Toyota Towing Tractors The BT Movit and Toyota Tracto Ranges

www.toyota-forklifts.eu BT Movit and Toyota Tracto the complete range of towing tractors from Toyota Material Handling

BT Movit W-series BT Movit N-series BT Movit S-series Toyota Tracto S-series Toyota Tracto R-series Toyota Tracto R-series Pedestrian towing tractors Light-duty stand-in towing tractors Heavy-duty stand-in towing tractors Heavy-duty stand-in towing Heavy-duty rider-seated towing Heavy-duty rider-seated towing tractors with pneumatic tyres tractors with pneumatic tyres tractors with pneumatic tyres

Easy-to-use tow trucks with Narrow chassis trucks for light- High-performance tow trucks with Compact stand-in towing tractors High-performance tow tractors for Electric and engine-powered quick carrier connection, duty towing or order picking easy on/off, for heavy-duty towing for horizontal transport, especially long travel distances and heavy- trucks for long travel distances ideal for roll cages and order picking applications short distance with frequent on/off duty towing and heavy loads 0.8 – 1.5 tonne load capacities 1.0 – 1.5 tonne load capacities 3.0 – 5.0 tonne load capacities 2.0 – 4.0 tonne load capacities 2.0 – 6.0 tonne load capacities 20.0 – 49.0 tonne load capacities Travel speed up to 4.5 km/h Travel speed up to 12 km/h Travel speed up to 12 km/h Travel speed up to 13 km/h Travel speed up to 18 km/h Travel speed up to 30 km/h

Pages 4-5 Pages 6-7 Pages 8-9 Pages 10-11 Pages 12-13 Pages 12-13 2 3 Typical applications BT Movit W-series The BT Movit W-series is a flexible Pedestrian towing tractors ● standard ◦ option tool that can be used to move a variety of loads quickly and The BT Movit W-series is a pedestrian-operated towing efficiently. Different connection Safety Durability Productivity Driveability TWE100 BT Movit TWE080NBT Movit TWE150 BT Movit hooks are available to suit varying Truck features solution that takes the strain out of moving loads, with a choice of handling capacities from 0.8 t to 1.5 t. applications. Automatic parking brake ● ● ● Choice of chassis widths ● ● ● Choice of connections and hooks ● ● ● Electronic speed control ● ● ● High performance models ● ● ● Controls and instruments The right connection Automatic deceleration ● ● ● A variety of hooks allows connection to all common Folding steering arm ● ● ● manual load carriers. Emergency cut-off ● ● ● Battery status display ● ● ● Hour meter ◦ ◦ ◦ Remote control for shopping trolley transport ◦ ◦ ◦ A flexible solution Operator features • TWE080N is an extra compact Driver-adapted programmable performance ● ● ● variant for retail applications Maintenance features These pedestrian-operated units Easy access for maintenance ● ● ● • Remote control option for transport can be used as part of an integrated Battery management features of nested shopping trolleys handling process, to take care of Battery change facility ◦ ◦ ◦ • Gel batteries standard for TWE080N heavy load movement. Battery status indicator ● ● ● and optional for TWE100, TWE150

The BT Movit model TWE080N is a low-cost compact version which is shorter, and features a differential gearbox giving a tight turning circle. This model is also lightweight making it easy to handle.

The optional remote control for shopping trolley transport allows the operator to guide a train of nested trolleys from the front while the BT Movit pushes from the back.

TWE100/150 TWE080N

• Control handle is comfortable and easy to use with a clear and concise battery Load capacity: 0.8, 1.0, 1.5 t status display Maximum travel speed: 4.5 km/h • Maintenance-free gel batteries are fitted standard on the TWE080N • Load connection is easy, with a variety of attachments available

