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Troubleshooting Decorative Electroplating Installations, Part 5
Troubleshooting Decorative Electroplating Installations, Part 5: Plating Problems Caused Article By Heat & Bath Temperature Fluctuations by N.V. Mandich, CEF, AESF Fellow Technical Technical In previous parts of this series, emphasis was given The fast-machining steels must then be carburized to troubleshooting of the sequences for pre-plating or case-hardened to obtain a surface with the hardness and electroplating over metals, Parts 1 and 2;1 required to support the top chromium electroplate. the causes, symptoms and troubleshooting for Case hardening is the generic term covering several pores, pits, stains, blistering and “spotting-out” processes applicable to steel or ferrous alloys. It changes phenomena, Part 3;2 and troubleshooting plating on the surface composition of the top layer, or case, by plastic systems, Part 4.3 Here in Part 5, causes and adsorption of carbon, nitrogen or a mixture of the two. some typical examples of problems that occur in By diffusion, a concentration gradient is created. The electroplating as a result of a) thermal, mechanical heat-treatments and the composition of the steel are surface treatments, b) the metallurgy of the part to additional variables that should be addressed and taken be plated or c) effects of plating bath temperature into account in the electroplating procedure. on plating variables and quality of the deposits When discussing the effect of heat-treatment on are discussed. subsequent electroplating processes it is necessary to zero in on the type of heat-treatment involved. We Nearly every plater has at one time or another had the can defi ne the heat-treatment process as changing the experience of trying to plate parts that simply would characteristics of the parts by heating above a certain not plate. -
Electroforming of Copper Canisters
Mineralogical Magazine, November 2015, Vol. 79(6), pp. 1521–1528 OPEN ACCESS Manufacturing technology for implementing geological disposal: electroforming of copper canisters 1,2,3,* 1,3 1,4 2 2 T. H ERNANDEZ-SELVA ,D.L.ENGELBERG ,F.SCENINI ,D.FOX AND A. MCCLUSKY 1 Materials Performance Centre, School of Materials, The University of Manchester, Manchester M13 9PL, UK 2 BEP Surface Technologies Ltd, Eton Hill Road, Radcliffe, Manchester M26 2XT, UK 3 Research Centre for Radwaste and Decommissioning, The University of Manchester, Manchester M13 9PL, UK 4 Nuclear Advanced Manufacturing Centre, The University of Manchester, Manchester M13 9PL, UK ABSTRACT The existing capability and current development needs for implementing electroforming as a viable manufacturing process to produce copper cylinders with dimensions comparable to the Swedish KBS-3 design are discussed. Large freestanding copper cylinders can be produced readily, but there is a need to address challenges associated with controlling the electro-deposition process to conform to compositional and mechanical requirements of the copper layers produced. The methodology to optimize the manufacturing process, based on a study of key parameters, such as the effects of electrolyte additives on grain size and the chemical composition of electroformed layers, is described here. Possible ways to introduce a robust manufacturing route are also presented. K EYWORDS: nuclear wastes, deep geological repository, KBS-3 copper canister, electroforming, electroplating. Introduction Institute, 2006; ARAO, 2009), whereas the Nuclear Waste Management Organization (NWMO) of THE concept for the UK’s inventory of high-level Canada is focusing its research on thick-walled radioactive waste (HLW) is to implement deep steel containers coated with 3 mm of electroplated geological disposal (Department of Energy & copper (Keech et al., 2014). -
Enhanced Fracture Strength in the Working Layer of Rolls Manufactured in Ni-Hard Cast Iron Alloyed with Mo, Nb and Mg
