WINTERIZING PORTABLE GAS DETECTION INSTRUMENTS Preparing Gas Detection Instruments for the Upcoming Winter Months Should Be a Priority for Every End User

Total Page:16

File Type:pdf, Size:1020Kb

WINTERIZING PORTABLE GAS DETECTION INSTRUMENTS Preparing Gas Detection Instruments for the Upcoming Winter Months Should Be a Priority for Every End User Winter Gas Detection WINTERIZING PORTABLE GAS DETECTION INSTRUMENTS Preparing gas detection instruments for the upcoming winter months should be a priority for every end user. It is crucial to perform maintenance tasks now so you are prepared when the weather changes. By Joe Buckley shield washer fluid and antifreeze. Before temperatures dip below freezing, it’s a good idea to determine the age of your ve- hicle battery. Gas detectors are no differ- ent. Always check the instrument battery before working in very cold conditions. Batteries have a life span usually associ- ated with the number of charge cycles through which they have been. Battery performance deteriorates as it ages; the older the battery, the shorter the run time. Battery age can be determined by looking at the manufactured date on the label and then decoded through the se- rial number. You also can call the manu- facturer’s customer service number for INDUSTRIAL SCIENTIFIC assistance. You do not want to be on a job with an instrument that operates for less than the rated run time. While the battery is disconnected from the instru- ment, closely examine the interior for cracks, tears or leakage. Make sure the contacts are corrosion-free. hen preparing for sea- to check for dirty and damaged filters on If you use alkaline batteries in your sonal changes, we need to your gas monitor, which can inhibit the gas detector, they have a much shorter pay the same attention to instrument’s ability to detect gas. run time in the cold, so keep spare bat- our gas detection instru- Gas detection instruments are built to teries handy. Many users have battery ments as we pay to prepar- withstand and operate in extreme environ- chargers in their trucks. If you discover Wing our homes, vehicles and clothing. ments and are certified to do so by agen- that the battery is not fully charging, it We winterize our homes by having the cies such as Underwriters Laboratories may be because of the cold. Recom- furnace inspected for correct operation. and the CSA Canadian States Association. mended battery charging temperatures Inspectors look for cracks in the furnace Gas detection manufacturers typically rec- are 0°C – 50°C (32°F – 122°F). that can reveal carbon monoxide leaks. ommend an operating temperature range You may notice the response of the Winterizing gas detection equipment somewhere between -20°C to 50°C (-4°F instrument getting sluggish at tempera- must include inspection of the instru- to 122°F), and disregarding those recom- tures below -20°C. The display may ment exterior for damage such as cracks mendations can lead to instrument mal- get dim and even go blank if it freezes. in the case halves and tears of the case functions or inaccuracies. If this happens, your gas monitor likely molding. Although instruments have an still will detect gas and still will alarm. If ingress protection (IP) rating for water, you have to use it this way, you should cracked case halves or damaged filters Check the Batteries bump test it before each use to make can allow moisture to reach the interior When the cold sets in, it’s time to pre- sure it responds, and you should get the of the instrument leading to ice formation pare our vehicles by checking several instrument warmed up as soon as pos- or instrument failure. It also is important systems: the battery, coolant levels, wind- sible once indoors. EHSToday I NOVEMBER 2017 I WWW.EHSTODAY.COM 23 Winter Gas Detection Keep the Instrument Warm below their rated temperatures. Sensor area near your nose and mouth. This will but Not Too Warm response accuracy typically is plus or keep the instrument warm from your As the days get colder, we wear flan- minus 15 percent over the full measure- body heat and also monitor toxic and nel shirts, insulated boots, hats and ment and temperature range for most combustible gases in the atmosphere. gloves to keep the body warm. Being sensors. Keep that in consideration Conversely, in the winter months protected from the cold weather is im- when reading the units of measurement there are many heating sources to keep portant for us to function and survive. while using instruments below the rated us warm. You do not want to expose the Think of the sensors inside a gas de- temperature range. gas detectors to too much hot, dry air. tector as the heart and brains of the in- When using your instrument in tem- Keep the detector off the vehicle dash- strument. They are what make the in- peratures below freezing, keep the in- board when the windshield defroster is strument function. The risk of sensors strument inside your coat and have tub- running. Unclip your instrument from freezing and giving inaccurate readings ing attached to the pump extend out of your cold weather coveralls when you increases when gas detectors are used your coat near the collar in the breathing lay them on the radiator to warm up be- fore you go outside to work in the cold. The risk of sensors freezing and giving Top Speed Controller