Feasibility Report I I

) PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PR E - FEASIB ILTV REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA .. APPLICANT ,SBF ISPAT PVf,LTD, DOCUMENT NO" EESPL/ SBFIPL/ 002/ EC/ lnd,/ 2017-1B/429,

PRE - FEASIBILITY REPORT I I

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ENKAV ENV IRO SE RVICES PVf, LTD" jAIPUR

JANUARV' 2018 32 i

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) PROJECT NAME , PROPOSED INSTALLATION OF TWO INDU CTION FUR NACE (20 MT EACH) REHEATING PR E · FEASIBILTY REPORT FURNACE (30 TPH) & ROLLIN G MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. DO CUMENT NO., EESPL/ SBFIPL/ 002/ EC/ lnd./ 2017·18/ 429. INDEX

1,1 EXECUTIVE SU MMARY .... ,' ..... ' ...... """'"'''' ...... ". '''''' ...... 36 1.2 SALIENT FEATURES OF THE PROJECT """""""'"'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''' 37 1.3 PRO PO SED PLAN N I N G.. """'"'''''' ...... ,...... , ...... 38 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION ...... , 39 2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ...... , 39

2,2 BRIEF DESCRIPTION OF NATURE OF THE PRO JECT """""""""'"'''''''''''''''''''''''''''''''''''''''''''' 39 2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION.39 2.4 DEMAN D . SU PPLY GAP ...... ""'" " " ",,,,,,,,,,,,,, ...... , 40 2.5 IMPORTS VS. INDIGENOUS PRODUCTION ...... 40 2.6 EXPO R T POSSI B1LITY ...... 40 2.7 DO MESTI C/ EXP 0 R T MARKETS ... " "'"'''''' ...... 40 2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT...... AO 2.8.1 DIRECT EMPLOyMENT ...... 4 0 2.8 .2 INDIRECT EMPLOyM ENT ...... 41 3.0 PRO JECT D ESCRI PTI 0 N ...... " ""'''''' .... , ...... , ...... 41 3. 1 TYPE OF PROJ ECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECT S, IF ANY ...... '"'''''''''''''''''''''''''''''''''''''''''' ...... 41 3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJ ECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES ...... 41 3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GIVEN INTOSH 0 ULD B E HI GHLI GHTED ...... "",,,,,,,,,,,,,, "'"'''''' "'" ...... ,...... 42 3.4 SIZE OR MAGNITUDE OF OPERATION ...... ". 42 3.5 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT ...... A2 3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT ...... 43 3.8 AVAILABILITY OF WATER, ENERGY/POWER REQUIREMENT AND SOURCE ...... 43 3.8.1 WATER DEMAND ...... ;...... 43 3.8. 2 POWER DEMAND ...... 44 3.8.2 FUEL REQUiREMENT ...... 44 3.8.3 MANUFACTURING PROCESS ...... 44 3.8. 3.1 Pro cess Description of MS Billets Manufacturing Unit...... 44

EN KAY ENVIRO SERVICES PVT. LTD" JAIPUR

33 PROJECT NAME. PROPOSED INSTALLATION OFTWO INOUCTION FURNACE (20 MT EACH) REHEATING PRE-FEASIBILTYREPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1.32.000 TPA AND TMT BARS 2.00.000 TPA .. APPLICANT • SBF ISPAT PVT.LTD. DOCUMENT NO .• EESPL/SBFIPL/002/EC/lnd./2017·18/429.

3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT / DISPOSAL ...... 49 3.9.1 Solid Waste ...... 49 3.9.2 Hazardous Waste ...... 50 3.9.3 Waste Water ...... 50 I 3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE INFORMATION OF EIA PURPOSE ...... 50 4.0 SITE ANALySIS ...... 52 4.1 CONNECTIVITy ...... 52 4.2 LAND FORM, LAND USE AND LAND OWNERSHIP ...... 52 \ 4.2.1 LANDFORM ...... 52 4.2.2 LAND USE ...... 52 4.2.3 LAND OWNERSHiP ...... 52 4.3 TOPOGRAPHY (ALONG WITH MAP) ...... 52 4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON·AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN ...... 52 4 .5 EXISTING INFRASTRUCTURE ...... 53 4.5.1 BASIC AMENITIES ...... 53 3.6 SOIL CLASSIFICATION ...... 53 4.7 CLIMATE ...... 53 ) 4.8 SOCIAL INFRASTRUCTURE AVAILABLE ...... 54 5.0 PLANNING BRIEF ...... 54 ) 5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND TRANSPORTATION ETc.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION ...... 54 5.2 POPULATION PROJECTION ...... 54 5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.) ...... 57 5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) ...... 57 5.5 AMENITIES/ FACILITIES ...... 58 6.0 PROPOSED INFRASTRUCTURE ...... 58 , ~ ; ENKA Y ENVIRO SERVICES PVT. LTD .• JAIPUR ., 41; ...... JANUARY' 2018 34 - · ..- .. 1- PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FURNACE (30 TPII) & ROLLING MILL TO PRODU CE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA ., APPLICANT ,SBF IS PAT PVT.LTD. DOCUM ENT NO.' EESPL/SBFlPL/002/EC/ lnd./ 2017·1B/429.