4 5 Typical applications BT Movit N-series Light-duty stand-in towing BT Movit N-series trucks are ● standard ◦ option particularly suited to order picking and order picking trucks and towing in smaller stores or

areas with limited space. The wide Safety Durability Productivity Driveability TSE100 BT Movit TSE150 BT Movit TSE100W BT Movit BT Movit N-series are lightweight and very compact, choice of load carriers includes Truck features suitable for use in a great range of environments. They Automatic parking brake ● ● ● step-up versions, allowing easy and feature a very low step-in and easy trailer connection. Choice of chassis widths ● There are two types machine in the BT Movit N-series secure picking from higher levels. Choice of connections and hooks ● ● ● range. TSE100/150 models work with traditional hook-on Other carriers such as shelf carriers Choice of load carriers ◦ ◦ ◦ Electronic braking system ● ● ● trailers, whereas the TSE100W model is designed to dock or specially designed units with Electronic speed control ● ● ● with a variety of trailers, creating a stable integrated unit compartments can allow sortation High performance models ● ● ● ideal for order picking an working in confined areas. Integrated front bumper ● ● ● during the picking process – ideal Controls and instruments for on-line shipping processes. 180°+ steering ● ● ● Access Control (PIN codes) ● ● ● Automatic deceleration ● ● ● Emergency cut-off ● ● ● Hour meter ● ● ● Integrated, secure-path and Information display ● ● ● On-board data terminal mount ◦ ◦ ◦ free-path load carriers Travel AC control ● ● ● The N-series is designed to work with three types of load Operator features Driver detection system ● ● ● carrier chassis. ● ● ● Driver-adapted programmable performance • Integrated load carriers dock directly into the The compact overall size and Choice of standing or sitting ◦ lightweight design of these trucks Low step-in ● ● ● truck (TWE100W model), creating a very small and allows work in confined areas, whilst Storage compartment ● ● ● manoeuvrable unit, which can accommodate additional Vibration-damped platform ● ● ● facilities such as steps for higher-level picking. Forward towing capacities up to 1.5t mean Writing table ◦ ◦ ◦ TOWING TSE100/150 and reverse movements are safe and easy, as is the multiple loads can be transported. Maintenance features docking process. The use of secure-path carriers can Easy access for maintenance ● ● ● Fault diagnosis facility ● ● ● • Secure-path load carriers are fitted with four-wheel ensure that all carriers follow the Battery management features same path for safe and accurate Battery change facility ◦ ◦ ◦ steering systems, which means that tow-trains always Battery discharge prevention system ● ● ● follow exactly the same path for safe and accurate driving. load movement. They are also Battery status indicator ● ● ● particularly suited to non-industrial • Free-path load carriers feature two-wheel steering, environments such as hospitals, which means that they have a short turning radius offices and retail space. for tight U-turns and can be easily moved and steered manually. ORDER PICKING TSE100W

Bespoke load carriers Toyota offers a wide choice of standard load carrier configurations, but is also able to work with customer- developed solutions – or special load carriers can be designed and built to match specific requirements.

Special variants include a care equipped truck designed for mobility support in hospitals that helps staff to move patients easily. Typical load carriers that can operate with the BT Movit N-series include: Quick battery change The BT Movit N-series’ battery can be changed in under a minute thanks to the convenient battery drawer.

PARCEL carrier PLATFORM carrier SHELF carrier STEP carrier Designed for carriage of items of multiple sizes Fast, easy and flexible transportation of Allowing sortation of items during the Step-up facility allowing order picking from and shapes, with easy to open gates stable goods transportation process higher levels

• Fast and easy battery change Load capacity: 1.0, 1.5 t Maximum travel speed: 12 km/h • ‘Spinner wheel’ steering and PIN-code access • LED front light • Easy carrier docking