for Electronic Throttles inaccurate readings Inhibit direction change if speed increases when gas and/or RPM above set point detectors are used Improves tire life up to 400%, reduces transmission wear below their rated Set 2 different top speeds (or different for Fwd + Rev) temperatures. Set take-off or ramp-up speed The dry climate has more impact on the performance of some electrochemi- cal sensors than even the coldest of temperatures. To prevent the aqueous electrolytes from drying out, store and Top Speed + Directional Inhibitor Controller charge your instruments in a humidified area when not in use. Keeping the ambi- for Electronic Throttles ent relative humidity at 40 to 50 percent will go a long way toward maintaining the sensitivity of your sensors and will keep them working longer. After exposures to any extreme tem- peratures, bump test and calibrate your Controls safe speeds in your plant (=21(752//(5 speed instruments to ensure they are in proper control option available) working order. Routine maintenance on the instruments will keep them per- Directional control prevents transmission abuse: forming at their best, even in the cold. improved tire wear by up to 400% Winterizing your gas detectors can pro- vide you with reliable and accurate gas Idle time shutdown prevents pull away in 2nd or 3rd gear and excessive wear on transmission detection throughout the coldest months of the year. EHS Joe Buckley serves as a gas detection professional on the training team at In- dustrial Scientific. He can be reached at [email protected]. For related content, go to: CIRCLE 111 ON READER CARD OR LINK TO THE VENDOR ONLINE AT WWW.EHSRS.BIZ/66611-111 ehstoday.com/industrial-hygiene 24 WWW.EHSTODAY.COM I NOVEMBER 2017 I EHSToday.
Recommended publications
  • Integrating Fire and Gas Safety with Process Control Systems: Why, What and How
    WHITE PAPER Integrating Fire and Gas Safety with Process Control Systems: Why, What and How If a fire, smoke or gas leak is detected in an industrial facility, prescriptive actions must be taken by the fire and gas safety system, as well as the process control system, to mitigate and control the hazard. Using a certified, documented fire and gas safety system that can communicate appropriate messages to the process control system during an event is vital to the safety of a facility and its occupants. But, specifying and integrating these two systems is no simple matter. Under certain conditions, the processes in industrial, defined risk reduction target. Methods to help define the high-hazard manufacturing or processing plants can be performance requirements are available in standards, a threat — to the safety of employees, operations and directives and recommended practices. the environment. In these settings, a fire and gas (F&G) safety system is the layer of protection responsible for But first, here is a simple overview of what makes up the mitigating the consequences of a hazardous event once it process control system and the safety systems, including has occurred. the subsystems of the F&G safety system. Consider a chemical plant where flammable materials Process Control continue to be pumped into an area where fire has 1. Process control system (PCS) been detected. In hazardous situations like this, it is 2. Process instrumentation imperative that an F&G safety system communicate with Safety the process control system (PCS). The performance 1. Process shutdown system (PSD) requirements of both of these systems require 2.
    [Show full text]
  • Refrigerant Gas Detector
    2. Safety Instructions (Continued) 5. Installation CODE COMPLIANCE: Comply with all local and national laws, particular industry / country. This document is only intended as IMPORTANT: The manufacturer of this product requires that a rules and regulations associated with this equipment. Operators a guide and the manufacturer bears no responsibility for the bump test or calibration be performed following installation to should be aware of the regulations and standards in their installation or operation of this unit. verify instrument functionality. industry / locality for the operation of the Hansen Gas Detector. Failure to install and operate the unit in accordance with these TECHNICIAN USE ONLY: The Hansen Gas Detector must be instructions and with industry guidelines may cause serious injury or STEP 1 | Mount Gas Detector & Remove Lid Refrigerant Gas Detector installed by a suitably qualified technician who will install this unit death and the manufacturer will not be held responsible in this regard. for Machinery Rooms, Cold Rooms & Freezers in accordance with these instructions and the standards in their WARNING: DO NOT allow the lid / sensor to hang from the ribbon cable. Failure to comply may result in damage to the product. 3. Component Overview 1. Mount the product according to the product dimensions, maximum wiring lengths and following considerations: # COMPONENT DESCRIPTION • Environment: the full range of environmental conditions when selecting a location. 1 M16 Cable Glands (×6) • Application: the specifics of the application (possible leaks, air movement / draft, etc.) when selecting a location. 2 Rubber Gasket (IP66 Version Only) • Accessibility: the degree of accessibility required for maintenance purposes when selecting a location.
