-2-27; no Hz interference with functioning interference with functioning Acceleration: 1 g at 57-150 Hz acc. to EN 600068-2-6 Degree of soiling 222 Overvoltage 2- - category Fig. 5-1: Ambient conditions for BTV20.3
5.3 Wear Parts
Wear parts that are not under • Fans guarantee • Bakelite tubes • Floppy disk drive (FDD) • Hard disk drives (HDD) • Battery (slot CPU) The average expected lifetime of the HDD is two years or 20,000 operating hours. After this time has elapsed, it is recommended that these components be replaced within the framework of preventive maintenance.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Measurements 6-1
6 Measurements
6.1 Housing Dimensions
6 370 360 352,5 SYSTEM200 BTV20
L1 R1
L2 R2
L3 R3
L4 R4 10,4" L5 R5
L6 R6
L7 R7
185 L8 R8
OPERATOR PROG
TEMP HD POWER
F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N + < F1 F10 < - 4 5 6 . . SFT OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 PROG - , 1 2 3 23 DEL NEXT INFO TAB INS 0 CTRL ALT SP
ESCESC OKOK
17,5 10 0
100 139 268 397 17,5 389,5 407 Mass1.fh7 Fig. 6-1: Dimensions – front plate
mind. clearance of 20 mm for air circulation 370
352,5
46 37,5
17,5
mind. clearance 0 of 20 mm for air circulation 407 287,5 17,5 0 389,5 Mass2.fh7 Fig. 6-2: Rear view
DOK-MTC200-BTV20.3****-PR04-EN-P 6-2 Measurements BTV 20.3
209 204,5 38 4
46 37,5
17,5
0 connector ca. 100 mm Clearance Space require for 55 0
Mass3.fh7 Fig. 6-3: Side view
Mass4_n.tif
Fig. 6-4: View from below
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Measurements 6-3
6.2 Installation Dimensions
350 343
10x 6,0 or 10x M5
(373)
Mounting Cutout 175 (336)
7 0 0 7 129 258 380 387
Mounting surface plate
10x screws with seal M5x16
10x comb. nuts with lock washer M5
Flat Seal
Mounting from Front
Mass5.fh7 Fig. 6-5: Mounting detail
DOK-MTC200-BTV20.3****-PR04-EN-P 6-4 Measurements BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-1
7 Connections
7.1 General Connections of BTV20.3 Computer Specification -33
12 V DC power supply for BTM devices, protected with 1,6A MT LPT1 and SIS interface MTS-P MTC-P
Power switch H1 H1
X15 X1 X1 F1 X64 S1 3,1 A T A 3,1 X5 X Power connection 5 X 1 X 0V
Tx Tx 12V 0 OUT VDC 12 3 A max. A 3 1 X60 Rx Rx M5 grounding bolt X16 UE1 UE2 U1U2U3U4U5U6 U7 U8U9 U10
PC with Ethernet INTERBUS PLC Axis processor CNC module and COM1 master modul module module A_unten_33.eps
Fig. 7-1: View from below in a sample configuration
N Power Supply 115/230 VAC ± 15%; Autorange
0 L P - 250 VA 1 50/60 Hz
Ground Terminal min. 6 mm² to central ground terminal
1 M7 KBDDATA MSEDATA 2 M8 GND 3 External PS/2 keyboard 4 +5V or mouse connector TEMP HD POWER KBDCLK 5
789N- MSECLK 6 F9 < F1 F10 >+
X7 KBDDATA 1 MSEDATA 2 GND 3 PS/2 - Keyboard and 4 +5V mouse connector KBDCLK 5 MSECLK 6
Caution: Remove or insert connector only after voltage has been switched off A_std.EPS
Fig. 7-2: Standard connections
DOK-MTC200-BTV20.3****-PR04-EN-P 7-2 Connections BTV 20.3
7.2 General Connections of BTV20.3 Computer Specification -44, -45, -55
ISA-Bus PCI-Bus
X94
H1 H1
X95
X15 X1 X1 X40 X35 X64 S1 F1 X5 3,1 A T X 5
X 1 0V Tx Tx 12V 0 12 VDC OUT 3 A max. X41 X36 X60 1 Rx Rx X16 X96
UE1 UE2 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10
X7
Ext. Keyboard PCK03 LPT1 and Ethernet card INTERBUS Axis Interpolator SIS-Interface Master module module
PC with Ethernet Serial PLC module CNC module and COM1 Interfaces A_unten_n.FH7
Fig. 7-3: View from below in a sample configuration
N Power Supply 115/230 VAC ± 15%; Autorange
0 L P - 250 VA 1 50/60 Hz
Ground Terminal min. 6 mm² to central ground terminal
1 M7 KBDDATA MSEDATA 2 M8 GND 3 External PS/2 keyboard 4 +5V or mouse connector TEMP HD POWER KBDCLK 5
789N- MSECLK 6 F9 < F1 F10 >+
X7 KBDDATA 1 MSEDATA 2 GND 3 PS/2 - Keyboard and 4 +5V mouse connector KBDCLK 5 MSECLK 6
Caution: Remove or insert connector only after voltage has been switched off A_std.fh7 Fig. 7-4: Standard connections
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-3
7.3 Interfaces of the BTV20.3 with Computer Specification -33
Interfaces of the slot CPU
Serial Interface COM1 Connector width max. 32 mm 16 XGA / SVGA Screen 1 11 Connection
10 Ethernet Interface 10 Base-T
Slot_CPU_Inside.EPS
Fig. 7-5: Position of plug connections
Serial interface COM1
Pin Designation Pin Designation 1 DCD 2 RxD 3TxD 4DTR 5GND 6DSR 7 RTS 8 CTS 9N.C. Fig. 7-6: Pin assignment of serial interface COM1 Note: 1. The CPU board is equipped with RS232 drivers, which work with capacitor charge pumps. The RS232 channel runs only with a 5 V power supply. 2. The RI (ring indicator) signal is not supported in serial port 1, only for RS232 / RS422 / RS485 multifunction capability. In RS232 mode, nothing may be connected here if it is used as an output.
DOK-MTC200-BTV20.3****-PR04-EN-P 7-4 Connections BTV 20.3
VGA screen connection Pin Designation Pin Designation 1 Video Signal Red 2 Video Signal Green 3 Video Signal Blue 4 N.C. 5 DIG-GND 6 ANA-GND 7 ANA-GND 8 ANA-GND 9 VCC 10 DIG-GND 11 N.C. 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK Fig. 7-7: Pin assignment of the SVGA screen connection
Ethernet interface (10 Base-T)
18
10Base_T.EPS
Fig. 7-8: Ethernet interface
Pin Designation Pin Designation 1TxD+ 2TxD- 3 RxD+ 4 N.C. 5 N.C. 6 RxD- 7 N.C. 8 N.C. Fig. 7-9: Pin assignment of Ethernet interface
LPT1 printer interface and SIS These two interfaces are located on the outside of a separate slot plate. Internally, they are connected directly with the slot CPU by a board (PSU02). Serial interface COM2 (X16) is switched according to the Bosch Rexroth standard (SIS). The LPT1 printer interface has the standard Centronics assignment. The individual pin assignments are shown in Fig. 7-8.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-5
COM2 (X16) Serial interface RS485/RS232 Pin Signal name Pin Signal name 1 Protected Ground 2 TxD (RS232) Section of bottom view 3 RxD (RS232) 4 RS485+ / RxD+ (RS422) 5 RS485- / RxD- (RS422) 6 Data Set Ready (RS232) 7 Signal Ground 8 Data Carrier Datected (RS232) 9 TxD+ (RS422) 10 GND 11 TxD - (RS422) 12 +5V 13 Request To Send (RS232) 14 Clear To Send (RS232) 15 Data Terminal Ready X16 LPT1 (X2) Printer port (Centronics) F1 3,1 A T X2
X 1 Pin Signal name Pin Signal name 0V 1 /STB - Strobe 2 PD0 12V 12 VDC OUT 3 A max. 3 PD1 4 PD2 5 PD3 6 PD4 7 PD5 8 PD6 UE1 UE2 U1 U2 9 PD7 10 /ACK - Acknowledge 11 Busy 12 PE - Paper End 13 SLCT - Select 14 /AFD - Auto Feed 15 /ERR - Error 16 /INIT 17 /SLCTIN - Select In 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Ansicht_PSU.EPS
Fig. 7-10: Serial interface COM2 (SIS) and LPT1
Configuration The PSU02 is configured in the BIOS Setup (Inside Utilities; see 13-2). The possible functions can be seen in the following table.
General Purpose IO1 General Purpose IO 4 General Purpose IO 6 Function RS485 Function RS422 Output (high) Output (high) Output (high) Automatic (Default) Off (Default) Output (low) Output (high) Output (high) Input Automatic Output (high) Output (low) Output (high) RTS control Output Output (low) Output (low) Output (high) /RTS control Output Output (high) Output (high) Output (low) Input Output Output (low) Output (high) Output (low) Input Automatic Output (high) Output (low) Output (low) Input RTS control Output (low) Output (low) Output (low) Input /RTS control Fig. 7-11: Table for GPIO settings
DOK-MTC200-BTV20.3****-PR04-EN-P 7-6 Connections BTV 20.3
7.4 Interfaces of the BTV20.3 with Computer Specification -44, -45, -55
Interfaces of the slot CPU
Slot_PICMGCarrier_1.tif
Fig. 7-12: Position of plug connections
Serial interface COM1
Com1_Belegung.tif
Fig. 7-13: COM1 interface
Pin Designation Pin Designation 1 DCD 2 RxD 3TxD 4DTR 5GND 6DSR 7 RTS (Note1) 8 CTS 9RI Fig. 7-14: Pin assignment of serial interface COM1
Note: The RS232 channel runs only with a 5 V power supply.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-7
VGA screen connection
XGA_SVGA_Belegung.tif
Fig. 7-15: VGA screen connection
Pin Designation Pin Designation 1 Video Signal Red 2 Video Signal Green 3 Video Signal Blue 4 N.C. 5 DIG-GND 6 ANA-GND 7 ANA-GND 8 ANA-GND 9 VCC 10 DIG-GND 11 N.C. 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK Fig. 7-16: Pin assignment of the SVGA screen connection
Graphics card, computer specific. -33 Chips&Technologies Graphics card, computer spec. -44/-45 ATI Rage Mobility-based AGP graphics card Graphics card, computer specific. -55 Intel 855 GME Onboard Fig. 7-17: Graphics card in the BTV20.3
DOK-MTC200-BTV20.3****-PR04-EN-P 7-8 Connections BTV 20.3
Ethernet interface (10 Base-T / 100 Base-Tx)
18
10Base_T.fh7
Fig. 7-18: Ethernet interface
Pin Designation Pin Designation 1TxD+ 2TxD- 3 RxD+ 4 N.C. 5 N.C. 6 RxD- 7 N.C. 8 N.C. Fig. 7-19: Pin assignment of Ethernet interface
Network card, computer specific. -33 AMD PCNet family Network card, computer spec. -44/-45 Intel(R) 82559ER PCI 10BASE-T / 100BASE-Tx Network card, computer specific. -55 Intel(R) 82559ER PCI 10BASE-T / 100BASE-Tx Fig. 7-20: Network card in the BTV20.3
Note: The maximum Ethernet cable length at a transfer rate of 100Mbit/s is 60 meters!
USB interface Universal serial bus with USB legacy keyboard and USB floppy boot support. Compatible with version 1.0 of the USB standard.
USB_Belegung.tif
Fig. 7-21: USB interface
Pin Designation 1 USB power supply (max. 500 mA) 2 Data - 3 Data + 4 USB-ground Fig. 7-22: Pin assignment of USB interface
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-9
LPT1 printer interface and SIS Serial interface COM2 (X16) is switched according to the Rexroth standard (SIS). The LPT1 printer interface has the standard Centronics assignment. Both interfaces are described in more detail in the following.
LPT1 interface
LPT1_Belegung.tif
Fig. 7-23: LPT1 interface
Pin Signal designation Pin Signal designation 1 /STB – Strobe 2 PD0 3 PD1 4 PD2 5 PD3 6 PD4 7 PD5 8 PD6 9 PD7 10 /ACK – Acknowledge 11 Busy 12 PE – Paper End 13 SLCT – Select 14 /AFD – Auto Feed 15 /ERR – Error 16 /INIT 17 /SLCTIN – Select In 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Fig. 7-24: Pin assignment of LPT1 interface
DOK-MTC200-BTV20.3****-PR04-EN-P 7-10 Connections BTV 20.3
COM2 SIS Interface
Com2_SIS_Belegung.tif
Fig. 7-25: COM2 SIS Interface
Pin Signal designation Pin Signal designation 1 Protected Ground 2 TxD (RS232) 3 RxD (RS232) 4 RS485+ / RxD+ (RS422) 5 RS485- /RxD- (RS422) 6 Data Set Ready (RS232) 7 Signal Ground 8 Data Carrier Detected (RS232) 9 TxD+ (RS422) 10 GND 11 TxD- (RS422) 12 +5V 13 Request To Send (RS232) 14 Clear To Send (RS232) 15 Data Terminal Ready Fig. 7-26: Pin assignment of COM2 SIS interface
Configuration The COM2 SIS interface is configured using Windows tool "SISControl". A shortcut to this tool is located on the Windows desktop.
SISControl.tif
Fig. 7-27: COM2 SIS interface configuration tool "SISControl" The COM2 SIS interface is configured internally using the COM4 port. Therefore, always select COM4 from the COM ports – it is shown as the default here. Then select the desired SIS mode 0 to 7, corresponding to the RS485 or RS422 interface, from the table.
Note: The RS232 mode of the COM2 SIS interface is always active, regardless of the settings selected for RS485 and RS422!