6 7 Typical applications BT Movit S-series Heavy-duty stand-in towing tractors BT Movit S-series tow trucks offer ● standard ◦ option an effective solution for advanced order picking, transporting multiple Safety Durability Productivity Driveability TSE300BT Movit TSE500BT Movit The BT Movit S-series is a high-performance tow truck, loads within standard aisles. Using Truck features offering capacities up to 5 tonnes and travel speeds up 4-wheel steering taxi carriers to Automatic parking brake ● ● transport roll cages, secure-path to 12 km/h. Towing solutions offer significant benefits for BT Powerdrive ● ● advanced order picking, long-distance load transportation, transportation is assured, without Choice of connections and hooks ● ● or specialised transports within lean manufacturing. Also the need for very wide aisles to Choice of load carriers ◦ ◦ available with lithium ion battery system for long working manoeuvre traditional long-forked Electronic braking system ● ● shifts with opportunity charging. trucks. Towing capacities up to 5 Electronic regenerative brakes (motor) ● ● tonnes also mean that multiple Electronic speed control ● ● loads can be assembled, for High performance models ● ● Secure-path and free-path load carriers maximum order picking efficiency. Protective bumpers ◦ ◦ The S-series is designed to work with different types of An optional remote control system Controls and instruments load carrier chassis. 200°+ steering ● ● can allow the driver to advance • Secure-path load carriers are fitted with four-wheel the truck whilst picking to further Access Control (PIN codes) ● ● Adjustable E-man control console ◦ ◦ steering systems, which means that tow-trains always accelerate the order picking process. follow exactly the same path for safe and accurate driving. Automatic deceleration ● ● E-bar ◦ ◦ • Free-path load carriers feature two-wheel steering, which Emergency cut-off ● ● means that they have a short turning radius for tight Toyota is established as the leading Hour meter ● ● U-turns and can be easily moved and steered manually. company for lean production, Information display ● ● Toyota offers a wide choice of standard load carrier pioneered with the Toyota On-board data terminal mount ◦ ◦ configurations, but is also able to work with customer- Production System. A key part Power/Electronic steering ● ● of TPS is just-in-time delivery developed solutions - or special load carriers can be Travel AC control ● ● designed and built to match specific requirements. of components to ensure that Smart Access (electronic card) ◦ ◦ assembly and stock management is Operator features optimised. Using specially-designed Driver detection system ● ● trailers to suit the application, BT Driver-adapted programmable performance ● ● Smooth operation for the driver Movit tow trucks are perfect for high Folding seat ◦ ◦ The E-man control system allows smooth operation speed transportation of materials, Low step-in ● ● with touch sensitive activation of the drive function and with travel speeds up to 12 km/h. Shrinkwrap holder ● ● effortless electronic steering. The steering arm can be Storage compartments ● ● moved left and right to allow pedestrian control, walking Writing table ◦ ◦ alongside. BT Movit S-series trucks also have the option Maintenance features of Frequency-Adapted Suspension, based upon a special system that combats vibration at various frequencies – Easy access for maintenance ● ● geared to meet legislative requirements. Fault diagnosis facility ● ● Historic fault log ● ● Battery management features Battery change facility ◦ ◦ Optional remote control Battery discharge prevention system ● ● For accelerated order picking, the BT Movit S-series can Battery status indicator ● ● be upgraded with remote control, allowing the operator Platform lift version for 2nd level picking with reduced towing capacity to advance the truck forwards whilst picking and placing available as special option goods. The remote control system incorporates sensors Typical load carriers that can operate to eliminate the risk of collisions, and to navigate around with the BT Movit S-series include: obstructions.

Optimised truck performance The optimised truck performance system on the BT Movit S-series automatically adapts speed when cornering to allow fast yet safe driving in all conditions.

TPS-based reliability TAXI carrier PLATFORM TAXI carrier HEAVY-DUTY TAXI carrier Transporting subsidiary load offering train Designed for easy and flexible transport Allowing transportation of full-pallets Like all Toyota trucks, BT Movit tow trucks are built solutions for full-pallets and half-pallets of loads of different sizes like containers or and half-pallets up to 1200 kg according to the Toyota Production System, assuring the roll cages highest levels of quality, durability and reliability.

• Low step-in and optional vibration-damped floor Load capacity: 3.0, 5.0 t Maximum travel speed: 12 km/h • E-man control system can be moved to either side of the truck to facilitate ‘walk-with’ operation • E-bar incorporates a power supply and allows easy attachment of essential equipment such as terminals and barcode scanners • Superelastic rear wheels (special option)

