Solid Energy New Zealand Ltd ANNUAL REPORT 2012 Solid Energy, a state-owned enterprise, is a coal-focused natural resources business providing coal-based energy and other products to New Zealand We are committed to zero harm; our and international markets. lost-time injury frequency rate has dropped from 20 to 3.4 in the last 10 years. *(frequency rate per million hours worked)
Mining New Zealand’s very extensive coal resources (over 10 billion tonnes) – opencast and underground – is increasingly difficult in New Zealand’s challenging geographic and geological conditions. Solid Energy is bringing to New Zealand, and developing ourselves, technology that will allow us to utilise these resources to provide secure, affordable and environmentally acceptable energy and other products that benefit New Zealand’s economy.
We aim to have a net positive effect on the New Zealand environment every year.
PUKETIRINI (Front Cover) Solid Energy has developed the Puketirini recreation area on the site of the former Weaver’s Opencast Mine which was mined from 1958 to 1993. Rehabilitation has transformed the former mine pit into a 65 metre deep lake bordered by 90 hectares of wetlands and park.
We have planted about 30,000 plants - a mixture of native trees, exotics, flaxes, grasses and shrubs – around the lake, establishing a diverse ecosystem to help maintain the lake’s exceptional water quality and create a diverse wildlife habitat. A wetland created in a shallower area to the north west of the lake has encouraged an abundance of fish and bird life.
More than 3.5 km of tracks for walking, cross country and mountain biking, meander through the park and around the lake while picnic spots and swimming beaches are being created for community enjoyment.
Puketirini opened to the public in 2003. The Waikato District Council took ownership in 2007 and, with contributions from volunteer groups and local companies, has added boat ramps, jetties, car parking, eco-toilets and other recreational amenities. Contents
02 2012 Year in Review
04 Chairman’s Report
04 Chief Executive Officer’s Report
06 Operating and Financial Review
09 2012 Business Performance
10 Resources
13 Coal Operations
15 Lignite Conversion
16 Gas Developments
17 Renewable Energy
18 Health & Safety
20 Our People
More than 60% of our coal is 21 Our Stakeholders used as an essential component of steel production. 22 Environment
24 The Board of Solid Energy
25 Governance
29 Employee Remuneration
31 Financial Statements
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG1 2012 Year in Review 2011 2012
SEPTEMBER 2011 FEBRUARY 2012 MAY 2012 Work starts on Mataura domestic-scale Buy back of Cargill’s 49% share of Conditional sale and purchase briquette plant. Spring Creek Mining Company, owner of agreement signed to buy Pike River Spring Creek Mine. assets. Purchase completed in DECEMBER 2011 July 2012. Contractor operations suspended at MARCH 2012 Ohai mining site, Southland, due to First coal produced at Reddale Coal seam gas production proven at safety concerns. Work resumes in Opencast Mine, Reefton. Huntly site; development focus moves to January 2012 following a review, but 900 PJ resource in Taranaki. we terminate contract in March after Nature’s Flame closes Rolleston wood another incident and take over the pellet plant. JUNE 2012 work ourselves. Prohibition Notice stops Huntly Operations suspended at Spring Creek East Mine operations for five days. Coal production from the Stockton Mine, Greymouth, following Prohibition Company stresses never any safety risk Plateau reaches 50 million tonnes Notice relating to three safety incidents. from accumulation of methane in a since first commercial coal produced Notice lifted after three days, but recently-mined area we were managing by Westport Coal Company’s Millerton operations remain on hold for two within our standards. Mine in 1896. weeks while we complete our own incident investigations. Sale completed of Terrace Coal Mine assets at Reefton. APRIL 2012 Huntly Underground Coal Gasification JANUARY 2012 pilot plant started successfully and Development work on new mining area producing syngas from coal. starts at Spring Creek Mine.
FINANCIAL PERFORMANCE 2012 2011 % CHANGE
Revenue $978 million $829 million 18%
Earnings before Interest and Tax (EBIT) $(27.7) million $137 million -120%
Net Profit after Taxation (NPAT) $(40.2) million $87.2 million -146%
Total Underlying Earnings adjustments (net of tax) $139.9 million $(1.0) million -
Underlying Earnings after Tax $99.7 million $86.2 million 16%
Net Cashflow from Operating Activities $142 million $129 million 10%
Shareholders’ Funds $423 million $519 million -18%
Dividends Paid $30 million $20 million -
PG2 FINANCIAL
REVENUE ($ MILLION) NEW ZEALAND EXPORT NET CASHFLOW FROM OPERATING ACTIVITIES ($ MILLION) 1000 150
800 120
600 90 60 400 30 200 0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 *(70;(3,4736@,+ 4033065 EQUITY NET DEBT EBITDA ($ MILLION) 800 250 700 200 600 500 150 400 100 300 200 50 100 0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 NET PROFIT AFTER TAX ($ MILLION) 9,;<9565:/(9,/63+,9:»-<5+: 120 60 100 50 80 40 60 40 30 20 20 0 10 -20 -40 0 -60 -10
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 SALES SUSTAINABILITY
COAL SOLD (MILLION TONNES) NEW ZEALAND EXPORT (33051<9@-9,8<,5*@9(;, 5 50 4 40 3 30 2 20 1 10 0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Note: No data available prior to 2006 >66+7,33,;::63+;/6<:(5+;655,: (55<(35,;,5=09654,5;(3,--,*; 50 0 -50 40 -100 30 -150 20 -200 -250 10 -300 0 -350 Note: Wood pellet business Note: Wood 2003 acquired
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 system Note: Measurement commenced 2003 )06+0,:,3:63+403306530;9,:(:) :;(--5<4),9:7,94(5,5;(5+-0?,+;,94 2.5 2000
2.0 1500 1.5 1000 1.0 500 0.5 0.0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Note: Biodiesel business 2007 acquired 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG3 Chairman’s Report
In a global coal market that deteriorated throughout the year, Solid Energy’s underlying earnings of $99.7 million (2011: $86.2 million) for the year ended 30 June 2012 was a good result. However the company’s decision to book total asset impairments of $110.6 million, net of tax, dominated by underground mines as their economics reversed in the falling market, resulted in a loss of $40.2 million (2011: profit of $87.2 million).