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-11
7.5 BTV20.-PC Model
In the BTV20 model as a PC variant, only the slot CPU card is contained in the device. Controls are not equipped here. In the type key, this variant can be found in position 4 under Function type and is indicated by a "P". Plug-in card BIB05 is also used. The task of the card is to make the machine function keys, the PLC function keys and the key-operated switch of the BTV20.3 accessible using INTERBUS and ISA bus. Technical implementation The BIB05 is a short 8-bit PC plug-in card. The keys can be activated both from the ISA bus and from INTERBUS. For this purpose, eight subsequent I/O addresses, with configurable basic addresses from 0000h to 03C0h, are allocated on the ISA bus. All the keys can be read simultaneously and independently of one another by both bus systems; however, only one bus system can set the LEDs in PLC function keys S1 to S14 (also see page 4-7) and on the key-operated switch. A slide switch can be operated to select which of the two bus systems is to be used. In any case, the status of the LEDs can be read back using the ISA bus. Configuration
BIB05.tif
Fig. 7-28: BIB05 plug-in card
DOK-MTC200-BTV20.3****-PR04-EN-P 7-12 Connections BTV 20.3
I/O address (ISA bus) The I/O address is set using rotary coding circuits. The addresses are distributed as follows:
Switch Keys Keys Keys Keys LED LED setting S1-S8 S9-S16 R1-R8 L1-L8 keys keys S1-S8 S9-S16 0 03C0h 03C1h 03C2h 03C3h 03C4h 03C5h 1 0380h 0381h 0382h 0383h 0384h 0385h 2 0340h 0341h 0342h 0343h 0344h 0345h 3 0300h 0301h 0302h 0303h 0304h 0305h 4 02C0h 02C1h 02C2h 02C3h 02C4h 02C5h 5 0280h 0281h 0282h 0283h 0284h 0285h 6 0240h 0241h 0242h 0243h 0244h 0245h 7 0200h 0201h 0202h 0203h 0204h 0205h 8 01C0h 01C1h 01C2h 01C3h 01C4h 01C5h 9 0180h 0181h 0182h 0183h 0184h 0185h A 0140h 0141h 0142h 0143h 0144h 0145h B 0100h 0101h 0102h 0103h 0104h 0105h C 00C0h 00C1h 00C2h 00C3h 00C4h 00C5h D 0080h 0081h 0082h 0083h 0084h 0085h E 0040h 0041h 0042h 0043h 0044h 0045h F 0000h 0001h 0002h 0003h 0004h 0005h Fig. 7-29: I/O address settings (ISA bus) Keys S15 ("Operator") and S16 ("Prog.") are key-operated switches.
Note: The default condition is basic address 140h ('A').
Write access setting on Write access is selected using a slide switch with three settings. The keyboard LEDs allocation is as follows:
Switch setting Write access 1 (towards circuit) ISA bus Center Locked (all LEDs off) 2 (towards slot plate) INTERBUS Fig. 7-30: Write access selection on the LEDs
Note: The default condition is "Write access using INTERBUS".
ID-Code 03h (digital devices with input/output data) Data width (2 words)
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-13
ISA bus address position The BIB05 occupies eight subsequent addresses in the I/O area. The basic address is set using rotary coding circuits. Keys S1 to S14 and the contacts of the key-operated switch can be read only while the LEDs are read and set (if this has been selected using the slide switch).
Note: For keys L1 to L8, R1 to R8, S1 to S14 and the key-operated switch, "1" means that the corresponding contact is closed.
I/O address Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 (LSB) (MSB) Basis+0S8S7S6S5S4S3S2S1 Basis+1 Key-op. Key-op. S14 S13 S12 S11 S10 S9 switch switch "Prog" "Operator" Basis+2R8R7R6R5R4R3R2R1 Basis+3L8L7L6L5L4L3L2L1 Basis+4 LED 8 LED 7 LED 6 LED 5 LED4 LED 3 LED 2 LED 1 Basis+5 LED LED LED 14 LED 13 LED 12 LED 11 LED 10 LED 9 ‘Prog’ ‘Operator’ Fig. 7-31: ISA bus address allocation
DOK-MTC200-BTV20.3****-PR04-EN-P 7-14 Connections BTV 20.3
INTERBUS address position The INTERBUS basic address (I-basic) of the BIB05 depends on the other participants present in the INTERBUS chain.
Note: For keys L1 to L8, R1 to R8, S1 to S14 and the key-operated switch, "1" means that the corresponding contact is closed.
Within the BIB05, the address allocation is as follows:
PLC function key Addresses of the keys Addresses of the LEDs S1 (see illustration) %I*.4.0 %Q*.0.0 S2 %I*.4.1 %Q*.0.1 S3 %I*.4.2 %Q*.0.2 S4 %I*.4.3 %Q*.0.3 S5 %I*.4.4 %Q*.0.4 S6 %I*.4.5 %Q*.0.5 S7 %I*.4.6 %Q*.0.6 S8 %I*.4.7 %Q*.0.7 S9 %I*.5.0 %Q*.1.0 S10 %I*.5.1 %Q*.1.1 S11 %I*.5.2 %Q*.1.2 S12 %I*.5.3 %Q*.1.3 S13 %I*.5.4 %Q*.1.4 S14 %I*.5.5 %Q*.1.5 Key-operated switch, %I*.5.6 %Q*.1.6 left (Operator) Key-operated switch, %I*.5.6 %Q*.1.7 right (Prog) Fig. 7-32: Addressing of PLC function keys with BIB05
Machine function keys Address Machine function keys Address L1 %I*.7.0 R1 %I*.6.0 L2 %I*.7.1 R2 %I*.6.1 L3 %I*.7.2 R3 %I*.6.2 L4 %I*.7.3 R4 %I*.6.3 L5 %I*.7.4 R5 %I*.6.4 L6 %I*7.5 R6 %I*.6.5 L7 %I*.7.6 R7 %I*.6.6 L8 %I*.7.7 R8 %I*.6.7 Fig. 7-33: Addressing of machine function keys with BIB05
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Connections 7-15
Plug allocation of Pin Signal Pin Signal INTERBUS Out (X65) 1 DO Data Out 2 DI Data In 3GND 4N.C. 5 + 5V 6 /DO Data Out 7 /DI Data In 8 N.C. 9 RBST Fig. 7-34: Plug allocation of INTERBUS Out (X65)
Plug allocation of INTERBUS In (X66) Pin Signal Pin Signal 1 DO1 Data Out 2 DI1 Data In 3GND 4N.C. 5 N.C. 6 /DO1 Data Out 7 /DI1 Data In 8 N.C. 9N.C. Fig. 7-35: Plug allocation of INTERBUS In (X66)
7.6 Internal Wiring, Computer Specification -44 / -45 / -55
Abb. 7-29 shows the wiring in the interior of the BTV20.3 for computer configuration -44 / -45 / -55.
btv203_44_innen.tif
Fig. 7-36: View into the interior of the BTV20.3
DOK-MTC200-BTV20.3****-PR04-EN-P 7-16 Connections BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Sample Applications 8-1
8 Sample Applications
8.1 Sample Application for BTV20.3A with MTS-P and INTERBUS Connection
X6 X7
BETRIEBSART % 20 30 MASCHINE 10 40 F EIN 8 50 6 60 AUTO LOCAL 4 70 2 80 1 100 0 120 BTV20 E-STOP
ANSCHLUß ZUSTIMM- MASCHINE START HANDBEDIEN- TASTER AUS GERÄT IKS 0056
MACHINE CONTROL
TEMP HD POWER
OPERATOR PROGRAMMER BTA20
BA BA BA INTERBUS - S INTERBUS - S INTERBUS - S BA BA BA
X1 X1 X1
MTS-P X60 X4 ALARM INTERBUS - S INTERBUS - S X2 INTERBUS - S X2 GND X3 X3 I N IN T E Complete R B X2 U RECO12 S INTERBUS-S cable X2 X2 X2 - OUT S IKS 0056 X2
X1
Remote Bus Interconnect for further BTV20 X60 X6 (MTS-P) INTERBUS-S devices DO 1 1 DO1
DO 6 6 DO1
INTERBUS-S 3 3 INTERBUS-S GND GND IN OUT DI 2 2 DI1
DI 7 7 DI1 5 +5V IKS 0056 RBST 9
BTA20 X3 X7
DO1 1 1 DO2
DO1 6 6 DO2
INTERBUS-S 3 3 INTERBUS-S IN GND GND DI1 2 2 DI2 OUT
DI1 7 7 DI2 5 RECO12 - Module +5V X2 IKS 0056 RMK12.1-IBS-BKL 9 RBST DO2 1
DO2 6 Remote Bus Interconnect INTERBUS-S 3 X1 GND for further OUT 2 DI2 INTERBUS-S devices 1 0VL 7 DI2 2 +5V 5 3 +24 VDC RBST 9 IKS 0056 4
X1 F1 1 +UL +24 VDC F 2,5A 2 0VL 0VL 3 ~ 3 x 0,75 mm2 App_ib.fh7 Fig. 8-1: Sample INTERBUS connection
DOK-MTC200-BTV20.3****-PR04-EN-P 8-2 Sample Applications BTV 20.3
8.2 Sample Application with BTA10/20 Operator Control Panels and the Mobile BTC06.2 Operator Terminal
Device arrangement
max. 6 units BTV20 IKB 0015 IKB 0015 Further X1 X2 X1 X2 BTA10 TEMP HD POWER
OPERATOR PROGRAMMER
E-STOP E-STOP
CTRL-KEY PLUG CTRL-KEY PLUG FOR FOR FOR FOR BTC06 BTC06 BTC06 BTC06 IKB 0015 MTS-P0x.2 X16 BTA10 BTA10
Only one BTC can be operated at a time. IKB 0015 (RS422) The key switch activates the interface on the BTA module. X8A X9
BETRIEBSART % 20 30 MASCHINE 10 40 F EIN 8 50
AUTO 6 60 BTC06 LOCAL 4 70 2 80 1 100 IKS 0190 0 120 E-STOP
ANSCHLUß ZUSTIMM- MASCHINE START HANDBEDIEN- TASTER AUS GERÄT
10 20 30 40 8 50 6 60 4 70 2 80 1 100 0 120
%
MACHINE CONTROL
BTC06 Appl_BTA_Geräte.fh7
Fig. 8-2: Device arrangement In the MTS-P0x.2 (indicated by 2D in the configuration type key of the BTV20.3) and the fast PLC (indicated by 2F), a 15-pin Bosch Rexroth standard interface socket has already been integrated on the slot, so that a BTA20.4 is connected via cable IKB0015 to the BTV20.3 (see Fig. 8-3).
Note: Only RS422 communication is possible between the devices.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Sample Applications 8-3
Connection with MTS-P0x.2 (BTV20.3)
BTA20 BTV20 (MTS-P0x.2) INS645/K01 INS645/K01 termination on termination on X16 X8A
TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD- 7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD-
IKB 0015 (RS422) X1
0VL 1 0VL 2
+24 VDC 3 +24 VDC 4
INS645/K01 INS645/K01 termination on termination on X9 BTA10 X1 TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD-
7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD- IKB 0015
BTA10 module NA/VA BTC06
TxD+ 13 13 RxD+
TxD- 12 12 RxD- 14 14 GND GND RxD+ 11 11 TxD+
RxD- 10 10 TxD-
24V 2 2 24V
0V 1 1 0V
IKB 0190
INS645/K01 INS645/K01 further BTA10 termination on termination on X2 X1
TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD- 7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD- IKB 0015
X3A
1 0VL 2 +24 VDC 3
4
+24 VDC 0V ~ L central mass point Appl_BTA_RS422.fh7
Fig. 8-3: Connecting a BTA10/20 to a BTV20.3
DOK-MTC200-BTV20.3****-PR04-EN-P 8-4 Sample Applications BTV 20.3
8.3 Sample Application of a BTV20.3 with Additional Interfaces
It is also possible to connect the BTA10.1 directly to a BTV20.3. For this, however, a BTV20 configuration must be selected that provides two additional interface slots. Internally, these slots are located on PCB "SIO". In the configuration type key of the BTV20.3, this is indicated by S4. Example: CFG-BTV20.3E-NN-2T-NN-BB -S4-B1 -2D-2E-NN
max. 6 units BTV20 SIO X40/41 IKB 0016 IKB 0015 IKB 0015 Further X1 X2 X1 X2 BTA10 TEMP HD POWER
OPERATOR PROGRAMMER
E-STOP E-STOP
CTRL-KEY PLUG CTRL-KEY PLUG FOR FOR FOR FOR BTC06 BTC06 BTC06 BTC06
BTA10 BTA10
BTC06 Only one BTC can be operated at a time. The key switch activates the interface on the BTA module.
10 20 30 40 8 50 6 60 4 70 2 80 1 100 0 120
%
IKS 0190
BTC06
BTA10 BTV20 (SIO) INS645/K01 termination on X40/41 X1
TxD+ 9 1 4 RxD+
TxD- 3 2 5 RxD- 5 5 7 GND GND RxD+ 6 3 9 TxD+
RxD- 4 4 11 TxD-
IKB 0016
BTA10 module NA/VA BTC06
RxD+ 13 13 TxD+
RxD- 12 12 TxD- 14 14 GND GND TxD+ 11 11 RxD+
TxD- 10 10 RxD-
24V 2 2 24V
0V 1 1 0V
IKB 0190
further BTA10 INS645/K01 INS645/K01 termination on termination on X1 X2 TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD-
7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD-
IKB 0015
Appl_BTA10.fh7
Fig. 8-4: Connecting a BTV20.3 with SIO interface card
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Sample Applications 8-5
8.4 Sample Application of MTC-P and SERCOS Interface
Operator terminal BTV20
with integrated TEMP HD POWER NC-Card OPERATOR PROGRAMMER
MTC-P MTC-P Tx Rx
Fibre optic cable IKO0985/...
Fibre optic cable IKO0982/... Tx
Tx
Rx Rx
Drive amplifier DIAX04
Supply module HVE or. HVR Max. 8 drive modules for each SERCOS fibre optic HDS or HDD App_diax04.fh7 Fig. 8-5: SERCOS connection BTV20.3 with a Sercos interface module (i.e. for up to 8 axes).
DOK-MTC200-BTV20.3****-PR04-EN-P 8-6 Sample Applications BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Windows NT4.0 Operating System 9-1
9 Windows NT4.0 Operating System
9.1 General Information
The BTV20.3 is supplied with a German or English Windows NT4.0 Workstation or Windows NT4.0 Server operating system installed. A few special features of the operating system installation are described below.
Users In its state of delivery, three users have been created in the Windows NT operating system of the BTV20.3.
User Password Group membership Comment Administrator indramat Administrators Guest Guests Account deactivated indramat indramat User Fig. 9-1: Users created in the operating system installation
9.2 Starting the Operating System
Boot menu The Windows NT boot menu is shown while the system is starting. The following options are available: 1. Windows NT Workstation or Server Version 4.0 • Normally, Windows is always started in this mode. 2. Windows NT Workstation or Server Version 4.0 VGA mode • If problems with Windows NT occur. 3. Backup/Recovery (Norton Ghost) • To start the data backup concept. Backup using Norton Ghost.
Note: By default, Windows NT starts after a delay of three seconds in normal mode (1).
DOK-MTC200-BTV20.3****-PR04-EN-P 9-2 Windows NT4.0 Operating System BTV 20.3
You can change this default setting using the following path: Start – Settings – Control Panel – System In tab "Start/Shut Down", you can select the operating system to be started by default as well as the delay time.
Starten_herunterfahren.bmp
Fig. 9-2: Tab "Start/Shut Down"
Hardware Configuration If the start of Windows is selected in the boot menu, another selection possibility occurs during the boot procedure. You can choose between two hardware configurations here: • original configuration • network configuration The difference between the two configurations is that the onboard network card of the slot CPU is not started in Windows NT in the original configuration; this is not the case in the network configuration. This prevents error messages in Windows NT in the case of stand-alone machines without a network connection.