6,1 INDUSTRIAL AREA (PROCESSIN G AREA) '''''',."'''" ..... ,''''''''''''''''''''''''''''''''''''''''''''''''''',,... ,,'',.".58 6.2 RESIDENT IAL AREA (NON PROCESSING AREA) ...... 58

6.3 GREEN BELT,,,, '" ""'"'' '"'' """"'" '" ""'"'' ""'''''' """""'"., .."".,,"",., '''''' """""'" '"'''''''''' """"'" ""'''''". 5 8 6,4 SO ClAL IN FRASTRU CTURE .".,,' "'" """" '''''''' " ...... ,.. " .. ,,"'"'' '" '''''''' '''''''''' '" '"'''' "".,""', .....,", ...... 58 6,5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/ METRO/WATER WAYS ETC.) "" ...... ""."""...... "'''''".,,, ...... ,.,, ...... " ...... ,"".. ,...... ", .. ,""""""', .... ,,'" .. "" .. ,.. ,. . 58 6,6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) ...... "" ..." ..... "" .... 59 6,7 SEWERAG E SYSTEM .. " ..." .... ,,' " ...... " ...... ,...... " ... """...... ,,' " .... ,"" .... ".,,"" " ...... ,,', ...... " ...... 5 9 \ 6,8 INDUSTRIAL WASTE MANAGEMENT ...... " ...... " ...... " ...... " .." ...... " .. ,., .. " 59 6,9 SOLID WASTE MANAGEMENT "."" ...... ,"" ...... " ... " ...... " ..... "."""". ... "" .... ,,, ...... ,, 59 6,10 POWER REQUIREMENT AND SUPPLY/SOURCE ." ..... "." ...... " .... "" ...... " ... " ... "" .. "." ... ".59 7,0 REHABILITATION AND RESETTLEMENT (R & R PLAN) ...... " ...... " .... "" ..... " .... " .. " 59 7,1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN)" .. " ...... ""."." .. " ...... " .." .... "", ...... " ...."" .. ,."" ..... " ... ,.... " 59 8.0 PROJECT SCHEDULE AND COST ESTIMATES" ...... "" ..... " ... ""...... " .. " "",, ... "" .. " .. " ...... 59 8,1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION (TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN) ...... "" ...... ".""." .... " ...... ".,,59 8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT ... " .•... ""." ...... " ...... " ... " .... " .... " .... " ...... " .. """ ...... " ...... ,, 60 9.0 ANALYSIS OF PROPOSAL ... " ...... " .... "''''" ...... ,, ...... " ...... "" ..... "."" .... " ...."."',, ...... 60 9,1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA .. " ...... ,,60 10,0 CO NCLUSION ...... "" ..... " ...... " ...... " ...... "." .. ,""...... "'" .. " ...... ".,,, .. ,,.,,,.,,.,, ..... " ...... " 61

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\ PROJECT NAME: PROPOSED INSTALLATION Or TWO INDUCTiON FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BiLLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT : SBF ISPAT PVT. LTD. DOCUMENT NO.: EESPLjSBFIPL/002jEC/lnd./2017-18j429.

1,0 EXECUTIVE SUMMARY

1.1 EXECUTIVE SUMMARY SBF Ispat Pvt,Ltd, is a proposed industrial unit at RIlCD industrial area, Karoli, located at Plot No.- F-109-117 & G-143-151, Industrial area Karoli, Tehsil- Tijara, District - Alwar, Rajasthan.

S. No. Product Proposed Total Capacity rTPA) 1 MS Billets 1,32,000 2 TMT Bar 2,00,000

The total land area acquired by unit is 32,200 Sq.m. The estimated cost of the proposed project will be - 6,750 Lacs. The proposed project is categorized under 8 of 3 (a) column (iv) (All other non toxic secondary metallurgical processing industries >30000TPD) as per Amendment in EIA notification in 1" December '2009 & subsequent amendments {In case of secondary metallurgical processing industrial units, those project involving operation of furnaces only such as induction and electric arc furnace, submerged arc furnace, and cupola with

capacity> 30,000 TPA but < 60,000 TPA would require Environmental Clearance}. But due to the absence of a duly constituted SEIAA or SEAC, a Category '8' project shall be treated as a Category 'A' project;) Further as per para 7 (i) III stage-3 (i)b of EIA notification,2006 public hearing may be exempted as project is proposed in a notified industrial area, Karoli, Alwar developed by RIlCD, for which EC has been obtained by RIlCD from MoEF&CC vide letter no 21·28/2012· IAIlI dated 24.03.2015 (Copy is enclosed as Annexure - 1). Further as per para 7 (i) III stage-3 (i)b of EIA notification,2006 public hearing may be exempted as project is proposed in a notified industrial area, Karoli, Alwar developed by RIlCD, for which EC has been obtained by RIlCD from MoEF&CC vide letter no 21·28/2012· IAIlI dated 24.03.2015 (Copy is enclosed as Annexure - 1).

1,2 SALIENT FEATURES OF THE PROJECT Particulars Details Latitude NE SE Longitude Latitude 28"5'53.38" N Latitude 28' 5'49.50" N

~. EN KAY ENVIRO SERVICES PVT. LTD., jAIPUR .U ,-. ~... L ..",? • JANUARY' 2018 36 PROJECT NAME: PROPOSED IN STALLATION OF TWO INDUCTION FURNACE (ZO MT EACH) REHEATING PRE· FEASIBILTY REPORT FURNACE (30 TPIl) & ROLLING MILL TO PRODUCE MS BILLETS 1,3Z,000 TPA AND TMT BARS Z,OO,OOO TPA ,. APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/00Z/EC/lnd.jZ017·18/4Z9.