    [Show full text]
  • Air Quality Monitoring: the Use of Arduino and Android
    Journal of Modern Science and Technology Vol. 4. No. 1. September 2016 Issue. Pp. 86 – 96 Air Quality Monitoring: The Use of Arduino and Android Ashish M. Husain 1, Tazrin Hassan Rini * 2, Mohammed Ikramul Haque 3 and Md. Rakibul Alam 4 In this paper a cost efficient, portable, easily manageable Arduino based device has been presented to monitor air quality. The device works by collecting data of quantity of specific harmful gases and the amount of dust present in the air. This device can be located at any place and the data can be transferred to an Android phone via Bluetooth or simply by connecting the device to a PC/laptop. Data collected by the device from different places can be later examined to make further decisions and analysis about the state of air quality; furthermore, it can also help concerned individuals to act upon it. Field of Research: Environmental Engineering 1. Introduction Air pollution can be defined as an atmospheric condition in which various substances are present at concentrations high enough, above their normal ambient levels to produce a measurable effect on people, animals, vegetation or materials (Bangladesh environment 2015). Air pollutants are dangerous to human health as well as environment too. If the concentrations of air pollutants increase, it can be fatal for this world and the living things on it. Air pollution contains quantum amounts of Carbon monoxide (CO), Sulfur dioxide (SO2), Nitrogen oxides (NOx), Ozone (O3), Hydrocarbons (HC), lead (Pb) and Suspended Particulate Matter (SPM). These are some of the pollutants that have given rise to diseases and environmental catastrophes.
    [Show full text]
  • SEC Millenium Carbon Dioxide Gas Detector
    SEC Millenium Carbon Dioxide Gas Detector Instruction and Operation Manual Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis, Minnesota 55436 USA (952) 938-9486 Fax (952) 938-9617 Email [email protected] Web site www.sensorelectronics.com Part Number 71-5000 Version 040109 Sensor Electronics Corporation Sensor Electronics Corporation (SEC) designs and manufactures innovative fixed system gas detection equipment, for combustible gases, oxygen, carbon dioxide and toxic gases. Commitment Our quality and service are uncompromising. We back each of our products with a two-year warranty on all materials and workmanship. We offer technical support, user training and on-site service and maintenance of equipment to meet the needs of our customers. Gas Detection Service Individually designed maintenance packages are available for specific customer needs. Service begins with verification of the system installation that includes an initial system check and calibration. We then offer customer training programs (on-site and at factory) to insure that technical personnel fully understand operation and maintenance procedures. When on-the-spot assistance is required, service representatives are available to handle any questions or problems immediately. Warranty Sensor Electronics Corporation (SEC) warrants products manufactured by SEC to be free from defects in workmanship and materials for a period of two (2) years from date of shipment from the factory. Any parts returned freight pre-paid to the factory and found defective within the warranty would be repaired or replaced, at SEC's option. SEC will return repaired or replaced equipment pre-paid lowest cost freight. This warranty does not apply to items, which by their nature are subject to deterioration or consumption in normal service.