The company paid a dividend of $30 optimising production and minimising Despite this, I am very much looking million on 30 September 2011. Given costs to generate additional cash. forward to the challenges the business the volatility and continued weakness of Inevitably these measures have also offers. I would like to acknowledge the international coal markets, the company included proposals for restructuring the contribution to the company of Adrienne has not declared a further dividend for organisation that will result in job losses Young-Cooper, who retired at the end of the year. across the company. April after more than nine years’ service as a Director and my predecessor, John I take over as Chairman of the company I acknowledge the impact that this Palmer, who retired as Chairman at the at a very challenging and difficult time will have on a number of people, their end of August after six years. and I will be working closely with the families and local communities. We Board and management to minimise the will do all we can to help affected impact of the market on the business employees find alternative employment, and to ensure we can come through working with companies involved in this downturn in good shape. Post the Christchurch rebuild and exploring year end, the company announced a opportunities here and in Australia in Mark Ford number of measures to minimise the other similar or related industries. Chairman impact of the market with a focus on
Chief Executive Officer’s Report
Revenue of $978.4 million was up 18% on the previous year (2011: $828.7 million), the second-highest annual revenue (2009: $979.5 million). Coal sales were up 13% to 4.6 million tonnes (Mt) (2011: 4.1 Mt) boosted by product stockpiled due to shipping delays at the Port of Lyttelton following the Canterbury earthquakes in June 2011. Coal exports of 2.4 Mt were up 20% on the previous year (2011: 2.0 Mt) with New Zealand coal sales up 6% at 2.2 Mt (2011: 2.1 Mt).
Throughout 2011 and early 2012 US time our Spring Creek Underground had been developed successfully at dollar prices for hard coking coal, our Mine was in the middle of a long period Huntly but were subject to weak gas primary export product had declined over of development into a new mining area, market prices. 40% from early 2011 highs. In 2012, with little coal production and heavy prices ranged from a high of US$300/ cash demand. In response to these further worsening tonne for hard coking coal at the start of market conditions post balance date, the financial year, to a low of US$206/ During the year we commenced we have scaled back operations at tonne, then up to US$225 at year end. organisational changes to focus the Huntly East Underground Mine, are The average US dollar price received in business more tightly on a narrowed reviewing the future of Spring Creek the first half of the year was up 31% on the strategy. In July, in response to the Underground Mine and increased the prior year, but softened to up 9% overall major global coal market downturn, depth of restructuring in other areas for the full year. Average New Zealand we began to implement additional of the business. Based on the revised dollar prices were up 6% for the full year. strategic and structural changes across outlook for these two underground mines Unlike during previous downturns, the the business to generate and preserve we took substantial impairments on the New Zealand dollar remained high and near-term cash, while retaining capability asset values of each. appreciated, further weakening our New and future growth options wherever Zealand dollar revenues. possible. We decided to cease further The result for the 2012 year, and the investment in and to divest or separate major strategic and structural changes Post balance date, from early July, our biofuel and wood pellet businesses to our business already in progress and Chinese steelmaking demand fell away where market premiums, driven initially continuing, reflect all these factors. suddenly and dramatically and prices by international and domestic policies, plunged over 30%, again with no fall have dissipated. We stopped investment in the New Zealand dollar. At the same in our coal seam gas resources, which
PG4 BUSINESS PERFORMANCE by 13% to 4.6 Mt. During the year we strong New Zealand dollar. Despite this, Cashflows from operating activities continued significant improvements in major companies in our sector remain were up 10% to $142.2 million (2011: safety performance. Lost-time injury bullish on the long-term due to continuing $129 million) of which $81 million frequency rates, all injury frequency rates, global urbanisation and industrialisation, was reinvested to sustain and grow and injury severity rates all decreased and plan to continue investing on this the business. substantially. These changes reflect basis in a world where production of a combination of sustained initiatives most commodities is getting harder and During the year, we met a number of key throughout the business and hard work more expensive. milestones in delivering our long-term by all staff. We were therefore very growth strategy. Our two major opencast disappointed that one of our workers While operating cashflows have been mines, Stockton (export coking coal) and suffered a significant injury at Spring strong, our capital investments since Rotowaro (North Island domestic supply) Creek Mine, post year end in July 2012. 2009, including the $120 million both performed well and exceeded plan We had no significant environmental investment in the coal processing plant following several years of work to improve incidents, and achieved a substantial at Stockton Mine, significant on-going operational efficiencies and productivity. positive net environmental effect during sustaining capital at Stockton, and Our other opencast mines, including the year, after remaining unchanged in investment during the past year at our New Vale near Gore and several new but the previous year due to an expanded underground mines, have increased small opencast mines, also performed mine footprint as we extended our the company’s debt by $257 million. well. We have struggled to maintain opencast mining operations. We are managing the business actively coal exports through the devastating to minimise the impacts of current effects of the Christchurch earthquakes PIKE RIVER markets and to maintain our strong on our export supply chain, particularly In July 2012, we completed the purchase performance of the past year across at Lyttelton Port. However outstanding of the assets of Pike River Coal (in most areas of our business. Our focus work, particularly by our logistics and Receivership) Ltd. We entered into a is generating and preserving cash, and marketing teams with our rail and port formal agreement with the Government, implementing the major restructuring partners and customers, enabled us to and made firm commitments to the changes begun during the previous year, achieve not only plan, but above plan, families, regarding our future activities both to deliver our refocused business export volumes in the year. at the site including future recovery strategy effectively and efficiently, and to of bodies of the 29 men who died in manage through this difficult period while Our $22 million underground coal explosions at the mine in November preserving core capability and future gasification pilot plant was commissioned 2010, if it is safe, technically feasible and business options. successfully and started producing financially credible to do so. Although we syngas in April 2012. The $29 million do not currently believe there is a safe My thanks to all our staff for their Mataura domestic-scale briquette plant is way to re-enter the abandoned workings continued commitment and outstanding about to start production. In May 2012, for body recovery, we remain in close work through this very difficult year we proved coal seam gas technology contact with the families and are sharing of major external constraints, from at our Huntly demonstration plant, with them our planning for an exploration earthquakes to market downturn. producing high-quality gas, converted to of the mine’s main entry drift. My thanks also to my management electricity on site and exported into the team and the Board for their support national grid. However the Huntly coal The Pike River resource has a high and leadership. seam gas resource is only about 40 PJ. mining cost and low market value on a We are closing the Huntly plant to focus standalone basis but has potential future future commercialisation in our Taranaki value within our overall portfolio of West field, where the resource is more than 20 Coast export coking coals. times larger, although we are seeking a new partner for this investment. OUTLOOK Unlike during the 2008 global financial While the final financial result for the crisis, when prices rebounded strongly, year after impairments is disappointing, we currently expect international coal Dr Don Elder we increased overall coal production for prices to remain weak for one to two Chief Executive Officer the year by 3% to 4.1 Mt and coal sales years, compounded by the continuing 30 August 2012
Coal ship leaving Lyttelton Port.
