Service Guide Table of Contents

General Maintenance & Troubleshooting ...... 1 Horizontal Shaft Impactor Tools ...... 1 Jaw Tools ...... 2 Vertical Shaft Impactor Tools...... 2 Cone Crusher Tools ...... 3 Track Unit Tools ...... 3 Belt Tools...... 3 Screen Tools ...... 4 Hydraulic Tools...... 4-5 Miscellaneous Tools ...... 5 Electrical Tools ...... 5 Parts & Service Support ...... 5 Feeder Tools ...... 5 General Maintenance & Troubleshooting Tools AN Nut Wrenches For All Equipment Part Number Used on Lock Part Number Used on Lock Nut Nut Box end/open end wrenches - 3⁄16” up to 3” 257029 AN-07 257017 AN-26 Air or electric impact gun and appropriate sockets – 257030 AN-09 257018 AN-28 1⁄2”, 3⁄4” and 1” drives 256722 AN-12 257019 AN-30 Electrical and pneumatic extension cables and hoses 257013 AN-14 257020 AN-32 Set of hammers - up to 10 lbs . 256723 AN-15 257021 AN-36 and set of drill bits 257012 AN-16 257022 AN-38 Set of taps - bottom and top 257014 AN-17 257023 AN-40 256724 AN-18 257024 AN-44 Set of chisels and punches 257015 AN-19 257028 AN-048 Hole bars and pry bars 256725 AN-20 257027 AN-052 Industrial stick welder 257016 AN-21 257025 AN-056 Set of allen wrenches - 1/16” through 3/4” 256726 AN-22 257026 AN-060 Set of lifting chains - up to 1/2” and in pairs impactor crusher drive coupling - 220870 Set of lifting straps - 1” up to 4” Grinders - 4-1/2” and 9” Tools for Conveyor Drive Squeeze Coupling FT Units Acetylene torch Part Number Description Multimeter 338891 13mm torque wrench box end 338892 9/16" torque wrench box end Infra-red temp gun 338893 17mm torque wrench box end Tachometer 289402 6mm x 1/4" torque wrench bit Lockout/tagout kit 3/4” clevis pin shackle General HSI Tools 3 legged cable/chain rated to cone weight Part Number Description 2” lifting Strap 237227 3” apron adjust wrench 227765 4240 blow bar lifting tool 4” lifting Strap 189108 4250 blow bar lifting tool 1” NC shouldered lifting eye 272864 5260 blow bar lifting tool 1/4” NC shouldered lifting eye 82422 Rotor locking pin assembly 341400 Apron adjust gauge set The General Maintenance & Troubleshooting Tools are available in most areas, let us know if you need assistance locating them . Horizontal Shaft Impactor Tools Rotor Maintenance Tools Shaft and Rotor Assembly Part Number Template Description Installation and Removal Nuts 354102 4250/40 3 bar rotor Wedge side rotor profile template Model Installation Nut Removal Nut 354182 4250/40 3 bar rotor Blow bar backing side profile template 4233 272876 WSL-02703 570689 4250/40 4 bar rotor Wedge side rotor profile template 4240 272876 WSL-02703 501169 4250/40 4 bar rotor Blow bar backing side profile template 4250 272876 WSL-02703 317483 5260 3 bar rotor Wedge side rotor profile template 3850 272876 WSL-02703 317485 5260 3 bar rotor Blow bar backing side profile template 4654 N/A N/A 570690 5260 4 bar rotor Wedge Side/ Blow bar backing side 5260 N/A N/A template 6064 N/A N/A 570688 5054 3 bar rotor Wedge Side/ Blow bar backing side template Wedge Tools Rotor Template 5260 4 Bar Front and Back Side, Open Segment Part Number Description 309953 5/8" Allen wrench 305211 10o 1-1/8" wrench 305212 45o 1-1/8" wrench 1 Jaw Crusher Tools Common Tools Continued Pitman Shaft and Bearing Assembly Part Number Description Part Number Installation Nut Removal Nut 305720 Shim stock kits with 2 bolts per bearing for one 1654 WSC-01080 WSC-01079 complete jaw 2148 WSC-01080 WSC-01079 — Set of Lifting Straps - 1” up to 4” 2436 WSC-01080 WSC-01079 — Set of Lifting Chains - up to 1/2” and in pairs — Oil bath container, heat up to 300 degrees . Capable of 2640 WSC-01080 WSC-01079 withstanding the weight of the pitman bearing - up to 2650 WSC-01080 WSC-01079 300 lb . 2742 WSC-01080 WSC-01079 AN Nut Wrenches 2854 WSC-01079 AEP-06731 Part Number Used on Lock Part Number Used on Lock 3055 (older than SN 413335) WSC-01079 AEP-06731 Nut Nut 3055 (SN 413335 and newer) WSC-01079 337471 257029 AN-07 257017 AN-26 3163 WSC-01079 AEP-06731 257030 AN-09 257018 AN-28 3165 WSC-01079 AEP-06731 256722 AN-12 257019 AN-30 3042 (older than UH-3959) WSC-01078 WSC-01077 257013 AN-14 257020 AN-32 3042 (UH-3959 and newer) WSC-01078 AEP-06731 256723 AN-15 257021 AN-36 3144 (older than SN 410494) WSC-01078 AEP-06731 257012 AN-16 257022 AN-38 3144 (SN 410494 – SN 413160) WSC-01079 AEP-06731 257014 AN-17 257023 AN-40 3144 (SN 413759 and newer) WSC-01079 337471 256724 AN-18 257024 AN-44 3350 283543 161941 (SKF) 257015 AN-19 257028 AN-048 161942 (FAG) 256725 AN-20 257027 AN-052 3352 283543 161941 (SKF) 161942 (FAG) 257016 AN-21 257025 AN-056 3546 WSC-01145 WSC-01081 256726 AN-22 257026 AN-060 4248 WSC-01082 WSC-01081 Vertical Shaft Impactor Tools 4450 (older than SN 413571) WSC-01082 WSC-01081 For All VSI Models 4450 (SN 413571 and newer) WSC-01082 337467 General Tools – Metric Dimension Tool Box end/open end wrenches - 8mm up to 32mm Part Number Model Part Number Model VSI Tool Kit – Imperial Measure 264170 1036 264168 3055 Part Number Description 264170 1336 252821 3042 289470 Contains all tools for normal repair and maintenance 264170 1536 252821 3144 jobs 264168 1654 — 3642 264170 2036 260732 4248 VSI Tool Kit – Metric Measure 264170 2436 260732 4450 Part Number Description 264180 2640 264172 3546 363742 Contains all tools for normal repair and maintenance jobs 264174 2650 264174 2148 264168 2854 — 2436 Pedestal Assembly Part Number Description Common Tools 257017 AN-26 spanner wrench Part Number Description — Retaining ring pliers (1/2 to 2-1/2 bore range) 255460 Torque multiplier 8,000 ft/lb — Serrated water pump pliers 2” capacity 800751 Torque wrench 30-250 ft/lb — Nose wire cutting 255462 3-3/4” socket; 1-1/2” Drive 348330 Socket for AN-26 locknut — Measuring (machinist) tool for internal and external 348331 Socket for AN-24 locknut dimensions — Depth gauge - pitman float Common Tools — Feeler gauges - (long set) - .001- .040 Part Number Description 305719 Shim stock kits with 3 bolts per bearing for one 296097 Sonic Tensioner complete jaw

