ANNUAL 2018 REPORT
New Businesses and Products TVEL Fuel Company of Rosatom ANNUAL REPORT
New Businesses and Products TVEL Fuel Company of Rosatom ANNUAL REPORT 2018
Integrator companies Second Business Core Volunteering for new business development Development Activities TABLE OF CONTENTS 034 page 042 page 050 page
Message from the Chairman GOVERNANCE Human Capital 046 Small-Midsized Business Support of the Board of Directors 004 and Development 054 Corporate Governance Practice 024 HR policy 046 Message from the President 005 Support of Education 054 Production Support Office Functions 024 Staff Composition 046 Health Maintenance 055 006 Key Results Concentration of Production and Vacant Staff Involvement 047 Facilities Management 024 Natural Capital 056 2018 Milestones 008 Motivation and Reward System 048 Business Process Digitization 025 Environmental Impact 056 Non-Material Benefits for Employees 048 Expenses Related to Environment Protection 059 OVERVIEW OF TVEL FUEL COMPANY Development of Staff Capacities 048
PERFORMANCE RESULTS Nuclear and Radiation Safety 060 About Company 012 Personnel Training 048 Financial Capital 028 Rehabilitation of the Areas Contaminated World Market of Front End Nuclear Fuel Cycle 014 Partnership with Educational Institutions 049 by Radionuclides 060 Financial Results 028 Fabrication Market 014 Volunteering Activities 050 Manufactured Capital 030 Social Programs 050 062 Uranium Conversion and Enrichment Markets 014 CONTACT DETAILS Conventional Businesses 030 Occupational Health & Safety 051 Market Outlook for Front End Second Core and New Businesses 033 Nuclear Fuel Cycle 015 Social and Reputational Capital 052 New Businesses Map of TVEL Fuel Company 034 Position of the Company in the World Market Social Partnership in the Territories of the Front End of Nuclear Fuel Cycle 015 New Businesses Development of Presence 052 Milestones 2018 038 Agreements on Cooperation with the Regions Operating Results of TVEL Fuel Company Intellectual Capital 040 of Presence 052 in the NFC Front End Market 016 Innovative Activities in the Nuclear Industry 040 TASED Creation 053 Results of Existing Agreements and Contracts 016 Second Business Core Development 042 Formation of Social Accord Environment 054
Major Agreements and Contracts Intellectual Property 044 Signed in 2018 017 Corporate Science 044 Goals and Plans in the Midterm 017 Interaction with the Russian Academy of Sciences 044 Development Strategy 018 Involvement of Universities in Implementation Contribution to Sustainable Development 019 of Investment Projects 045 Business Model 020 Business-Accelerator 045
002 — 003 ANNUAL REPORT 2018 к содержанию
MESSAGE FROM MESSAGE FROM THE CHAIRMAN THE PRESIDENT OF THE BOARD OF The year 2018 was marked by stable and successful DIRECTORS growth in TVEL Fuel Company of Rosatom. Due to professional and coordinated teamwork Nuclear Fuel Division of Rosatom State Corporation, the Company managed to achieve new significant managed by TVEL JSC, has key importance results in the global nuclear fuel market. for consolidated financial indicators of the Russian The ten-year export orders portfolio for nuclear nuclear industry, achievement of the strategic goals products reached USD 13.3 billion set by Rosatom both for Russian and the global markets, and accomplishment of the largest projects for nuclear power of the 21st century
DEAR COLLEAGUES AND FRIENDS! DEAR COLLEAGUES!