metals Article Enhanced Fracture Strength in the Working Layer of Rolls Manufactured in Ni-Hard Cast Iron Alloyed with Mo, Nb and Mg Alberto Cofiño-Villar 1, Jose Florentino Alvarez-Antolin 1,* and Juan Asensio-Lozano 2 1 Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, Edificio departamental Este, Universidad de Oviedo C/ Wifredo Ricart s/n-, 33204 Gijón (Asturias), Spain; [email protected] 2 Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, Escuela de Ingeniería de Minas, Energía y Materiales, Universidad de Oviedo, C/ Independencia 13, 33004 Oviedo (Asturias), Spain; [email protected] * Correspondence: alvarezfl[email protected]; Tel.: +34-985-181-949 Received: 28 August 2018; Accepted: 13 September 2018; Published: 15 September 2018 Abstract: One of the main in-service failure mechanisms of the work-rolls used in hot strip mill finishing stands is surface spalling. The indefinite chill double-poured rolls usually comprise of a peripheral working layer made of crushed Ni-hard cast iron and a grey cast iron core, mostly pearlitic matrix with spheroidal graphite. To enhance its wear resistance, the working layer can be alloyed with Mo and Nb. The possible cracking and spalling of the surfaces of these work-rolls is strongly influenced by the presence of carbides and the continuity of their network. The flexural and impact toughness tests are reliable testing methods to assess these properties. The aim of this paper is to identify those manufacturing factors that have a significant effect on the flexural strength and toughness of this material, correlating the results with the volume fraction of precipitated carbides. -
First Results of Srf Cavity Fabrication by Electro-Hydraulic Forming at Cern S
THAA05 Proceedings of SRF2015, Whistler, BC, Canada FIRST RESULTS OF SRF CAVITY FABRICATION BY ELECTRO-HYDRAULIC FORMING AT CERN S. Atieh, A. Amorim Carvalho, I. Aviles Santillana, F. Bertinelli, R. Calaga, O. Capatina, G. Favre, M. Garlasché, F. Gerigk, S.A.E. Langeslag, K.M. Schirm, N. Valverde Alonso, CERN, Geneva, Switzerland G. Avrillaud, D. Alleman, J. Bonafe, J. Fuzeau, E. Mandel, P. Marty, A. Nottebaert, H. Peronnet, R. Plaut Bmax, Toulouse, France Abstract and combination of techniques: spinning, deep drawing, necking and hydroforming. In the framework of many accelerator projects relying on RF superconducting technology, shape conformity and processing time are key aspects for the optimization of niobium cavity fabrication. An alternative technique to traditional shaping methods, such as deep-drawing and spinning, is Electro-Hydraulic Forming (EHF). In EHF, cavities are obtained through ultra-high-speed deformation of blank sheets, using shockwaves induced in water by a pulsed electrical discharge. With respect to traditional methods, such a highly dynamic process can yield valuable results in terms of effectiveness, Figure 1: SPL 704 MHz elliptical cavity. repeatability, final shape precision, higher formability and reduced spring-back. In this paper, the first results of EHF on copper prototypes and ongoing developments for niobium for the Superconducting Proton Linac studies at CERN are discussed. The simulations performed in order to master the embedded multi-physics phenomena and to steer process parameters are also presented. INTRODUCTION Several projects at CERN require developments of new or spare superconducting RF cavities, in particular for the LHC consolidation, the LHC High Luminosity upgrade (HL-LHC), the Superconducting Proton Linac (SPL) and the Future Circular Collider (FCC) studies. -
ZEP LUBEZE DRILL CHILL™ Cutting Oil
PROD. #1378 205 PRODUCT SPECIFICATION REPORT ZEP LUBEZE DRILL CHILL™ Cutting Oil DESCRIPTION A fatty, mineral oil based, ready to use metalworking fluid, fortified with extremely pressure additives. FEATURES BENEFITS • Versatile • Can be used on carbon, allot, and stainless steel as well as softer metals such as aluminum. • Anti weld • Helps prevent chips from welding to tool surface • Prolongs tool life • Reduces friction, increases cutting speeds • Inhibits rust • Leaves behind a light oil film which provides temporary protection to the work piece and tool surface • Conserves energy • Lowers resistance to cutting resulting in lower torque and power requirements APPLICATIONS An excellent lubricating fluid for metalworking applications, particularly in extreme pressure situations such as drilling and threading. Used in any metalworking and fabricating facility. COMPANION PRODUCTS Zep Gator Tails, Zep degreasers, Zep Cold Galvanized, Zep Super Penetrant, Zep Ironclad, Zep PLS, Zep Viton Gloves SPECIFICATIONS Physical form . .Thin, amber oil Boiling point . .545 - 884°F Flash point (TCC) . .300°F Shelf life . .1 year minimum Odor . .solvent odor DOT Shipping label . .LUBRICANTS, METAL CUTTING, pH . .N/A . .LIQUID, NOI Specific gravity . .0.88 PACKAGING 5 gallon pail 55 gallon drum ZEP MANUFACTURING COMPANY 1-877-I BUY ZEP Your One Source for Cleaning and Maintenance Products (1-877-428-9937) PROD. #1378 205 PRODUCT LABEL ZEP LUBEZE DRILL CHILL™ Cutting Oil ™ PROD.# 1378 LUBEZE DRILL CHILL 501B CUTTING OIL •Drilling •Cutting •Boring •Thread Cutting and Machining Operations A premium cutting oil fortified with sulfur and chlorine compounds for FIRST AID: effectiveness in extreme pressure applications. Provides excellent lubricity. EYES: Immediately flush eyes with plenty of water for at least 15 minutes, occasionally Reduces energy requirements by lowering resistance to cutting tool. -