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG5 Operating and Financial Review
Operating Review COAL new mining area. The future of the mine pit in the Waikato contributed 68,000 Coal production for the year was up is now under review. tonnes during the year to complete trials 3% to 4.1 million tonnes (Mt) (2011: 4.0 with our North Island customers. First Mt) due mainly to strong performance Production at Huntly East Mine was coal from Reddale Mine was produced at Stockton Mine which recorded a down 10% for the year to 336,000 in March 2012 and 23,000 tonnes were 16% increase in annual production tonnes, due to harder mining conditions. produced in the year. to 1.87 Mt. Of this, more than 1 At Rotowaro Mine production was in Mt was produced by the Stockton line with last year at 1.2 Mt. At 318,000 RENEWABLE ENERGY coal processing and handling plant. tonnes, production at New Vale Mine Wood pellet production for the year Production at Spring Creek Mine was was up 6% for the year. decreased 9% to 42,000 tonnes. down 40% for the year to 240,000 Nature’s Flame closed its Rolleston plant tonnes with last coal extracted from the Small-scale mining at Ohai added in March 2012, to focus on its North mine’s Rapahoe Sector in January 2012. 35,000 tonnes for the year following the Island production. Biodiesel production Production significantly reduced during quantification of saleable coal during for the year was 2.0 million litres, up this period as we began developing a rehabilitation of the site. The Maramarua 15% for the year.
Production Performance 2012 COAL Opencast Operations
STOCKTON OPENCAST (THOUSAND TONNES) 96;6>(9667,5*(:;;/6<:(5+;655,: 2500 2500
2000 2000
1500 1500
1000 1000
500 500
0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
5,>=(3,67,5*(:;;/6<:(5+;655,: 6;/,967,5*(:;;/6<:(5+;655,: 600 700
500 600 500 400 400 300 300 200 200 100 100
0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Underground Operations HUNTLY EAST UNDERGROUND (THOUSAND TONNES) SPRING CREEK UNDERGROUND (THOUSAND TONNES) (3) 600 600
500 500
400 400
300 300
200 200
100 100
0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
PG6 RENEWABLE ENERGY
WOOD PELLETS (THOUSAND TONNES) (4) BIODIESEL (THOUSAND LITRES) (5) 50 2500
40 2000
30 1500
20 1000
10 500
0 0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Notes
1. Privately owned mine acquired in 2008. 2. Includes Ohai, Maramama, Reddale and Strongman Opencast mines. 3. Spring Creek Mine in development since January 2012. 4. Wood pellet business acquired in 2003. 5. Biodiesel business acquired in 2007.
