International
KIRLOSKAR EBARA PUMPS LIMITED Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as
a Joint Venture promoted by Kirloskar Brothers Limited (KBL) from
India and Ebara Corporation from Japan with a mission to manufacture
KEPL and supply trustworthy finest quality rotating equipments for critical
applications in petroleum, petrochemical, gas industry and power
generation.
We aim at betterment of customer relations, industries we cater to, the
ecology and a safer future for the generations to come. The KEy is our
peoPLe who are the driving force behind every uncommon success
story. With our approach and commitment we strive to exceed the
expectations of our clients and provide the best solutions by utilising
the most innovative processes and futuristic technology.
Multus Plus Plurimum means much, a lot in Latin.
Our ethos are based very much on the same philosophy.
We are aiming to provide much more than customer expectations and striving to excel our own benchmarks.
The plus sign is a visual connotation and a reminder to promise Multus Plus Plurimum in our day to day lives and work culture. introduction
KEPL is a leading Indian company in the rotary equipment market. Our successful collaboration boosts the the highest form of precision is what we believe technical expertise, basic hydraulics and engineering technology from Ebara and the KBL’s finest engineering
brains and highly exemplary manufacturing setup, where our Process Pumps, Boiler Feed Pumps and Steam for every application and every product...everytime
Turbines are designed and manufactured. This venture enables us to meet the global demand for precisely We at KEPL are set apart by outstanding engineering and manufacturing highly engineered pumps and allied engineered, nonpareil, safe and innovative pumping solutions. products which are customised for critical individual applications.
steam boiler feed process pumps turbine water pumps generators we o er solutions to critical applications where any overlook can be hazardous
KEPL provides solutions to hazardous applications across industries including hydrocarbon processing. The
process pumps manufactured are required by hydrocarbon industries for a variety of applications covering
critical areas involving handling of inflamable, toxic, lethal liquids at temperature ranging from cryogenic to very
high temperatures. These pumps have major market in refineries, petrochemical industries, fertilizer industries
as well as nuclear power plants. The multistage pumps have applications in power, desalination, water critical treatment, mining and steel plants. and Hence, zero error underlined with stringent safety measures is a top priority at KEPL. Performance indicators hazardous pertaining to failure frequency and severity are documented and evaluated against all supplies. We have a applications successful track record of setting new standards in product reliability and life cycle costs (LCC).
petroleum LPG / chemical, re neries for petrochemical light hydrocarbon fertilizer & handling industries handling allied industries hydrocarbons
descaling boiler feed in water application power and mining treatment in steel process plants plants industry full edged shop oor with CNC machines
our worldclass manufacturing setup facilitates excellent product quality and performance reliability
Our world class manufacturing unit is at Kirloskarvadi, nearly 350 km south of Mumbai (India). We are an ISO
9001 company accredited by Lloyds (LRQS). In addition to our rich experience, our well-equipped
manufacturing setup has high end infrastructure and capacity to manufacture nearly 1200 pumps per annum.