Factors Effecting Electromagnetic Flat Sheet Forming Using the Uniform Pressure Coil
FACTORS EFFECTING ELECTROMAGNETIC FLAT SHEET FORMING USING THE UNIFORM PRESSURE COIL A THESIS Presented in Partial Fulfillment of the Requirements for the Degree of Master of Science in the Graduate School of The Ohio State University By Kristin E. Banik, B.S. ***** The Ohio State University 2008 Master’s Examination Committee: Approved by Professor Glenn S. Daehn, Adviser Professor Kathy Flores _______________________________ Adviser Graduate Program in Materials Science and Engineering ABSTRACT Electromagnetic forming is a possible alternative to sheet metal stamping. There are multiple limitations to the incumbent stamping methods including: complex alignment, changes to component shapes, and ductility issues, which often limits available formed geometry. Electromagnetic forming allows for the avoidance of some of these issues, but introduces a few other issues. In this thesis, the issues with electromagnetic forming will be discussed in conjunction with the application of the uniform pressure coil. Also, the effects on properties of the electromagnetically formed samples in comparison to the traditional samples will be presented. These properties include hardness, formability and interface issues. Lastly, discussed in this paper is the implementation of the Photon Doppler Velocimetry (PDV) system, a velocity measurement system used to determine the velocity of the workpiece and compare it to physics-based models of the process. ii Dedicated to my parents. iii ACKNOWLEDGMENTS I want to thank my adviser, Dr. Glenn Daehn for his support and guidance throughout graduate school and in running experiments and writing my thesis. I would also like to thank John Bradley, Steve Hatkevich and Allen Jones for their support of the work in our group as well as electromagnetic forming. -
From the on Inal Document. What Can I Write About?
DOCUMENT RESUME ED 470 655 CS 511 615 TITLE What Can I Write about? 7,000 Topics for High School Students. Second Edition, Revised and Updated. INSTITUTION National Council of Teachers of English, Urbana, IL. ISBN ISBN-0-8141-5654-1 PUB DATE 2002-00-00 NOTE 153p.; Based on the original edition by David Powell (ED 204 814). AVAILABLE FROM National Council of Teachers of English, 1111 W. Kenyon Road, Urbana, IL 61801-1096 (Stock no. 56541-1659: $17.95, members; $23.95, nonmembers). Tel: 800-369-6283 (Toll Free); Web site: http://www.ncte.org. PUB TYPE Books (010) Guides Classroom Learner (051) Guides Classroom Teacher (052) EDRS PRICE EDRS Price MF01/PC07 Plus Postage. DESCRIPTORS High Schools; *Writing (Composition); Writing Assignments; *Writing Instruction; *Writing Strategies IDENTIFIERS Genre Approach; *Writing Topics ABSTRACT Substantially updated for today's world, this second edition offers chapters on 12 different categories of writing, each of which is briefly introduced with a definition, notes on appropriate writing strategies, and suggestions for using the book to locate topics. Types of writing covered include description, comparison/contrast, process, narrative, classification/division, cause-and-effect writing, exposition, argumentation, definition, research-and-report writing, creative writing, and critical writing. Ideas in the book range from the profound to the everyday to the topical--e.g., describe a terrible beauty; write a narrative about the ultimate eccentric; classify kinds of body alterations. With hundreds of new topics, the book is intended to be a resource for teachers and students alike. (NKA) Reproductions supplied by EDRS are the best that can be made from the on inal document. -
Mechanical and Electrohydraulic Forming Processes