Financial Review Net profit after tax for the year, after by thermal shipments as international exports to Europe due to lower New impairments, was a loss of $40.2 million, steel makers cut back on production Zealand dollar margins. Biodiesel sales down 146% from $87.2 million in the and stockpiled coal. Sales to all our main volumes of B100 were down 11% to 1.8 2011 financial year. export markets, India, Japan, South million litres (2011: 2.1 million litres). Africa and China increased slightly. Coal sales for the year were 4.6 Mt, up Prices and Foreign Exchange: The 13% on the previous year (2011: 4.1 Mt). New Zealand sales were up 6% on last combined effect of pricing and foreign Exports were 2.4 Mt, up 20% (2011: year to 2.2 Mt (2011: 2.1 Mt). Sales exchange increased EBIT by $44.6 2.0 million) boosted by three carryover to New Zealand Steel increased to million. International coal prices in coal shipments from the previous year 805,500 tonnes (2011: 617,400 tonnes) US dollars remained firm in the first which were delayed by the impact of the but dropped to Genesis Energy, for its quarter of the financial year supported June 2011 Canterbury earthquakes on Huntly Power Station, to 802,400 (2011: by residual impacts of the Queensland Lyttelton Port. These carryover volumes 901,800 tonnes). Coal sales in other floods in early 2011, but then fell by increased Earnings before Interest and sectors were in line with last year. almost 35% through the middle of Taxation (EBIT) by $19.8 million. Just the year. Overall, average USD prices over half our coal exports for the year Wood pellet sales volumes decreased received were up 6% on the previous were hard coking coal, a third semi-soft by 12% to 43,000 tonnes for the year year, increasing EBIT by $76.1 million. coking coal, with the balance made up (2011: 49,000 tonnes) as we scaled back
,?769;:(3,:)@ :(3,:)@,?769;4(92,; 5,>A,(3(5+*6(3 *6(3;@7, :(3,:)@:,*;69
SEMI-SOFT 30% JAPAN 26% ELECTRICITY 37% SOUTH AFRICA 10% COKING CEMENT 1% 55% STEEL 37% INDIA 49% DAIRY 11%
MEAT 5% CHINA 15% THERMAL 15% TIMBER PROCESSING 1% INDUSTRIAL PROCESSING 2% HEALTH 2% COMMERCIAL WHOLESALERS 3% HEATING 1%
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG7 The stronger New Zealand dollar against UNDERLYING EARNING ADJUSTMENTS the US dollar reduced EBIT by $31.5 million after hedging. YEAR ENDED 30 JUNE 2012 GROSS TAX EFFECT NET (NZ$ MILLION) WRITE DOWN IMPAIRMENT Mix: A change in the mix of product Spring Creek 64.3 (17.2) 47.1 sold decreased EBIT by $28.3 million, with hard coking coal sales falling to Huntly East Mine 33.8 (9.5) 24.3 55% of total export sales volumes due Nature’s Flame 24.5 (6.9) 17.6 to decreased coking coal demand (2011: 63%). Semi-hard and semi-soft Switch 1.6 - 1.6 coking coal sales decreased to 30% Coal Seam Gas 18.5 (5.2) 13.3 (2011: 37%). Export thermal coal sales increased to 15% of total export sales Biodiesel New Zealand 9.0 (2.3) 6.7 to take advantage of market conditions Total Impairments 151.7 (41.1) 110.6 and sell stockpiled lower grade coal Impairment Reversal – Ignite Loan (2011: Nil). Recovered (2.5) 0.7 (1.8) Net Impairment 149.2 (40.4) 108.8 Volumes: Excluding carryover shipments, coal sales volumes were 397,000 tonnes One-Off Items higher for the period, increasing EBIT by Contractor Claim Settlement 12.5 (3.5) 9.0 $27.5 million. Spring Creek stores write-down 3.6 (1.0) 2.6
Costs: Cost of sales, exploration and Nature’s Flame inventory write-downs 5.9 (1.6) 4.3 other costs increased year on year by and provisions for onerous contracts $55.9 million. We have faced significant Spring Creek Mining Co Tax losses on-going escalation of mining costs, - 15.2 15.2 particularly at our Spring Creek and Huntly derecognised East underground mines. Both mines Total Underlying Earnings 171.2 (31.3) 139.9 have been undergoing development Adjustments phases requiring significant expenditure NPAT as reported (40.2) while facing increased regulatory scrutiny in the wake of the Pike River disaster. The Underlying Earnings 99.7 full acquisition of Spring Creek Mine from Cargill in February 2012 added a further Reviews of our underground mining, into account the end of the Government’s $12.2 million of operational expenditure renewable energy and coal seam gas Biodiesel Grant Scheme, following to this increasing cost base during the assets resulted in impairments of $110.6 removal of the previous mandated biofuel second half of the year. Our direct and million net of tax. Weakening export coal requirements, resulted in an impairment indirect exploration, evaluation and markets, together with the increasingly of $6.7 million net of tax. development costs have increased as we complex geology in underground ramped up capability and activity across development areas, resulted in The company wrote down its investment our portfolio, with particular focus on key impairments of Spring Creek Mine of in the Huntly coal seam gas demonstration West Coast export coking resources. $47.1 million net of tax and Huntly East plant by $13.3 million net of tax as we Mine of $24.3 million net of tax. refocus on our Taranaki holdings. Tax Expense: Group tax expense decreased $40.2 million. Included We impaired our wood pellet business, Other underlying earnings adjustments in the tax expense for the year was Nature’s Flame, by $17.6 million as included a payment of $12.5 million the $15.2 million derecognition of tax international markets weakened resulting (before tax) in final settlement of losses carried forward for Spring Creek in idle capacity which looks likely to a legal claim relating to a former mine Mining Company. remain for some time. The company also contractor. Carry forward tax losses wrote down Nature’s Flame’s raw material of $15.2 million were derecognised in Underlying Earnings Adjustments: stocks and made associated provisions relation to Spring Creek Mining Company. Underlying Earnings for the year were totalling $4.3 million net of tax. Goodwill $99.7 million, up 16% from $86.2 million associated with wholesale renewable Capital Management and Funding: in the 2011 financial year. A number of energy distribution business, Switch, was Total assets at 30 June 2012 were items have been excluded from net profit also written off at $1.6 million. $1.2 billion, up $33 million on 2011. after tax in the calculation of underlying Total debt at the end of the period was earnings for the year. (see table opposite) A review of the biodiesel business, taking $295 million (2011: $220 million) which
2012 CAPITAL EXPENDITURE BY MAJOR PROJECTS (EXCLUDES LEASED CAPITAL ITEMS) ($million) 0 5 10 15 20 25 30 35 40 Stockton Cypress Developments Huntly East Mine Spring Creek Mine Reddale Mine Liverpool Development Other exploration & resource proving Renewable Energy Briquetting Underground Coal Gasification Other including Equipment
PG8 included $35.6 million of debt assumed has been placed with existing banks for acquisition of Spring Creek Mining from Cargill following the acquisition periods of up to five years. Company and subsequent capital of Cargill’s 49% share of Spring Creek expenditure within the business resulted Mining Company. Gearing increased Cashflows: Cashflows from operations in $37.8 million of additional capital to 42%. Debt comprised drawn bank were $142 million compared to $129 investment for the group. facilities of $225 million and Medium- million in 2011, with increased cash term Note issues of $70 million. During receipts from higher prices. Capital Dividends: Solid Energy paid a dividend the period $115 million of existing investment totalled $162 million of $30 million on 30 September 2011. banking facilities which were due to compared with $115 million for 2011. Given the volatility and continued expire in November 2012 were extended Of this, about $81 million related to weakness of international coal markets, out over periods of up to six years. An sustaining current operations and $81 the company has not declared a further additional $100 million of new facilities million to new growth initiatives. The dividend for the year.