In 2018, the company showed consistently high Rosatom State Corporation is committed to the UN TVEL develops innovative nuclear fuels that will of business partnerships, started collaborative production and financial performance, and also Sustainable Development Goals in all its operations, help to achieve a new level of NPPs operation safety, engagement with 77 new partners, 26 projects reached new heights in all key areas. A number of major and the Fuel Division contributes to the achievement and ensure economically efficient use of raw materials. under review are assessed as promising. All these contracts with foreign customers have been signed, of several at once, such as Affordable and Clean Energy, It stands to mention manufacturing of the first projects will give a start to promising high-tech new designs and modifications of nuclear fuel are being Responsible Consumption and Production, Sustainable experimental fuel assemblies with accident-tolerant businesses and create new jobs. actively developed and implemented. The Company Cities and Towns, Decent Employment and Economic nuclear fuel for VVER and PWR. obtained certain results in creation of fundamentally Growth, etc. Thus, the effective implementation TVEL Fuel Company gives priority attention new fuel products for Rosatom, in particular, the first of numerous projects by TVEL Fuel Company helps not In 2018, the Company gave a fresh impetus to the sustainable development of the cities and test samples of Russian accident-tolerant fuel for light only to solve the strategic tasks of the Russian nuclear to support the development of non-nuclear businesses. the regions of its presence. In 2018, the investment water reactors, as well as the world’s first batch industry, but also to confront global challenges. Total revenues from non-nuclear businesses amounted in environmental protection amounted more than of MOX fuel for fast neutron reactors. to RUB 13.5 billion in 2018. Development of new ideas RUB 2.2 billion. Developing its operations TVEL Fuel is facilitated and promoted by the business accelerator Company adheres to socially oriented policies that meet Relating to the development of non-nuclear businesses, launched in 2018, which can help to develop a project the needs of residents of the cities of presence. TVEL Fuel Company was the first in the nuclear industry from the idea stage to industrial implementation It is important for us to create comfortable and safe to introduce integrator companies in such new areas just within nine months. urban environment, provide favourable conditions as additive manufacturing and power storage. for the life and work of our employees and their It is significant that Rosatom may become both In the regions of operation TVEL successfully launched families, improve the conditions and quality of life a major customer of such products and a leading the business partnership program together with of people in Russian regions. player in the emerging Russian market. regional authorities. Working in close cooperation with the regional administrations, the Company prepared and approved five road maps for the development Yuri Olenin, Chairman of the Board of Directors of TVEL JSC
Natalia Nikipelova, President of TEVL JSC
004 — 005 ANNUAL REPORT 2018 KEY RESULTS к содержанию
Net income EBITDA margin
KEY RESULTS 49,204RUB mln 39.9% 2017 2016 2017 2016
55,008 RUB mln 46,212 RUB mln 41.5% 43.0%
Revenue (net) from the sales, Adjusted free cash flow, Labor efficiency, Average staff number, -9.6% RUB mln 16.0% RUB bln -12.5% RUB mln/pers.* 3.0% pers.
2018 163,173 2018 89.8 2018 7.4 2018 22,451
2017 21,793 2017 180,683 2017 77.4 2017 8.46
2016 21,127 2016 180,073 2016 83.9 2016 8.25
* Labor efficiency is calculated as revenue from sales + recognition of costs carried out by external financing / average number of employees.
Dividends paid in the reporting year, Foreign orders portfolio for products Total costs for occupational safety Gross tax liabilities (actually paid), 71.3% RUB mln 23.2% and services of FE NFC for a 10 year period, 9.5% and health measures, RUB bln 3.2% RUB mln USD bln
2018 35,071 2018 13.3 2018 2.08 2018 15,106
2017 1.90 2017 14,644 2017 20,468 2017 10.8
2016 1.97 2016 12,839 2016 28,233 2016 10.1
006 — 007 ANNUAL REPORT 2018 2018 MILESTONES к содержанию
2018 MILESTONES
JANUARY APRIL AUGUST OCTOBER DECEMBER