Longitude 76'48'44.51" E Longitude 76' 48'43.22" E NW SW Latitude 28°5'49.68" N Latitude 28' 5'53.38" N Longitude 76' 48'33.36" E Longitude 76'48'34.09" E Toposheet No. 530/12,13,54 A/9 & 13 Production Capacity S.No. Product Total production Capacity (TPA) 1 MS Billets 1,32,000 2 TMT Bar 2,00,000 Estimated project 6,750 Lacs cost Man Power Proposed - 220 Elevation Hi ghest - 272 MSL; Lowest - 271 MSL. Land use Industrial Land Nearest Habitation/ Tapookara 2.21 Km, NE Town Nearest Airport Delhi airport 59.76 km NE Nearest Highway S.No, Particulars Distance (Km) I Direction (From Project Boundary) 1. SH - 25 2.05 km IE Source: All distances are taken with respect to Google Earth. Nearest railway Rewari Junction - 22.81 km, NW station Nearest railway Rewari - Delhi-22 Km, NW,Alwar-Rewari-22 Km, W Power supply Demand (MW) Expected Source 15MW Power Demand will be met from JVVN L Nearest Telephone Tapookara 2.21 Km, NE Nearest Di spensary Di spensary and Govt. Ho spital and education facility are present in nearest habitation and Govt. Ho spital Bhiwadi Town- within 2.5 km, NNE. Educational facility Water demand and S. Particulars Fresh Water Recycled/Reused Water Water Demand supply No , Demand (KLD) (KLD) 1. Industrial 29 .. 0 26.0 55.0 Process (For Cooling Tower) 2. Domestic 11.0 7.0 11.0 (Green Belt Development) Total 40,OKLD 26.0 66.0 Source Ground water Nearest tourist places None within the study area. Defense installations None within the study area. Archeological None within the study area.

~~~"~l; ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR " i,Ji . ~ ~~. JANUARY' 2018 37 ~...... ",...... PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTI ON FURNACE (20 MT EACH) REHEATI NG PR E· FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODU CE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. DOCUMENT NO. , EES PL/SBFIPL/002/EC/lnd./2017·18/429.

Features Ecological sensiti ve No ne within the study area. zones Nea rest Forests S. No, Particulars Distance (Km) Direction (From Project Bo undary) 1. Khori Kalan P,F. 4.76 km ENE Khori Kalan P,F, 2. Banvan P.F. 4.88 km NE Banvan P.F. 3. Godhan PF 8.77 km NE Godhan PF (Source: All distances are taken with respect to Google Earth. Nearest streams/ S. No. Particulars Distance (Km) Direction rivers/ water bodies (From Project Boundary) (from proj ect Water Bodies boundary) 1. Chaundi Nad i 6.81 km S 2. Sahibi River 5.71 Km WSW (Source: All distances are taken with respect to Go ogle Earth. Seismic zon e Seismic Zone - IV: According to BMTP C's vu lnerability atlas, 11 edition, the area falls in a region of High damage risk zone (MSK Vlll),

1.3 PROPOSED PLANNING Company : SBF Ispat Pvt. Ltd. Proposed Project Cost: Rs. 6,750 Lacs Production : As given below:- Table 1: Product Details S,No, Product Total Production Capacity (TPA) 1 MS Billets 1,32,000

2 TMT Bar 2,00,000

Table.2: Land Use of Project Site S,No. Land Use Area (Sq.m) Percentage (%) 1. Plant Area Offi ce Area, Workshop Storage a rea for raw 15,774 48.98 material and finished goods (All covered area). 2. Paved Area (Road, Corridor, Parking and Drainage), 5,726 17.78 3. Green Belt Area 10,700 33.22 Total 32,200 100

~ , EN KAY ENVIRO SERVICES PVT. LTD" jAIPUR \ ,Ji ,l.::_ !.; '4;:>' JA NUARY' 2018 38 PROJECT NAME, PROPOSED INSTALLATION or TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1.32.000 TPA AND TMT BARS 2.00.000 TPA " APPLICANT : SBF ISPAT PVT.LTD. OOCUMENT NO. ' EESPL/ SBFIPL/ 002/ EC/ lnd. / 2017·18/ 429.

2.0 INTRODUCTION OF THE PROjECT/BACKGROUND INFORMATION 2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT SBF Ispat Pvt. Ltd. Unit is being promoted by the Directors of Mjs Sri Balaji Forgings Private Limited, Mis Shree Balaji Furnaces Private Limited. These Companies are involved in manufacturing of MS Ingots. One of the promoter Sanjeev Garg is also involved in trading business of MS Scrap having a turnover approx. of 20.000 Crore per Annum. Name and address of SBF Ispat Pvt. Ltd. the Applicant Rajaram Yadav (CEO)

Address: WZ 106/80, Rajori Garden Ext. Delhi Mobile no. -9352884311

Email:· sbfispat2017@~maiLcQm

2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The proposed project is for manufacturing of M.S Billets - 1, 32,000 TPA; TMT Bars - 2. 00,000 TPA.

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION The need for the proposed unit is for TMT Bars, M.S. Billets. This is due to the rising mega infrastructural demand in market and to keep its continuous supply, owing to the growth in the region. Regional steel consumption is likely to rise steadily due to increased demand from automobile, railway, transport sectors etc. Railway, automotive and transport are expected to remain three new major consumption sectors therefore requiring key products to fulfill intermediate needs.

