Introducing Ethernet-APL
Ethernet to the Field within Process Plants
InstMC, 2020-12-08 Webinar Ethernet to the Field within Process Plants
Ethernet-APL Explained Standardization progress Installation concepts Application examples Ethernet Advanced Physical Layer Your presenters today
Responsible for digital communications in the field of process plants
Member of the advisory board of PI
Member of the marketing working group and evangelist for Ethernet-APL Andreas Hennecke Product Marketing Manager Fieldbus Technology & FieldConnex
November 2020 | Page 3 Andreas Hennecke & Frank Schoch | Ethernet-APL Saudi Aramco | Version 1.0 | public Topics
1. 2. Situation, Objectives, Technology for Environment Ethernet to the Field
3. 4. Adoption of Timeline and Ethernet-APL Conclusion
Ethernet-APL Explained - Outline DRAFT 1.0 Page 4 December 2020 Situation and Environment … Ethernet to the Field Within Process Plants
Enabling you to … Reduce risk ... Simplify design ... Accelerate deployment ... Increase asset optimization ... Reduce total cost of ownership
Ethernet-APL Explained - Outline DRAFT 1.0 Page 5 December 2020 Digital Transformation of Process Plants The Current Trend Networking of all components
Central data consolidation and analysis
Unlock the potential of the field
Ethernet-APL Explained - Outline DRAFT 1.0 Page 6 December 2020 Technologies to the Field Today Reality in the Field Within Process plants
Ethernet Pneumatic Electronic + Fieldbus Base TX
Technology Pneumatic 4-20 mA 4-20 mA + HART Fieldbus Ethernet
Media Air Analog Analog + serial Serial digital Network
Measurement 1 value 1 value 1+N values N values N values
Local access to data - - Gateway required Integrated Integrated
Remote access to data - - Gateway required Gateway required Integrated
Intrinsic safety included N/A Yes Yes Yes Yes
Past Present
Ethernet-APL Explained - Outline DRAFT 1.0 Page 7 December 2020 General Advantages of Ethernet
extends easily into existing plants enables transparency and open, parallel access to proven-in-use field instrumentation ensures device coexistence and interoperability based on a single network provides standardized and well-accepted procedures for explosion hazardous areas achieves simple, flexible and vendor-independent use of all device functionality
The field within process plants are not covered by today’s Ethernet technologies
Ethernet-APL Explained - Outline DRAFT 1.0 Page 8 December 2020 Ethernet as one possibility to connect to field level Reasons why Ethernet could not cover the Field within Process Plants
Requirements of process industry • Twisted pair cabling • Loop-powered devices • Cascaded topologies • Deployable in explosion hazardous areas • Reaching long distances • Easy to handle technology • Connectors for harsh conditions
Ethernet-APL Explained - Outline DRAFT 1.0 Page 9 December 2020 Ethernet to the Field Within Process Plants A Joint Development and Standardization Project
A cooperation between
Ethernet-APL Explained - Outline DRAFT 1.0 10 December 2020 Expected Outcomes with Ethernet-APL The Ethernet Advanced Physical Layer enables concurrent and seamless data streams in the field of process plants.
Enabling you to … Reduce risk ... Simplify design ... Accelerate deployment ... Increase asset optimization Reduce total cost of ownership
Ethernet-APL Explained - Outline DRAFT 1.0 Page 11 December 2020 Technology
Ethernet to the Field Within Process Plants
Ethernet-APL Explained - Outline DRAFT 1.0 Page 13 December 2020 Ethernet-APL Attributes of a Physical Layer Defined to Meet the Needs of Process Industries
Standardized for simplicity, interoperability and reliability: Port profiles defining: 10 Mbit/s with up to 1,000 meter: IEEE 10BASE-T1L Switched architecture Power via two-wire connection (not PoDL) Network configuration rules Intrinsic safety Cables and connectors
Ethernet-APL Explained - Outline DRAFT 1.0 Page 14 December 2020 Technology in Detail
1. Standardization for Long-Term Stability 1. Standardization 2. Terminology
2. Components and Topologies 1. Cabling and connectors 2. Topologies
Ethernet-APL Explained - Outline DRAFT 1.0 Page 15 December 2020 Standards for Ethernet-APL Extending Single Pair Ethernet for the Field Within Process Plants
Standard Standardized content Details IEEE 802.3cg-2019 10BASE-T1L 2-wire Ethernet: Power and communication on the same 2-wire cable Link Explosion protection: Support of all explosion protection techniques IEC TS 60079-47 (2-WISE) Link incl. intrinsic safety Interoperability: Functional and electrical requirements for power Link concept between ports on source side (switch) and load side (field device) Application fit: Usage in hazardous and non-hazardous areas Link
IEC xxx (Port Profiles) Connection technology: Focus on simple installation Link Cables: Overview of supported cable types and impacts on cable lengths Link Surge protection: Protection from voltage spikes Link EMC: Resilience to electro-magnetic interference Link
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 18 December 2020 Communication: Single Pair Ethernet
Ethernet-APL Explained - Outline DRAFT 1.0 | Page 19 December 2020 Explosion Protection Interoperability and handling simplicity defined
IEC TS 60079-47 (2-WISE) 2-WISE = 2-Wire Intrinsically Safe Ethernet.