BULGARIA: RUSSIA: CZECH REPUBLIC: SWITZERLAND: RUSSIA: INDIA: The contract documents Implementation of the quality The fourth generation TVSA-Т. TVEL JSC and European Kovrov Mechanical Plant Signing the contract for fuel for nuclear fuel supply to Kozloduy management system NQA-1 mod.2 fuel with enhanced Organization for Nuclear completes the investment project pellets supply to Tarapur NPP NPP in 2018–2020 enter in TVEL JSC and in a number reliability and uranium capacity Research (CERN) sign “New Facility for Gas Centrifuges in India into force of enterprises of the Fuel is loaded into VVER-1000 an agreement to conduct R&D Production” Company reactor of the power unit No. 2 for superconducting materials CHINA: FINLAND: at Temelin NPP as part of the Future Circular RUSSIA: Signing of contract in the Czech Republic Collider (FCC) project. In October, Contracting with Fortum Power TVEL Fuel Company of Rosatom for nuclear fuel supply Chepetsky Mechanical Plant and Heat Oy for development ИЮНЬ starts production of new to CFR-600 fast neutron RUSSIA: proceeded to pilot production of a new modification of nuclear generation gas centrifuges reactor in China of superconducting strands fuel with increased uranium UZBEKISTAN: Chepetsky Mechanical Plant stable isotopes separation for FCC capacity for VVER-440 starts production of the new Supply of nuclear fuel in Loviisa NPP product — hafnium oxide RUSSIA: to the recommissioned research reactor at the Institute of Nuclear Start of industrial production Physics of the Academy of mixed uranium-and-plutonium NOVEMBER of Sciences of Uzbekistan SEPTEMBER MOX-fuel for BN-800 fast FEBRUARY neutron reactor RUSSIA: RUSSIA: RUSSIA: Novosibirsk Chemical RUSSIA: ИЮЛЬ The first batch of TVS-2M fuel Rusatom Additive Technologies Concentrates Plant produces with the second generation First experimental fuel (RusAT LLC), the nuclear industry and successfully passes quality anti-debris filter ADF-2 assemblies of Russian accident- integrator company for additive RUSSIA: check for the initial nuclear fuel (protects fuel from damage tolerant fuel are manufactured manufacturing business, starts loading of power unit No.1 TVEL Fuel Company starts and depressurization) is first for the further testing at MIR operations as a subsidiary of Belarus NPP business accelerator for start-ups time loaded into VVER-1000 research reactor of TVEL JSC and new ideas development reactor at power unit No. 1 of Rostov NPP RUSSIA: Loading of nuclear fuel into the reactor installations of the world’s first floating NPP Academic Lomonosov
008 — 009 ANNUAL REPORT 2018 OVERVIEW OF TVEL FUEL COMPANY к содержанию
OVERVIEW OF TVEL FUEL COMPANY
010 — 011 ANNUAL REPORT 2018 OVERVIEW OF TVEL FUEL COMPANY к содержанию
ABOUT THE COMPANY
Today TVEL Fuel Company* provides nuclear fuel to 76 energy reactors in Russia and 14 countries of Europe and Asia, these installations annually produce more than 400 billion kWh of electricity
* Collective name for TVEL JSC and its subsidiary companies. An optimal organizational format to develop non- Specific nature of the social environment where nuclear businesses for the Company is the creation TVEL Fuel Company operates is the presence of industry specific integrators. of industrial enterprises within the closed administrative territorial units (CATU): Seversk, Novouralsk, The enterprises of TVEL Fuel Company are located Zelenogorsk, and within the mono-town Glazov. in 10 regions of the Russian Federation, which renders These enterprises are town-forming organizations effective cooperation with partners in a wide range and major taxpayers. of issues and areas. All stages of activity comply with the strict requirements regarding nuclear and radiation, industrial, fire, environmental safety, as well as labor safety, physical protection of nuclear facilities and nuclear materials, emergency preparedness SCHEME 1
Competitive advantages of TVEL Fuel Company
TVEL Fuel Company of Rosatom (hereinafter referred Based on the expertize accumulated for the years -- Increase of price competitiveness by optimizing costs to as TVEL Fuel Company, TVEL FC, the Company) of nuclear production development, the Company -- Production concentration — optimization of duplicate functions Cost optimization Divesting non-core assets is one of the major players on the global market preserves the regularity of pace in development and production compaction -- of front end nuclear fuel cycle and the only nuclear of non-nuclear businesses. TVEL Fuel Company -- Development of new and low waste technologies fuel supplier to Russian NPPs. supplies to Russian and foreign markets a wide range -- Technological development of non-nuclear products and services in such areas Consolidating the assets of the Fuel Division as chemistry, metallurgy, energy storage, mechanical -- Possibility of improving the characteristics of nuclear fuel of Rosatom State Corporation, the Company includes engineering and additive technologies. (due to the fact that the Company’s framework concentrates the enterprises specialized in fabrication of nuclear Package supplies all technological stages of nuclear fuel production) fuel, uranium conversion and enrichment, production -- Increase of price competitiveness of gas centrifuges, as well as research, design and development organizations. Provision of load following mode, possibility of increasing reactor capacity Continuous improvement -- of consumer properties -- Extended fuel life and cycles of nuclear fuel -- High nuclear fuel burn-up
Use of various types -- increase of commercial attractiveness of fuel of raw materials -- decrease of nuclear fuel share in power generation cost kWh One out of every power reactors in the world proposal of reference solutions which have been operates on the fuel manufactured Reference fuel -- 6 by the Company tested and qualified in Russia