Alongwith the latest CNC machining centres, this plant houses a large Pattern Store with huge storage capacity
and easy auto retrieval material storage system. To ensure stringent quality, we have in-house NDT facility that
covers Ultrasonic Test, Magnetic Particle Test and Dye Penetrant Test. worldclass engineering and manufacturing kardex vertical storage system
accurate machining
paint booth Process Pumps for Boiler Feed Water Pumps for pump Re neries, Petrochemical Industries, Power Generation Projects and Process o erings Fertilizer Plants and other Chemical Industries and Hydrocarbon Processing Industries
Application Matrix
Upstream Midstream & Downstream Fertilizer High Pressure Water Power Plant
Pump Model API Water Pipeline Booster Others Charge Process Bottom Propane/ Diesel Oil/ Sodium MEA/ Power Others Carbamates/ NH3 Power Other Desalination Water Descaling Mining Boiler Hot Water Condensate Fuel Oil Others Classification Injection Transfer Butane/ Gasoline/ Carbonate/ DEA / TEA Recovery Lean & Feed Recovery Removals Treatment in Steel Feed Circulation Transfer LPG Naptha/ Caustic/ (Stock & Lean Semilean Industry Handling Lube Oils etc. Sour Water Solution) Solutions
KESS OH2
KBSD BB2
KBTS, KBTD BB2
KB3S, KB3D BB3
KBSH, KBDH BB4*
KBDS, KBDD BB5
KVSL, KVSH VS1, VS6
KBSL, KBSM Non API
* With Deviations from API Standard
KESS KBSD KBTS, KBTD KB3S, KB3D KBSH, KBDH KBDS, KBDD KVSL, KVSH KBSL, KBSM pumps pumps pumps pumps pumps pumps pumps pumps Pump Pump Model KESS KBSD Model
API Code API Code Overhung OH2 Between Bearing BB 2
Rating Rating
Capacity @ BEP m3/hr Upto 1870 Capacity @ BEP m3/hr Upto 6000
Head (m) Upto 380 m Head (m) Upto 550 m
Temperature Range ºC -104 to 425 Temperature Range ºC -104 to 425
Discharge Pressure Upto Cl. 600 # Discharge Pressure Upto Cl. 600 #
Suction Pressure kg/cm2 (g) Upto 80 Suction Pressure kg/cm2 (g) Upto 80
Nozzle Orientation (Suc./Dis.) End-Top & Top-Top Nozzle Orientation (Suc./Dis.) Top-Top, Side-Top & Side-Side
Standard Motor Synchoronous Speeds (rpm) 1000 / 1200 / 1500 / 1800 / 3000 / 3600 Standard Motor Synchoronous Speeds (rpm) 1000 / 1200 / 1500 / 1800 / 3000 / 3600
Max. Operating Speed (rpm) 3600 Max. Operating Speed (rpm) 3600
*Anticlockwise when viewed from coupling end Direction of Rotation Clockwise when viewed from coupling end Direction of Rotation Clockwise when viewed from coupling end is also possible against requirement
Flange Ratings (#RF) Cl. 150 / 300 / 600 Flange Ratings (#RF) Cl. 300 / 600
Features Applications Features Applications
Design and manufacture as per API 610 Fluid handling in oil refineries and petrochemical Design and manufacture as per API 610 Fluid handling in oil refineries and petrochemical industry industry Centerline supported heavy duty design to ensure high reliability Centerline supported heavy duty design to ensure high reliability under stringent operating conditions High temperature and high pressure critical under stringent operating conditions High temperature and high pressure critical applications in chemical and allied industries applications in chemical and allied industries Back pull out pump design permits removal of the complete rotating Easy inspection and repair maintenance of bearings and mechanical element without disturbing suction / discharge piping and driver seal on both sides after removal of coupling spacer only. The Pump as hydraulic power recovery turbine in rotating element can be removed without disconnecting suction / chemical and process plants Pump family designed to have max. parts interchangeability discharge piping and driver
Optional features include steam jacketed casing and Inducer to Pump family designed to have max. parts interchangeability improvise NPSH R Variety of materials of constructions and seal flushing plans are Variety of materials of constructions and seal flushing plans are available to cater to a wide range of applications available to cater to a wide range of applications Pump KBTS KB3S Pump Model KBTD KB3D Model
API Code API Code Between Bearing BB 2 Between Bearing BB 3
Rating Rating
3 3 *More higher capacity and head is possible Capacity @ BEP m /hr Upto 1500 Capacity @ BEP m /hr Upto 1500 when pumps are operatedat higher speeds