8 9 Typical applications Toyota Tracto S-series Toyota Tracto S-series electric Heavy-duty stand-in towing tractors towing tractors feature a stand-in with pneumatic tyres design – ideal for applications that demand frequent mounting and ● standard ◦ option The Toyota Tracto S-series are compact stand-in electric dismounting, such as order picking. trucks for indoor and outdoor use. With capacities up to 4 tonnes they are suitable for intensive applications, meaning constant use over typical shifts. Safety Durability Productivity Driveability CBTY4 Tracto Toyota 4CBTY2/Yk4 Tracto Toyota 4CBTY2R/Yk4R Tracto Toyota Truck features Automatic travel ● Electronic regenerative brakes (motor) ● ● ● Headlights ● ● ● Easy on/off High performance models ● ● ● Toyota Tracto S-series models feature a low step-in height, Obstacle sensor ● making them ideal for applications in which the operator Pin-type single-stage drawbar ● ● ● must frequently mount and dismount. Pneumatic tyres ● ● ● Rear combination lights ◦ ◦ ◦ Safety bumper ● Controls and instruments Automatic deceleration ● ● Battery roll-out Pneumatic tyres mean smooth Dual-action parking brake ● ● The four-tonne CBTY4 model has battery rollerbed as Emergency cut-off ● ● standard, for safe and quick changes. driving on uneven surfaces, to aid Floor parking pedal ● ● ● operator comfort. The compact Hour meter ● ● ● design of Toyota Tracto S-series Maximum-speed limit switch ● ● models allows them to work Remote control facility ● Travel AC control ● ● Easy trailer docking efficiently in confined spaces, Operator features S-series models are all designed to dock / undock with and the narrow chassis width is Adjustable operator backrest ● ● ● Toyota load carriers quickly and easily. ideally suited to driving in narrow Driver detection system (Toyota OPS) ● ● ● traffic lanes where multiple load Low step-in ● ● ● Storage compartments ● ● ● movements are taking place. Maintenance features Easy access for maintenance ● ● ● Remote control or automated travel options Remote control to allow movement Fault diagnosis facility ● ● The Toyota Tracto R-series can be equipped for remote Battery management features control (4CBTYR), allowing the operator to advance the of the tractor and load during Battery change facility ◦ ◦ ◦ tractor unit whilst concentrating on the picking process – or order picking and even driverless Battery discharge prevention system ● ● ● operation over longer distances is Battery status indicator ● ● ● for point-to-point automated travel over longer distances. Guidance is achieved through wired induction loop or available with the 4CBTYR model. magnetic tape on the floor, and speed reduction markers can be used to ensure safety in operation.

TPS-based reliability Like all Toyota trucks, Toyota Tracto towing tractors are built according to the Toyota Production System, assuring the highest levels of quality, durability and reliability. Typical load carriers that can operate with the Toyota Tracto S-series include:

Compact 4CBTY models are Heavy-duty CBTY models offer available with capacities of 2 capacities of 4 and 6 tonnes and 4 tonnes – ideal for work in and are particularly suited to HEAVY-DUTY TAXI carrier confined areas with a width of applications with gradients Allowing transportation of full-pallets just 800mm and half-pallets up to 1200 kg