2 Cone Crusher Tools Belt Tools Kodiak® Plus Cone For All Equipment Recommended Tools Conveyor Installation, Repair and Maintenance Part Number Description Part Description Fastener Belt Degree — Wedgeplate flipping fixture for K500+ Number Type Width 450132 Mantle wrench (2 lug) 313304 Belt template 140 48 90 540014 Mantle wrench (3 lug) 313303 Belt template 190 48 90 456294 TIR Test Block 233724 Belt template 190 60 90 87091 Cavity Plug T16A-2 1911 Belt template 190 36 90 — Misc . set of caps/plugs 349836 Belt template 140 24 90 456531 Cone offset lifting eye 1896 Belt template 140 30 90 456532 Cone lifting eye 46-48010 Belt template 1-1/2 48 90 83074 Needle oil sampler with tubing 227104 Belt template 1 18 90 450132 Mantle wrench 46-48008 Belt template 140 36 90 995136 Dial indicator with magnetic base 46-48009 Belt template 140 42 90 450015 Accumulator charging kit with hose 323640 Belt template 190 30 90 450266 Nitrogen checking gauge 323639 Belt template 190 36 90 995239 *Pinion bearing puller fixture 23188 Belt template 190 42 90 995156 *Wedge plate rotation - 406192 323638 Belt template 190 48 90 995024 *Spreader bar - thrust bearing installation and 313362 Belt template 1-1/2 36 90 removal (used with 995023) 66650 Belt stapling N/A N/A N/A 995023 *Cable .25 stud x 16 .0 (used with 995024) tool #C-187 2” wide 991104 *Cone head flipping fixture 1857 Bolt breaker 1, 140, 190 , N/A N/A 995144 *2 Legged radial bearing race puller for 1200LS, RP1, & SP6 K200+, K300 and K300+ Radial bearings 19323 Bolt horn N/A N/A N/A — *3 legged radial bearing race puller for K400, K400+ & flexco #2BH K500+ radial bearings 233707 Boring bit 1, 140, 190, N/A N/A 456532 *Cone lifting eye flexco #BIB RP1, & SP6 456531 *Cone offset lifting eye 240971 Power boring 1, 140, 190, N/A N/A bit #HB-1 RP1, & SP6 * Items available for purchase tagged with the ASME load testing/rating certification completed . 240972 Quick change N/A N/A N/A chuck #5552 LS Cone Crushers 166985 Power punch 1, 140, 190, N/A N/A #HP-1 RP1, & SP6 Recommended Tools 313360 Power punch 1-1/2, 2, N/A N/A #HP-2 2-1/4, & RP2 Part Number Description 166986 Power wrench 1, 140, 190, N/A N/A 450030 Clamp cylinder wrench #HW-1 RP1 & SP6 Track Unit Tools 313361 Power wrench 1-1/2, 2, N/A N/A #HW-2 2-1/4, & RP2 FT and GT Models 46-48003 Punch flexco 1, 140, 190, N/A N/A Recommended Tools #P1P RP1, & SP6 Part Number Description 46-48004 Punch flexco 1-1/2, 2, N/A N/A — Crows foot for shaft coupling #P2P 2-1/4, & RP2 — Digital pressure gauge 46-48005 Wrench flexco 1,140, 190, N/A N/A #S1S RP1, & SP6 46-48006 Wrench flexco 1-1/2, 2, N/A N/A #S2S 2-1/4, & RP2 397204 Rivnut Gun N/A N/A N/A