Process reliability and reproducibility of pneumo- mechanical and electrohydraulic forming processes W. Homberg1, E. Djakow1, O. Damerow1 1 Chair of Manufacturing and Forming Technology (LUF), Paderborn University, Paderborn Germany Abstract A sufficiently high process reliability and reproducibility is mandatory if a high-speed forming process is to be used in industrial production. A great deal of basic research work into pneumo-mechanical and electrohydraulic forming has been successfully performed in different institutions in the past. There, the focus has been more on process related correlations, such as the influence and interaction of different parameters on the course and result of those processes. The aspects of reliability and reproducibility have not been examined to a sufficient extent. Hence, in the case of pneumo-mechanical forming, insufficient investigations have been conducted into the effect that key parameters like the kinetic energy level, the filling height of the working media or the conditions inside the acceleration tube have on the reproducibility and course of the process. For electrohydraulic forming, the repeatability has worsened on occasions up to now. To improve the forming results and, in particular, the reputability of the process, it is necessary to examine the tool parameters associated with the electrodes and the working media. That is why research of this type is currently ongoing at the LUF. One important issue here is examining the options that exist for visualising the way the spark takes hold in the discharge chamber. Keywords High Speed Forming, Pneumo-mechanical Forming, Electrohydraulic Forming 1 Introduction The global trend towards the sustainable use of rare resources and the increasing demands of consumers for security items for products, for example, are leading to more complex components that are subject to high quality requirements. -
31St Daaam International Symposium on Intelligent Manufacturing and Automation
31ST DAAAM INTERNATIONAL SYMPOSIUM ON INTELLIGENT MANUFACTURING AND AUTOMATION DOI: 10.2507/31st.daaam.proceedings.055 TECHNOLOGIES OF HIGH-VELOCITY FORMING Darko Sunjic, Stipo Buljan & E. Gomes This Publication has to be referred as: Sunjic, D[arko]; Buljan, S[tipo] & Gomes, E[duarda] (2020). Technologies of High-Velocity Forming, Proceedings of the 31st DAAAM International Symposium, pp.0403-0407, B. Katalinic (Ed.), Published by DAAAM International, ISBN 978-3-902734-29-7, ISSN 1726-9679, Vienna, Austria DOI: 10.2507/31st.daaam.proceedings.055 Abstract Technologies of high-velocity forming are mostly used for forming workpieces in which conventional technologies do not have a good effect. It is not possible to form certain workpieces with conventional technologies due to the complexity of the surfaces and shapes, type of materials, dimensions of the workpiece or other technical parameters of the workpiece. Increased market demands, especially in the automotive, aerospace and military industries, have expedited the development of new technologies and thus high-velocity technologies. Some of the technologies which are included in this are explosive forming, electromagnetic forming, electrohydraulic forming, and others. The paper describes these technologies and gives their advantages and disadvantages. Keywords: unconventional technologies; explosive forming; electromagnetic forming; high-velocity forming; forming 1. Introduction The paper describes the technologies that are best known and the technologies that are most used in high-velocity forming. High-velocity forming or high energy rate forming include technologies that use a large amount of energy in a very short time interval. The reason for these needs as well as the division itself are explained in the paper. -
Multi-Scale Characterization of Hyperplasticity and Failure in Dual Phase Steels Subject to Electrohydraulic Forming
University of Windsor Scholarship at UWindsor Electronic Theses and Dissertations Theses, Dissertations, and Major Papers 2013 Multi-scale Characterization of Hyperplasticity and Failure in Dual Phase Steels Subject to Electrohydraulic Forming Javad Samei University of Windsor Follow this and additional works at: https://scholar.uwindsor.ca/etd Recommended Citation Samei, Javad, "Multi-scale Characterization of Hyperplasticity and Failure in Dual Phase Steels Subject to Electrohydraulic Forming" (2013). Electronic Theses and Dissertations. 