2012 Business Performance
2011 2012 2012 2012 ACHIEVEMENTS AGAINST STATEMENT OF CORPORATE INTENT TARGETS ACHIEVED TARGET ACHIEVED Value Markets Sales units Coal (Mt) 4.1 4.8 4.6 Pellets (kt) 49 47 43 Biodiesel (Ml as blended product) 2.1 3.0 1.8 Coal Seam Gas (TJ) 0 19 0 Operations Production Units Coal (Mt) 4.0 4.1 4.1 Pellets (kt) 46 47 42 Biodiesel (Ml as B100) 1.8 3.0 2.0 Coal Seam Gas (TJ) 0 19 0 Shareholder Returns Dividend paid ($M) 20 50 30 Dividend Yield [1] 0.7% 1.8% 1.4% Dividend Payout [2] 20% 37% 33% Return on Equity [3] 18% 25% -9% Profitability Operating Margin [4] 24% 23% 20% Return on Capital Employed [5] 20% 25% -4% Leverage/Investment Gearing Ratio [6] 30% 35% 42% Interest Cover (times) [7] 16.0 11.6 11.7 Current Ratio [8] 195% 170% 124% Future Value Capital Investment ($M) 115 167 164
Health and Safety All Injury Frequency Rate [9] 23.3 20.8 19.6 Lost Time Injury Frequency Rate [10] 7.5 5.2 3.4 Environment Annual Net Environmental Effect [11] -1 +6 +32 Cumulative Historical Net Environmental Effect -259 -253 -227 Regulatory, abatement and enforcement notices 0 0 0
Notes 1. Dividends paid / Average commercial value 2. Dividends paid / Net cash flow from operating activities less depreciation expense 3. Net profit after tax / Average shareholders’ equity 4. Earnings before interest, tax, depreciation, amortisation and fair value adjustments (EBITDAF) / Revenue 5. EBIT adjusted for fair value movements / Average capital employed 6. Net debt / (Net debt plus equity) 7. EBITDAF / Interest paid 8. Current assets / Current liabilities 9. Number of injuries per million hours requiring medical aid or greater treatment 10. Number of injuries per million hours resulting in more than one lost work day or shift 11. Solid Energy’s Net Environmental Effect (NEE) score assessing 16 separate environmental factors Millerton pit, Stockton Opencast Mine, Buller.
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG9 Resources
Reddale Opencast Mine, Buller.
COAL RESOURCES AT 30 JUNE 2012 RESERVES (Mt) RESOURCES (Mt) Including reserves Total Total Region Product Proven Probable Measured Indicated Inferred Reserves Resource North Steel/Thermal 11.23 0.00 11.23 33.6 71 77 182 Hard coking coal Buller and semi-hard 2.19 14.09 16.28 1.4 16 16 33 coking coal Semi-soft 5.54 3.67 9.21 8.3 18 18 45 coking coal Thermal 0.00 1.48 1.48 1.0 4 6 11 Reefton Thermal 0.11 0.01 0.12 3.7 0 18 21 Hard coking coal Grey and semi-hard 0.00 0.00 0.00 8.1 22 15 45 coking coal Semi-soft 2.53 0.17 2.70 18.4 40 70 128 coking coal Thermal 0.00 0.00 0.00 0.00 24 10 35 Southland/Otago Thermal 0.00 0.02 0.02 0.00 4 9 13 Lignite 4.93 3.88 8.81 199.9 394 818 1412 Total Coal 2012 26.53 23.32 49.85 274.4 593 1058 1925 Total Coal 2011 48.85 2112.47
Resources declared inclusive of reserves The JORC Code - established by the Joint Ore Reserves Committee of the Australasian Institute of Mining and Metallurgy (AusIMM), Australian Institute of Geoscientists and the Minerals Council of Australia - sets out minimum standards, recommendations and guidelines for public reporting of exploration results, mineral resources and ore reserves. It has been adopted by the Australian and New Zealand stock exchanges. As a member of AusIMM, Solid Energy reports in substantial compliance with the code. COAL SEAM GAS RESOURCES AT 31 DECEMBER 2011 CONTINGENT RESOURCES PROSPECTIVE RESERVES (PJ) (PJ) RESOURCES (PJ) TOTAL (PJ) 1P 2P 3P 2C 3P + 2C + (Proved) (Proved + (Proved + (Best Estimate) (Best Estimate) Prospective Probable) Probable + Possible) Waikato 0.77 3.55 30.39 0.48 9.00 39.87 Taranaki 0.00 0.00 0.00 900.71 0.00 900.71 Total 2011 0.77 3.55 30.39 901.19 9.00 940.57
The SPE/WPC/AAPG/SPEE Petroleum Resources Management System 2007 and its Appendix is co-sponsored by the Society of Petroleum Engineers, American Association of Petroleum Geologists, World Petroleum Council and the Society of Petroleum Evaluation Engineers.