*More higher capacity and head is possible Head (m) Upto 520 m Head (m) Upto 1650 when pumps are operatedat higher speeds
Temperature Range ºC -104 to 425 Temperature Range ºC -5 to 200
Discharge Pressure Upto Cl. 600 # Discharge Pressure Upto Cl. 2500 #
Suction Pressure kg/cm2 (g) Upto 80 Suction Pressure kg/cm2 (g) Upto 80
Nozzle Orientation (Suc./Dis.) Top-Top, Side-Top & Side-Side Nozzle Orientation (Suc./Dis.) Side-Side
Standard Motor Synchoronous Speeds (rpm) 1000 / 1200 / 1500 / 1800 / 3000 / 3600 Standard Motor Synchoronous Speeds (rpm) 1000 / 1200 / 1500 / 1800 / 3000 / 3600
Max. Operating Speed (rpm) 3600 Max. Operating Speed (rpm) 7000
*Anticlockwise when viewed from coupling end Direction of Rotation Clockwise when viewed from coupling end is also possible against requirement Direction of Rotation Clockwise when viewed from coupling end
Flange Ratings (#RF) Cl. 300 / 600 Flange Ratings (#RF) Cl. 300 / 600 / 900 / 1500 / 2500
Features Applications Features Applications
Design and manufacture as per API 610 Fluid handling in oil refineries and petrochemical Design and manufacture as per API 610 High pressure fluid handling in oil refineries and industry petrochemical industry Centerline supported heavy duty design to ensure high reliability Near centerline supported heavy duty axial split casing design to under stringent operating conditions High temperature and high pressure critical ensure high reliability under high pressure applications MP and HP boiler feed applications applications in chemical and allied industries Easy inspection and repair maintenance of bearings and mechanical Easy inspection and repair maintenance of bearings and mechanical Descaling application in steel industries seal on both sides after removal of coupling spacer only. The Variety of materials of constructions and seal seal after removal of coupling spacer only. The rotor can be removed rotating element can be removed without disconnecting suction / flushing plans are available to cater to a wide by disassembling upper half casing without disturbing suction / Sea water injection application in oil wells discharge piping and driver range of applications discharge piping and driver. Mine Dewatering Pump family designed to have max. parts interchangeability Pump as hydraulic power recovery turbine in Low NPSH requirement is achieved with first stage double suction chemical and process plants impeller in SPD pumps Petroleum product Pipeline booster applications
Pump as hydraulic power recovery turbine in chemical and process plants Pump KBSH KBDS Pump Model KBDH KBDD Model
API Code API Code Between Bearing BB 4 Between Bearing BB 5
Rating Rating
3 *More higher capacity and head is possible 3 *More higher capacity and head is possible Capacity @ BEP m /hr Upto 650 when pumps are operatedat higher speeds Capacity @ BEP m /hr Upto 650 when pumps are operatedat higher speeds
*More higher capacity and head is possible *More higher capacity and head is possible Head (m) Upto 2500 when pumps are operatedat higher speeds Head (m) Upto 2500 when pumps are operatedat higher speeds
Temperature Range ºC -5 to 200 Temperature Range ºC -104 to 425
Discharge Pressure Upto Cl. 2500 # Discharge Pressure Upto Cl. 2500 #
Suction Pressure kg/cm2 (g) Upto 17 Suction Pressure kg/cm2 (g) Upto 80
Nozzle Orientation (Suc./Dis.) Top-Top & Side-Top Nozzle Orientation (Suc./Dis.) Top-Top & Side-Top
Standard Motor Synchoronous Speeds (rpm) 3000 / 3600 Standard Motor Synchoronous Speeds (rpm) 3000 / 3600
Max. Operating Speed (rpm) 7000 Max. Operating Speed (rpm) 7000
Direction of Rotation Clockwise when viewed from coupling end Direction of Rotation Clockwise when viewed from coupling end
Flange Ratings (#RF) Cl. 300 / 600 / 900 / 1500 / 2500 Flange Ratings (#RF) Cl. 300 / 600 / 900 / 1500 / 2500
Features Applications Features Applications