2.4 DEMAND - SUPPLY GAP In order to meet the in house demand of raw material for billets and TMT bars and also to meet the regional market requirement in timely manner the proposed project is undertaken.

EN KAY ENVIRO SERVICES PVT. LTD .• JAIPUR

JANUARY' 2018 39 PROJE CT NAME: PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE _ FEAS IBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/ SBFIPL/ 002/ EC/ lnd./2017-18/ 429.

2,5 IMPORTS VS, INDIGENOUS PRODUCTION There will be no import for the proposed project. The machinery used is indigenously manufactured and will be purchased. Lo cal villagers will be employed. There will be Indigenous production in the entire activity.

2,6 EXPORT POSSIBILITY No exports are envisaged.

2,7 DOMESTIC/ EXPORT MARKETS The end products will be sold depending on the market demand in domestic market.

2,8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT 2,8,1 DIRECT EMPLOYMENT Th e proposed project generates employment for around 220 people. Priority for employment is given to local persons. Following staff & workers are proposed to be employed:- Table 3: Manpower Details s. No. Category No, of Persons 1. Permanent Staff 30 2. Skilled Workers 30 3. Semi-Skill ed worker 60 4. Unskilled worker 120 Total 220

2,8,2 INDIRECT EMPLOYMENT

~ The vocational training camps and Technical Training of generating skilled manpower for proposed plant will be done to generate potential manpower.

~ Available for the proposed & surrounding plants of the Tehsil.

~ The proposed employee development and welfare activities already envisaged and proposed project aims to engage many people with various jobs indirectly.

~ There will be development of externalities viz. local logistics, warehousing etc. as supporting services.

~ This would create Indigenous technologies for sustainable development.

ENKAY ENVIRO SERVICES PVT. LTD., jAIPUR

JANUARY' 2018 40 PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACHJ REI1EATING PRE · FEASIBILTY REPORT FURNACE (30 TPH) & ROLLI NG MILL TO PRODUC E MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA .. APPLICANT ,SBF ISPAT PVT. LTD. DOCUMENT NO., EESPL/ SBFIPL/ 002/ EC/ lnd./ 2017·18/ 429.

2,8,3 LIST OF PLANT AND MACHINERIES S, No Particulars Capacity /size 1. Induction Furnace 2 Nos (20 Teach) 2. Reheating Furnace 30T 3. Rolling Mill 2 Lacs T / Annum 4. Coal Gasifier 10,000 nm3/ hr ,'I 5. Crane 04 Nos 6. Bailing machine 2 Nos 7. DG set 2 Nos 500 kVA each

3.0 PROJECT DESCRIPTION • 3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT I PROJECTS, IF ANY. There is no interlinked or interdependent project with the proposed project.

3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES. The proposed project is proposed at Plot No.- F-109-117 & G-143-151, Industrial area Karoli, Tehsil- Tijara, District - Alwar, Rajasthan. The project site fall s in Survey of India Toposheet No.- 53 0 / 12, 13, 54 A/9 & 13. The geographical location with respect to boundary pillars of the proposed project are:-

J Table 4: Geographical Position of the Boundary Pillars NE SE Latitude 28°5'53.38" N Latitude 28°5'49.50" N Longitude 76°48'44.51" E Longitude 76°48'43.22" E " NW SW Latitude 28°5'49.68" N Latitude 28°5'53.38" N Longitude 76°48'33.36" E Longitude 76°48'34.09" E

The map showing locatIOn of the project site IS enclosed as Annexure - IV. )

Ii")ij~'. !i ENKA Y ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY' 2018 41 PROJECT NAME: PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPII) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA" APPLICANT : SBF ISPAT PVT.LTD. ) DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/ 429.

3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL ) CONSIDERATIONS GIVEN INTOSHOULDBE HIGHLIGHTED. No alternate site is examined as proposed project to be located in the notified RileO Industrial area Karoli, District -Alwar, Rajasthan. The project area falls on Survey of India Toposheet No. - 53 D /12, 13, 54 A/9 & 13.

3.4 SIZE OR MAGNITUDE OF OPERATION The size and magnitude of the project area is as given below: Table 5: Size or Magnitude S. No. Particulars Details ) 1. Area (Sq.m) 32,200

S. No. Product Total Production Capacity (TPA) 1. MS Billets 1,32,000 2. TMT Bar 2,00,000

3.5 RAW MATERIAL (Quantity and Source), PRODUCT AN D MODE OF TRANSPORT The proposed plant will require raw materials like MS Scrap, Sponge Iron/ Pig Iron, Silico

Mn & Alloy Metals etc. The main raw material will be sourced from domestic market. Table 6: Details of Raw Material

S. No. Name Requirement Storage Mode of Source (TPA) Capacity (T) Transportation

1. MS Scrap 1,01,400 1,000 Road Imported /domestic market 2. Sponge Iron! Pig 35,750 1,000 Road Domestic Iron market 3. Silica- Mn & Alloy 1,040 200 Road Domestic Metals etc market 4. MS Ingots (procured 80,000 1000 Road Domestic for outside for roIling market mill) To achIeve the proposed productIOn there WIll be erectIon and InstallatIOn of two InductIOn