Note: By default, Windows NT starts after a delay of three seconds in the original configuration.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Windows NT4.0 Operating System 9-3
You can change this default setting using the following path: Start – Settings – Control Panel – System In tab "Hardware Profiles", you can select the hardware profile to be started by default as well as the delay time. To do this, move the desired profile to the first position in the list.
Hardwarekonfigurationen.bmp
Fig. 9-3: Tab "Hardware Profiles"
Autostart The operating system installation is set in such a manner that the Windows NT operating system automatically logs on user "indramat" when the system is started. To suppress Autostart and to log in another user, press and hold the Shift key during the Windows NT boot procedure. Then the Windows NT login dialog box appears.
DOK-MTC200-BTV20.3****-PR04-EN-P 9-4 Windows NT4.0 Operating System BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-1
10 Slot CPU Card
10.1 Synopsis of Computer Specification -33
Inside_CPU_02.tif
Fig. 10-1: Inside CPU board 686LCD/MG
• 64-bit onboard video controller with 4 MB video RAM • Display connection, as well as connection for standard VGA analog monitors • RS232C or 1 RS232C and 1 RS422/485 serial interface channels, a parallel printer port, an EIDE-compatible hard disk interface and a floppy disk drive controller for supporting peripherals • PCI Ethernet with 10Base-T and RJ45 interface • USB (Universal Serial Bus) Technical data of slot CPU card for computer specification -33
Electrical specifications
Power supply +5, +12 V (+/- 3%). Can be operated with +5 V. Power consumption Typically 10-20W (depending on processor type) Battery +3.0 volt battery (CR2032, lithium) Fig. 10-2: Electrical specifications
DOK-MTC200-BTV20.3****-PR04-EN-P 10-2 Slot CPU Card BTV 20.3
CPU and memory specifications
Processor AMD, K6 ΙΙΙ, min. 300 MHz CPU clock rate 300 - 400 MHz System clock rate Processor/PCI : 66/33, 60/30, 50/25 MHz Program memory Up to 512 MB DRAM memory, EDO or Fast Page System core INTEL 430HX Fig. 10-3: CPU and memory specifications
Onboard video controller
Video controller 64-bit SVGA controller connected to the PCI bus for fast access. Controls the CRT monitor and display. Video resolution 1280 x 1024 pixels (256 colors), SXGA 1024 x 768 pixels (64 thousand colors), XGA 800 x 600 pixels (16 million colors), SVGA 640 x 480 pixels (16 million colors), VGA. Video memory 4MB Fig. 10-4: Onboard video controller specifications
General data
Dimensions 249.7 mm x 122.9 mm x 20.0-35.0 mm Ambient conditions 0° C - 60° C operating temperature (forced cooling) 10% - 90% relative humidity (non-condensing) Plug-and-play features All configurations are made using the software (automatic or via user setup). Automatic processor type detection and setup. Automatic remapping of onboard peripherals if conflicts with offboard controllers are detected. Display interface Active color TFT, SS, 9/12/15/16/18/24-bit. Ethernet 10M bit 10Base-T. Controller on PCI bus. USB Universal Serial Bus. 12 Mbit BIOS System: American Megatrends, industry standard, 128 kB - Video: Chips & Technologies, 44 kB - INSIDE BIOS extens.: Setup Utility & SSD Code, 64 kB Watchdog circuit Monitoring of the power supply and program execution. Startup delay. The servicing interval can be selected. Real-time clock and CMOS memory Date, time and system configuration (with battery buffering) CMOS safety options Backup of the CMOS memory to the flash BIOS for auto-reload if the CMOS memory is lost Onboard peripherals interface AT keyboard interface, 2 RS232C or 1 RS232C and 1 RS485 serial communication. The interfaces are supported by NS16550-compatible UARTs; 1 parallel printer interface (Centronic, ECP, EPP mode). EIDE hard disk interface. Floppy disk drive interface (2x 360kB for 1.44MB). Standard VGA controller with display port. Fig. 10-5: General data
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-3
AMIBIOS setup (computer specification -33) AMIBIOS Setup configures system information that is stored in the CMOS RAM. AMIBIOS Setup has an easy-to-use graphic user interface that should be immediately familiar to Microsoft Windows users. AMIBIOS Setup sets new standards for BIOS user interfaces. The main menu of the BIOS system is accessed by pressing the key when the following appears during the boot procedure: Hit if you want to run SETUP AMIBIOS Setup can be operated using a keyboard, mouse or pen.
Help screen (online help) AMIBIOS Setup contains help screens for Advanced Setup, Chipset Setup, Power Management Setup and Peripheral Setup. Help for operating the mouse and keyboard is also available. Help is called by pressing
Using a mouse with AMIBIOS AMIBIOS Setup uses the normal point-and-click navigation technique for Setup operation. The user can use the mouse to select a point anywhere on the screen, and press the left mouse button – the AMIBIOS Setup control will switch to the new screen. The click functions of the mouse are: • single-click to change or select fields, and • double-click to execute a function in a selected field.
Using a keyboard with AMIBIOS AMIBIOS Setup has an integrated keyboard driver that uses simple key Setup combinations:
Keys Function
DOK-MTC200-BTV20.3****-PR04-EN-P 10-4 Slot CPU Card BTV 20.3
Automatic AMIBIOS Setup When a certain setting for a specific AMIBIOS Setup option that specifies options selection the setting for one or more other options is selected, AMIBIOS automatically assigns the related settings. It is not possible for the user to modify these settings if the settings for the prior option have not been modified. For example, the serial port options in the Peripheral Setup can be set to 2F8h, 3F8h, 2E8h or 3E8h. If the user selects 2F8h for serial port 1, BIOS makes 2F8h unusable for serial port 2. Invalid options are dimmed and can not be selected.
Main AMIBIOS Setup menu The main AMIBIOS Setup menu is divided into four windows. Each window corresponds to a section in this chapter. Each section has different icons. When you click an icon, a specific function is called. The AMIBIOS Setup icons and functions are explained in this chapter. The sections are:
Window Function Setup The Setup window has six icons that make it possible to set system configuration options, such as the date, time, hard disk type, diskette type and much more. Utilities The Utility window has an icon that is used to modify system functions. Security The Security window has three icons that are used to control the AMIBIOS security settings. Default The Default window has three icons that allow the user to select a settings group for all AMIBIOS Setup options. Fig. 10-7: Main AMIBIOS Setup menu
Default settings Each AMIBIOS Setup option has two default settings. These settings can be used for all AMIBIOS Setup options if the Default window has been selected in the main menu. The default types are: Optimal: This setting provides optimal performance characteristics. Fail-Safe: The Power-On default settings contain the basic parameter sets. They are to be used as a reference if the system behaves unpredictably. They should always be in use – however, they do not provide optimal performance characteristics. The BIOS system automatically loads this value if the system parameters in the CMOS memory are lost (e.g. after a CPU board without a battery is installed).
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-5
Setup types AMIBIOS Setup has six separate windows. Different system configuration types are set in each window.
Type Description Standard Setup Sets the date and time. Configures drives. Advanced Setup Configures basic system performance parameters. Chipset Setup Configures specific characteristics of the onboard chip set. Power Management Setup Configures performance maintenance characteristics. PCI/PnP Setup Configures PCI and plug-and-play characteristics. INSIDE Utilities Configures I/O support. Fig. 10-8: Setup types
AMIBIOS BTV20.3 settings for computer specification -33
Standard Setup Pri Master See Primary Master Hard Disk Pri Slave Not Installed Sec Master Not Installed Sec Slave Not Installed Time / Date Set current date and time Floppy A 1.44 MB 3½ Floppy B Not Installed Fig. 10-9: Standard setup
Primary Master Hard Disk Type Auto LBA / Large Mode On Block Mode On 32 Bit Mode On PIO Mode Auto Fig. 10-10: Primary master hard disk
DOK-MTC200-BTV20.3****-PR04-EN-P 10-6 Slot CPU Card BTV 20.3
Advanced Setup Quick Boot Disabled 1st Boot Device Floppy 2nd Boot Device IDE-0 3rd Boot Device CDROM Try Other Boot Devices No PCMCIA ATA-HD support Disabled Display Mode at Add-On ROM Init Force BIOS Floppy Access Control Read-Write Hard Disk Access Control Read-Write S.M.A.R.T. for Hard Disks Enabled BootUp Num-Lock On PS/2 Mouse Support Enabled Primary Display VGA/EGA Password Check Setup Parity Check Disabled Boot To OS/2 No Wait For "F1"If Error Disabled Internal Cache WriteBack External Cache Disabled Cachebility above 64 Mb Disabled C800, 16k Shadow Disabled CC00, 16k Shadow Disabled D000, 16k Shadow Disabled D400, 16k Shadow Disabled D800, 16k Shadow Disabled DC00, 16k Shadow Disabled Fig. 10-11: Advanced setup
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-7
Chipset Setup USB Function Disabled USB Keyboard/Mouse Legacy Support Disabled USB Passive Release Enable Enabled Global Triton2 Enable Enabled Memory Hole Disabled 8Bit I/O Recovery Time (Sysclk) 1 16Bit I/O Recovery Time (Sysclk) 1 DRAM Timings 70 ns Refresh Rate 66MHz Turbo Read LeadOff Disabled Read Burst Timing X333 Write Burst Timing X333 Fast RAS to CAS Delay (Clocks) 3 LeadOff Timing 7 / 6 / 3 / 4 Turbo Read Pipelining Disabled Speculative LeadOff Disabled Turn-Around Insertion Disabled Memory Address Drive Strength 8ma / 8ma TypeF DMA Buffer Control1 Disabled TypeF DMA Buffer Control2 Disabled NA Disable (NAD) for Ext Cache Enabled Peer Concurrency Enabled DRAM Data Integrity Mode Parity PCI 2.1 Passive Release Enable Disabled Delayed Transaction Enable Disabled North Bridge Retry Enable Enabled Fig. 10-12: Chipset setup
DOK-MTC200-BTV20.3****-PR04-EN-P 10-8 Slot CPU Card BTV 20.3
Power Management Setup Power Management / APM Disabled Instant-On Timeout (Minute) Disabled Green PC Monitor Power State Standby Video Power Down Mode Standby Hard Disk Power Down Mode Suspend Hard Disk Time Out (Minute) Disabled Standby Time Out (Minute) 1 Suspend Time Out (Minute) 1 Slow Clock Ratio 1 : 8 IRQ3 Ignore IRQ4 Ignore IRQ5 Ignore IRQ7 Ignore IRQ8 Ignore IRQ9 Ignore IRQ10 Ignore IRQ11 Ignore IRQ12 Both IRQ13 Ignore IRQ14 Monitor IRQ15 Monitor Fig. 10-13: Power management setup
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-9
PCI / PnP Setup Plug and Play Aware O/S No PCI Latency timer (PCI Clocks) 64 PCI VGA Palette Snoop Disabled PCI IDE BusMaster Disabled OffBoard PCI IDE Slot Auto OffBoard PCI IDE Primary IRQ Disabled OffBoard PCI IDE Secondary IRQ Disabled DMA Channel 0 PnP DMA Channel 1 PnP DMA Channel 3 PnP DMA Channel 5 PnP DMA Channel 6 PnP DMA Channel 7 PnP IRQ3 PCI / PnP IRQ4 PCI / PnP IRQ5 PCI / PnP IRQ7 PCI / PnP IRQ9 PCI / PnP IRQ10 ISA / EISA IRQ11 PCI / PnP IRQ14 PCI / PnP IRQ15 PCI / PnP Reserved Memory Size 16 k Reserved Memory Address D0000 Fig. 10-14: PCI / PnP setup
DOK-MTC200-BTV20.3****-PR04-EN-P 10-10 Slot CPU Card BTV 20.3
Inside utilities Processor Clock (INT/EXT) 366/66MHz Secure CMOS Disabled Ethernet controller On SCSI controller Off VGA controller On Display Type CRT & Panel Panel driver 05h (Note 1) Panel Interface 5.0 V JPLCD PIN 5 GP02 Panel link adjustment 16 SSD drive Off SSD prepare Off OnBoard FDC Auto OnBoard Serial Port1 3F8h Serial Port1 Interface RS232 Serial Port1 TX CTRL N/A OnBoard Serial Port2 2F8h Serial Port2 Mode Normal IR Duplex Mode N/A Receiver Polarity N/A Transmitter Polarity N/A Fast IR Port N/A Fast IR DMA N/A OnBoard Parallel Port 378h Parallel Port Mode Normal EPP Version N/A Parallel Port IRQ 7 Parallel Port DMA Channel Auto Onb speaker On General Purpose IO 0 Used by FPUM General Purpose IO 1 Output (high) General Purpose IO 2 Used by FPUM General Purpose IO 3 Used by FPUM General Purpose IO 4 Output (high) General Purpose IO 5 High Temp General Purpose IO 6 Output (high) General Purpose IO 7 Fan overload Watch Dog Timeout Action None Watch Dog Timeout Period 0.2 S Inside Interrupt 68h High Temp limit, Act: 47°C 80 Temperature violation action CPU speed
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-11
Fan overload limit, Act: 60mA 299 Fan disconnect or overload action Speaker OnBoard IDE Primary Fig. 10-15: Inside utilities Note 1: Resolution: 640 x 480 Technology: TFT Color Manufacture: Toshiba Code: LTM10C209
Security Three icons appear in this part of the AMIBIOS Setup screen: • Supervisor (password), • User (password) and • Anti-virus.
Two password levels The two icons Supervisor and User are used to configure password support. If both are used, the Supervisor password must be assigned first. The system can be configured in such a manner that every user must enter a password during booting or when AMIBIOS Setup is being executed. Both password levels (Supervisor or User) must be used in this case.
AMIBIOS password support The Supervisor/User icon activates two different levels of password security.
Assigning a password To permit Password Check in Advanced Setup, Always (the password is required immediately after the system is started) or Setup (the password is required immediately only if AMIBIOS is running) must be selected. The password is encrypted and is stored in the CMOS memory. 1 to 6 characters can be used in the password. Each password can be entered using the keyboard; alternatively, each letter of the password can be selected, one after the other, using the mouse. The password does not appear on the screen when it is being typed in. To be safe, write the password down. If the password is forgotten, the CMOS memory must be emptied and reconfigured.
Note: If you do not want to use a password, press
Changing a password The icon Supervisor or User must be selected from the Security area of the main AMIBIOS Setup menu. Enter the password and press
DOK-MTC200-BTV20.3****-PR04-EN-P 10-12 Slot CPU Card BTV 20.3
Password reminder If the password has been changed, the new password should be recorded. If you forget the password, the system configuration information in the CMOS memory must be deleted. This can be accomplished by pressing the button during the boot procedure or by removing the battery for 5 minutes.