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The highest number of operating power units MARKET OUTLOOK FOR FRONT END POSITION OF THE COMPANY are located in Asia-Pacific region, North America NUCLEAR FUEL CYCLE ON THE WORLD MARKET OF THE FRONT END WORLD MARKET and Western Europe. At the moment 55 power units OF NUCLEAR FUEL CYCLE are under construction in 18 countries of the world. Front end nuclear fuel cycle market outlook depends OF FRONT END on the current state of the reactor fleet and periods TVEL Fuel Company is one of the global leaders FABRICATION MARKET of its operation, plans for construction of new in nuclear fuel production. NUCLEAR units, as well as the reserves of FE NFC accumulated FUEL CYCLE At the moment, more than 80% of the world reactor by various market players. According to different TVEL Fuel Company is the main supplier of fuel fleet consists of light water reactors (LWR), including scenarios in 2030 outlook, the nominal capacity for reactors of Russian design, as well as it is sufficiently PWR, BWR and VVER reactors. It is expected that within of the global reactor fleet will increase, competent to produce nuclear fuel for PWR and BWR According to IAEA PRIS, as of the end of 2018 the next ten years LWR will amount to about 90% of the difference is in growth rate. reactors and its components from reprocessed uranium there were 451 NPP power units in operation new reactors put into operation. (in cooperation with Framatome), and pellets for BWR worldwide, including 37* in the Russian Federation The Asian region remains the most promising market and PHWR reactors. TVEL Fuel Company elaborated Major foreign manufacturers of fuel for light water where the main construction of new units is in progress its own in-house design of fuel assemblies (FA) reactors are located in USA, Western Europe and Japan: and there are serious plans to build up the nuclear for PWR reactors — TVS-K fuel, which is under 76 reactors facilities. The demand is expected to reduce in FE NFC the pilot operation. are running on the Russian fuel -- Framatome (75.5% share belongs to EDF) — markets of Europe and North America due to ageing BWR and PWR; of the reactor fleet, decommissioning of the existing TVEL Fuel Company jointly with TENEX JSC facilities and small quantity of new projects aimed provides more than 1/3 of the needs in uranium Global Nuclear Fuel (joint venture at replacement of the retired facilities. enrichment services. * Taking into account the decommissioned power unit No.1 -- in Leningrad NPP and power unit No. 1 in Bilibino NPP. of GE и Hitachi) — BWR; In 2018, the Company continued to work in difficult -- Westinghouse (owned by Brookfield Business external conditions, facing a number of new challenges. Partners) — BWR, PWR and VVER. The nuclear power industry in the world developed TVEL Fuel Company’s share at a slower pace compared to previously made TVEL Fuel Company is the main supplier of fuel of the global fuel forecasts. Facilities surplus and low prices in the NFC for reactors of Russian design. 17% fabrication market markets remained. In foreign markets the Company had to deal with not always market-based instruments DIAGRAM 1 URANIUM CONVERSION of competitive struggle, expanded protectionism tools. AND ENRICHMENT MARKETS 2 The initiatives undertaken by TVEL JSC on improvement South Africa During the first half of the reporting period, the price 100% Russia of technical and economic features of fuel, America for conversion continued its decline which began development of new samples of fuel, including 1 11 in 2011, which is due to the surplus production facilities accident-tolerant, make the Company’s products more Countries North 36% Finland and presence of significant nuclear fuel reserves attractive for its customers both on the traditional fuel of CIS America Western and Eastern in various forms that resulted in excess of conversion 2 market for Russian-design reactors, and on the fuel Europe Europe and enrichment services over the current demand market of Western-design PWR reactors. 100% Hungary in the market. In recent years because of the current market conditions most suppliers of conversion and 57% NPP power units enrichment services do not use their production Ukraine in operation as of the end 7% China of 2018, ea. capacity to the full, and tend to reduce the volume 100% 100% of output or suspend the production completely. 100% Czech 1 Armenia Supplies of nuclear fuel Republic 2 Slovakia for commercial power reactors of Russian design The lowest SWU (separative work unit) price indicators 100% Bulgaria on the spot market — USD 34 per SWU — were Supplies of nuclear fuel and its recorded in the middle of 2018, then for the first time 2 components in cooperation since 2010, their growth began. By the end of 2018, with Framatome 1 2 112 30% India Asia-Pacific Western the SWU spot market price returned to the level Number of units Region Europe of the end of 2017 — USD 39 per SWU**. 37 Share of national nuclear 100% power capacity
* Considering operation of Leningrad NPP ** Data obtained from UxC. unit No. 1 until 22.12.2018.