Interoperability defined Simple planning and installation rules Simple validation without calculations
For hazardous areas: Divisions and Zones Inspired by FISCO
Ethernet-APL Explained - Outline DRAFT 1.0 | Page 20 December 2020 Terminology of Ethernet-APL
Facility Ethernet
Ethernet-APL Explained - Outline DRAFT 1.0 Page 21 December 2020 Terminology of Ethernet-APL
Facility Ethernet
Ethernet-APL Explained - Outline DRAFT 1.0 Page 22 December 2020 Example for Ethernet-APL Classification
Standard Port Classification creates interoperability: Simplifying design, accelerating deployment, reducing risk.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 25 December 2020 Components and Topologies
Ethernet-APL Explained - Outline DRAFT 1.0 Page 27 December 2020 Cables and Connections
Reference: Cable Type A Shielded, twisted pair AWG 26 … 14/0.14 … 2.5 mm2 4 cable categories balance cost and distance requirements
Common shield (braid + foil)
Fieldbus Type A cable with light blue sheath for intrinsically safe APL segments
Fieldbus Type A cable with any other color sheath (e. g. black, orange, yellow) for all other APL segments
Ethernet-APL Explained - Outline DRAFT 1.0 Page 28 December 2020 Star Topology for Compact Plant Layout Where Ethernet is Prevalent Everywhere. Cable Length Up to 200 m.
Ethernet-APL Explained - Outline DRAFT 1.0 Page 29 December 2020 Trunk and Spur Topology Long cable lengths into the field – Compatible with existing fieldbus installations.
Ethernet-APL Explained - Outline DRAFT 1.0 Page 30 December 2020 Technical Specifications
Parameter Attribute
Standards IEEE Std. 802.3cg-2019 (10BASE-T1L) IEC TS 60079-47 ED1 (2-WISE) Power supply output (Ethernet-APL power switch) Up to 92 W Switched network Yes Reference cable type IEC 61158-2, Type A Maximum trunk length Up to 1000 m, into Zone 1/Div. 2 Maximum spur length Up to 200 m, into Zone 0/Div. 1 Speed 10 Mbps, full-duplex Hazardous area protection: For all zones and divisions. Inspired by fieldbus With optional intrinsic safety at the device
Ethernet-APL Explained - Outline DRAFT 1.0 31 December 2020 In Summary
Ethernet-APL: The simple, rugged technology for Ethernet fulfilling the requirements of process industries today and tomorrow.
Ethernet-APL Explained - Outline DRAFT 1.0 Page 32 December 2020 Adoption of Ethernet-APL Outcomes that you can expect from deploying Ethernet in the field of process plants
Ethernet to the Field Within Process Plants
Ethernet-APL Explained - Outline DRAFT 1.0 Page 33 December 2020 Data-driven Planning and Engineering Ethernet-APL enables seamless data access for efficient engineering tools
Efficiency in Detail Engineering Simplify design by reducing or eliminating network conversions that require data mapping, enabling seamless data access. Reduce commissioning mistakes and troubleshooting through by selecting devices compatible to Ethernet-APL definitions.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 35 December 2020 Data-driven Planning and Engineering Ethernet-APL enables seamless data access for efficient engineering tools
Efficiency in Hazardous Area Protection Simplify application of intrinsic safety protection through interoperable standard and verlifying compliance without calculations.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 39 December 2020 The Ethernet-APL Engineering Guideline Detailed information for planning, installation and commissioning of Ethernet-APL networks
Components for an APL system: switches, cables, instruments Example applications and topologies Power considerations Installation of APL networks: laying of cables, connecting APL devices Migration examples Reduce risk. Simplify design. Accelerate deployment.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public | Page 40 December 2020 Data-driven Operations Highly Efficient Process Plants by Design – Digitally enabled!