PG10 HIGHLIGHTS 2012 TARGETS ACHIEVED
NOVEMBER 2011: West Coast exploration capability ramped up peaking at s -ET EXPLORATION PERMIT 80 staff and contractors, 14 heli-supported drill rigs. commitments for our portfolio of permits throughout JANUARY 2012: Reddale mine development completed and first Waikato, Taranaki, Buller, coal produced March 2012. Grey, Southland and MARCH 2012: Opencast resource of 6.5 million tonnes of hard coking Otago districts. coal confirmed in our Denniston Coal Mining Licence following 60 hole drilling programme. s 5NDERTOOK RESOURCE modelling for the prospective Purpose-built facility completed to service exploration in West Huntly Coalfield. the Greymouth region. s !SSESSED POTENTIAL FOR HIGH JUNE 2012: Hard Coking Coal resources infill drilled to measured recovery mining at Huntly resource status and significant reserves identified in the East Mine. Upper Seven Mile valley. s 5NDERTOOK A DRILLING Completed 730 metre deep Mt Davy R&D hole and programme in Rotowaro down-hole reservoir testing to characterise strata and West prospect to inform seam gas properties. decision about future of Converted Inferred resource at McCabe’s and Webb mine this permit. blocks at Stockton to indicated resources. s 5NDERTAKE A DRILLING Exploration at Burkes Creek in Reefton Coalfield proved programme and update up significant coal resources suitable for upper South resource estimate for Island domestic markets. Mangapehi prospect. Completed update of Maramarua K1 Feasibility study. s 5NDERTAKE INITIAL EXPLORATION of Tatu North block in Acquired large quantity of private coal resource in Taranaki. Maramarua Coalfield. s %XPLORE TO UPGRADE 2OCKIES North and West resources to measured resource status. Ongoing. Drill core storage. s %XPLORE -ARSHALLS "LOCK IN the Upper Waimangaroa mining permit. s #OMPLETED EXTENSIVE exploration in Sullivan coal mining licence area to confirm hard coking coal resources for proposed Whareatea Opencast Mine. s 5NDERTAKE DRILLING IN Rapahoe West and Strongman blocks to The challenge of maintaining a strong in support of the Liverpool project, determine the next extraction exploration and resource-proving a planned combination opencast/ block at Spring Creek Mine. programme through a period of cost underground export coking coal constraint was largely met during mine near Greymouth, resulted in a s #OMPLETED INlLL DRILLING OF hard coking coal reserves for the year, including compliance with doubling of opencast reserves at a Liverpool 4 mine feasibility all permit commitments. While a very high degree of confidence, as well study in the Upper Seven renegotiation towards year-end of as significant additional prospective Mile Valley, Grey Coalfield. West Coast agreements for drilling and opencast resources to the north-east. support services resulted in fewer rigs We also identified another 1-3 million s $RILLED DEEP GAS TESTING HOLES working, this trimming of capability tonnes (Mt) of coal in an area between at Mt Davy. has been carefully managed to allow our holdings and a neighbouring mine. s #OMPLETED RESOURCE us to quickly resume former levels proving in Ohai Pit 6 of effort when business conditions In our holdings at Denniston in Buller, prior to progressing to allow. Our key strategies for coal were we completed more than 60 holes final rehabilitation. largely unchanged during the year, with and booked a 900,000 tonne increase an emphasis on export coking coal in hard coking coal resources in the s )NCREASED 4ARANAKI COAL and maintenance of our domestic Sullivan Coal Mining Licence. At seam gas resource and market supply. Stockton Opencast Mine, we completed lifted some resource from feasibility for the Mt William North prospective to contingent COAL RESOURCES mining block, firmed up the life-of-mine status, to identify a trial More than 43,000 metres of drilling was sequence and completed planning for production site by 2013. completed and associated evaluations a comprehensive water management resulted in substantial improvements solution which will service all expected to our resource statement. Drilling future eastern mining blocks. Near
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG11 Reefton, we completed a mining mine’s major resource model. With the solution which would double the value new Reddale domestic market mine at TARGETS FOR 2013 of our Island Block semi-soft coking Reefton now producing, drilling nearby coal reserves. has established a prospective Burkes s #ONTINUE FEASIBILITY ASSESSMENT Creek opencast inferred resource of of developing and mining hard More than 12,000 metres of drilling approximately 18 Mt. coking coals in the Upper Seven to further define the Spring Creek Mile area of Greymouth Coalfield Underground mining blocks north of The refocusing of priorities meant we and south Buller Region. Panels 9-13 revealed some very thick abandoned or substantially curtailed s #ONTINUE NEAR MINE GEOLOGICAL coal of up to 50 metres in places. some elements of the year’s programme hazard definition in highly Evaluations of drilling in this part of including drilling in our Mangapehi structured hard coking coal the Spring Creek Mining Licence, re- prospect, initial exploration of the resource blocks near Millerton evaluation of the Spring Creek resource Tatu North block in Taranaki and, in Opencast in the Stockton Coal estimate and the change in Spring Buller, further exploration of the Rockies Mining Licence. Creek Mining Company shareholding North and West resources and the has resulted in a substantial uplift of Marshalls Block. s %XPLORE AND CONlRM SEMI SOFT resources from last year. coal opencast mining potential in COAL SEAM GAS Strongman Coal Mining Licence. Our post year-end purchase of the The latest independent appraisal of s #ONTINUE THE )SLAND "LOCK assets of Pike River Coal Ltd (in Solid Energy’s coal seam gas acreage Opencast access and feasibility receivership) added approximately 43 in New Zealand’s Taranaki region assessment. Mt of lower-certainty resources. indicates that we now have 858,000 million cubic feet (mscf) of contingent s %VALUATE THE FEASIBILITY OF We completed a feasibility study for resources. In energy terms, this is about increasing reserves in Awaroa mining the Kopako 1 pit and progressed 900 petajoules (PJ), the equivalent 4 pit and continue assessing other elements of this Maramarua of 45 years’ supply for a combined mining potential of opencast resource, which will guarantee North cycle gas turbine like the 400MW resources near Rotowaro. Island industrial supply when our generation unit at Huntly Power Station. s #ONTINUE FEASIBILITY ASSESSMENT resources at Rotowaro Opencast The assessment, by Dallas-based for Burkes Creek Opencast near Mine are exhausted. Drilling in the Netherland, Sewell and Associates Inc Reefton. west of the Huntly East Mine licence (NSAI), is based on exploration results to in Waikato enabled us to update that 31 December 2011. s #ONTINUE PRE FEASIBILITY assessment of lignite opencast for the coal to fertiliser strategy. Resource drilling in the Upper Seven Mile, Grey District.