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The assets of TVEL Fuel Company include all process cycles of nuclear fuel fabrication which makes it possible to offer products and services related to FE NFC in the form of package supplies
MAJOR AGREEMENTS AND CONTRACTS GOALS AND PLANS Implementing an integrated approach to work RESULTS OF EXISTING AGREEMENTS SIGNED IN 2018: IN THE MIDTERM: in the world market of FE NFC, the Company takes AND CONTRACTS: into account the current and perspective market trends fuel pellets supply contract for Tarapur NPP (India) increasing customer focus and maximum and challenges in own production activity. The result in 2018, the Company provided fuel supplies ------with BWR reactors; satisfaction of customer requirements; of this is the flexibility of contract pricing and optimal under all existing contractual obligations transport logistics, while the reliability of supply with observance of all deadlines; opening of a new international transport corridor fuel improvement and development of new samples, is ensured by the presence of several enterprises -- -- for Russian nuclear fuel supplies to the markets including accident-tolerant fuel; specializing in various areas of FE NFC. continued cooperation with foreign energy -- of Eastern Europe; companies and industrial partners with the view protection and strengthening of the position Within the framework of international obligations, TVEL of promoting TVS-K fuel; -- above-plan delivery of initial fuel loading to power in the traditional nuclear fuel markets, Fuel Company complies with the legislative requirements -- unit No.7 of Novovoronezh NPP; implementation of the annual supply program; established by supervisory authorities of the Customer’s -- continued cooperation with Framatome country and which are necessary for licensing of nuclear on producing at MSZ PJSC existing facilities nuclear fuel supply to CFR-600 reactor (China); implementation of the existing contracts, fuel and components for reactor core. fuel and components from reprocessed uranium -- -- development of cooperation with foreign energy according to Framatome technology for European a series of contracts on nuclear fuel companies and industrial partners with the view NPPs with PWR; -- TABLE 1 components supply for research reactors, of promoting TVS-K fuel at target markets; including to Egypt. the joint Kazakh-Russian uranium enrichment Key indicators of TVEL Fuel Company in the world market -- expanding the range and geography centre carried out all the events planned -- of the front end nuclear fuel cycle in 2018 of fuel supplies and its components for the year, including the delivery of products for research reactors of foreign design. under the concluded contracts; KEY INDICATOR VALUE -- start-up of the contract documents for nuclear Export proceeds, 961 fuel supply to Kozloduy NPP (Bulgaria) USD mln for the period 2018–2020.
Export orders portfolio 13.3 for products and services of FE NFC for a 10 year period, USD bln
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CONTRIBUTION TO SUSTAINABLE DEVELOPMENT DEVELOPMENT
STRATEGY Rosatom TVEL Fuel Company has long-term experience in supporting and developing “atomic” cities, creating a comfortable and safe environment, Mission of TVEL FC is to meet the requirements providing favorable conditions for human capital growth, improving the quality of the customers of Rosatom TVEL Fuel Company of life of people and caring for the environment both in the field of nuclear fuel cycle and in the related sectors, in strict compliance with requirements of safety, security, environmental and social awareness On 1 January 2016, seventeen Sustainable Prime cost of electric power generated using Development Goals (SDGs) of the 2030 Agenda TVEL brand fuel may compete with other types for Sustainable Development — adopted by world of power plants. The most considerable advantage leaders in September 2015 at an historic of NPP is the absence of emissions of aerosols and UN Summit — officially came into force. greenhouse gases in the atmosphere. Today, operating The Sustainable Development Goals are unique nuclear power plants annually prevent about 1.8 billion Development strategy and business plan in that they call for action by all countries, poor, rich tons of emissions. This is a great contribution of TVEL Fuel Company for the years 2015–2019 STRATEGIC VISION: and middle-income to promote prosperity while to the efforts combating climate change. were adopted by the Strategic Board of ROSATOM protecting the planet. Countries recognize that in December, 2014. The strategy of TVEL Fuel Company Fuel Division is the global leader in front end ending poverty must go hand-in-hand with strategies An important strategic direction of our activity is sets core performance indicators for mid-term of NFC and the related fields that build economic growth and addresses a range the development of new businesses outside FE NFC. and long-term outlook till 2030. of social needs including education, health, social Today, the annual revenue of TVEL Fuel Company from protection, and job opportunities, while tackling non-nuclear businesses is about RUB 13.5 bln. We wish climate change and environmental protection. to multiply it by the year 2030. This will allow to create TVEL Fuel Company faces the challenge to increase new jobs and ensure social stability in the cities of its presence in the world market of NFC fabrication TVEL Fuel Company shares the internationally presence. An additional impetus for economic growth SCHEME 2 up to 22% and preservation of more than one third accepted initiative. We have identified the most comes from the creation of TASED. Developing new of the enrichment world market by the year 2030 Strategic targets of TVEL Fuel Company relevant SDGs for our activities and actively support businesses, we operate in effective partnership with (including supplies through TENEX JSC). their achievement by the world community. regional authorities and the local business community. The key conditions for the development of the second SOCIAL AND ECOLOGICAL Nuclear fuel produced by TVEL Fuel Company is ACCEPTABILITY core business is the presence in TVEL Fuel Company operated by NPPs that command a large part in total of the necessary infrastructure and production facilities, power balance with a tendency to increase. as well as the required equipment, licenses and qualified staff.
INCREASED EFFICIENCY Within the framework of efficiency improvement, the priority is given to solving the tasks of compacting the production areas and activity optimization.