furnace (20T capacities each) for the production of proposed M.S. Billets. One reheating furnace will be installed.

ENKAY ENVIRO SERVICES PVT. LTD., jAIPUR

..".~""""'- JANUARY' 2018 42 PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (ZO MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,3Z,000 TPA AND TMT BARS Z,OO,OOO TPA " APPLICANT ,SBF ISPAT PVT,LTD, DOCUMENT NO" EESPL/ SBFIPL/ 00Z/EC/lnd,/Z017-18/4Z9,

Table 7: Details oCProduct S, No, Product Total Production Capacity Mode of Transportation (TPA) 1. MS Billets 1,32,000 Road 2, TMT Bar 2,00,000 Road

3,7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT. The unit will utilize Revert Scrap in furnace as raw material, Mill Scale generated will be reused in process, slag generation will be used in road making, cement manufacturing unit after separation of metallic content.

3.B AVAILABILITY OF WATER, ENERGY/ POWER REQUIREMENT AND SOURCE. , . 3,8.1 WATER DEMAND The fresh water requirement for the proposed project is 40KLD, The detailed breakup of the same is given below:- Table 8: Water Demand

S, Particulars Fresh Water Recycled/Reuse Water Demand (KLD) No, Demand (KLD) d Water 1. Industrial 29 .. 0 26,0 55,0 Process ( For Cooling Tower) 2, Dom estic 11.0 7,0 11.0 (Green Belt Development) Total 40.0KLD 26.0 66.0 Source: - Water from ground water, The CGWA permission will be obtained for the proposed project to meet the water demand )

)

EN KAY ENVIRO SERVICES PVT, LTD" IAIPUR

IANUARY' Z018 43 PROIECT NAME, PROPOSED INSTALLATIO N OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FU RNACE (30 TPH) & ROLLI NG MILL TO PRODUCE MS BILLETS 1.32.000 TPA AND TMT BARS 2.00.000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. DOCUMENT NO., EESPL/ SBFIPL/ 002/EC/lnd./ 2017·18/ 429.

One time fresh water d emand~ 66.0KLD

Daily Fresh water demand~ 40.0KLD Recycled Water· 26.0KLD

I ) l Industrial Domestic .---. 55.0 KLD 11.0 KLD ) .------I I Recyc Ie for cooling I Evaporation Losses I tow er26.0 KLD I I .~ ----- Settling Tank Waste water treated 28.0KLD in STP 8.0 KLD

Sludge Gardening 7.0 KLD

Figure 2.1: Flow Chart for water requirement

3.8.2 POWER DEMAND The total power requirement for the proposed project is as given below:· Table 9: Power Demand Phase Demand (MW) Expected Source Operational 15MW Power Demand will be met from JVVN L Power Back Up 500 KVA (2 Nos) DG Sets

3 .8.2 FUEL REQUIREMENT Table 9: Fuel Requirement

S. No. Name Fuel per Day Source 1. Coal is required for Coal Gasifier 19 Ton/ day. Local Market 2. HSD for DG set 200liters/day Local Market 3. Natural Gas(Alternate 25 Ton/Day Local Market Arrangement for RHF)

ENKAY ENVIRO SERVICES PVT. LTD .• IAIPUR """...... JANUARY' 2018 44 PH OJECT NAM E , PROPO SED INSTALLATIO N OF TWO INDU CTION FUHNACE (20 MT EA CH) REH EAT ING PRE - FEASIBILTY REPORT FUR NACE (30 TPH) & ROLLING MILL TO PHODUCE MS BILLETS 1.32,000 TPA AND TMT BARS 2,00,000 TPA " APP LI CANT , SBF ISPAT PVT.LTD. DOCUMENT NO. , EESPL/ SB FIPL/ 002/ EC / lnd./ 2017-1B/ 42 9.

3.8.3 MANUFACTURING PROCESS 3.8.3.1 Process Description of MS Billets Manufacturing Unit

The uni t involves in the process of MS Billets manufacturing purposes. Billets manufacturing process (a) The Preparation of Charge MS Sc rap & Sponge Iron/ Pig Iron form the major raw materials for steel making in the induction furnace. Selected scrap of consistent quality is to be used. (b) Melting the Charge in Induction furnace Working of Induction Furnace After the furnace is switched on; current starts fl owing at a hi gh rate and a comparatively low vo ltage through the induction coil of the furnace, producing an induced magnetic fi eld inside the central space of the coils where th e cru cibl e is located. The induced magnetic flu xes thus generate ." cut through th e packed charge in the crucibl e. As the magnetic flu xes cut through th e scraps and complete the circuit, they generate an induce d current in the scrap. This induced current, as it flows through the highly resistive path of the scrap mi x, generates tremendous amounts of heat and melti ng of scrap starts. As soon as the charge has melted cl early, any obj ectio nabl e slag is skimmed off, and the necessary alloying elements are added. When these additi ves have melted co mpletely, the power input may be increased to bring the temperature of metal up to the poi nt most desirable fo r pouri ng. The current is then turned off and th e furnace is tilted for pouring into a ladle. As soon as po uring has ceased the crucible is cleaned co mpletely fr om any slag or metal dro plets adhering to the wall of th e crucible and the furnace is now ready for charging again. (c) Billet manufacturing through Continuous con-cast machine Li qui d Metal from Induction Furnace is ca rried in a ladle over the Con-cast Machine. Th e liquid metal fl ows fro m the ladle through a slide gate system underneath it into water cooled copper mould tubes which solidifies the liquid metal into a square shaped mould w hich we ca ll as M.S. Billets.From the considered casting cycl e time, the number of strands required to cast 100 mm sq. and 110 mm sq. billets is worked out to be two (2). Based on the above, 2 strand billet casting machine suitable for casting up to 160 mm sq. Billets have been selected.