• S-series’ low step-in height makes getting Load capacity: 2.0, 4.0 t on and off easy. The Operator Presence Maximum travel speed: 13 km/h System (left-hand pedal) ensures that the truck cannot be driven unless the operator is standing in the correct position • The backrest is height-adjustable to accommodate different operators in comfort • The control layout on the 4CBTYR is straightforward and easy to use 10 11 • Battery roller-bed is standard on CBTY4 model Typical applications Toyota Tracto R-series Toyota Tracto R-series towing Heavy-duty rider-seated towing tractors are ideal for heavy-duty tractors with pneumatic tyres applications involving longer travel distances and towing capacities up The Toyota Tracto R-series is a comprehensive range to 49 tonnes. The seat and controls ● standard ◦ option of electric and engine-powered models for heavy-duty offer comfort to the operator and applications demanding longer travel distances and greater towing capacities. the trucks themselves are designed for intensive work such as supplying production lines and cross-docking. The Toyota Tracto R-series includes both electric and engine-powered Safety Durability Productivity Driveability CBT4/6 Tracto Toyota 4CBT2/3/k4 Tracto Toyota 4CBT2R/3R/k4R Tracto Toyota 2TD20/25 2TG20/25, Tracto Toyota 2TE15/18 Tracto Toyota Designed for driver comfort models and are suitable for indoor Truck features Automatic travel ● This ergonomic suspension seat is adjustable to suit all and outdoor applications. Electronic regenerative brakes (motor) ● ● ● sizes and shapes of driver, offering a high level of comfort Headlights ● ● ● ● ● for long distance driving. It provides excellent lumbar High performance models ● ● ● ● ● Obstacle sensor ● support as well as having side wings to support the The 4CBT and CBT models in the Pin-type double-stage drawbar ◦ ◦ operator’s back when reversing. Toyota Tracto R-series and the 2TE Pin-type single-stage drawbar ● ● ● ● ● model offer capacities of up to 25 Pneumatic tyres ● ● ● ● ● Protective bumpers ◦ ◦ ◦ ◦ Toyota industrial engine tonnes, therefore able to handle Rear combination lights ◦ ◦ ◦ ● ◦ Designed to transport loads from distant points outside significant loads but with a compact Safety bumper ● a factory or baggage and cargo movement at airports, design and simple operation. The Steel cabin ◦ ◦ Controls and instruments 2TD/2TG models’ high torque output allows the trucks 4CBTR model is adapted to allow Automatic deceleration ● ● ● to easily cope with steep gradients. The 2TD is diesel remote control so the tractor can 4CBT CBT Dual-action parking brake ● ● ● ● ● powered. The 2TG version is a gasoline powered* be moved forward during order Emergency cut-off ● ● ● alternative matching the performance of the diesel- picking, orfull automation over a Hour meter ● ● ● ● ● powered machine. Information display ● ● wire- or tape-guided route. ● ● ● Maximum-speed limit switch *LPG version available as special modification Power/Electronic steering ● ● Remote control facility ● With the ability to tow trains Tilt steering column ◦ ◦ ◦ ● ● Travel AC control ● ● ● Weather protection totalling up to 49 tonnes Toyota Operator features Option including rear-view mirrors, combination lights, rear Tracto IC-engine tractors offer Adjustable operator backrest ● ● ● bumpers, and a fully enclosed steel cab with windscreen Driver detection system ●* ●* ●* ●* ●* exceptional pulling power. The wiper, which allows 2TD/2TG to work in all weathers. Storage compartments ● ● ● ● choice of diesel or LPG engines Maintenance features makes them suited to both indoor 7" cyclone air cleaner ● and outdoor use. Easy access for maintenance ● ● ● ● ● Easy trailer docking Fault diagnosis facility ● ● ● R-series models are also designed to dock / undock with Battery management features Toyota load carriers quickly and easily. Battery change facility ◦ ◦ ◦ ◦ See page 10 for typical load carriers Battery discharge prevention system ● ● ● ● that can operate with the Toyota Battery status indicator ● ● ● ● 2TD/G Remote control or automated travel options Tracto R-series. * Toyota OPS on Toyota Tracto models (on 2TG20.25, 2TD20.25, OPS only present on automatic transmission models) The Toyota Tracto R-series can be equipped for remote control (4CBTR), allowing the operator to advance the tractor unit whilst concentrating on the picking process – or for point-to-point automated travel over longer distances. Guidance is achieved through wired induction loop or magnetic tape on the floor, and speed reduction markers can be used to ensure safety in operation.

TPS-based reliability Like all Toyota trucks, Toyota Tracto towing tractors are built according to the Toyota Production System, assuring the highest levels of quality, durability and reliability. Compact 4CBT models For high performance and Heavy-duty 2TG/D models are 2TE electric models provide towing capacities up have a narrow 800 mm frequent work on gradients, equipped with either diesel or LPG to 25 tonnes, and travel speeds up to 28 km/h chassis and are available CBT models offer 4 and 6 engines, and offer towing capacities in capacities of 2, 3 and 4 tonne capacities and travel up to 49 tonnes, with travel speeds up tonnes speeds up to 18 km/h to 30 km/h

• Toyota ORS seat Load capacity: 2, 3, 4, 6, 20, 25, 261, 332 t Maximum travel speed: 30 km/h • 4CBTY offers easy battery access • 2TD20 with all-weather steel cab

• All Toyota Tracto R-series models feature 1) Load capacity with one trailer. Load capacity with a train simple, car-like controls of two or more trailers: 39 t. 2) Load capacity with one trailer. Load capacity with a train of two or more trailers: 49 t.