    [Show full text]
  • NYSEARCH Study for Natural Gas Dispersion and Detection in Residential Environments Noah L
    NYSEARCH Study for Natural Gas Dispersion and Detection in Residential Environments Noah L. Ryder, PhD1, Stephen J. Jordan1, and Jagruti Mehta2 1Fire & Risk Alliance, LLC., Derwood, MD, USA 2NYSEARCH, NGA, Parsippany NJ, USA SUMMARY The natural gas industry, including members of NYSEARCH has been promoting the use of methane detectors to allay safety concerns of its customers and regulators. Methane detectors are presently mandated by some jurisdictions and more are anticipated to follow. The present study uses physical testing and computational fluid dynamics (CFD) to quantitatively evaluate gas detector performance as a function of placement in residential occupancies. NYSEARCH, an R&D consortium consisting of gas distribution companies across North America, has contracted Fire & Risk Alliance, LLC (FRA) to carry out experimental and modeling work to study the dispersion of natural gas in residential structures and use this data to aid in the development of a detector placement standard to improve the deployment of these detectors. Nearly 70 tests were conducted by FRA in which methane was released until a threshold of 60% of the Lower Explosive Limit (LEL) [3% methane in air] was observed within the structure. Leakage sources varied in flow rate, type, and location within the enclosure while the configuration of the test enclosure was varied between floor plan layouts, ceiling height, and the number of stories exposed to the leakage event. The time to alarm at gas concentration thresholds of 10% (0.5% methane in air) and 25% (1.25% methane in air) LEL were compared and reported for different scenarios at each sensor location. The results of this study highlight the importance of requiring a gas detector in the same room as permanently installed fuel-gas appliances.
    [Show full text]
  • Combustible Gas Detector
    383 Combustible Gas Detector CONTENT Page 1. GENERAL INFORMATION ------------------ 2 2. FEATURES ---------------------------------------- 2 3. SPECIFICATION --------------------------------- 3 4. OPERATION GUIDE --------------------------- 4 5. PART & CONTROL------------------------------ 5 6. GETTING STARTED---------------------------- 7 6-1 Installing Batteries---------------------------- 7 6-2 Automatic Circuit/Reset Feature--------- 8 6-3 Feature Sensitivity Adjustment---------- 9 7. OPERATING PROCEDURE----------------- 9 8. REPLACING NEW SENSOR-------------- 11 9. CLEANING --------------------------------------- 12 COMBUSTIBLE GAS DETECTOR 1. GENERAL INFORMATION Thank you for purchasing Combustible Leak Detector. Read though the instruction manual before operation for correct and safe usage. Please store and retain this instruction manual for future reference. 2. FEATURES Combustible Leakage Detector is extremely useful as a general purpose tool in any environment where gasoline, propane, natural gas or fuel oil is used. This unit uses a newly developed semi-conductor sensor which is extremely sensitive to variety of general used combustible. Microprocessor Control with advanced digital signal processing. Multi color visual display. High-Low leak sensitivity selector. Low battery indication. Semiconductor gas sensor. Detection of combustible gas. Carrying case included. 15.5” (40 CM) flexible stainless probe. Reference Leak source included. Ambient concentration reset. Application: . Detect leaks in automobile exhaust and fuel system.
    [Show full text]
  • At the Heart of Gas Detection Systems DRÄGERSENSOR® 02 |
    ST-13887-2007 At the heart of gas detection systems DRÄGERSENSOR® 02 | When there’s danger in the air ... ST-6053-2004 | 03 ... this can quickly pose a high risk to humans, the environment, and all types of property and systems. Recognize the threat before it is too late. 04 | Detecting hazards – quite simple in principle WHY IT IS WORTH KNOWING MORE ABOUT GAS MEASURING GASES IN ELECTRICAL UNITS DETECTION SENSORS The sensor is the most important component inside Our sensory organs are often unable to detect air- a gas detector. It converts the measured variable, borne hazards, or cannot do so early enough. Toxic e.g. a gas concentration, into an electrical signal. or flammable gases and vapors can build up, Depending on the sensor type, this is achieved by reaching hazardous concentrations, or there may either chemical or physical processes. To obtain a be insufficient oxygen in the air. Both of these sce- meaningful and informative measured value read- narios can have life-threatening consequences. out, many factors have to be taken into account. Response times must be short, susceptibility to The reliability with which harmful airborne sub- error low, and reliability high. The better the sensor, stances can be detected depends to a large extent gas detector and central unit are designed to work on the sensors that are used. It is essential for the together in accordance, the more reliable the gas detector and sensor to be adapted perfectly to measurement results will be. In industrial gas each other. Hazards must be identified in good detection applications, three sensor technologies time and dependably, and false alarms leading to in particular are used on account of their excellent production downtime and the like must be avoided.