Anti-virus If this icon is selected from the Security area of the main AMIBIOS Setup menu, the BIOS issues a warning when a program (or virus) issues a disk format command or attempts to write something into the boot sector of the hard drive. You can select either Enabled or Disabled. If Enabled is selected, the following text appears when an attempt is made to write something to the boot sector.
Default The icon in this section permits a group of settings to be selected for all AMIBIOS Setup options. This icon can not be used to quickly set system configuration parameters, but rather to select groups of settings that provide improved work capabilities if the system has configuration-related problems. • Original Use the original icon if system configuration values are to be reset the first time that AMIBIOS Setup is opened. • Optimal Optimum default settings for AMIBIOS can be loaded by selecting the "Optimal" icon. These default settings are the best-possible values to optimize the system performance. If the CMOS memory has been corrupted, the optimum settings are loaded automatically. • Fail-Safe This option is executed by pressing the "Fail-Safe" icon in the Default area of the main AMIBIOS Setup menu.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-13
AMIBIOS power-on self test When the system is switched on, a power-on self-test is always executed by AMIBIOS. If errors occur, they are reported in two ways. If the error occurs before the display access has been initialized, a series of beeps sounds. These beeps indicate that a serious error has occurred. The meaning of the beep codes is described in the following table.
Number of beeps Remedy 1, 2 or 3 Readjust the SIMM modules. If the beeping still occurs, the memory must be replaced. 6 A different keyboard should be used, or the fuse (if present) should be replaced. 8 Video adapter or video RAM error. 9 The BIOS ROM chip is faulty. The system probably requires a new BIOS ROM chip. 11 Readjust the cache memory on the board. If the beeping still occurs, the memory must be replaced. 4, 5, 7 or 10 Serious error. Fig. 10-16: Beep codes If the error occurs after the display access has been initialized, an error message appears.
INSIDE Interrupts The Interrupt number is selected in the INSIDE Utilities Setup menu. When the desired function number is loaded into the AL CPU directory and when a software interrupt with the INT X instruction is created, the function is marked by an "X". X is the interrupt number that is given in Inside Utility Setup. For certain functions, it is required that an additional value be loaded from the AH register.
DOK-MTC200-BTV20.3****-PR04-EN-P 10-14 Slot CPU Card BTV 20.3
10.2 Installation of Memory Modules, Computer Specification -33
1. Insert the memory module into the socket as shown below. To do this, tilt the module by 45°. 2. Carefully tip the module rearwards on the socket until it locks in.
SIMM_modul_A.tif
Fig. 10-17: Installation of SIMM modules, illustration A
SIMM_modul_B.tif
Fig. 10-18: Installation of SIMM modules, illustration B
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-15
10.3 Synopsis of Computer Specification -44 / -45
BGR_SlotCPU.tif
Fig. 10-19: Slot CPU card
Technical data of slot CPU card for computer specification -44 and -45
Electrical specifications
Power supply +5, +12 V (+/- 3%) Power consumption Computer specification -44: max. approx. 11W Computer specification -45: max. approx. 14.5W Battery +3 Volt lithium battery, size ½ AA Fig. 10-20: Electrical specifications
CPU and memory specifications
Processor Computer specification -44: INTEL, Mobile Pentium III, min. 400 MHz Computer specification -45: INTEL, Mobile Pentium III, min. 700 MHz CPU clock rate Computer specification -44 - 400 MHz Computer specification -45 - 700 MHz System clock rate 100 MHz frontside bus Program memory 1 144-pin SO-DIMM 3.3 V PC100, max 256 MB. Use only 256 MB stacked SO-DIMM modules. Do not use 256 MegaBit modules. System core INTEL 440BX AGP Set Fig. 10-21: CPU and memory specifications
DOK-MTC200-BTV20.3****-PR04-EN-P 10-16 Slot CPU Card BTV 20.3
PhoenixBIOS Setup (computer specification -44, -45) The BIOS of the BTV20.3 in computer specification -44, -45 is a "Phoenix BIOS 4.0 Release 6.1, 256 KByte FLASH BIOS, NV-EEPROM". It contains a battery-buffered CMOS memory for storing the date, time and system configuration.
Note: Incorrect settings can cause damage to the system or prevent it from booting.
The main menu of the BIOS system is accessed by pressing the
Help screen (online help)
Navigation in PhoenixBIOS The following keys are important in PhoenixBIOS Setup: Setup Keys Function
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-17
Main PhoenixBIOS Setup menu The PhoenixBIOS Setup screen is divided into four sections.
Part of Setup Position on screen Function screen Menu bar Top Display and selection of all top- level menus Navigation bar Bottom Display of the Setup navigation key functions Specific help Right Help for the currently selected menu item Menu contents Left Display of the current menu General help Front and center Display of the Help Fig. 10-23: Division of the PhoenixBIOS Setup menu
Default settings Pressing the
Note: The default values for the BTV20.3 are listed in the following tables.
PhoenixBIOS settings for BTV20.3, computer specification -44, -45
Main System Time: Current time System Date: Current date Legacy Diskette A: 1.44/1.25 MB 3½“ Primary Master Autodetected drive / submenu Primary Slave Autodetected drive / submenu Secondary Master Autodetected drive / submenu Secondary Slave Autodetected drive / submenu Memory Shadow Submenu Memory Cache Submenu System Memory Display of system memory Extended Memory Display of extended memory Fig. 10-24: Main menu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-18 Slot CPU Card BTV 20.3
Primary / Secondary Master / Slave Type Primary Master: Auto Primary Slave: None Secondary Master: Auto Secondary Slave: None CHS Format Cylinders Display depends on IDE device Heads Display depends on IDE device Sectors Display depends on IDE device Maximum Capacity Display depends on IDE device LBA Format Total Sectors Display depends on IDE device Maximum Capacity Display depends on IDE device Multi-Sector Transfer Display depends on IDE device LBA Mode Control Display depends on IDE device 32-Bit I/O Enabled Transfer Mode Display depends on IDE device Ultra DMA Mode Display depends on IDE device Fig. 10-25: "IDE Device" submenu
Memory Shadow CC00 – CFFF Disabled D000 – D3FF Disabled D400 – D7FF Disabled D800 – DBFF Disabled DC00 – DFFF Disabled Fig. 10-26: "Memory Shadow" submenu
Memory Cache Memory Cache Enabled Cache System BIOS area Write Protect Cache Video BIOS area Write Protect Cache Extended memory area Write Back CC00 – CFFF Disabled D000 – D3FF Disabled D400 – D7FF Disabled D800 – DBFF Disabled DC00 – DFFF Disabled Fig. 10-27: "Memory Cache" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-19
Advanced Menu Advanced Chipset Control Submenu PNP OS installed No Reset Configuration Data No Secured Setup Configuration Yes PCI Configuration Submenu PS/2 Mouse Autodetect Keyboard Features Submenu I/O Device Configuration Submenu Large Disk Access Mode DOS SMART Device Monitoring Enabled Halt On Errors Yes Fig. 10-28: "Advanced" menu
Advanced Chipset Control Graphics Aperture 64 Enabled memory gap Disabled ECC Config Disabled SERR signal condition None 8 bit I/O Recovery 4.5 16 bit I/O Recovery 4.5 Fig. 10-29: "Advanced Chipset Control" submenu
PCI Configuration PCI IRQ line 1 Auto Select PCI IRQ line 2 Auto Select PCI IRQ line 3 Auto Select PCI IRQ line 4 Auto Select PCI/PNP ISA UMB Region Exclusion Submenu PCI/PNP ISA IRQ Resource Exclusion Submenu Default Primary Video Adapter AGP ISA graphics device installed No Assign IRQ to PCI VGA No Fig. 10-30: "PCI Configuration" submenu
PNP/UMB Region Exclusion CC00 – CFFF Available D000 – D3FF Reserved D400 – D7FF Available D800 – DBFF Available DC00 – DFFF Available Fig. 10-31: "PCI/PNP UMB Region Exclusion" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-20 Slot CPU Card BTV 20.3
PCI/PNP ISA IRQ Resource Exclusion IRQ3 Available IRQ4 Available IRQ5 Available IRQ7 Available IRQ9 Available IRQ10 Reserved IRQ11 Available IRQ12 Available IRQ14 Available IRQ15 Available Fig. 10-32: "PCI/PNP ISA IRQ Resource Exclusion" submenu
Keyboard Features NumLock Auto Key Click Disabled Keyboard auto-repeat rate 30/sec Keyboard auto-repeat delay ½ sec Fig. 10-33: "Keyboard Features" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-21
I/O Device Configuration Local Bus IDE adapter Both Onboard FDC Enabled Base I/O address Primary External FDC Disabled Serial port A: Enabled Base I/O address: 3F8 Interrupt IRQ4 Serial port B: Enabled Mode Normal Base I/O address: 2F8 Interrupt IRQ3 Serial port C: Enabled Base I/O address: 3E8 Interrupt IRQ11 Serial port D: Enabled Base I/O address: 2E8 Interrupt IRQ11 Mode Normal External LPT Enabled Mode Bi-directional Base I/O address 278 Interrupt IRQ5 Legacy USB Support Enabled Watchdog Settings Submenu Fig. 10-34: "I/O Device Configuration" submenu
Watchdog Settings Mode Disabled Fig. 10-35: "Watchdog Settings" submenu
Security Supervisor Password Is Clear User Password Is Clear Set Supervisor Password Set User Password Password on boot Disabled Fixed disk boot sector Normal Diskette access Supervisor Virus check reminder Disabled System backup reminder Disabled Fig. 10-36: "Security" menu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-22 Slot CPU Card BTV 20.3
Power Power Savings Disabled Idle Mode Off Standby Timeout Off Auto Suspend Timeout Off Hard Disk Timeout Disabled Video Timeout Disabled Resume On Time Off Resume Time 00:00:00 Power Supply ATX Fig. 10-37: "Power" menu
Boot Floppy Check Disabled Summary Screen Disabled QuickBoot Mode Enabled Dark Boot Disabled Boot Device Priority Submenu Onboard LAN RPL ROM Disabled Fig. 10-38: "Boot" menu
Boot Device Priority Removable Devices Hard Drive CD-ROM Drive Network Boot Fig. 10-39: "Boot Device Priority" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-23
10.4 Synopsis of Computer Specification -55
BGR_SlotCPU.tif
Fig. 10-40: Slot CPU card
Technical data of slot CPU card for computer specification -55
Electrical specifications
Power supply +5, +12 V (+/- 3%) Power consumption Computer specification -55: max. approx. 11W Battery +3 Volt lithium battery, size ½ AA Fig. 10-41: Electrical specifications
CPU and memory specifications
Processor Computer specification -55: INTEL Celeron M ULV 373, 1.0 GHz CPU clock rate Computer specification -55 - 1 GHz System clock rate 333 MHz frontside bus Program memory 1x 200-pin SO-DIMM, max 1 GB. PC2700 DDR SDRAM (DDR333) ECC possible with ECC-SODIMM System core INTEL 82855GME, ICH4 Fig. 10-42: CPU and memory specifications
DOK-MTC200-BTV20.3****-PR04-EN-P 10-24 Slot CPU Card BTV 20.3
PhoenixBIOS Setup (computer specification -55) The BIOS of the BTV20.3 in computer specification -55 is a "Phoenix BIOS". It contains a battery-buffered CMOS memory for storing the date, time and system configuration.
Note: Incorrect settings can cause damage to the system or prevent it from booting.
The main menu of the BIOS system is accessed by pressing the
Help screen (online help) Use
Navigation in PhoenixBIOS The following keys are important in PhoenixBIOS Setup: Setup Keys Function
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-25
Main PhoenixBIOS Setup Menu The PhoenixBIOS Setup screen is divided into four sections.
Part of Setup Position on screen Function screen Menu bar Top Display and selection of all top- level menus Navigation bar Bottom Display of the Setup navigation key functions Specific help Right Help for the currently selected menu item Menu contents Left Display of the current menu General help Front and center Display of the Help Fig. 10-44: Division of the PhoenixBIOS Setup menu
Default settings Pressing the
Note: The default values for the BTV20.3 are listed in the following tables.