3 Screen Tools Hydraulic Tools Screen Maintenance – Horizontal and Combo Screens For All Equipment Part Number Description Part Number Usage and Description — Metric sockets (locking assemblies) 340826 Diagnostic Hose Kit 090013 Assembly locking socket - 8mm hex 257121 Hydraulic Cap and Plug Assembly 090036 Assembly locking socket - 6mm hex 395170 SF62 PLUG/CAP KIT, 1-1/2 995149 Nut bearing press AN32 Hydraulic Flow Meter Kits 721022 Nut bearing press AN- 38 Part Number Usage and Description 995150 Wrench locknut AN32 321340 Kit includes 1-10 GPM meter and adapters for face 721021 Wrench locknut AN-38 seal connections for line sizes 1/2”, 3/4” and 1” . 995147 Huck gun with extended nose huck model #3585 & 321341 Kit includes 3-30 GPM meter and adapters for face #99-5013 seal connections for line sizes 1/2”, 3/4” and 1” . 086000 Y-27 pump (porta-power hydraulic pump or equivalent) SMA Drive Motor Lifting Lug - FT4240 and FT4250 Model Track Units 620471 Timing wrench LH 26 & 32 (provided) Part Number Description 620470 Timing wrench RH 26 & 32 (provided) 291101 SMA Motor Lifting Lug 514046 Timing wrench 24 (provided) 514059 Timing wrench 24 LH (provided) Hydraulic Fitting and Nut Wrenches - FT & GT Model Track Units 516095 Timing wrench 26 (provided) Part Number Usage 720092 Timing wrench RH 38 (provided) 305701 1-1/4” Wrench 720093 Timing wrench LH 38 (provided) 305702 1-3/8” Wrench 516252 Bar location WT26 (provided) 305703 1-3/8” Wrench (1 side of jaw is thinner) 620368 Bar location WT32 (provided) (qty 2) 305704 1-1/2” Wrench 720086 Bar location WT38 (provided) 305705 1-5/8” Wrench 514032 Bar location WT24 (provided) 305706 1-5/8” Wrench (Has a flatter nose) 721023 Spindle pusher field tool 305707 1-3/4” Wrench Screen Lifting Bars 305708 1-7/8” Wrench 517305 Lifting bar - 5’ incline 305709 2” Wrench 516933 Lifting bar - 5’ LP 305710 2-1/8” Wrench 516909 Lifting bar - 5’ MS & HS 305711 2-3/16” Wrench 622128 Lifting bar - 6’ LP 305712 2-1/4” Wrench 622839 Lifting bar - 6’ MS & HS 305713 2-3/8” Wrench 720854 Lifting bar - 7’ LP 305714 2-3/4” Wrench

