Greenbelt Homes Pilot Program: Summary of Building Envelope Retrofits, Planned HVAC Equipment Upgrades, and Energy Savings J
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Greenbelt Homes Pilot Program: Summary of Building Envelope Retrofits, Planned HVAC Equipment Upgrades, and Energy Savings J. Wiehagen, M. Del Bianco, and D. Mallay Partnership for Home Innovation May 2015 NOTICE This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, subcontractors, or affiliated partners makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof. Available electronically at http://www.osti.gov/bridge Available for a processing fee to U.S. Department of Energy and its contractors, in paper, from: U.S. Department of Energy Office of Scientific and Technical Information P.O. Box 62 Oak Ridge, TN 37831-0062 phone: 865.576.8401 fax: 865.576.5728 email: mailto:[email protected] Available for sale to the public, in paper, from: U.S. Department of Commerce National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 phone: 800.553.6847 fax: 703.605.6900 email: [email protected] online ordering: http://www.ntis.gov/ordering.htm Greenbelt Homes Pilot Program: Summary of Building Envelope Retrofits, Planned HVAC Equipment Upgrades, and Energy Savings Prepared for: The National Renewable Energy Laboratory On behalf of the U.S. Department of Energy’s Building America Program Office of Energy Efficiency and Renewable Energy 15013 Denver West Parkway Golden, CO 80401 NREL Contract No. DE-AC36-08GO28308 Prepared by: Home Innovation Research Labs Partnership for Home Innovation 400 Prince George’s Boulevard Upper Marlboro, MD 20774 NREL Technical Monitor: Stacey Rothgeb Prepared under Subcontract No. KNDJ-0-40335-05 May 2015 The work presented in this report does not represent performance of any product relative to regulated minimum efficiency requirements. The laboratory and/or field sites used for this work are not certified rating test facilities. The conditions and methods under which products were characterized for this work differ from standard rating conditions, as described. Because the methods and conditions differ, the reported results are not comparable to rated product performance and should only be used to estimate performance under the measured conditions. Contents List of Figures ............................................................................................................................................ iii List of Tables .............................................................................................................................................. iv Definitions .................................................................................................................................................... v Executive Summary ................................................................................................................................... vi 1 Introduction ........................................................................................................................................... 1 1.1 Pilot Program Background ............................................................................................................... 3 1.2 Phase 2 Pilot Program Building Envelope Upgrades ....................................................................... 4 2 Greenbelt Homes, Inc. Pilot Program Research Investigation ........................................................ 7 3 Retrofit Designs and Construction Process ...................................................................................... 8 3.1 Design Details and Bid Process ....................................................................................................... 8 3.2 Additional Analysis Required .......................................................................................................... 9 4 Crawlspace and Attic Upgrades ........................................................................................................ 12 4.1 Crawlspace Retrofits ...................................................................................................................... 12 4.1.1 Frame-Vinyl Pilot Home Crawlspace Upgrades ............................................................... 12 4.1.2 Block and Frame-Brick Crawlspace Upgrades ................................................................. 13 4.1.3 Frame-Brick and Frame-Vinyl Attic Upgrades ................................................................ 14 5 Wall, Window and Door, and Exhaust Fan Upgrades ..................................................................... 16 5.1 All Pilot Homes—Window Replacement ...................................................................................... 16 5.2 Block Home Window and Wall Upgrades ..................................................................................... 17 5.2.1 Window Upgrades ............................................................................................................ 17 5.2.2 Block Building Insulation ................................................................................................. 19 5.3 Frame-Brick Window and Door Replacement ............................................................................... 20 5.4 Frame-Vinyl Wall, Window, and Door Upgrades ......................................................................... 20 5.4.1 Window Replacements ..................................................................................................... 21 5.4.2 Frame-Vinyl Wall Insulation Upgrades ............................................................................ 24 5.5 All Pilot Homes—Exhaust Fan Installation ................................................................................... 24 5.6 Energy Upgrade Feature and Monitoring Description ................................................................... 26 6 Infiltration Testing .............................................................................................................................. 27 7 Heating Season Comparison ............................................................................................................. 30 8 Monitored Data—Indoor Temperature and Energy Use ................................................................. 33 8.1 Monitoring Summary ..................................................................................................................... 33 8.2 Indoor Temperature Measurements in Pilot Homes ...................................................................... 34 8.3 Energy Use Data ............................................................................................................................ 37 8.3.1 Heating Energy Use .......................................................................................................... 38 8.3.2 Heating Degree Day Normalization .................................................................................. 38 8.3.3 Temperature Difference Normalization and Take-Back Energy Use ............................... 40 9 HVAC System Analysis for Phase 3 Retrofits ................................................................................. 49 10 Cost Savings of Building Envelope Improvements ........................................................................ 51 10.1 Retrofit Cost Complexity .................................................................................................. 51 10.2 Energy Savings Investment............................................................................................... 52 10.3 Prioritizing Energy-Efficiency Measures ......................................................................... 54 11 Energy-Efficiency Measure Lessons Learned ................................................................................. 56 11.1 Crawlspace Upgrades ....................................................................................................... 56 11.2 Attic Upgrades .................................................................................................................. 56 11.3 Windows ........................................................................................................................... 57 11.4 Exterior Insulation and Weather-Resistive Barriers ......................................................... 57 11.5 Claddings .......................................................................................................................... 58 11.6 Ventilation Fan ................................................................................................................. 59 11.7 Design and Implementation Process ................................................................................. 59 i 12 Summary of Research Questions ..................................................................................................... 60 13 Next