PhoenixBIOS settings for BTV20.3, computer specification –55
Main System Time: Current time System Date: Current date System Memory: 640 KB Extended Memory: 1038336 KB Legacy Diskette A: 1.44/1.25 MB 3½“ Primary Master Autodetected drive / submenu Primary Slave Autodetected drive / submenu Secondary Master Autodetected drive / submenu Secondary Slave Autodetected drive / submenu Keyboard Features Submenu Boot Options Submenu Fig. 10-45: Main menu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-26 Slot CPU Card BTV 20.3
Primary / Secondary Master / Slave Type Primary Master: Auto Primary Slave: Auto Secondary Master: Auto Secondary Slave: Auto CHS Format Cylinders Display depends on IDE device Heads Display depends on IDE device Sectors Display depends on IDE device Maximum Capacity Display depends on IDE device LBA Format Total Sectors Display depends on IDE device Maximum Capacity Display depends on IDE device Multi-Sector Transfer Display depends on IDE device LBA Mode Control Enabled 32-Bit I/O Enabled Transfer Mode Display depends on IDE device Ultra DMA Mode Display depends on IDE device Fig. 10-46: "IDE Device" submenu
Keyboard Features NumLock: On Key Click Disabled Keyboard auto-repeat rate 30/sec Keyboard auto-repeat delay ½ sec Fig. 10-47: "Keyboard Features" submenu
Boot Options Boot-time Diagnostic Screen: Enabled QuickBoot Mode: Enabled Summary screen: Disabled Boot with keyboard Disabled Floppy check: Disabled Hard Disk Pre-Delay: Disabled Extended Memory Testing: Just zero it Fig. 10-48: "Boot Options" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-27
Advanced Menu Installed O/S Other Reset Configuration Data: No Large Disk Access Mode: DOS Small LBA-Disk CHS Translations: No APIC – IO APIC Mode: Disabled I/O Device Configuration Submenu Advanced Chipset Control Submenu Video (Intel IGD) Control Sub-Menu Submenu Cache Memory Submenu PCI Configuration Submenu Fig. 10-49: "Advanced" menu
I/O Device Configuration Serial port A: Enabled Base I/O address: 3F8 Interrupt: IRQ4 Serial port B Enabled Mode: Normal Base I/O address: 2F8 Interrupt: IRQ3 Serial Port C Enabled Base I/O address: 3E8 Interrupt: IRQ10 Serial Port D Enabled Mode: Normal Base I/O address 2E8 Interrupt: IRQ11 External Parallel Port Enabled Base I/O address: 378 Interrupt: IRQ7 Mode: Bi-Directional Floppy disk controller Enabled External Diskette Controller Disabled Watchdog timeout: Disabled Fig. 10-50: "I/O Device Configuration" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-28 Slot CPU Card BTV 20.3
Advanced Chipset Control Legacy USB Support Enabled USB support Enabled USB 2.0 functionality Disabled IDE Controller Enabled Local Bus IDE adapter Both Native IDE Support Disabled AC97 Audio Device Disabled Internal LAN Enabled LAN Boot Disabled Enable memory gap Disabled Fig. 10-51: "Advanced Chipset Control" submenu
Video (Intel IGD) Control Sub-Menu IGD – Device 2 Enabled IGD – Device 2, Function 1: Enabled IGD – Memory Size UMA = 8MB IGD – Boot Type CRT+LCD IGD – LCD Panel Type (LVDS) 640x480 18b sp IGD Panel Scaling: Auto Fig. 10-52: "Video (Intel IGD) Control Sub-Menu" submenu
MCH Control Sub-Menu DIMM Clock Gating Enabled DRPM Support Enabled Spread Spectrum Modulation Disabled Fig. 10-53: "MCH Control Sub-Menu" submenu
Cache Memory Memory Cache Enabled Cache System BIOS area Write Protect Cache Video BIOS area Write Protect Cache Extended Memory Area Write Back Cache D000-D3FF Disabled Cache D400-D7FF Disabled Cache D800-DBFF Disabled Cache DC00-DFFF Disabled Fig. 10-54: "Cache Memory" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-29
PCI Configuration PCI/PNP ISA UMB Region Exclusion Submenu PCI/PNP ISA IRQ Resource Exclusion Submenu PCI IRQ line 1 Auto Select PCI IRQ line 2 Auto Select PCI IRQ line 3 Auto Select PCI IRQ line 4 Auto Select PCI IRQ line 5 Auto Select PCI IRQ line 8 Auto Select Fig. 10-55: "PCI Configuration" submenu
PCI/PNP ISA UMB Region Exclusion D000 – D3FF Reserved D400 – D7FF Available D800 – DBFF Available DC00 - DFFF Available Fig. 10-56: "PCI/PNP ISA UMB Region Exclusion" submenu
PCI/PNP ISA IRQ Resource Exclusion IRQ3 Available IRQ4 Available IRQ5 Available IRQ7 Available IRQ9 Available IRQ10 Available IRQ11 Available IRQ12 Available Fig. 10-57: "PCI/PNP ISA IRQ Resource Exclusion" submenu
Security Set User Password (No password!) Enter Set Supervisor Password (No password!) Enter Fig. 10-58: "Security" menu
Power After Power Failure Power ON CPU Control Sub-Menu Submenu Hardware Monitor Submenu Temperature Management Submenu Fig. 10-59: "Power" menu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-30 Slot CPU Card BTV 20.3
CPU Control Sub-Menu CPU Sleep Disabled Cx States Disabled Speed Step Technology Disabled Thermal Control Circuit TM1 Fig. 10-60: "CPU Control Sub-Menu" submenu
Hardware Monitor Vcore (CPU) Current value display V + 2.5 Current value display V +3.3 Current value display V +1.5 Current value display V +1.05 Current value display Vbat Current value display Board Temp Current value display CPU Temp Current value display FAN1 speed 0 RPM (no monitored fan) Fig. 10-61: "Hardware Monitor" submenu
Temperature Management CPU Clock Throttling 50% CPU Alarm Temperature 80°C CPU Alarm Hysteresis 5°C Throttling Status Current status display Fig. 10-62: "Temperature Management" submenu
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-31
Boot Boot priority order: 1: IDE 0 2: Legacy Floppy Drives 3: 4: 5: 6: 7: 8: Excluded from boot order: : IDE 1 : IDE 2 : IDE 3 : USB FDC : USB HDD : USB CDROM : USB KEY : USB ZIP : USB LS120 : PCI LAN : PCI SCSI Fig. 10-63: "Boot" menu
DOK-MTC200-BTV20.3****-PR04-EN-P 10-32 Slot CPU Card BTV 20.3
10.5 Installation of SO-DIMM Memory Modules (Computer Specification -44, -45, -55)
1. Insert the SO-DIMM memory module at a 30° angle into the socket, as shown below. 2. Carefully press the module down until it locks in.
SODIMM_Modul_A.tif
Fig. 10-64: Installation of SO-DIMM modules, illustration A
SODIMM_Modul_B.tif
Fig. 10-65: Installation of SO-DIMM modules, illustration B
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Slot CPU Card 10-33
10.6 Temporary Connection of Additional IDE Devices
For the BTV20.3 with computer specification -44, -45, -55, it is possible to connect additional IDE devices to the BTV -44 without changing the cables of the internal HDD. The figure below shows the connection for the power supply cable and the IDE port:
IDE_Anschluss.jpg
Fig. 10-66: Position of temporary connections
Connection for power supply cable To provide power to the IDE device, an additional external power source must be connected to the slot CPU card. To do this, use a standard power supply cable for 5.25" PC disk drives. The connection is assigned as follows:
Power5_25.jpg
Pin Color Meaning 1 Yellow +12 V 2Black GND 3Black GND 4Red +5 V Fig. 10-67: Connection assignment
DOK-MTC200-BTV20.3****-PR04-EN-P 10-34 Slot CPU Card BTV 20.3
IDE port The IDE port of the BTV20.3 is a free port (primary IDE port) to which an additional hard disk or a CD-ROM drive can be connected. The device that is connected must be selected in the BIOS. When it is delivered, the Primary Master is set to "Automatic Detection" and the Primary Slave is deactivated.
Note: The maximum permitted cable length for IDE cables is 50 cm!
IDE_Stecker.tif
Fig. 10-68: Connection assignment
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Ethernet Card PCM-E02.1T 11-1
11 Ethernet Card PCM-E02.1T
11.1 Introduction
The PCM-E02.1T can be used to connect the BTV20.3 to a 10 MBit/s Ethernet network or a 100 MBit/s Fast Ethernet network.
Hardware 3Com 3C905CX-TX-NM Fig. 11-1: PCM-E02.1T Hardware Depending on the speed of the connected hub or switch, the RJ-45 connection automatically provides a 10 MBit/s or a 100 MBit/s connection. The positions of the media connection are shown in the following figure, as are the LEDs of the Ethernet card.
3C905CX.tif
Fig. 11-2: Media connection of the Ethernet card
DOK-MTC200-BTV20.3****-PR04-EN-P 11-2 Ethernet Card PCM-E02.1T BTV 20.3
Plug assignments
RJ45 connection
Pin Signal designation Pin Signal designation 1TxD+ 2TxD- 3 RxD+ 4 N.C. 5 N.C. 6 RxD- 7 N.C. 8 N.C. Fig. 11-3: Assignments of the RJ45 connection
Lighting states of the LEDs The PCM02.1T has two LEDs. Before the LEDs can be used for troubleshooting, the card must be connected to the network and the network card driver must be installed.
LED Status Meaning LNK (link) Green 10 MBit/s connection is active Orange 100 MBit/s connection is active Off A connection cannot be made between the network card and the hub/switch ACT (activity) Flashes Network traffic Continuously lit Heavy network traffic Off No network traffic Fig. 11-4: Lighting states of the LEDs
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Ethernet Card PCM-E02.1T 11-3
11.2 Technical Data of the PCM02.1T Ethernet Card
Hardware Bus interface PCI Local Bus specification, version 2.2, 32-bit bus PCI Master Supports scatter-gather DMA access in bus master mode Network interface 10 MBit/s Ethernet 10 Base-T Ethernet IEEE 802.3 industry standard for a 10 MBit/s baseband CSMA/CD LAN 100 MBit/s Fast Ethernet 100 Base-TX Ethernet according to IEEE 802.3u industry standard for a 100 MBit/s baseband LAN with CSMA/CD Fig. 11-5: PCM-E02 technical data
Compliance with standards • IEE 802.3 10BASE-T • IEE 802.3u 100BASE-TX • IEE802.3x (full duplex, autom. negotiation and flow control) • Nway 10/100 autom. negotiation • IEE 802.1p/Q • IEE 802.3x • RMON-1/RMON-2 • Microsoft PC99 • Microsoft PC2001 • PCI 2.2 • DMI 2.0s • ACPI • ASF specification • Wired for Management (WfM) 1.1a, 2.0, including PXE 2.0 and BIS • SMBus 2.2 • Bootstrap start protocol support (PXE, BootP/DHCP, NCP, RPL)
DOK-MTC200-BTV20.3****-PR04-EN-P 11-4 Ethernet Card PCM-E02.1T BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Smart Card Reader (Optional) 12-1
12 Smart Card Reader (Optional)
12.1 Introduction
The BTV20.3 can be optionally equipped with a smartcard reader in place of a disk drive. The variants of the type key are listed below.
Type key excerpt 10. Drive 10.1 3.5" drive, 1.44 MB, installed ...... = D 10.2 Smart card interface ...... = S
STEM200
R1
R2
R3
R4
R5
R6
R7
R8
TEMP HD POWER
CKart_Leser.fh7
Fig. 12-1: View of the flap for floppy disks with a smart card reader
DOK-MTC200-BTV20.3****-PR04-EN-P 12-2 Smart Card Reader (Optional) BTV 20.3
12.2 Technical Data
Electrical data Standard Value Contact resistor IEC 60512-2, Test 2a Data contacts ≤ 100 mΩ incl. 150 mm cables and plugs Switch contacts ≤200 mΩ. Insulation resistance IEC 60512-3, Test 3a ≥ 109 Ω
High-voltage resistor IEC 60512-2, Test 4a 500 VAC; 1 min
Ambient conditions Climate category IEC 60068-1 25 / 85 / 21 Operating temperature - 25° C - + 85° C Storage temperature - 25° C - + 85° C
Mechanical data Initiation power IEC 60512-7, Test 13b 3-5 N Vibration IEC 60512-4 Test 6 d f = 10 - 60 Hz, 0.5 mm DA f = 60 - 500 Hz a = 2.5 g 2 h / axis Shock with plug not connected IEC 60512-4 Test 6 c ≤ 40 g; 11 ms; half-sine 2 vibrations/direction for 3 axes Nondestructive shock IEC 60512-4 Test 6 c 200 g; 6 ms; half-sine 2 vibrations/direction for 3 axes Contact force 20 - 50 cN Fig. 12-2: Technical data of the smart card reader
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Smart Card Reader (Optional) 12-3
12.3 Connecting the Smart Card Reader
Internal
Installation frame
0V+ 5V 0V+ X101
Chip Card electronic
Smart Card connector
CKart_Einbau.fh7
Fig. 12-3: Installing and connecting the smart card reader Fig. 12-3 shows the complete smart card reader unit. The mounting frame contains both the reader and the smart card electronics. The data that arrive from the smart card reader are processed here. The connection to the electronics is established via a 10-pin ribbon cable. The ribbon cable is inserted in plug X101. The board is supplied by the PC power pack External If a BTV20.3 is supplied with a smart card reader, the following slot plate is installed on slot UE1 (also see Fig. 6-4):
Connection of an external service floppy unit
Smart_card_Slot.fh7
Fig. 12-4: Slot plate when using the smart card reader As can be seen in Fig. 12-4 an external floppy unit is available for servicing purposes on the connection. The 9-pin D-SUB interface in the figure above is connected to the COM1 interface of the slot CPU using a serial cable (IKB0028).
DOK-MTC200-BTV20.3****-PR04-EN-P 12-4 Smart Card Reader (Optional) BTV 20.3
12.4 Smart Cards
Smart cards, IC cards and other application-specific cards have the following in common: • the exterior dimensions, standardized according to ISO 7810, correspond to the size of common credit cards • the position of the contact pads (which connect the IC chip) always correspond to ISO 7816
Note: Only smar cards that have a chip in the central position (See Fig. 12-5) may be used.
Typ ID-1, Chip in middle position
CKarte.fh7
Fig. 12-5: Smart card
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Smart Card Reader (Optional) 12-5
12.5 Switching Smart Cards
Fig. 12-6: Switching principle for smart cards The smart card is inserted/ejected according to the principle with which a pen works. 1. As shown in Fig. 12-6 the card is inserted with the chip away from the display until it stops. The card locks in and remains in this position. 2. Press the card again to release it. The card is released. Ejected with the help of a spring, it can then be removed.
Mechanical damage due to improper handling! ⇒ The switching instructions must be heeded in order to prevent damage. CAUTION
DOK-MTC200-BTV20.3****-PR04-EN-P 12-6 Smart Card Reader (Optional) BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Ordering Information 13-1
13 Ordering Information
13.1 Type Code
Abbrev. 1 2 3 4 column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTV20.3AA-28B-44C-D-FW
Product BTV ...... = BTV
Line 20 ...... = 20
Design 3 ...... = 3
Function type MTA (export certificate is mandatory) = A MTC (export certificate is mandatory) = C MTC (export version) ...... = E PC...... = P ISP ...... = S
Keyboard Standard ...... = A
Memory capacity (RAM) 1024 MB (1 GB)...... = 24 128 MB ...... = 28 256 MB ...... = 56 64 MB ...... = 64
Machine function keys 16 Machine function keys, on both sides right and left ...... = B
System configuration Min. 300 MHz, RS485 (SIS)...... = 33 1 Min. 400 MHz, RS485 (SIS)...... = 44 2 Min. 700 MHz, RS485 (SIS)...... = 45 2 Min. 1 GHz, RS485 (SIS)...... = 55 3
Nominal connecting voltage AC 115 to 230 V, 50 to 60 Hz ...... = C
Disk drive Disk drive 3.5", 1.44 MB mounted, mind. 3 GB HDD . . . = D Disk drive 3.5", 1.44 MB mounted, 8 GB SSD...... = E Smart Card interface, mind. 3 GB HDD ...... = S Smart Card interface, 8 GB SSD ...... = T
Firmware Denotes that firmware must be ordered as separate subposition = FW
Note: 1 System configuration "33" is only available with memory capactiy "28" and "64" 2 System configuration "44" and "45" are only available with memory capacity "28" and "56" 3 System configuration "55" is only available with memory capacity "24"
Type_BTV203_EN.FH11
Fig. 13-1: Type key for BT20.3
DOK-MTC200-BTV20.3****-PR04-EN-P 13-2 Ordering Information BTV 20.3
13.2 Configuration Type Key
BTV20.3C
ISA bus PCI bus Slot no. U2 U3 U4 U5 U6 U7 U8 U9 U10 Abbrev. 1 2 3 4 column 123451 67890 2346517890 23465 7890 12345 67890 Example: CFG-BTV20 . 3C-NN- 2T -NN-BB-S4 -B1 - 2D- 2C-NN
1. Object group 1.1 Configuration . . . = CFG
2. Product group 2.1 BTV20.3 ...... = BTV20.3
3. Function type 3.1 MTC (export certificate is mandatory) ...... = C
4. Other design 4.1 none ...... = NN 4.2 power supply DC 12 V for external equipments. . . = PA
5. Slot U3 to U10 Designation Bus Code Serial interface module (2 x RS232 + 2 x RS422 / 485) PC104 BB-S4 PROFIBUS-DP master module PC104 P1 PROFIBUS-DP slave module PC104 P2 INTERBUS master module PC104 B1 MTS-P PLC module (MTS-P01.2-D2), 2 MB-RAM (Master / Slave) ISA 2D PLC module (MTS-P02.2-D2), 2 MB-RAM (Master / Slave) ISA 2F Axis-processor module, with co-processor PC104 A2 CNC module (MTC-P01.2-M2) with 8 axes, 2 MB-RAM ISA 2C MTC-P Ethernet card PCM-E02.1 PCI 2T Add. cards Slot not equipped - NN plug-in
Allowed slot assignments (see illustration example): U1 to U2 - slot U1 always equipped with PC module (not mentioned in type code) - slot U2 see 4. Other design
U3 to U6 (PCI bus) - first Ethernet card "2T" only in slot U3 - second Ethernet card "2T" only in slot U4 - PC104 module possible (according field 5.), if slot U3 to U6 are not equipped with PCI module
U6 to U10 (ISA bus) - MTS-P, MTC-P and relevant components are arranged in the order in which they appear in the table (column "Code", i.e. MTS-P / MTC-P)
It applies: Assembly groups equipped to ISA bus or PCI bus are starting with a number (e.g., 2C). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., B1).