PG12 Coal Operations
Continued strong progress in all key HIGHLIGHTS areas at our opencast coal mining operations and a strong first half year, boosted by international coal prices DECEMBER 2011: Total Stockton Plateau coal production passes 50 million and carryover shipments from tonnes (Mt), almost 60% delivered since 1987 when Solid 2011, were offset by difficulties in Energy set up as a state-owned enterprise. meeting production targets at our JANUARY 2012: Upgraded Stockton aerial ropeway breaks daily and two underground mines, steadily weekly records for tonnages carried to Ngakawau coal deteriorating international market handling facility. KiwiRail carries weekly record of 48,500 conditions and escalating costs for tonnes to Lyttelton Port. skilled workers, diesel and equipment. FEBRUARY 2012: Full ownership of Spring Creek Mine reverts to MARKETS Solid Energy. International demand for steel – the end MARCH 2012: Reddale Opencast Mine produces first coal for the upper product which underpins Solid Energy’s South Island industrial market. profitability – weakened in response to global uncertainty about growth and Lyttelton Port coal terminal repairs and upgrades mean the financial position of many European facility operating above pre-earthquake capacity countries. Steel demand is closely and efficiency. aligned to economic growth and past MAY 2012: New contractor Stevenson Mining wins some of the investment decisions by coking coal deepest coal yet at Rotowaro Opencast Mine, working at producers, including Solid Energy, 77 metres below sea level. anticipated continued strong growth from emerging Asian economies and generally rising demand from consumers in wealthier nations for goods such as OPENCAST MINING January. We are achieving efficiencies automobiles and appliances. We operate Stockton Mine, in Buller, by applying analysis and management through the Stockton Alliance, a tools to data gathered from a new high- Increased supplies of steelmaking coals partnership with Downer EDI Mining precision GPS system which tracks the at a time of steadily falling demand NZ Ltd. Our investments to improve performance of all machinery on the site. resulted in spot prices for all coking coal capability, health and safety, production The mine’s coal handling and processing grades well below industry estimates and efficiency showed their value this plant delivered more than 1 Mt of long-run pricing by year end. A dip year as the mine exceeded all its primary of saleable coal and ran consistently at in Australian coal supply, the result targets including production which design capacity. We have completed of summer flooding, provided a brief increased by 258,000 tonnes to 1.87 Mt feasibility for an addition to the plant respite shortly after mid-year. Increasing (2011: 1.61 Mt). which would recover up to another domestic supply of unconventional gas 100,000 tonnes a year of very fine coal. in the United States energy market has An upgrade to control systems for the amplified downward price pressure aerial ropeway – an essential link in the We made good progress in opening on semi-soft coking coal prices as mine’s coal supply to the railhead at or developing future resource blocks American thermal coal producers Ngakawau – has improved reliability and at Stockton, opening the McCabes entered the spot market looking to resulted in a record monthly tonnage in block and completing access to No 2 place surplus volumes. Our international coal contracts are in United States dollars, so the continued strength of the New Zealand currency throughout the year has been a third pressure on our returns.
Demand has remained steady in New Zealand for industrial coal. We began negotiations with our two principal North Island customers, Genesis Energy and New Zealand Steel, on new multi-year contracts. If successfully concluded, these will provide the certainty we need to continue investment in Huntly East Underground Mine and further development of our resource holdings at Maramarua, an opencast mining block we plan to begin mining when economic resources at Rotowaro Mine are exhausted.
Stockton Aerial Ropeway, Buller.
SOLID ENERGY NEW ZEALAND LTD ANNUAL REPORT 2012 PG13 South. We finished mining feasibility With all incidents during the year Solid for the Mt William North block and Energy has been confident that we have await the outcome of our resource had the appropriate people, systems consents application. Mt William North and procedures in place to monitor is expected to follow the Cypress block and safely manage the matters which and will contribute 500,000 tonnes a had concerned the HHU’s inspectors. year to the mine’s output over a decade We appreciate that the HHU, like from 2016. Stockton Alliance further Solid Energy, is aiming for continuous refined its systems to safely strip and improvement in safety performance mine through the major Millerton block, and we are working with its staff to an area which contains a large network understand their requirements and to of historic underground mine drives. agree how these can be incorporated into our operations. We completed Rotowaro Mine, in Waikato, studies of long-term ventilation solutions successfully transitioned to a new for both mines. mining services contractor, Stevenson Mining Ltd, in December 2011. Huntly East Mine produced 336,000 Light vehicle workshop, Ngakawau, Rotowaro met its targets for the year, tonnes, down 10% (2011: 373,000 Stockton Mine. with production of 1.25 Mt (2011: 1.26 tonnes). Although turnover remains high, Mt). The mine delivered its rehabilitation a strong recruitment effort and increased plan, completing 25 hectares. Trials to emphasis on training has largely qualify coal from the Kopako 1 mining overcome the skill shortages which area at Maramarua with customer New had been restricting the mine’s effort. 