The main priorities are still careful attitude Growth in the markets to the environment, transfer of “clean“ areas of Front End of NFC after nuclear production to future generations, introduction of non-waste technologies and reduction of the “nuclear legacy“. Public Integrated Report Konstantin Sokolov, In terms of ensuring social acceptability, of TVEL JSC was prepared Vice-President for Communication, Second Business Core Development TVEL Fuel Company is one of the successful examples in accordance with the International Administration and Energy Efficiency, of social and charitable programs (support and Integrated Reporting Framework Chairman of the Committee development of small and medium-sized and GRI Standards on Public Annual Reporting of TVEL JSC business in cities, creation of new jobs, improvement of cities, etc.) in the territories of Rosatom State Corporation presence.
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MANAGEMENT SYSTEM, RESULTS OF CAPITAL TRANSFORMATION * Key performance indicators (KPI) of the President BUSINESS MODEL RISK MANAGEMENT FINANCIAL CAPITAL Gross tax Charitable Expenses Salaries and RESOURCES Adjusted free Proceeds from liabilities contributions related other benefits - Internal resources - External resources ACTIVITY OF cash flow sales of new Operational in the regions and social to environment provided to (AFCF), products, costs, of presence, projects, protection, employees, TVEL FUEL COMPANY RUB bln* RUB bln* RUB bln RUB bln RUB bln RUB bln RUB bln FINANCIAL CAPITAL 2018 321.5 8.3 91.3 15.1 1.8 2.2 29.3 - Undistributed profits and monetary assets R&D CLUSTER 2017 308.7 6.12 85.0 14.6 1.9 2.2 27.6 - Accumulated reserves of TVEL FC - Consolidated investment resources DECOMMISSIONING OF NUCLEAR - Industry reserves FACILITIES, WASTE DISPOSAL MANUFACTURED CAPITAL Means of the federal target programs - CORE ACTIVITY Production plan realization Labor New products Foreign orders portfolio for 10 years - Loans, credits, subsidies on the core areas of activity, efficiency, portfolio for 10 years, on FE NFC products and services, % RUB mln/pers.* RUB bln* RUB bln* SEPARATION AND SUBLIMATION MANUFACTURED CAPITAL COMPLEX: 2018 conversion and enrichment of uranium 100 7.4 23.8 13.3 - High technology production basis 2017 100 8.5 5.1 10.8 - Position in the global market of FE NFC NUCLEAR FUEL FABRICATION - Strong relations with Russian and foreign COMPLEX: customers and suppliers creation of FA for nuclear reactors INTELLECTUAL CAPITAL
- Competitive and high quality products and services Investments Number of new registered Share of innovative products GAS CENTRIFUGE COMPLEX: into R&D, intellectual property objects, in revenue, - Raw and other materials manufacture of gas centrifuges RUB bln ea. % - Public infrastructure (roads, communication facilities, etc.) and auxiliary equipment 2018 1.5 82 8.3 INTELLECTUAL CAPITAL 2017 1.2 108 6.1
- Intellectual property assets of TVEL FC SECOND CORE ACTIVITY - Global achievements of science and engineering HUMAN CAPITAL Percentage of Average - Domestic projects and national intellectual resources METALLURGY: Average staff specialists under training hours Average Personnel special metallurgy and titanium metallurgy, number, 35 years old, per employee salary, engagement, LTIFR* superconducting materials and super wires HUMAN CAPITAL pers. % RUB % - Skills, experience, competencies and capabilities MECHANICAL ENGINEERING: 2018 22,451 20.8 32.8 82,243 82 0.13 of TVEL FC employees instrumentation, equipment for NFC 2017 21,793 21.9 29.7 77,561 83 0.06 - Knowledge management system and Oil and Gas Industry - Safety culture - Experts, consultants CHEMISTRY: SOCIAL AND RELATIONSHIP CAPITAL stable isotopes, catalysts, fluorides, lithium and lithium products Government Public Customer Existing cooperation SOCIAL AND RELATIONSHIP CAPITAL orders, procurement, satisfaction Index, agreements with regions, %* % points ea. - Reputation of the Company and its enterprises ENERGY STORAGE: 2018 - Recognisable and reputable brand name energy storage devices based on chemical current 100 94 4.8 5 sources, electric power generators based on fuel - Internal relations of TVEL FC 2017 100 97 4.5 0 elements, materials for lithium-ion batteries - Reliable interrelations in supply chain Initiatives of the country, Rosatom State Corporation - ADDITIVE TECHNOLOGIES: NATURAL CAPITAL 3D printers, metal powders for 3D printing, Investments into the development NATURAL CAPITAL 3D printing services of radioactive waste and spent Energy saved nuclear fuel treatment technologies, Greenhouse No INES events Proprietary and leasable land resources - % heat energy electric energy gas emissions level 2 and above* - Water consumption and energy 2018 - Reuse of raw materials and waste, recycling materials SUSTAINABLE DEVELOPMENT 137.7 306.8 372.7 922.5 0 OF REGIONS OF OPERATION - Nuclear and radiation safety of TVEL FC facilities 2017 114.7 292.4 367.5 922.6 0 - Ecosystem state 020 — 021 ANNUAL REPORT 2018 GOVERNANCE к содержанию