ENKAY ENVIRO SERVICES PVT. LTD" JAIPUR

JAN UARY' 2018 45 PROJECT NAM E, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. ) DO CUMENT NO.' EESPL/SBFIPL/002/EC/Ind./2017-18/429.

) MS Scrap- Sponge Iron/Pig Iron Silico Manganese Alloys Metals etc. ) 1,01,400 Ion 35,750Ton 1,040 Ton ~ / ) "-." Induction Furnace r Burning I lOOOT ) Slag Gases 4l50T Con-cast Mach ine -I ) I I

Slag Pollution Control .' Cutting Crushine Equipment

Magnetic ~ Ingots/Billets Ingots/Bill ets (outsourced) Separation 1.12.000T .. 80,000 T I Reheating Furnace I Chimney I Rolling Mill-2. 12.000 T I ~ i- ~ i- t t TMT MS Miss Rolled Mill Scale MS Scrap Burning I 2.00.000T ~ Bars- 4000TPA 3000T I- 4000 T By f-- IOOOT By product used in product Non- + induction Store Magnetic Slag I .. I furnace Dispatch

Figure-2.2: Flow Chart of Manufacturing Process Continuous Casting Machine: Liquid Metal from Induction Furnace is carried in a ladle over the Con cast Mach in e. The liquid metal fl ows from the ladle through a slide gate system underneath it into water cooled copper mould tubes which solidifies th e liquid metal into a square shaped mould which we call as M.S. Billets. From the considered casting cycle time, the number of strands required to cast 100 mm sq. and 110 mm sq. billets is worked out to be two (2). Based on the above, 2 strand billet

ENKA Y ENVIRO SERVICES PVT. LTD., JAIPUR

46 PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTIO N FURNACE (20 MT EACIl) REHEATING PRE - FEASIBILTY REPORT \ FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1.32.000 TPA AND TMT BARS 2.00.000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. DOCUME NT NO., EESPL/ SBFIPL/ 002/ EC/ lnd./2017·18/ 429.

casting machine suitable for casting up to 160 mm sq. Bill ets have been selected. Space provision will be made in the shop for installation of a second billet caster in future.

SELECTION OF RAW MATERIAL SPONGE IRON jPIG IRON MSSCRAPS

, 7 MELTING IN INDUCTION FURNACE I

'\.,,7 I TAPPING OF MOLTEN METAL I

" 7 I CASTING IN CONCAST MACHINE I

" 7 I BILLETS I

, 7 I DISPATCH I Figure 2.3: Flow chart showing Process Flow for Manufacturing M.S. Billet

Rolling Mill The process involves converting the shape stock viz. Ingots/billets to desired finished section in hot condition by way of passing the material between a pair of grooved rolls and providing suitable reduction at various stages. Whole operation is conducted at a particular temperature range and within a limited time span. Stages of rolling operation are comprised of heating of feed stock to rollable temperature, rolli ng the feed stock in different mill stands, cropping the hot bar during process of rolling between stands as applicable and subsequently fin ishing in the form of hot rolled deformed bar in straight length. The hot bar coming out of last pass is then conveyed through TMT line and collecting in a cooling bed after shearing. The bars at almost ambient temperature are sheared to commercial length stored and kept ready for dispatch. In TMT process hot bars are subjected to quenching by means of an intense cooling installation (cooling installation specially designed water spray system). This step hardens the surface layer to martensite while the core structure remains austenite. When the bar is free of water chamber heat flows from core to surface and surface gets tempered to structure called tempered marten site. In the cooling bed due to

ENKA Y ENVIRO SERVICES PVT. LTO., JA IPUR

JANUARY' 2018 47 PROJECT NAME, PROPO SED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING M ILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT,LTD.

DOCUMENT NO" EESPL/SBFIPL/ 002/EC/lnd,/2017·18/429.

atmosphere cooling, the hardened zone is tempered by temperature homogenization in the cross section and the austen ite co re is transferred to du cktil e-ferrite-pearlite core. Process flow chart of Ro lli ng Mill

CUTTING OF BILLET TO DEFINITE LENGTH ,, ~ PREH EATING THE BILLETS IN DOUBLE ROW RE HEATING FURNACE/ DIRECT HOT CHRGING

) " ~ ROLLING OF PRE HEATED SOAKED STOCKS THROUGH NUMBER OF PASSES TILL THE REQU IRED NOMINAL DIAMETER OF BAR IS ATTAINED 1 CONTROLLED SURFACE QUENCHING OF THE BAR IN THE TMT OUENCHING LINE ~ SHEARI NG OF THE BARS WITH FLYING I SHARES ~ COOLING OFTHE BARS ON COO LING BED ~ SHEARING OF BARS TO MARKETABLE LENGTH L~ SIZE WISE STACKING OF ROLLED TMT BARS Ll. I DISPATCH Figure 2,4: Flow chart showing Process flow chart of Rolling Mill