Design and manufacture as per company standard but can meet API 610 requirements High pressure boiler feed Design and manufacture as per API 610 High pressure fluid handling in oil water applications. refineries and petrochemical industry Multistage pump with ring section diffuser casing design with centerline support to meet Multistage centerline supported heavy duty double casing diffuser design for high temperature and high pressure applications especially in BFW application High pressure mine handling high pressure and high temperature applications MP and HP boiler feed applications drainage applications Easy inspection and repair maintenance of bearings and mechanical seal after removal of Easy inspection and repair maintenance of bearings and mechanical seal Light hydrocarbon and liquid gas transfer coupling spacer only High pressure applications after removal of coupling spacer only. The cartridge (assembly of all parts applications in water treatment plant except outer casing) can be removed without disassembling suc / dis piping Sea water injection application in oil wells First stage impeller with double suction is provided in SSD models to improvise NPSH R and driver performance Pump as hydraulic power Axial thrust balancing is with the help of options like piston & balance disc, Mine Dewatering recovery turbine in water double piston or straight piston to suit various applications Specially designed to meet high performance for superior and extended low cost operation treatment plants Petroleum product Pipeline booster Low NPSH requirement is achieved with first stage double suction impeller in applications Pump family designed to have max. parts interchangeability KBDD pumps Pump as hydraulic power recovery Pump family designed to have max. parts interchangeability turbine in chemical and process plants Pump KVSL KBSL Pump Model KVSH KBSM Model
API Code NON API Vertically Suspended VS1, VS6
Rating Rating
Capacity @ BEP m3/hr Upto 1750 Capacity @ BEP m3/hr Upto 270 (for KBSL), Upto 180 (for KBSM)
Head (m) Upto 1600 Head (m) Upto 550 (for KBSM), Upto 850 (for KBSM)
Temperature Range ºC -104 to 350 Temperature Range ºC -5 to 165
Discharge Pressure Upto Cl. 600 # Discharge Pressure Upto Cl. 600 #
Suction Pressure kg/cm2 (g) Upto 40 Suction Pressure kg/cm2 (g) Upto 11
Nozzle Orientation (Suc./Dis.) Side-Side Nozzle Orientation (Suc./Dis.) Top-Top & Side-Top
Standard Motor Synchoronous Speeds (rpm) 1000 / 1200 / 1500 / 1800 / 3000 / 3600 Standard Motor Synchoronous Speeds (rpm) 3000 / 3600
Max. Operating Speed (rpm) 3600 Max. Operating Speed (rpm) 3600
Direction of Rotation Clockwise when viewed from coupling end Direction of Rotation Clockwise when viewed from coupling end
Flange Ratings (#RF) Cl. 300 / 600 Flange Ratings (#RF) Cl. 150 / 600
Features Applications Features Applications
Design and manufacture as per API 610 Light hydrocarbon and condensate handling in oil Design and manufacture as per company standard KBSL refineries and petrochemical industries Low pressure boiler feed applications Pumps are supplied with "Can" as outer Casing. First stage impeller Multistage pump with ring section diffuser casing design with can be installed at desired level below ground to ensure sufficient Handling of LPG in loading / unloading foot mounted casing suitable for low pressure requirements Low pressure applications in water treatment plants "Available NPSH". This feature ensures reliable operation under applications and in LPG bottling plants critical suction conditions Easy inspection and repair maintenance of bearings and Low pressure applications in light chemical plants Water condensate handling mechanical seal after removal of coupling spacer only Easy inspection and repair maintenance of bearings and mechanical KBSM seal after removal of coupling spacer only Specially designed to meet reliable performance for extended Medium pressure boiler feed applications low cost operation Interstage casings and column pipes are flanged and bolted Medium pressure applications in water treatment plants together for easy installation and maintenance Pump family designed to have max. parts interchangeability Pumps can be furnished without "Can" for direct fitment on Medium pressure applications in light chemical plants customer's vessels or pits
Inducer design is an optional feature to reduce column length below ground to increase reliability associations testimonials KEPL has executed jobs with renowned consultants and Project Management Companies (PMCs). Products made by KEPL have been tested and approved from time to time by third party inspection agencies like Lloyds, BVQI, SGS, ABS, EIL, PDIL, JACOBS H&G, Davy, UHDE etc.