12 13 How we plan How we build Taking care of you RELIABILITY your operation quality trucks and your trucks CONFIDENCE AVAILABILITY

Toyota Material Handling has a clear approach to The Toyota Production System has a world-wide The Toyota Service Concept has been developed PRODUCTIVITY create effective and profitable relationships: reputation for manufacturing quality products: on TPS principle and is unique in the industry: QUALITY • Your local sales contact aims to be your trusted • Having identified the right equipment for your • Service means total lifetime support – business advisor for all handling and logistics operations, you have the confidence that it maintenance, repairs, back-up with extra SAFETY operations, to support your activities at both will be manufactured to the highest quality trucks, driver training and management the planning and operational phases standards – that means reliability information

• Our challenge is to analyse and understand • TPS is built around a process of continuous • Real-time information is one of the core values your requirements and find efficient handling improvement (Kaizen) which is achieved by that makes Toyota’s service concept unique. It solutions – in short to fulfil our commitment following a clear set of values means everyone in the process has instant on- to ‘Kaizen’ – which means continuous line access to updated, integrated information These are the expectations of our customers, improvement • All trucks are produced to ISO 14001 quality – technical support, truck history, parts, truck alongside cost efficiency, sustainability and standards, ensuring minimum environmental availability and for data for effective time and respect for the environment. • A complete range of Toyota products – impact route planning counterbalance trucks, warehouse trucks, tow We check these expectations by regularly trucks and automated solutions • Furthermore, one of the driving values within • TSC also means exact-fit in terms of parts talking to truck users through surveys, sales TPS is the elimination of waste at every stage of and people, with structured training and discussions and over 3.5 million service visits the process accreditation processes every year.

• Over 90% of trucks sold by Toyota Material • Smart truck telemetry with GPRS/3G We work with customers from one-off users Handling in Europe are built within our communication is also unique to Toyota, and up to the largest fleet operations. European factories in Sweden, France and Italy available on almost every truck we produce. This allows better safety standards including Because our network extends across Europe Financial options driver management and, with Toyota I_Site, we are always local. complete fleet control for improved safety, efficiency and cost reduction Understanding customer needs is at the heart of our operations. A choice of financial options to suit your exact needs, including finance lease and fully-inclusive We call it CUSTOMER FIRST. long term rental programmes This page describes the unique processes that Quality approved used trucks are also available we follow, from working with you to plan giving Toyota build-quality at a very competitive your handling requirements, through building cost level high quality reliable products, then delivering Toyota Production System – Toyota Service Concept – the best possible lifetime support. Forward planning with short-term rental options the strong foundation for for unique, forward-thinking to handle peak periods of activity quality in manufacturing lifetime support

For more information about: • Toyota Production System (TPS) • Toyota Service Concept (TSC) • Finance and rental plans • Service and parts programmes • Smart truck technology • Toyota I_Site fleet management • Environment & sustainability policies please ask your Toyota representative, or visit www.toyota-forklifts.eu Toyota Material Handling in Europe

Total coverage The Toyota Material Handling network extends to over 30 countries in Europe with more than 4500 mobile technicians.

Always local – with global support Wherever you are located in Europe, we are always local, due to our extensive coverage, but with the stability and back-up of a worldwide organisation.

Made in Europe Over 90% of trucks we sell are built in our own European factories, in Sweden, France and Italy – all to TPS quality standards. We employ over 3000 production staff in Europe and work with over 300 European suppliers.

Approximately 15% of our European production is exported to other parts of the world. Pictures used are for illustration purposes only. Availability and specifications are determined regionally, and and specifications are determined regionally, Availability Pictures used are for illustration purposes only. are subject to change without notice. Please consult your Toyota Material Handling representative for details. Toyota are subject to change without notice. Please consult your

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