    [Show full text]
  • Leak Monitors and Leak Detectors
    LEAK MONITORS AND LEAK DETECTORS 70 Leak MoNItorS HeatING ElectroNIc cHarGING HoSe aDaPterS, VacUUM aND SUPER eVAC RecoVery SySteM ToolS GaUGeS aND DetectorS INStrUMeNtS INStrUMeNtS SySteMS ValVeS aND PartS cHarGING HoSeS SySteMS MacHINeS With heated sensor and SmartAlarm A CCU you need for fast, easy and certain leak detection P ROBE YELLOW JACKET ™ Leak Detector ™ indicator, t indicator, ® his is the only tool M R EDITION 57 CATALOG eco ac HIN V ery e S The ACCU PROBE leak detectors feature heated sensor technology that is designed to detect the more current and difficult HFC refrigerants such as R-134a, R-404A, R-407 and R-410A, in addition to all HCFC (R-22) and CFC (R-12) refrigerants including SNAP approved hydrocarbon blends, all with minimal chance of false S S S alarms. The ACCU PROBE leak detectors do not require rechargeable batteries. S y y UPER UPER S S te te e e MS MS VAC VAC ACCU PROBE ™ Leak Detector Specifications: Sensitivity: 0.06 oz./yr. (1.7 g/yr.) HFCs R-134a CH Vac 0.03 oz./yr. (0.9 g/yr.) HCFCs R-22 ar GING H Heated electrochemical sensor: Over 300 UUM hours service life with minimal cleaning and no adjustments a o Maintenance required: None ND S Body length: 10" (25.4 cm) e S Probe length: 18" (46 cm) V al ™ Weight: 15 oz. (0.4 kg) H The SmartAlarm LED shows how The frequency of flashing from the o V 25 seconds or less S Warm up time: e e big or small a leak is on a scale of heated sensor tip increases as you S Power: 4 AA alkaline batteries, 8 hours a a D one to nine: get closer to a leak and refrigerant continuous life ND a Operating temperature range: 24° to 110°F P ter • 1 to 3 – less than 0.1 oz./yr.
    [Show full text]
  • Leak Detection Methods
    Leak Detection Methods: A Comparative Study of Technologies and Techniques Short version Table of Contents 1 Introduction .............................................................................................. 3 2 Leak testing methods ................................................................................. 3 2.1 Water immersion bubble test method .................................................... 4 2.2 Soap solution bubble test ..................................................................... 6 2.3 Pressure decay test ............................................................................. 6 2.4 Vacuum decay test or Pressure rise test ................................................ 8 2.5 Tracer gas leak testing ........................................................................ 9 2.5.1 Sniffing ..................................................................................... 10 2.5.2 Accumulation leak testing ............................................................ 10 2.5.3 Vacuum chamber inside-out leak testing ....................................... 11 2.5.4 Outside-in leak testing ................................................................ 11 2.6 Applications ..................................................................................... 12 2.6.1 Halogen leak detectors ............................................................... 12 2.6.2 Inside-out helium sniffer detectors ............................................... 13 2.6.3 Outside-in helium spraying .........................................................
    [Show full text]
  • Dräger Gas Detection Catalog
    8 0 0 2 - 4 9 0 1 - T S Dräger Gas Detection Dräger: Technology for Life ® Inside front cover BLANK DRÄGER GAS DETECTION | 02 Dräger Gas Detection TABLE OF CONTENTS X-am 1700/2000 03 X-am 5000 05 X-am 3000 07 X-am 7000 09 MiniWarn 11 Pac 3000/5000/7000 13 Pac 3500/5500 15 Pac III 17 Dräger-Sensors ®, XXS and PID Sensors 19 E-Cal Systems 23 Calibration Gases 25 Dräger Software 26 Support Material 27 Training Software 28 Multi-PID 2+ 29 Dräger CMS Analyzer 31 Dräger CMS Chips 33 accuro ® Pump 35 Short Term Dräger-Tubes ® 37 Emergency Response Kits 39 Biological Agent Detection Breathing Air Quality 41 TWA Measurements 42 Air Current Measurements 43 DrägerService 44 Breathing Gas Systems 45 Respiratory Protection 47 3 0 0 2 - 1 3 8 - T S 03 | DRÄGER GAS DETECTION The Dräger X-am 1700/2000 are a new generation of personal gas detectors. DRÄGER X-AM 1700/2000 The Dräger X-am 1700/2000 are a new generation of personal gas detectors which have been specially designed for personal monitoring. These gas detectors reliably measure combustible gases and vapors, as well as O 2, CO and H 2S. Their ergonomic design, mobile phone dimensions and light weight make them the perfect companion in your daily work. Reliable measurement technology, long sensor life and easy operation guarantee maximum safety at an extremely low cost of ownership. The instrument’s light weight and mobile The Dräger E-Cal automatic test, calibration, phone size — unique in today’s market — and documentation system is also an ideal guarantees users a high level of comfort and complement to the instrument, saving time convenience.