GOVERNANCE
022 — 023 ANNUAL REPORT 2018 GOVERNANCE к содержанию
KMZ PJSC COMPLETED THE COMPACTION PROCESS FOR GAS CENTRIFUGES PRODUCTION TVEL Fuel Company implements a large project on concentration of all mechanical production facilities CORPORATE GOVERNANCE in Vladimir region at KMZ PJSC with the transition of the corresponding facilities and personnel from Tochmash VPA JSC (Vladimir). Tochmash VPA JSC, in its turn, plans the development of non-nuclear production and PRACTICE attraction of external resident investors to its production site. By optimizing production space and reducing energy consumption, the fixed costs of the two companies are planned to be almost halved by 2019. TVEL Fuel Company builds a corporate governance system Thus, the final stage of the investment project ”New facility for gas centrifuges production” was completed in 2018. in full concordance with the standards and requirements The project implementation included a set of measures, such as concentrating the production of gas centrifuges of Russian laws, taking into account international standards in one building, purchasing modern high-performance equipment, launching mass production of gas centrifuges and in reliance on Rosatom practice which ensures of new generations, increasing the level of automation and the quality of output products. the unity of nuclear industry enterprises management It resulted in achievement of a key indicator — reducing the cost of production by reducing the work in progress and the lead time of production processes due to the concentration of production in one building (before its start, the production of gas centrifuges was located in four buildings). Moreover, the company managed to reduce its production space more than twice — from 151.1 thousand sq. m to 71.6 thousand sq. m. The reduction of production costs was also due to the R&D results obtained by TVEL Fuel Company in the field of gas centrifuges of new generations. PRODUCTION SUPPORT OFFICE FUNCTIONS
The Company’s enterprises continued to improvethe BUSINESS PROCESS DIGITIZATION In October 2018, the Company approved the strategy efficiency of production support office functions. of information technologies development subject suggestions With the view to increase the efficiency and optimize to products areas. The implementation of this One of the key projects 2018 “Production planning 107, 138 for improvement (SFI) business processes, TVEL Fuel Company uses up-to- strategy will allow to commercialize the Company’s with the supply chain” had the following results: were presented in 2018 in TVEL Fuel Company enterprises, date information technologies (IT) and solutions. developments in the field of information technologies out of which were accepted for implementation, 96.6% and create an additional synergistic effect with 93.6% — implemented. -- reduced planning process lead time from In July 2018, TVEL Fuel Company approved the internal digitalization strategy of TVEL Fuel an application to the formation TVEL Fuel Company has a system of material incentives the IT strategy for 2018–2023 in terms of Company. The following is offered to foreign markets: of production sites plans by 25.3%; for personnel involvement in SFI: in 2018 process digitization. The strategy provides for the total premium amounted to the implementation of 135 information technology -- simulation modelling services and BIM design -- “right on time production according to volumes projects in 8 areas of development. Deadlines, of industrial facilities; and nomenclature” indicator was recorded more than RUB mln budget and internal business customers at 82.7% in MSZ PJSC, NCCP PJSC, 40 are determined for each project. -- predictive analytics solutions for big data processing; Centrotech SPA LLC, ChMP JSC. -- solutions for robotization and intelligent data The expected effect processing; from the implementation CONCENTRATION OF PRODUCTION of the IT strategy by 2030 amounts to RUB bln production of network equipment. AND VACANT FACILITIES MANAGEMENT 5.1 --
In 2018, within the framework of the industry project more than 200 thous. sq. m, while reducing the costs SCHEME 3 ”Branch Topology Concept” the Company successfully for maintenance and operation for more than implemented the program “Increasing the efficiency RUB 300 mln. The Investment Committee of TVEL JSC Key areas of projects implementation within the framework of IT strategy of areas use in TVEL Fuel Company”. In the reporting approved the implementation of the 7 “first wave“ period the Company’s enterprises developed, compaction projects. 10 compaction projects more within the framework of this program, the concepts are planned in 2019. Digital Engineering Production operational Maintenance and repair of sites development, 9 of which were approved production management management of production e uipment by the Governing Board of TVEL Fuel Company. The sites development concept of TVEL Fuel Company is constantly updated and refined in terms of cost- According to the results of this program, the cutting and implementation of compaction projects. Company managed to reduce buildings area for The term of the program accomplishment is till 2022. Improvement of corporate Production Cybersecurity IT infrastructure functions efficiency safety