Efficiency in Production Output Access data in real time to extract quality and quantity from the process and reduce waste through more process variables. Precision transmission provides high measurement accuracy.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 41 December 2020 Data-driven Operations Highly Efficient Process Plants by Design – Digitally enabled!
Efficiency in High Availability Choose from various media and system redundancy concepts to plan to your availability needs.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 42 December 2020 Data-driven Operations Highly Efficient Process Plants by Design – Digitally enabled!
Efficiency in Predictive Maintenance Deploy dashboards and analytics for insights via remote and real-time access to process or diagnostic data of smart instruments. Enable informed decision making through insight into the status of your plant automation.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 43 December 2020 Data-driven Operations Highly Efficient Process Plants by Design – Digitally enabled!
Efficiency in Agile and Scalable Production Quickly plug, unplug or re-assign instrumentation on the network. Modify assets with fewer hardware changes.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 44 December 2020 Network Installation Automation avoids repetitive tasks, reduces effort and risk of human error
Efficiency in Installation Reduce wiring effort and errors with well-known, two-wire installation, polarity protection, simple connectors; clear shielding, bonding and grounding guidelines and rules.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 47 December 2020 Network Installation Automation avoids repetitive tasks, reduces effort and risk of human error
Efficiency in Diagnostics Utilize standard Ethernet tools to validate communication performance and reliability.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 48 December 2020 Data-driven Commissioning and Asset Management Ethernet-APL enables concurrent and seamless data streams for efficient wizard and app support
Efficiency in System Integration/Plant Modifications Identify instruments with software support, discover on the network and automaticially assign device names via the master tag list.
AH/AO/GW | Ethernet-APL Explained | Version 1.0 | public Page 49 December 2020 Timeline and Conclusion
Ethernet to the Field Within Process Plants
Ethernet-APL Explained - Outline DRAFT 1.0 Page 52 December 2020 Expected Outcomes with Ethernet-APL The Ethernet Advanced Physical Layer enables concurrent and seamless data streams in the field of process plants.
Enabling you to … Reduce risk ... Simplify design ... Accelerate deployment ... Increase asset optimization … Reduce total cost of ownership
Ethernet-APL Explained - Outline DRAFT 1.0 Page 53 December 2020 Progress Follow us on the journey to an Ethernet to the Field within Process plants
2018: Start of 2015: Proof of IEC TS 60079-47 Series PHY- Test and demo Engineering official APL first concept 2WISE for Chips for facilities open guideline for project shown intrinsic safety integration into planning and products installation
IEC technical IEEE 802.3cg- Publication of First field Ethernet-APL Technology specification for 2019 10BASE- industrial devices and conformance launch 2021 port profiles T1L Ethernet infrastructure test network available specifications specifications
Complete In Progress Waiting
Ethernet-APL Explained - Outline DRAFT 1.0 Page 54 December 2020 Your Feedback
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July 2020 | Page 55 Andreas Hennecke | Ethernet-APL Explained | Version 1.0 | public Ethernet-APL – Your Comments and Questions
Download the White Paper from: www.pepperl-fuchs.com/apl Gain technical insight at: www.pepperl-fuchs.com/apl-tec
July 2020 | Page 56 Andreas Hennecke | Ethernet-APL Explained | Version 1.0 | public Andreas Hennecke
Contact: +49 621 776-1601 [email protected]
Pepperl+Fuchs SE Lilienthalstraße 200 68307 Mannheim Germany www.pepperl-fuchs.com With the Advanced Physical Layer for Ethernet, the vision becomes reality for process plants:
Ethernet to the Field
FieldComm Group: www.fieldcommgroup.org/apl ODVA: www.odva.org/apl OPC Foundation: www.opcfoundation.org/apl
Profibus and Profinet International (PI): www.profibus.com/apl