6. Standard reference Standard Title INN 44.03-01-02 Type code : Control unit, MTC-P01.2 INN 44.10-01-02 Type code : Control unit, MTS-P01.2 INN 44.10-02-02 Type code : Control unit, MTS-P02.2 INN 48.20-20-03 Type code : User terminal, BTV20.3 INN 48.74-02-01 Type code : PC accessories, PCM-E02.1 Cfg_BTV20_3C.fh7
Fig. 13-2: Configuration type key for BTV20.3C
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Ordering Information 13-3
BTV 20.3S
ISA bus PCI bus Slot no. U2 U3 U4 U5 U6 U7 U8 U9 U10 Abbrev. 1 2 3 4 column 12345 67890 123451 67890 2346517890 23465 7890 Example: CFG-BTV20.3S-NN-2T-NN-BB-S4-P1-B1-2D-NN
1. Object group 1.1 Configuration . . . = CFG
2. Product group 2.1 BTV20.3 ...... = BTV20.3
3. Function type 3.1 ISP ...... = S
4. Other design 4.1 none ...... = NN 4.2 power supply DC 12 V for external equipments. . . = PA
5. Slot U3 to U10 Designation Bus Code Serial interface module (2 x RS232 + 2 x RS422 / 485) PC104 BB-S4 PROFIBUS-DP master module PC104 P1 PROFIBUS-DP slave module PC104 P2 INTERBUS master module PC104 B1 MTS-P PLC module (MTS-P01.2-D2), 2 MB-RAM (Master / Slave) ISA 2D PLC module (MTS-P02.2-D2), 2 MB-RAM (Master / Slave) ISA 2F Ethernet card PCM-E02.1 PCI 2T Add. cards
plug-in Slot not equipped - NN
Allowed slot assignments (see illustration example): U1 to U2 - slot U1 always equipped with PC module (not mentioned in type code) - slot U2 see 4. Other design
U3 to U6 (PCI bus) - first Ethernet card "2T" only in slot U3 - second Ethernet card "2T" only in slot U4 - PC104 module possible (according field 5.), if slot U3 to U6 are not equipped with PCI module
U6 to U10 (ISA bus) - MTS-P and relevant components are arranged in the order in which they appear in the table (column "Code")
It applies: Assembly groups equipped to ISA bus or PCI bus are starting with a number (e.g., 2D). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., B1).
6. Standard reference Standard Title INN 44.10-01-02 Type code : Control unit, MTS-P01.2 INN 44.10-02-02 Type code : Control unit, MTS-P02.2 INN 48.20-20-03 Type code : User terminal, BTV20.3 INN 48.74-02-01 Type code : PC accessories, PCM-E02.1 Cfg_BTV20_2S.fh7
Fig. 13-3: Configuration type key for BTV20.3S
DOK-MTC200-BTV20.3****-PR04-EN-P 13-4 Ordering Information BTV 20.3
BTV 20.3A
PC bus NC bus Slot no. U2 U3 U4 U5 U6 U7 U8 U9 U10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV20.3A-1F-NN-B1-2F-3L-2L-1L-1N-1V
1. Object group 1.1 Configuration. . . = CFG
2. Product group 2.1 BTV20.3...... = BTV20.3
3. Function type 3.1 MTA (export certificate is mandatory)...... = A
4. Slots U3 to U7 4.1 Designation Bus Code Serial interface module (2 x RS232 + 2 x RS422 / 485) PC104 BB-S4 PROFIBUS-DP master module PC104 P1 INTERBUS master module PC104 B1
MTS-P PLC module (MTS-P01.2-D2), 2MB-RAM (Master / Slave) NC 2D PLC module (MTS-P02.2-D2), 2MB-RAM (Master / Slave) NC 2F Second SERCOS interface module NC 2L Third SERCOS interface module NC 3L cards Slot not equipped - NN Add. plug-in
It applies: Modules arranged in the order in which they appear in the table (column "Code". i.e. MTS-P / add. plug-in card). Assembly groups equipped to NC / PC bus of BTV20.2 are starting with a number (e.g., 2D). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., B1).
Allowed slot assignments (see illustration example): U1 to U2 - U1 always equipped with PC module (not mentioned in type code) - U2 always equipped with link interface module (MFA) "1F"
U3 to U6 - Serial interface module "BB-S4" occupies two slots - MTS-P "2D" or "2F" only suitable in slot U6 or U5 (If more than one SERCOS interface module is used, then note that the MTS-P can be outfitted with a maximum of three or two PC104 modules) - third SERCOS interface module "3L" only possible in slot U6
U7 - second SERCOS interface module "2L" - Slot not equipped "NN"
U8 to U10 - U8 always equipped with the first SERCOS interface module "1L" - U9 always equipped with NC-CPU module "1N" - U10 always equipped with multi I/O interface module (MIO) "1V" Cfg_BTV20_3A.fh7
Fig. 13-4: Configuration type key for BTV20.3A
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Ordering Information 13-5
13.3 Accessories
Plugs and cable assemblies
Order designation for Counter-plug on the Rexroth cable Execution of cable end cable assemblies device INS0525/L01 INS0526/L01
IKB0193/000,0 INK0234 MN: (RS232, max. 2m)
9 pin/male 9 pin/female INS0525/L01 INS0526/L01
IKS0056/000,0 MN: 255 968 INK0234 (Interbus cable)
9pin./male 9pin./female
INS0624/C INS0631/C IKS0190/000,0 Standard interface cable connection BTC06
INS0645/K01 INS0645/K01
IKB0015/000,0 INK0234 MN: 282 870 (RS422, max. 400m)
15 pin/male 15-pin/male INS0645/K01 INS0526/L01
IKB0016/000,0 INK0234 MN: 282 871 (RS422, max. 400m)
15 pin/male 9 pin/female
INS0456/L01 INS0457/L01
IKB0028/00,20 MN: 290450 (RS232 0,20 m)
9 pin/male 9 pin/female
D-subminiature INS0525/L01 plug-in connector MN: 259 759
INS0525/L01 (9 pin/male)
DOK-MTC200-BTV20.3****-PR04-EN-P 13-6 Ordering Information BTV 20.3
D-subminiature INS0526/L01 plug-in connector MN: 259 762
INS0526/L01 (9 pin/male)
Y-connector for INS0619/K01 customer connection MN: 279 583 with termination
INS0619/K01 RS485 (15 pin/male)
Connector for customization INS0645/K01 with termination. MN: 282 040
INS0645/K01 RS422 (15 pin/male)
Fig. 13-5: Cable accessories of the BTV20
Interface plug assemblies Plugs that make termination possible within the housing are available for RS422 and RS485 communications. The cable can be attached using screw terminals. For the pin assignment of the two plugs, please refer to the drawing (see Fig. 13-6). The table indicates which plug housing is used for interface cables.
INS0619/K01 INS0645/K01
4 1 4 1 RS485+ RxD+ 5 2 5 2 RS485- RxD- 7 3 9 3 SGND TxD+ 1 11 4 TxD- 2 7 5 SGND 3 0 1
0 1 12 W 150W W +5V 390 390 12 10 + 5 V 390W 150W 390W GND 10 GND
Stecker.fh7
Fig. 13-6: Plug assignment of ready-to-use plug housings Termination can be activated using a switch.
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Ordering Information 13-7
Lockable floppy disk flap It is also possible to order the following set of accessories for the BTV20.3 to retrofit the device with a lockable floppy disk flap: SUP-M01-BTV20
Floppy_Schließ.fh7
Fig. 13-7: Lockable floppy disk flap SUP-M01-BTV20
DOK-MTC200-BTV20.3****-PR04-EN-P 13-8 Ordering Information BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Scope of Delivery 14-1
14 Scope of Delivery
14.1 Assembly Kit
• 10 fillister-head screws, M5 x 12 • 10 seals, M5, Nyltite • 1 inlet connector for non-heating appliances, 3-pin, socket (only for model with 230 V power pack) • Front plate seal, 404 x 4 x 0.8 mm • Front plate seal, 365 x 4 x 0.8 mm
14.2 Set of Label Strips
• Preprinted slide-in strips • SWD-HMI*BT-STP-01VRS-MS-C1,44 Diskette with templates for the independent creation of slide-in strips
SWD-BTV20*-UTI-01VRS-MS-C1,44 • Diskette with software for setting the keyboard language
14.3 Slip Case with Software Package
• Compilation of the ordered firmware and software
DOK-MTC200-BTV20.3****-PR04-EN-P 14-2 Scope of Delivery BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 List of Figures 15-1
15 List of Figures
Fig. 1-1: BTV20.3 front plate 1-1 Fig. 3-1: Hazard classification (according to ANSI Z535) 3-1 Fig. 4-1: Position of the reset button 4-1 Fig. 4-2: Description of the operating displays 4-2 Fig. 4-3: Operating displays 4-2 Fig. 4-4: Key combinations for BTV20.3 keys 4-3 Fig. 4-5: Position of slide-in strip openings 4-4 Fig. 4-6: Slide-in strip replacement 4-5 Fig. 4-7: Position of F and OP keys 4-6 Fig. 4-8: Position of machine and PLC function keys 4-7 Fig. 4-9: Addressing of machine function keys 4-8 Fig. 4-10:Addressing with address constants 4-8 Fig. 4-11:Addressing PLC function keys 4-9 Fig. 4-12:Control panel icon "Keyboard" 4-10 Fig. 4-13:"Input" tab 4-11 Fig. 4-14: Control panel icon "BTV20" 4-12 Fig. 4-15: Selection menu for internal keyboard layout 4-12 Fig. 4-16:”General” tab 4-13 Fig. 4-17:"Select device" pop-up window 4-14 Fig. 4-18:"Confirm installation" pop-up window 4-14 Fig. 4-19:"Skip copying the files" pop-up window 4-15 Fig. 5-1: Ambient conditions for BTV20.3 5-2 Fig. 6-1: Dimensions – front plate 6-1 Fig. 6-2: Rear view 6-1 Fig. 6-3: Side view 6-2 Fig. 6-4: View from below 6-2 Fig. 6-5: Mounting detail 6-3 Fig. 7-1: View from below in a sample configuration 7-1 Fig. 7-2: Standard connections 7-1 Fig. 7-3: View from below in a sample configuration 7-2 Fig. 7-4: Standard connections 7-2 Fig. 7-5: Position of plug connections 7-3 Fig. 7-6: Pin assignment of serial interface COM1 7-3 Fig. 7-7: Pin assignment of the SVGA screen connection 7-4 Fig. 7-8: Ethernet interface 7-4 Fig. 7-9: Pin assignment of Ethernet interface 7-4 Fig. 7-10:Serial interface COM2 (SIS) and LPT1 7-5 Fig. 7-11:Table for GPIO settings 7-5 Fig. 7-12:Position of plug connections 7-6 Fig. 7-13:COM1 interface 7-6 Fig. 7-14:Pin assignment of serial interface COM1 7-6 Fig. 7-15:VGA screen connection 7-7
DOK-MTC200-BTV20.3****-PR04-EN-P 15-2 List of Figures BTV 20.3