024 — 025 ANNUAL REPORT 2018 PERFORMANCE RESULTS к содержанию
PERFORMANCE RESULTS
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026 — 027 ANNUAL REPORT 2018 PERFORMANCE RESULTS к содержанию
FINANCIAL CAPITAL
TVEL Fuel Company maintains historically sustainable financial performance. Competent financial management combines efficient application of all financial instruments for implementation of strategic goals of the Fuel Division, and makes it possible to handle the current problems and to invest the funds providing thereby increase of other capitals used by the Company
FINANCIAL RESULTS
Changes in total revenue 2018 by 10% as compared (16.9%), and sales of other products (15.4%); to the previous reporting period are stipulated both R&D accounts for 2.6%. by one-time events, such as shipment in 2017 of initial loading fuel for new power unit of Rostov NPP, and Downward trend for net profit of the Company by changes in the orders volume under the contract (–11% as compared to 2017) is connected with conditions, and influence of prices and exchange rates. changes in total revenue and increase in revenue through exchange differences. The main part of revenue of TVEL Fuel Company comes from sales of nuclear fuel and its components (65.1%), Decrease in net profit had an impact on slight In 2018, the export products were sold to the total Following the results 2018, volume of sales from and rendering of conversions and enrichment services decline of profitability indices. amount of USD 961 mln. Sales of nuclear fuel and its general industrial activities increased by 22.8%, components amount to 93.7% — the largest share to RUB 13,494 mln. in the export revenue. DIAGRAM 2 DIAGRAM 3
Revenue (net) from sales, RUB mln Gross profit, RUB mln In 2018, share of revenue received from FA sales made 180,683 RUB 100,532 mln — 62% in total consolidated revenue. 100,000 200,000 180,087 163,173 81,281 75,020 Main consumers are Russian and European NPPs. 80,000 74,225 150,000 60,000 100,000 DIAGRAM 6 DIAGRAM 7 40,000 Distribution of revenue from nuclear fuel sales 50,000 20,000 by consumers’ geography,% 1 1 2016 2017 2018 2016 2017 2018 11 12 9 100 New energy DIAGRAM 4 DIAGRAM 5 80 41 42 Structure of revenue Metallurgy EBITDA, RUB mln 60 56 Net income, RUB mln from general 40 Chemistry 60,000 100,000 industrial activities 55,008 77,416 20 45 50 in 2017, 55,000 80,000 74,940 33 Machine building 65,259 49,204 50,000 60,000 Other products 46,212 2016 2017 2018 1 45,000 40,000 2 40,000 20,000 Asian European Russian 2016 2017 2018 2016 2017 2018 consumers consumers consumers
028 — 029 ANNUAL REPORT 2018 PERFORMANCE RESULTS к содержанию
MANUFACTURED CONVENTIONAL BUSINESSES SEPARATION-SUBLIMATION COMPLEX (SSC) COMPRISES A GROUP OF INTEGRATED PLANTS ENGAGED IN ENRICHMENT AND CONVERSION OF URANIUM. CAPITAL TVEL Fuel Company comprises three complexes for type-specific production of the front end nuclear In 2018 the plan of SSC enterprises for production of enriched uranium products and achievement TVEL Fuel Company consol idates the fuel cycle, and scientific and design assets. of the set capacity utilization factor was accomplished to the full extent. manufactured assets along the whole process chain of nuclear fuel production, and also The plans on production and sales of nuclear products 2018 MILESTONES 2019 PLANS controls strong scientific complex. Continuous and services in the reporting year have been fulfilled development and accumulated competences to the full extent, which ensures compliance with -- 5 sections of gas centrifuges -- commissioning of 5 sections of the unit No. 62 all contractual commitments of the Company of the 9th generation 9+ were at UEIP JSC; in the nuclear industry ensure both improvement to Russian and foreign customers and contributes commissioned at UEIP JSC. of fuel properties and creation of new to improvement of the Company image of the reliable commissioning of the unit No.1 and 4 sections high-technology businesses -- and responsible supplier. of the unit No.2 at PA ECP JSC.
NUCLEAR FUEL FABRICATION COMPLEX (NFFC) IS A GROUP OF SUBSIDIARY INDUSTRIAL ENTERPRISES THAT MANUFACTURE NUCLEAR FUEL FOR VARIOUS REACTORS.
In 2018, the plan of NFFC enterprises for production of nuclear fuel was implemented in full.
The planned volume of the manufactured fuel products for the year 2019 is determined in accordance with preliminary orders made by consumers based on the plans of primary charging and recharging.