ENKA Y ENVIRO SERVICES PVT, LTD" JA IPUR

JANUARY' 2018 48 )

PHOJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEA SIBILTY REPORT j FURNACE (30 Trll) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT , SBF ISPAT PVT.LTD. DOCUME NT NO.' EESPL/SBFIPL/ 002/EC/ l nd./2017·18/429.

I Table 10: Flue Gas emission and control measures for proposed project

S, No. Stack Stack Height Exit gas Stack Exit gas APCM attached to from GL, meters Velocity, Dia,ffi Temp,·C m/s For M S Scrap Induction 1. Furnace 30 mtrs 24.89 2.25 120 Pulse jet / Bag Filter ,J (2Nos) For TMT Reheating 2. 30 mtrs 3.8 1.3 192 Gas cooler + Bag filter Furnace J Control of fugitive dust emission by dust suppression system in coal handling area & de·dusting plant using bag ) 3. Coal Gasifier 30 mtrs . - - filter. Syn Gases having calorific value of 2600 Kcal /m3 will be used in the plant after cleaning to required level in gas cl eaning system.

3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT/ DISPOSAL, 3.9,1 Solid Particulars Waste Quantity in TPA Treatment! disposal Type of Waste Source Quantity in TPA

Solid Waste (TPD) Revert Scrap Generated during 4000 Used in furnace as raw manufacturing of TMT material Mill Scale Generated during 3000 Reused in process manufacturing of Billet & TMT ,I Slag Generated during 4150 Road making, cement Manufacturing of Bill et manufacturing unit after separation of metallic content Tar Coal Gasifier 375-400 Road construction and Ltr/Month maintenance activities,

Ash Coal Gasifi er 6 T/Month Sold to Brick manufacturer

Municipal Solid Biodegradable Domestic waste 110kg/ day Sent to Municipal Council Waste (Kg/ day) Alwar, Rajasthan

EN KAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY' 2018 49 PROIECT NAME: PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EA Cfl) REH EATING PRE - FEASIDILTY REPORT FURNACE (30 TPH) & ROLLI NG MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT I ) BARS 2,00,000 TPA " APPLICANT : SBF ISPAT PVT.LTD. " DOCUM ENT NO.: EESPL/SBFIPL/002/EC/lnd./2017-18/429.

3,9.2 Hazardous Waste No hazardous waste is generated during the manufacturing process. ., 3,9.3 WasteWater ., Industrial wastewater is being treated with softn er (settling tank) and the treated water is being recycled in the process. Th e unit will maintain zero wastewater discharge. \ S. Particulars Fresh Water Waste water Recycled Water Water Demand t No. Demand (KLD) generated In KLD (KLD) ) 1. Industrial 29 .. 0 28.0 26.0 55.0 Process ( For Cooling Tower) 2. Domestic 11.0 8.0 7.0 11.0 (Green Belt Development) Total 40.0KLD - 26.0 66.0

)

I )

)

) )

)

) I ") ENKAY ENVIRO SERVICES PVT. LTD " IAIPUR

) IANUARY' 2018 50 PROIECT NAME: PROPOSED INSTALLATION OF TWO INDUCTION FURNACE [20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FUIlNACE [30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/lnd./2017-1B/429. ( 3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE ( INFORMATION OF EIA PURPOSE r

(

( Form 1, Pre·feasibility Project Report with Proposed TOR to MoEF&CC (EAC) (

Scoping by EAC ( (Site visit by sub group of EAC, if necessary) l

(

TOR approved by EAC EC • rejected by MoEF&CC on recommendation of EAC (

( Draft EIA Report to SPCB I Summary ' EIA and Form 1 - bv Proiect Prooonent I display on the Website by SPCB

( Public Consultation process by SPCB ( Display on MoEF&CCWebsite ( Display at Panchayat, ZP, DM/DCI Proceedings of Public Consultation Dv_Com & on·the SPCB website (

To Proponent for Submission of Final EIA ( Appraisal and Recommendation by EAC Report/Supplementary Report to Draft EIA (

( Approval by MoEF&CC (

[, Appro--;';'d W;;;ia~ -MO EF&CC Website& Proj ~-;;';'~o nent Websit~ (

Post Submission of half yearly Compliance L : Display of Compliance Report C EC Monitoring IL: ~.~. Report to MoEF&CCI RO-MoEF&CC I " I on MoEF&CCWebsite l Figure 2.5: Environmental Clearance Process. l (

(

ENKAY ENVIRO SERVICES PVT. LTD" IAIPUR

IANUARY' 2018 51 ) PROJECT NAME: PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE · FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA" APPLICANT : SBF ISPAT PVT.LTD. ') DOCUMENT NO.: EESPL/ SBFIPL/ 002/ EC/ Ind./2017·18/ 429. I 4,0 SITE ANALYSIS ) 4,1 CONNECTIVITY ) The proposed Plant is situated at Plot No.- F-I09-117 & G-143-1S1, Industrial area Karoli, Tehsil- Tijara, District - Alwar, Rajasthan. This has all possible amenities that are feasible for industrial projects viability.

Table 11: Connectivity S.No. Name Distance [Km) I Direction [From Project Boundary) Nearest Railway Station 1 Rewari junction 22.S1 km NW 22.S1 km I NW Nearest Airport