2012 TARGETS ACHIEVED Zealand Steel were successful. Some progress was made during the year on alternative mining approaches In October 2011, we began developing to increase the proportion of in-ground s Negotiate extension to the Reddale, near Reefton, a small new coal which can be economically and New Zealand Steel contract mining area to supply customers in safely recovered. which expires in June 2013. the upper South Island. First coal s Increased Stockton Mine was delivered on time in March 2012. Spring Creek Mine returned to 100% production to 1.8 Mt pa. Reddale, operated by contractor Doug Solid Energy ownership in February Hood Mining Ltd, will produce about 2012 after a decision by part-owner s Substantially complete Huntly 140,000 tonnes of coal over two to three Cargill to exit coal production. In January East Mine ventilation shaft. years. Production at New Vale Mine, 2012, the mine completed extraction in s Substantially complete in Southland, was up 6% to 318,000 the south-west resource area and coal development works for tonnes (2011: 301,000 tonnes). Some output reduced significantly as effort Cypress extension of small-scale mining continued at both turned to developing the next extraction Stockton Mine. Ohai Opencast Mine in Southland block and installing the underground s Complete feasibility study and Strongman Opencast in the infrastructure needed to mine in this new for Liverpool Mine near Grey District following the discovery area. Total production for the year was Greymouth. Ongoing. of saleable coal during ongoing 240,000 tonnes (2011: 403,000 tonnes). rehabilitation of these sites. s Implement new LOGISTICS development mining process UNDERGROUND MINING Lyttelton Port of Christchurch completed to increase production at Our underground mining operations temporary repairs to the coal stockpile Spring Creek Mine. fell short of their development rate and and loading areas which resulted in the s Expand Lyttelton port production plan targets. Underground facility operating above pre-earthquake stockpile capacity to handle mining has been subject to heightened capacity and efficiency, although there increasing exports. scrutiny since the fatal explosions at remain some draft issues alongside the Pike River Mine in November 2010 the coal berth. The resumption of and both our operations had periods normal ship-loading activities at TARGETS FOR 2013 where aspects of their normal work guaranteed loading rates was pleasing to our international customers. The port were temporarily suspended following s Maintain improved cost incidents which we had notified to company also completed Stage 1 of its position at Stockton Mine. the Ministry of Business Innovation coal stockpile development, including and Enterprise’s inspectorate, the improved environmental controls and s Update West Coast coal High Hazards Unit (HHU). Substantial a new surface chain feeder to improve market mine options strategy. amounts of senior management time loading and coal rotation rates. A new s Identify priority West Coast and technical expertise were required coal quality laboratory at the port, resources for near-term cash to review and update systems and operated by Coal Research Limited, has maximisation. procedures following incidents, and in improved the time taken for analysis of ensuring our workforce was trained to export samples. s Update North Island coal comply with changes. market mine options strategy. s Negotiate new contract with New Zealand Steel for post June 2013. s Determine best coal supply source for Southland lignite conversion projects. New Vale Mine, Southland.
PG14 Lignite Conversion
Solid Energy is introducing and Southlanders. This plant will also enable biofeedstock options and keeping an developing leading-edge energy growth at our New Vale Mine which will eye on developments around carbon technologies for use in New Zealand employ about 10 additional full-time capture and storage, to help reduce or and internationally, aimed at improving staff over time to meet the briquette offset greenhouse gas emissions. energy efficiency and adding value to plant demand. New Zealand resources by providing We have prioritised our proposed CTF substitutes for high-value carbon- COAL-TO-FERTILISER development ahead of the potential based products that New Zealand Feasibility work progresses to determine Coal-to-Liquids (CTL) project and otherwise imports. the preferred sites for our proposed refocusing our resources. We will Coal-to-Fertiliser (CTF) plant and new continue to maintain a watching brief on Developing these technologies will lignite mine to supply the plant. international CTL developments. create a specialised industry in New Zealand that requires highly-skilled, Ravensdown and Solid Energy agreed CARBON MANAGEMENT well-paid workers. The technologies that this further feasibility work will We are committed to taking full include converting lignite resources into be undertaken by Solid Energy. responsibility for greenhouse gas specialist products, such as fertilisers, to Ravensdown remains interested in off- emissions in our lignite developments, displace imported products. take arrangements to meet the demand including the full cost of carbon in for urea in New Zealand and Australia. the economics for each proposed MATAURA BRIQUETTE PLANT Work is on schedule to finalise a decision conversion project. We will deal with We have completed construction of on the preferred CTF plant and mine site our carbon obligation through a range the $29 million domestic-scale Mataura by about early 2013, when we expect to of approaches and technologies. Briquette Plant using Southland lignite to discuss our plans with neighbours. These include technology to reduce make higher-energy coal briquettes for production of emissions, offsetting local and export markets. The CTF process converts lignite into emissions by planting trees and its chemical components through purchasing carbon credits. Pre-commissioning of this plant gasification which is a reaction has begun, with the first briquettes with oxygen and steam under high We continue to monitor the development expected to be produced for sale later temperature and pressure. The resulting of technology aimed to capture in 2012. The plant is designed to prove synthesis gas or syngas is further and sequester carbon underground the briquetting technology and plant treated to produce hydrogen and carbon as one of the options to manage capability which will enable us to grow dioxide for subsequent conversion to carbon produced by our proposed the market through export trials. ammonia and urea fertiliser. gasification developments.
Once fully operational the plant will This technology produces pure carbon employ 14 people directly with the first dioxide as by-product so we are 2012 TARGETS ACHIEVED seven having already been recruited – all investigating biosequestration and s Completed construction of demonstration scale Mataura Briquette Plant. s Complete plant site selection and mining studies for CTF plant. Commence feasibility study. Ongoing. s Progress coal-to-liquids through pre-feasibility study on alternative direct and indirect technologies.
TARGETS FOR 2013
s 3UCCESSFULLY PRODUCE HIGH Mataura Briquette Plant. Credit: Transfield Worley. quality briquettes for sale at the domestic-scale Mataura briquette plant. HIGHLIGHTS s #OMPLETE MINE AND PLANT selection studies for the APRIL 2012: Feasibility study investigations begin on a Coal-to-Fertiliser proposed CTF project. processing plant in Southland to produce enough urea to s #OMPLETE THE #4&