721004 Lifting bar - 7’ MS & HS Accumulator Charging Assembly 821557 Lifting bar - 8’ LP Part Number Description 821763 Lifting bar - 8’ MS & HS 42-80042 Used for charging accumulators on KPI track- Combo Screens mounted impactor plants with nitrogen 621049 Lifting/spreading bar - 6’ screens O-Ring Seal Lock Kit - FT Model Track Units 721036 Lifting/spreading bar - 7’ screens Part Number Includes 821075 Lifting/spreading bar - 8’ screens 266581 Qty . 12 of each size Buna O-Rings in kit Optional Tools 2 FS03 Part Number Description 3 FS04 (KPI Part #85515) 995151 Hydraulic bearing press 4 FS06 (KPI Part #85516) 620450 Spindle pusher field tool 5 FS08 (KPI Part #85517) 995154 *Disc assembly offset lifting fixture shaft 6 FS10 995153 *Spindle lifting fixture 8 FS12 (KPI Part #85520) 821671 Screen jacking bracket 10 FS14 995155 Cone installation shaft 32 12 FS16 14 FS20 (KPI Part #194550) * Items available for purchase tagged with the ASME load testing/rating certification completed . 16 FS24 4 20 FS32 Programming Tools 32 Part Number Description 502589 EL,ASB Configured site manager Hydraulic Tools For All Equipment Feeder Tools Suction Tool Vibrating Mechanism Assembly Part Number Usage and Description AN Nut Wrenches 389367 Tool for creating a vacuum on the reservoir while Part Number Used on Lock Nut Used on Feeder replacing components to minimize liquid loss 256722 AN-12 30x12, 36x14, 36x16 without draining tank . 256723 AN-15 42x15 Digital pressure fauge (ex . parker service junior kit) 256725 AN-20 36x20, 42x12, 42x16, 42x18, 50x18, 50x24, Miscellaneous Tools 60x24 For Various Parts and Equipment Poly Chain Drive Grizzly Finger tools Part Number Description Part Number Description 090417 Meter, sonic belt tension 557869 12 Point Crowfoot Torque Adapter, 30mm Parts & Service Support AN Nut Wrenches Available 24 Hours a Day, 365 Days a Year Part Number Used on Lock Part Number Used on Lock Nut Nut Kolberg-Pioneer, Inc. Parts Support: (800) 766-9793 | +1 (605) 665-9193 257029 AN-07 257019 AN-30 Service Support: (800) 532-9311 | +1 (605) 665-9311 257030 AN-09 257020 AN-32 Johnson Crushers International, Inc. 256723 AN-15 257021 AN-36 Parts Support: (888) 474-0115 | +1 (541) 988-9408 257012 AN-16 257022 AN-38 Service Support: (866) 875-4058 | +1 (541) 988-9463 257014 AN-17 257023 AN-40 Astec Mobile Screens, Inc. 256724 AN-18 257024 AN-44 Parts Support: +1(815) 626-6374 257015 AN-19 257028 AN-048 Service Support: +1(815) 626-6374 257016 AN-21 257027 AN-052 256726 AN-22 257025 AN-056 257017 AN-26 257026 AN-060 257018 AN-28

Electrical Tools For All Equipment Crimpers and Connectors Part Number Description 328497 Deutsch Connector Kit 328498 Deutsch Hand Crimper 328499 Packard Hand Crimper 328500 Packard Pin Removal Tool

Electrical Assembly Repair Kit Part Number Description 356325 DT Series Service Kit (328497) - Crimp Tool (328498) Rocky University - P/N Insert (356324) Our world-class program covers topics from basic component concepts to advanced mechanical troubleshooting as well as industry knowledge and sales trainings . With a variety of courses, including both online and face- Testing Tools to-face offerings, you can ensure that you and your team are thoroughly Part Number Description educated for all aspects of the sales and operating processes . 355802 EDC Test Harness The complete scheduled training calendar is online at www .rockyuniversity .com . TRAINING

5 Kolberg-Pioneer, Inc. Parts Support: (800) 766-9793 | +1 (605) 665-9193 Service Support: (800) 532-9311 | +1 (605) 665-9311

Johnson Crushers International, Inc. Parts Support: (888) 474-0115 | +1 (541) 988-9408 Service Support: (866) 875-4058 | +1 (541) 988-9463

Astec Mobile Screens, Inc. Parts Support: +1(815) 626-6374 Service Support: +1(815) 626-6374 www.kpijci.com

Because Kolberg-Pioneer, Inc ,. Johnson Crushers International, Inc . and Astec Mobile Screens, Inc . may use in their catalog and literature, field photographs of their products which may have been modified by the owners, products furnished by Kolberg-Pioneer, Inc ,. Johnson Crushers International, Inc . and Astec Mobile Screens, Inc . may not necessarily be as illustrated therein . Also continuous design progress makes it necessary that specifications be subject to change without notice . All sales of the products of Kolberg-Pioneer, Inc ,. Johnson Crushers International, Inc . and Astec Mobile Screens, Inc . are subject to the provisions of their standard warranty . Kolberg-Pioneer, Inc ,. Johnson Crushers International, Inc . and Astec Mobile Screens, Inc . do not warrant or represent that their products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety, pollution, electrical wiring, etc . Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put by the user . In some photographs, guards may have been removed for illustrative purposes only . This equipment should not be operated without all guards attached in their normal position . Placement of guards and other safety equipment is often dependent upon the area and how the product is used . A safety study should be made by the user of the application, and, if required additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products . NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev . 4/21