4929. https://scholar.uwindsor.ca/etd/4929 This online database contains the full-text of PhD dissertations and Masters’ theses of University of Windsor students from 1954 forward. These documents are made available for personal study and research purposes only, in accordance with the Canadian Copyright Act and the Creative Commons license—CC BY-NC-ND (Attribution, Non-Commercial, No Derivative Works). Under this license, works must always be attributed to the copyright holder (original author), cannot be used for any commercial purposes, and may not be altered. Any other use would require the permission of the copyright holder. Students may inquire about withdrawing their dissertation and/or thesis from this database. For additional inquiries, please contact the repository administrator via email ([email protected]) or by telephone at 519-253-3000ext. 3208. Multi-scale Characterization of Hyperplasticity and Failure in Dual Phase Steels Subject to Electrohydraulic Forming By Javad Samei A Dissertation Submitted to the Faculty of Graduate Studies through Materials Engineering in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy at the University of Windsor Windsor, Ontario, Canada ©2013 Javad Samei Multi-scale Characterization of Hyperplasticity and Failure in Dual Phase Steels Subject to Electrohydraulic Forming by Javad Samei APPROVED BY: ________________________________________________________ Dr. -
Metal Casting Terms and Definitions
Metal Casting Terms and Definitions Table of Contents A .................................................................................................................................................................... 2 B .................................................................................................................................................................... 2 C .................................................................................................................................................................... 2 D .................................................................................................................................................................... 4 E .................................................................................................................................................................... 5 F ..................................................................................................................................................................... 5 G .................................................................................................................................................................... 5 H .................................................................................................................................................................... 6 I .................................................................................................................................................................... -
Performance Evaluation of Different Materials As Chills in Sand Casting of Aluminium Alloy
PERFORMANCE EVALUATION OF DIFFERENT MATERIALS AS CHILLS IN SAND CASTING OF ALUMINIUM ALLOY BY KABIRU MUFTAU RAJI M.Sc/ENG/ 08222/2010-2011 A DISSERTATION SUBMITTED TO THE SCHOOL OF POSTGRADUATE STUDIES, AHMADU BELLO UNIVERSITY ZARIA, KADUNA STATE, NIGERIA IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE AWARD OF A MASTER DEGREE IN MECHANICAL ENGINEERING DEPARTMENT OF MECHANICAL ENGINEERING, FACULTY OF ENGINEERING AHMADU BELLO UNIVERSITY, ZARIA, NIGERIA. FEBRUARY, 2016 i DECLARATION I declare that the work in this Dissertation entitled Performance Evaluation of Different Metallic Materials as Chills in Sand Casting of Aluminium Alloy has been carried out by me in the Department of Mechanical Engineering, Ahmadu Bello University, Zaria. The information derived from the literature has been duly acknowledged in the text and a list of references provided. No part of this thesis was previously presented for another degree or diploma at this or any other institution. Kabiru Muftau Raji ……..………………… ……...……………. Name of Student Signature Date ii CERTIFICATION This dessertation entitled Performance Evaluation of Different Materials as Chills in Sand Casting of Aluminium Alloy by Kabiru Muftau RAJI meets the regulations governing the award of the degree of Master in Mechanical Engineering of the Ahmadu Bello University, and is approved for its contribution to knowledge and literacy presentation. Dr. D.S. Yawas ……………………. ………………… Chairman, Supervisory Committee Signature Date Prof. A. I. Obi …………………… ………………… Member, Supervisory Committee Signature Date Dr. M. I. Dauda ……………………. ………………... Head of Department Signature Date Prof. kabir Bala …………………… ………………… Dean, School of Postgraduate Studies Signature Date iii DEDICATION This dissertation is dedicated to the Almighty GOD, the Most Beneficent and the Most Merciful.