    [Show full text]
  • Gas Leak Detection by Dilution of Atmospheric Oxygen
    sensors Article Gas Leak Detection by Dilution of Atmospheric Oxygen Armin Lambrecht *, Eric Maier, Hans-Fridtjof Pernau ID , Thomas Strahl and Johannes Herbst Fraunhofer Institute for Physical Measurement Techniques IPM, Heidenhofstr. 8, D-79110 Freiburg, Germany; [email protected] (E.M.); [email protected] (H.-F.P.); [email protected] (T.S.); [email protected] (J.H.) * Correspondence: [email protected]; Tel.: +49-7665-41904 Received: 31 August 2017; Accepted: 30 November 2017; Published: 5 December 2017 Abstract: Gas leak detection is an important issue in infrastructure monitoring and industrial production. In this context, infrared (IR) absorption spectroscopy is a major measurement method. It can be applied in an extractive or remote detection scheme. Tunable laser spectroscopy (TLS) instruments are able to detect CH4 leaks with column densities below 10 ppm·m from a distance of 30 m in less than a second. However, leak detection of non-IR absorbing gases such as N2 is not possible in this manner. Due to the fact that any leaking gas displaces or dilutes the surrounding background gas, an indirect detection is still possible. It is shown by sensitive TLS measurements of the ambient background concentration of O2 that N2 leaks can be localized with extractive and standoff methods for distances below 1 m. Minimum leak rates of 0.1 mbar·L/s were determined. Flow simulations confirm that the leakage gas typically effuses in a narrow jet. The sensitivity is mainly determined by ambient flow conditions. Compared to TLS detection of CH4 at 1651 nm, the indirect method using O2 at 761 nm is experimentally found to be less sensitive by a factor of 100.
    [Show full text]
  • Review of Low-Cost Sensors for the Ambient Air Monitoring of Benzene and Other Volatile Organic Compounds
    Review of low-cost sensors for the ambient air monitoring of benzene and other volatile organic compounds Spinelle L., Gerboles M., Kok G. and Sauerwald T. 2015 EUR 27713 This publication is a Technical report by the Joint Research Centre (JRC), the European Commission’s science and knowledge service. It aims to provide evidence-based scientific support to the European policymaking process. The scientific output expressed does not imply a policy position of the European Commission. Neither the European Commission nor any person acting on behalf of the Commission is responsible for the use that might be made of this publication. JRC Science Hub https://ec.europa.eu/jrc JRC98368 EUR 27713 PDF ISBN 978-92-79-54644-0 ISSN 1831-9424 doi: 10.2788/05768 Luxembourg: Publications Office of the European Union, 2015 © European Union, 2015 The reuse of the document is authorised, provided the source is acknowledged and the original meaning or message of the texts are not distorted. The European Commission shall not be held liable for any consequences stemming from the reuse. How to cite this report: L. Spinelle, M. Gerboles, G. Kok and T. Sauerwald; Review of low-cost sensors for the ambient air monitoring of benzene and other volatile organic compounds; EUR 27713; doi: 10.2788/05768 All images © European Union 2015 Review of low-cost sensors for the ambient air monitoring of benzene and other volatile organic compounds ENV56 KEY-VOCs Metrology for VOC indicators in air pollution and climate change Literature and market review of low-cost sensors for the monitoring of benzene and other volatile organic compounds in ambient air for regulatory purposes Deliverable number: 4.1.1 Version: Final Date: September 2015 Task 4.1: Review of the state of the art of sensor based air quality monitoring L.
    [Show full text]