Fig. 7-16:Pin assignment of the SVGA screen connection 7-7 Fig. 7-17:Graphics card in the BTV20.3 7-7 Fig. 7-18:Ethernet interface 7-8 Fig. 7-19:Pin assignment of Ethernet interface 7-8 Fig. 7-20:Network card in the BTV20.3 7-8 Fig. 7-21:USB interface 7-8 Fig. 7-22:Pin assignment of USB interface 7-8 Fig. 7-23:LPT1 interface 7-9 Fig. 7-24:Pin assignment of LPT1 interface 7-9 Fig. 7-25:COM2 SIS Interface 7-10 Fig. 7-26:Pin assignment of COM2 SIS interface 7-10 Fig. 7-27:COM2 SIS interface configuration tool "SISControl" 7-10 Fig. 7-28:BIB05 plug-in card 7-11 Fig. 7-29:I/O address settings (ISA bus) 7-12 Fig. 7-30:Write access selection on the LEDs 7-12 Fig. 7-31:ISA bus address allocation 7-13 Fig. 7-32:Addressing of PLC function keys with BIB05 7-14 Fig. 7-33:Addressing of machine function keys with BIB05 7-14 Fig. 7-34:Plug allocation of INTERBUS Out (X65) 7-15 Fig. 7-35:Plug allocation of INTERBUS In (X66) 7-15 Fig. 7-36:View into the interior of the BTV20.3 7-15 Fig. 8-1: Sample INTERBUS connection 8-1 Fig. 8-2: Device arrangement 8-2 Fig. 8-3: Connecting a BTA10/20 to a BTV20.3 8-3 Fig. 8-4: Connecting a BTV20.3 with SIO interface card 8-4 Fig. 8-5: SERCOS connection 8-5 Fig. 9-1: Users created in the operating system installation 9-1 Fig. 9-2: Tab "Start/Shut Down" 9-2 Fig. 9-3: Tab "Hardware Profiles" 9-3 Fig. 10-1:Inside CPU board 686LCD/MG 10-1 Fig. 10-2:Electrical specifications 10-1 Fig. 10-3:CPU and memory specifications 10-2 Fig. 10-4:Onboard video controller specifications 10-2 Fig. 10-5:General data 10-2 Fig. 10-6:AMIBIOS key functions 10-3 Fig. 10-7:Main AMIBIOS Setup menu 10-4 Fig. 10-8:Setup types 10-5 Fig. 10-9:Standard setup 10-5 Fig. 10-10: Primary master hard disk 10-5 Fig. 10-11: Advanced setup 10-6 Fig. 10-12: Chipset setup 10-7 Fig. 10-13: Power management setup 10-8 Fig. 10-14: PCI / PnP setup 10-9 Fig. 10-15: Inside utilities 10-11
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 List of Figures 15-3
Fig. 10-16: Beep codes 10-13 Fig. 10-17: Installation of SIMM modules, illustration A 10-14 Fig. 10-18: Installation of SIMM modules, illustration B 10-14 Fig. 10-19: Slot CPU card 10-15 Fig. 10-20: Electrical specifications 10-15 Fig. 10-21: CPU and memory specifications 10-15 Fig. 10-22: PhoenixBIOS key functions 10-16 Fig. 10-23: Division of the PhoenixBIOS Setup menu 10-17 Fig. 10-24: Main menu 10-17 Fig. 10-25: "IDE Device" submenu 10-18 Fig. 10-26: "Memory Shadow" submenu 10-18 Fig. 10-27: "Memory Cache" submenu 10-18 Fig. 10-28: "Advanced" menu 10-19 Fig. 10-29: "Advanced Chipset Control" submenu 10-19 Fig. 10-30: "PCI Configuration" submenu 10-19 Fig. 10-31: "PCI/PNP UMB Region Exclusion" submenu 10-19 Fig. 10-32: "PCI/PNP ISA IRQ Resource Exclusion" submenu 10-20 Fig. 10-33: "Keyboard Features" submenu 10-20 Fig. 10-34: "I/O Device Configuration" submenu 10-21 Fig. 10-35: "Watchdog Settings" submenu 10-21 Fig. 10-36: "Security" menu 10-21 Fig. 10-37: "Power" menu 10-22 Fig. 10-38: "Boot" menu 10-22 Fig. 10-39: "Boot Device Priority" submenu 10-22 Fig. 10-40: Slot CPU card 10-23 Fig. 10-41: Electrical specifications 10-23 Fig. 10-42: CPU and memory specifications 10-23 Fig. 10-43: PhoenixBIOS key functions 10-24 Fig. 10-44: Division of the PhoenixBIOS Setup menu 10-25 Fig. 10-45: Main menu 10-25 Fig. 10-46: "IDE Device" submenu 10-26 Fig. 10-47: "Keyboard Features" submenu 10-26 Fig. 10-48: "Boot Options" submenu 10-26 Fig. 10-49: "Advanced" menu 10-27 Fig. 10-50: "I/O Device Configuration" submenu 10-27 Fig. 10-51: "Advanced Chipset Control" submenu 10-28 Fig. 10-52: "Video (Intel IGD) Control Sub-Menu" submenu 10-28 Fig. 10-53: "MCH Control Sub-Menu" submenu 10-28 Fig. 10-54: "Cache Memory" submenu 10-28 Fig. 10-55: "PCI Configuration" submenu 10-29 Fig. 10-56: "PCI/PNP ISA UMB Region Exclusion" submenu 10-29 Fig. 10-57: "PCI/PNP ISA IRQ Resource Exclusion" submenu 10-29 Fig. 10-58: "Security" menu 10-29 Fig. 10-59: "Power" menu 10-29
DOK-MTC200-BTV20.3****-PR04-EN-P 15-4 List of Figures BTV 20.3
Fig. 10-60: "CPU Control Sub-Menu" submenu 10-30 Fig. 10-61: "Hardware Monitor" submenu 10-30 Fig. 10-62: "Temperature Management" submenu 10-30 Fig. 10-63: "Boot" menu 10-31 Fig. 10-64: Installation of SO-DIMM modules, illustration A 10-32 Fig. 10-65: Installation of SO-DIMM modules, illustration B 10-32 Fig. 10-66: Position of temporary connections 10-33 Fig. 10-67: Connection assignment 10-33 Fig. 10-68: Connection assignment 10-34 Fig. 11-1:PCM-E02.1T Hardware 11-1 Fig. 11-2:Media connection of the Ethernet card 11-1 Fig. 11-3:Assignments of the RJ45 connection 11-2 Fig. 11-4:Lighting states of the LEDs 11-2 Fig. 11-5:PCM-E02 technical data 11-3 Fig. 12-1:View of the flap for floppy disks with a smart card reader 12-1 Fig. 12-2:Technical data of the smart card reader 12-2 Fig. 12-3:Installing and connecting the smart card reader 12-3 Fig. 12-4:Slot plate when using the smart card reader 12-3 Fig. 12-5:Smart card 12-4 Fig. 12-6:Switching principle for smart cards 12-5 Fig. 13-1:Type key for BT20.3 13-1 Fig. 13-2:Configuration type key for BTV20.3C 13-2 Fig. 13-3:Configuration type key for BTV20.3S 13-3 Fig. 13-4:Configuration type key for BTV20.3A 13-4 Fig. 13-5:Cable accessories of the BTV20 13-6 Fig. 13-6:Plug assignment of ready-to-use plug housings 13-6 Fig. 13-7:Lockable floppy disk flap SUP-M01-BTV20 13-7
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Index 16-1
16 Index
3 3.5 inch disk drive 4-1
A Address constants 4-8 Advanced setup 10-6 AMIBIOS Setup 10-3 Appropriate use Area of application 2-2 Introduction 2-1 Uses 2-2
B Backlight tubes 5-2 Beep codes 10-13 BIB05 7-11 BTA10/20 8-3 BTV20.3C 13-2 BTV20.3S 13-3
C Cable accessories 13-6 Chipset setup 10-7 COM1 7-3, 7-6 COM2 7-4, 7-9 Configuration type key 13-2 Connecting the Smart Card Reader 12-3 Connection for an external keyboard or mouse 4-1 CPU 10-2, 10-15, 10-23
D Default 10-4, 10-12 Dimensions 5-1 Display unit 5-1
E Ethernet interface 7-8 Ethernet Interface 7-4 External keyboard 4-10
F Fans 5-2 Flap for floppy disks 4-1 Front plate 5-1
G GPIO settings 7-5
H Housing dimensions 6-1 Housing opening 4-4
DOK-MTC200-BTV20.3****-PR04-EN-P 16-2 Index BTV 20.3
I I/O addresses 7-11 I/O area 7-13 ID-Code 7-12 Inappropriate use 2-2 Consequences, Discharge of liability 2-1 Input locale 4-11 Insertion strip openings 4-4 Inside utility 10-11 Inside Utility 10-13 Installation dimensions 6-3 INTERBUS 8-1 INTERBUS basic address 7-14 INTERBUS connection 8-1 Interfaces 5-1 Internal membrane keyboard 4-12
K Key combinations 4-3 Key labels 4-4 Keyboard 5-1 Keyboard driver 4-10 Keyboard language 4-10 Keyboard layout 4-10
L Lockable floppy disk flap 13-7 LPT1 7-4, 7-9
M Machine function keys 4-8 Media connection 11-1 Membrane pocket 4-4 Memory 10-2, 10-15, 10-23 Memory module 10-14, 10-32 Modules 1-2 Mounting detail 6-3
N NC control 1-1
O Operating displays 4-2 Operating system 1-2
P PC variant 7-11 PCI / PnP setup 10-9 PCK03.2 4-13 PCM-E02.1T 11-1 PLC Function Keys 4-7 Plug allocation of INTERBUS In 7-15 Plug allocation of INTERBUS Out 7-15 Plug housing 13-6 Power consumption 5-1 Power management setup 10-8 Power supply 5-1 Primary master hard disk 10-5 Printer interface 7-4, 7-9 Protection class 5-1 PS/2 mouse 4-13 PSU02 7-4
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Index 16-3
R Rear view 6-1 Reset button 4-1 RJ45 connection 11-2
S Safety Instructions for Electric Drives and Controls 3-1 Sample applications 8-1 Scope of delivery 14-1 Security 10-4, 10-11 SERCOS connection 8-5 Service interface 4-1 Setup 10-4 Side view 6-2 SIMM moduls 10-14 SIO 8-4 Slide switch 7-11, 7-12 Slide-in strip replacement 4-4 Slide-in strips 4-7 Slots 1-1, 5-1 Smart card 12-4 Smart card reader 12-1 SO-DIMM modules 10-32 Stand alone PLC 1-1 Stand-alone PLC 1-2 Standard connections 7-2 Supervisor password 10-11 SVGA screen connection 7-4 Switching principle 12-5
T Technical data Ambient conditions 5-2 PCM-E02 11-3 Slot CPU card 10-15, 10-23 smart card reader 12-2 Technical data Slot CPU card 10-1
U Use See appropriate use and inappropriate use User interface 1-2 User password 10-11 Utilities 10-4
V Video controller 10-2 View from below 6-2
W Wear parts 5-2 Weight 5-1
X X65 7-15 X66 7-15
DOK-MTC200-BTV20.3****-PR04-EN-P 16-4 Index BTV 20.3
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Service & Support 17-1
17 Service & Support
17.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries. Sie erreichen uns Contact us
- telefonisch: +49 (0) 9352 40 50 60 - by phone: +49 (0) 9352 40 50 60 über Service Call Entry Center Mo-Fr 07:00-18:00 via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm - per Fax: +49 (0) 9352 40 49 41 - by fax: +49 (0) 9352 40 49 41
- per e-Mail: [email protected] - by e-mail: [email protected]
17.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service After helpdesk hours, contact our service direkt ansprechbar unter department directly at +49 (0) 171 333 88 26 +49 (0) 171 333 88 26 oder +49 (0) 172 660 04 06 or +49 (0) 172 660 04 06
17.3 Internet
Weitere Hinweise zu Service, Reparatur und Additional notes about service, repairs and training Training finden Sie unter www.indramat.de, are available on the Internet at sowie die aktuellen Adressen unserer Service- www.indramat.de and also the actual und Vertriebsbüros – die Angaben in dieser addresses of our sales- and service facilities – the gedruckten Dokumentation können inzwischen information in this printed documentation may überholt sein. meanwhile be obsolete.
Außerhalb Deutschlands nehmen Sie bitte zuerst Please contact the sales & service offices in your Kontakt mit Ihrem lokalen Ansprechpartner auf. area first.
Verkaufsniederlassungen sales agencies Niederlassungen mit Kundendienst offices providing service
17.4 Vor der Kontaktaufnahme... - Before contacting us...
Wir können Ihnen schnell und effizient helfen wenn For quick and efficient help, please have the Sie folgende Informationen bereithalten: following information ready: 1. detaillierte Beschreibung der Störung und der 1. Detailed description of the failure and Umstände. circumstances. 2. Angaben auf dem Typenschild der 2. Information on the type plate of the affected betreffenden Produkte, insbesondere products, especially type codes and serial Typenschlüssel und Seriennummern. numbers. 3. Tel.-/Faxnummern und e-Mail-Adresse, unter 3. Your phone/fax numbers and e-mail address, denen Sie für Rückfragen zu erreichen sind. so we can contact you in case of questions.
DOK-MTC200-BTV20.3****-PR04-EN-P 17-2 Service & Support BTV 20.3
17.5 Kundenbetreuungsstellen - Sales & Service Facilities
Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code!