With major end users With major consultants With major LSTK / EPC contractors including including and OEMs including
Toyo Engineering Corporation / TOYO Engineering, Japan / India Japanese Gas Corporation, Japan YRM Project, Russia Lurgi, Germany / India Toshiba Corporation, Japan Petronas, Malaysia Bechtel, U.K. / U.S.A. / France TOYO Engineering, India / Japan Cresent Petroleum, U.A.E. Foster Wheeler, U.S.A. Lurgi, India / Germany Toshiba, Taiwan ABB Lumas, The Netherlands Larsen & Toubro, India / Overseas Projects Kuwait National Petroleum Corporation Linde, Germany / India Technimont ICB, India / Italy
Sohar Refinery, Oman Technip, Italy / India Punj Lloyd, India / Overseas Projects Saudi Aramco Kuwait National Petroleum Company Bharat Petroleum, India Snamprogetti, Italy Samsung, India / Korea
Hindustan Petroleum, India JACOBS H&G, India UHDE, India / Germany
Indian Oil Corporation, India Aker Kvaerner Powergas, India Daelim, Korea
Reliance Industries, India L&T Chiyoda Limited, India Technip, India / Italy
ESSAR Industries, India Engineers India Limited Petrofac, U.A.E.
Nagarjuna Oil, India UHDE India Limited Linde, India / Germany
Mangalore Refinery, India Ansaldo, Italy
Brahmaputra Crackers, India BHEL, India
National Fertilizers, India Thermax, India
Rashtriya Chemicals & Fertilizers, India
Nuclear Power Corporation, India
Bharat Petroleum Corporation Reliance Industries Ltd., India Oil India Ltd., India India sustainable solutions
KEPL Reliability
For any product, reliability is the ability to perform and maintain its function in routine as well as under the most stringent operating conditions and to keep equipment integrity even under extreme conditions.
In addition to design and manufacture compliance to the specifications, the ability and competence of the pump manufacturer are also important to ensure reliability.
To enable the product meet its highest order of quality for reliability, KEPL ensures the following while designing and manufacturing its products:
• Satisfactory performance for a long duration with high nominal service life of equipment.
• High MTBM (Mean Time Between Maintenance) We care... • High MTBF (Mean Time Between Failures)
Kirloskar Group has instituted an Energy Conservation • Low MTTR (Mean Time To Restore) Award to encourage implementation of initiatives for • LLC (Low Life Cycle Cost) reducing energy consumption per unit of production. Each manufacturing plant has to work on initiatives related to • Minimal Risk of Operational Hazards and Accidents reduction of energy consumption and reduction of consumption of resources like water and raw material. This Our Life for Reliability, Reliability for Life.... reduction is directly linked to cost reduction initiatives for improving the competitiveness and deliver value for money.
KEPL has developed a comprehensive Environment, Health and Safety (EHS) Policy. This policy describes the commitment of our company to protect the environment through prevention of pollution and conservation of energy. It also stipulates compliance to all environmental norms and conservation of natural resources. Customer Support Network
INDIA SOUTH EAST ASIA Kirloskar Ebara Pumps Limited Kirloskar Brothers (Thailand) Limited [email protected] [email protected]
UNITED KINGDOM SOUTH AFRICA SPP Pumps Limited Braybar Pumps (Pty) Limited [email protected] [email protected]
REST OF EUROPE MIDDLE EAST Kirloskar Brothers Europe BV Kirloskar Middle East FZE [email protected] [email protected]
AMERICAS Kirloskar Brothers LLC [email protected]
KIRLOSKAR EBARA PUMPS LIMITED Head Office : Pride Kumar Senate Building, Senapati Bapat Road, Pune 411 016, Maharashtra, India. Phone : +91 20 2560 0100 Fax : +91 20 2560 0351 Email : [email protected] Website : www.kirloskarebara.co.in
Works : Savantpur Vasahat, Kirloskarvadi, Dist. Sangli 416 308, Maharashtra, India. Phone : +91 2346 279071 to 75 Fax : +91 2346 279099
For circulation outside India only.