Vertriebsgebiet Mitte Germany Centre SERVICE SERVICE SERVICE Rexroth Indramat GmbH CALL ENTRY CENTER HOTLINE ERSATZTEILE / SPARES Bgm.-Dr.-Nebel-Str. 2 MO – FR MO – FR verlängerte Ansprechzeit 97816 Lohr am Main von 07:00 - 18:00 Uhr von 17:00 - 07:00 Uhr - extended office time - from 5 pm - 7 am ♦ Kompetenz-Zentrum Europa nur an Werktagen from 7 am – 6 pm + SA / SO - only on working days - ♦ von 07:00 - 18:00 Uhr Tel.: +49 (0)9352 40-0 Tel. +49 (0) 9352 40 50 60 Tel.: +49 (0)172 660 04 06 Fax: +49 (0)9352 40-4885 - from 7 am - 6 pm - [email protected] oder / or Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22 Vertriebsgebiet Süd Gebiet Südwest Vertriebsgebiet Ost Vertriebsgebiet Nord Germany South Germany South-West Germany East Germany North Rexroth Indramat GmbH Mannesmann Rexroth AG Rexroth Indramat GmbH Mannesmann Rexroth AG Landshuter Allee 8-10 Vertrieb Deutschland – VD-BI Beckerstraße 31 Regionalzentrum Hannover 80637 München Geschäftsbereich Rexroth Indramat 09120 Chemnitz Gesch.ber. Rexroth Indramat Tel.: +49 (0)89 127 14-0 Regionalzentrum Südwest Walsroder Str. 93 Fax: +49 (0)89 127 14-490 Ringstrasse 70 / Postfach 1144 30853 Langenhagen [email protected] 70736 Fellbach / 70701 Fellbach Tel.: +49 (0)711 57 61–100 Tel.: +49 (0)371 35 55-0 Tel.: +49 (0) 511 72 66 57-0 Fax: +49 (0)711 57 61–125 Fax: +49 (0)371 35 55-333 Fax: +49 (0) 511 72 66 57-95
Vertriebsgebiet West Vertriebsgebiet Mitte Vertriebsgebiet Ost Vertriebsgebiet Nord Germany West Germany Centre Germany East Germany North Mannesmann Rexroth AG Mannesmann Rexroth AG Mannesmann Rexroth AG Rexroth Indramat GmbH Vertrieb Deutschland Gesch.ber. Rexroth Indramat GB Rexroth Indramat GmbH Kieler Straße 212 Regionalzentrum West Lilistraße 14-18 Holzhäuser Str. 122 22525 Hamburg Borsigstrasse 15 63067 Offenbach 04299 Leipzig 40880 Ratingen Tel.: +49 (0)2102 409-0 Tel.: +49 (0) 69 82 00 90-0 Tel.: +49 (0)341 86 77-0 Tel.: +49 (0) 40 81 955 966 Fax: +49 (0)2102 409-406 Fax: +49 (0) 69 82 00 90-80 Fax: +49 (0)341 86 77-219 Fax: +49 (0) 40 85 418 978
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Service & Support 17-3
Europa (West) - Europe (West)
vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don’t dial (0) after country code, Italy: dial 0 after country code
Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark Mannesmann Rexroth GmbH Mannesmann Rexroth G.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC AS Bereich Indramat Gesch.ber. Rexroth Indramat Gesch.ber. Rexroth Indramat Zinkvej 6 Stachegasse 13 Industriepark 18 Industrielaan 8 8900 Randers 1120 Wien 4061 Pasching 1740 Ternat Tel.: +43 (0)1 985 25 40 Tel.: +43 (0)7221 605-0 Tel.: +32 (0)2 5830719 Tel.: +45 (0)87 11 90 60 Fax: +43 (0)1 985 25 40-93 Fax: +43 (0)7221 605-21 Fax: +32 (0)2 5830731 Fax: +45 (0)87 11 90 61 [email protected]
England Finland - Finnland France - Frankreich France - Frankreich Mannesmann Rexroth Ltd. Rexroth Mecman Oy Mannesmann Rexroth S.A. Mannesmann Rexroth S.A. Rexroth Indramat Division Rexroth Indramat division Division Rexroth Indramat Division Rexroth Indramat Broadway Lane, South Cerney Ansatie 6 Avenue de la Trentaine 1270, Avenue de Lardenne Cirencester, Glos GL7 5UH 017 40 Vantaa BP. 74 31100 Toulouse Tel.: +44 (0)1285 863000 Tel.: +358 (0)9 84 91-11 77503 CHELLES CEDEX Tel.: +33 (0)5 61 49 95 19 Fax: +44 (0)1285 863030 Fax: +358 (0)9 84 91-13 60 Tel.: +33 (0)164 72-70 00 Fax: +33 (0)5 61 31 00 41 [email protected] Fax: +33 (0)164 72-63 00 [email protected] Hotline: +33 (0)608 33 43 28
France - Frankreich Italy - Italien Italy - Italien Italy - Italien Mannesmann Rexroth S.A. Mannesmann Rexroth S.p.A. Bosch Rexroth S.p.A. Mannesmann Rexroth S.p.A. Division Rexroth Indramat Divisione Rexroth Indramat Via Paolo Veronesi, 250 Divisione Rexroth Indramat 91, Bd. Irène Joliot-Curie Via G. Di Vittoria, 1 10148 Torino Via del Progresso, 16 (Zona Ind.) 69634 Vénissieux – Cedex 20063 Cernusco S/N.MI Tel.: +39 011 224 88 11 35020 Padova Tel.: +33 (0)4 78 78 53 65 Tel.: +39 02 2 365 270 Fax: +39 011 220 48 04 Tel.: +39 049 8 70 13 70 Fax: +33 (0)4 78 78 53 62 Fax: +39 02 700 408 252378 Fax: +39 049 8 70 13 77
Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands - Niederlande/Holland Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Rexroth B.V. Rexroth Hydrocare B.V. Divisione Rexroth Indramat Divisione Rexroth Indramat Kruisbroeksestraat 1 Kruisbroeksestraat 1 Via Mascia, 1 Viale Oriani, 38/A (P.O. Box 32) (P.O. Box 32) 80053 Castellamare di Stabia NA 40137 Bologna 5281 RV Boxtel 5281 RV Boxtel Tel.: +39 081 8 71 57 00 Tel.: +39 051 34 14 14 Tel.: +31 (0)411 65 19 51 Tel.: +31 (0)411 65 19 51 Fax: +39 081 8 71 68 85 Fax: +39 051 34 14 22 Fax: +31 (0)411 65 14 83 Fax: +31 (0)411 67 78 14 [email protected]
Norway - Norwegen Spain - Spanien Spain - Spanien Sweden - Schweden Rexroth Mecman AS Mannesmann Rexroth S.A. Goimendi S.A. Rexroth Mecman Svenska AB Rexroth Indramat Division Divisiòn Rexroth Indramat División Rexroth Indramat Rexroth Indramat Division Berghagan 1 or: Box 3007 Centro Industrial Santiga Parque Empresarial Zuatzu Varuvägen 7 1405 Ski-Langhus 1402 Ski Obradors s/n C/ Francisco Grandmontagne no.2 125 81 Stockholm Tel.: +47 (0)64 86 41 00 08130 Santa Perpetua de Mogoda 20018 San Sebastian Fax: +47 (0)64 86 90 62 Barcelona Tel.: +34 9 43 31 84 21 Tel.: +46 (0)8 727 92 00 [email protected] Tel.: +34 9 37 47 94 00 - service: +34 9 43 31 84 56 Fax: +46 (0)8 647 32 77 Fax: +34 9 37 47 94 01 Fax: +34 9 43 31 84 27 - service: +34 9 43 31 84 60 [email protected]
Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost Rexroth Mecman Svenska AB Bosch Rexroth Suisse SA Bosch Rexroth Schweiz AG Indramat Support Département Rexroth Indramat Geschäftsbereich Indramat Ekvändan 7 Rue du village 1 Hemrietstrasse 2 254 67 Helsingborg 1020 Renens 8863 Buttikon Tel. +41 (0) 55 46 46 205 Tel.: +46 (0) 42 38 88 -50 Tel.: +41 (0)21 632 84 20 Fax +41 (0) 55 46 46 222 Fax: +46 (0) 42 38 88 -74 Fax: +41 (0)21 632 84 21
DOK-MTC200-BTV20.3****-PR04-EN-P 17-4 Service & Support BTV 20.3
Europa (Ost) - Europe (East)
vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen Mannesmann-Rexroth, spol.s.r.o. DEL a.s. Mannesmann Rexroth Kft. Mannesmann Rexroth Sp.zo.o. Hviezdoslavova 5 Strojírenská 38 Angol utca 34 Biuro Poznan 627 00 Brno Zdar nad Sázavou 1149 Budapest ul. Dabrowskiego 81/85 591 01 Czech republic 60-529 Poznan Tel.: +420 (0)5 48 126 358 Tel.: +420 616 64 3144 Tel.: +36 (1) 364 00 02 Tel.: +48 061 847 67 99 Fax: +420 (0)5 48 126 112 Fax: +420 616 216 57 Fax: +36 (1) 383 19 80 Fax: +48 061 847 64 02
Rumania - Rumänien Russia - Russland Russia - Russland Turkey - Türkei Mannesmann Rexroth Sp.zo.o. Mannesmann Rexroth INDRAMAT ELMIS Mannesmann Rexroth Hidropar A..S. Str. Drobety nr. 4-10, app. 14 Wolokolamskoje Chaussee 73 10, Internationalnaya Str. Fevzi Cakmak Cad No. 3 70258 Bucuresti, Sector 2 Zimmer 406, 408 246640 Gomel, Belarus 34630 Sefaköy Istanbul RUS – 123424 Moskau Tel.: +375/ 232 53 42 70 Tel.: +90 212 541 60 70 Tel.: +40 (0)1 210 48 25 Tel.: +7 095/ 232 08 34 Fax: +375/ 232 53 37 69 Fax: +90 212 599 34 07 +40 (0)1 210 29 50 +7 095/ 232 08 35 [email protected] Fax: +40 (0)1 210 29 52 Fax: +7 095/ 232 08 36 [email protected]
Slowenia - Slowenien DOMEL Otoki 21 64 228 Zelezniki Tel.: +386 5 5117 152 Fax: +386 5 5117 225 [email protected]
DOK-MTC200-BTV20.3****-PR04-EN-P BTV 20.3 Service & Support 17-5
Africa, Asia, Australia – incl. Pacific Rim
vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code!
Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Mannesmann Rexroth Mannesmann Rexroth (China) Ltd. Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. 15/F China World Trade Center Unit 3/45 Horne ST Braeside Victoria, 31 95 Wai Gaoqiao Free Trade Zone 1, Jianguomenwai Avenue Campbellfield , VIC 3061 Melbourne No.122, Fu Te Dong Yi Road Beijing 100004, P.R.China Melbourne Shanghai 200131 - P.R.China Tel.: +61 (0) 393 590 228 Tel.: +61 (0)3 95 80 39 33 Tel.: +86 21 58 66 30 30 Tel.: +86 10 65 05 03 80 Fax: +61 (0) 393 590 286 Fax: +61 (0)3 95 80 17 33 Fax: +86 21 58 66 55 23 Fax: +86 10 65 05 03 79 Hotline: +61 (0) 419 369 195 [email protected] [email protected] [email protected]
China China Hongkong India - Indien Mannesmann Rexroth (China) Ltd. Mannesmann Rexroth (China) Ltd. Rexroth (China) Ltd. Mannesmann Rexroth (India) Ltd. A-5F., 123 Lian Shan Street Guangzhou Repres. Office 6th Floor, Rexroth Indramat Division Sha He Kou District Room 1014-1016, Metro Plaza, Yeung Yiu Chung No.6 Ind Bldg. Plot. A-58, TTC Industrial Area Dalian 116 023, P.R.China Tian He District, 183 Tian He Bei Rd 19 Cheung Shun Street Thane Turbhe Midc Road Guangzhou 510075, P.R.China Cheung Sha Wan, Mahape Village Tel.: +86 411 46 78 930 Tel.: +86 20 8755-0030 Kowloon, Hongkong Navi Mumbai - 400 701 Fax: +86 411 46 78 932 +86 20 8755-0011 Tel.: +852 22 62 51 00 Tel.: +91 (0)22 7 61 46 22 Fax: +86 20 8755-2387 Fax: +852 27 41 33 44 Fax: +91 (0)22 7 68 15 31 [email protected]
India - Indien Indonesia - Indonesien Japan Japan Mannesmann Rexroth (India) Ltd. PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Rexroth Automation Co., Ltd. Rexroth Indramat Division Building # 202, Cilandak Service Center Japan Rexroth Indramat Division Plot. 96, Phase III Commercial Estate Yutakagaoka 1810, Meito-ku, 1F, I.R. Building Peenya Industrial Area Jl. Cilandak KKO, Jakarta 12560 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku Bangalore - 560058 Tel.: +81 (0)52 777 88 41 YOKOHAMA 224-0041, Japan Tel.: +91 (0)80 8 39 73 74 Tel.: +62 21 7891169 (5 lines) +81 (0)52 777 88 53 Tel.: +81 (0)45 942 72 10 Fax: +91 (0)80 8 39 43 45 Fax: +62 21 7891170 - 71 +81 (0)52 777 88 79 Fax: +81 (0)45 942 03 41 Fax: +81 (0)52 777 89 01
Korea Malaysia South Africa - Südafrika Taiwan Mannesmann Rexroth-Korea Ltd. Mannesmann Rexroth SDN.BHD. TECTRA Automation (Pty) Ltd. Rexroth Uchida Co., Ltd. 1515-14 Dadae-Dong, Saha-Ku Head Office 28 Banfield Road,Industria North No.17, Lane 136, Cheng Bei 1 Rd., Rexroth Indramat Division No. 3, Block B, Jalan SS 13/5 RSA - Maraisburg 1700 Yungkang, Tainan Hsien Pusan Metropolitan City, 604-050 Subang Jaya Industrial Estate Taiwan, R.O.C. Republic of South Korea 47500 Petaling Jaya - Selangor Tel.: +82 (0)51 26 00 741 Tel.: +60 (0) 3 73 44 870 Tel.: +27 (0)11 673 20 80 Tel.: +886 (0)6 25 36 565 Fax: +82 (0)51 26 00 747 Fax: +60 (0) 3 73 44 864 Fax: +27 (0)11 673 72 69 Fax: +886 (0)6 25 34 754 [email protected] [email protected] Hotline: +27 (0)82 903 29 23 [email protected] [email protected]
Thailand NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok 10230 Tel.: +66 2 943 70 62 +66 2 943 71 21 Fax: +66 2 509 23 62 [email protected]
DOK-MTC200-BTV20.3****-PR04-EN-P 17-6 Service & Support BTV 20.3
Nordamerika – North America
USA USA Central Region - Mitte USA Southeast Region - Südwest USA SERVICE-HOTLINE Hauptniederlassung - Headquarters Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Rexroth Indramat Division Rexroth Indramat Division - 7 days x 24hrs - Rexroth Indramat Division Central Region Technical Center Southeastern Technical Center 5150 Prairie Stone Parkway Auburn Hills, MI 48326 3625 Swiftwater Park Drive Hoffman Estates, IL 60192-3707 Suwanee, Georgia 30174 +1-800-860-1055 Tel.: +1 847 6 45 36 00 Tel.: +1 248 3 93 33 30 Tel.: +1 770 9 32 32 00 Fax: +1 847 6 45 62 01 Fax: +1 248 3 93 29 06 Fax: +1 770 9 32 19 03 [email protected]
USA East Region –Ost USA Northeast Region – Nordost USA West Region – West Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Rexroth Indramat – Western Office Rexroth Indramat Division Rexroth Indramat Division 7901 Stoneridge Drive, Suite 220 Charlotte Regional Sales Office Northeastern Technical Center Pleasant Hill, California 94588 14001 South Lakes Drive 99 Rainbow Road Charlotte, North Carolina 28273 East Granby, Connecticut 06026 Tel.: +1 704 5 83 97 62 Tel.: +1 860 8 44 83 77 Tel.: +1 925 227 10 84 +1 704 5 83 14 86 Fax: +1 860 8 44 85 95 Fax: +1 925 227 10 81
Canada East - Kanada Ost Canada West - Kanada West Bosch Rexroth Corporation Bosch Rexroth Burnaby Burlington Division 5345 Goring St. 3426 Mainway Drive Burnaby, British Columbia Burlington, Ontario Canada V7J 1R1 Canada L7M 1A8 Tel.: +1 905 335 55 11 Tel. +1 604 205-5777 Fax: +1 905 335-41 84 Fax +1 604 205-6944 [email protected] [email protected]
Südamerika – South America
Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien Mannesmann Rexroth S.A.I.C. NAKASE Mannesmann Rexroth Mannesmann Rexroth Division Rexroth Indramat Servicio Tecnico CNC Automação Ltda. Automação Ltda. Acassusso 48 41/7 Calle 49, No. 5764/66 Divisão Rexroth Indramat Divisão Rexroth Indramat RA - 1605 Munro (Buenos Aires) RA - 1653 Villa Balester Av. Tégula, 888 R. Dr.Humberto Pinheiro Vieira, 100 Prov. - Buenos Aires Ponte Alta, Atibaia SP Distrito Industrial [Caixa Postal 1273] CEP 12940-000 BR - 89220-390 Joinville - SC Tel.: +54 (0)11 4756 01 40 Tel.: +54 (0) 11 4768 36 43 Tel.: +55 (0)11 4414 56 92 Tel./Fax: +55 (0)47 473 58 33 Fax: +54 (0)11 4762 6862 Fax: +54 (0) 11 4768 24 13 +55 (0)11 4414 56 84 Mobil: +55 (0)47 9974 6645 [email protected] Fax sales: +55 (0)11 4414 57 07 [email protected] [email protected] Fax serv.: +55 (0)11 4414 56 86 [email protected]
Mexico Columbia - Kolumbien Mannesmann Rexroth Mexico S.A. Reflutec de Colombia Ltda. de C.V. Calle 37 No. 22-31 Calle Neptuno 72 Santafé de Bogotá, D.C. Unidad Ind. Vallejo Colombia MEX - 07700 Mexico, D.F. Tel.: +52 5 754 17 11 Tel.: +57 1 368 82 67 +52 5 754 36 84 +57 1 368 02 59 +52 5 754 12 60 Fax: +57 1 268 97 37 Fax: +52 5 754 50 73 [email protected]. co +52 5 752 59 43
DOK-MTC200-BTV20.3****-PR04-EN-P Notes
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 [email protected] www.boschrexroth.com
Printed in Germany R911288587 DOK-MTC200-BTV20.3****-PR04-EN-P