2 Delhi Airport 59.76 km I NE Nearest Highway 3 SH-25 2.05 km IE

4,2 LAND FORM, LAND USE AND LAND OWNERSHIP 4,2,1 LANDFORM The proposed project is planned in land area of32,200 Sq.m.

4,2,2 LAND USE The land use pattern is given in point no. 1.2. )

4,2,3 LAND OWNERSHIP The land use is industrial Land allotted by RIICD, Alwar. Enclosed as Annexure- I. )

4,3 TOPOGRAPHY (ALONG WITH MAP) Topographically, the project area is gently flat. The highest elevation of the project area is 272MSL. The drainage of the project area is towards East.

) 4,4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, ) WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM ) THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL ) PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES )

) ENKAY ENVIRO SERVICES PVT. LTD., /AIPUR -.""""" JANUARY' 2018 52 PROJECT NAM E, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " ) APPLICANT , SBF ISPAT PVT.LTD. ) DOCUMENT NO., EESPL/ SBFIPL/ 002/ EC / lnd./ 2017·18/ 429.

(DISTANCE FROM THE HFL OF THE RIVER), CRZ, IN CASE OF NOTIFIED ) INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN, The land use pattern is given in point no. 1.2. I ')

4,5 EXISTING INFRASTRUCTURE ) The same has been given in point no. 3.8.1, 3.8.2 and 4.0. )

') 4.5.1 BASIC AMENITIES \ At the project site first aid centre will be set up. Proponent will provide drinking water and other sanitary facilities to the workers. )

4.6 SOIL CLASSIFICATION ) 1. Lithosol & regosol of hills (Red Grey valley Soil): These are found in the Aravalli hills ., of south western part of the district. These soils are shallow with gravels found very near the surface, light textured, fairly drained, reddish brown to grayish brown in colour. 2. Older alluvium (Older Alluvial Soils): These soils are derived from alluvium and ) found mainly in western parts of the district. These soils are non calcareous, semi consolidated to unconsolidated brown soils, loamy sand to sandy loam in texture. , They are well drained and occupy gently sloping terrains. /

3. Recent alluvium (Red Sandy Soils): These soils are developed in alluvium and ) found mainly in the eastern part of the district. These soils are deep, well drained, i sandy loam to loam in texture and noncalcareous. )

) 4.7 CLIMATE Climate of the district can be classified as semi·arid. It is characterized by very hot summer and very cold winters with fairly good rainfall during south west monsoon ) period. In May and June, the maximum temperature may go up to 470C. The potential )

evapotranspiration rates are quite high especially during May and June. Normal annual ) rainfall of the district is 631mm.

)

ENKA Y ENVIRO SERVICES PVT. LTO., JAIPUR > JANUARY' 2018 53 PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PilE· FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1.32.000 TPA AND TMT BARS 2.00.000 TPA" APPLICANT ,SBF ISPAT PVT.LTD, DOCUMENT NO., EESPL/ SBFIPL/ 002/ EC/ lnd,/2017·18/ 429,

4.8 SOCIAL INFRASTRUCTURE AVAILABLE ) The project is proposed in RIIeO Industrial area Karoli, near Tapookara, The well· ) established social infrastructure like hospitals. temple, community centre, roads, ) bridges, telecommunication and others similar are available/ existing within 10,0 km radius, No new social infrastructure facility will be developed as the plot is located in industrial area having well developed infrastructure. All facilities also available at Tapookara 2,21 Km, NE,

) 5.0 PLANNING BRIEF 5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND TRANSPORTATION ETc.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION. SBF Ispat Pvt.Ltd. is a proposed industrial unit which is located at Plot No,· F·109·117 & G· 143·151, Industrial area Karoli, Tehsil· Tijara, District· Alwar, Rajasthan for manufacturing MS Billets, TMT Bars,

5.2 POPULATION PROJECTION There will be recruitment of local workers approx 220 workers as per requirement of skilled workers, Due to hiring of local people, there will be negligible change in the population projection of the most nearest & farther most villages of the project. There are approximately 89 villages in the study area as follows:- Population Profile of the study area (10,0 Km):- Table12: Population Profile S.No. Names ofthe Habitation TRU Households Population Males Females 1 Akoli Rural 220 1232 634 598

) 2 Alawalpur Rural 76 452 232 220 3 Bahala Rural 778 4417 2357 2060 I 4 Banban Rural 148 937 514 423 5 Bhalesar Rural 130 867 45 7 410 6 Bhamoowas Rural 124 639 333 306

) 7 Bheriwas Rural 116 806 432 374 8 Bhonkar Rural 424 2349 1232 1117 ) 9 Bibipur Rural 181 1152 607 545 10 Bub Ka Hera Rural 145 981 503 478

)

54 PROJ ECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT ) FURNACE (30 TPIlI & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " ) APPLICANT ,SBF ISPAT PVT.LTD. DO CUMENT NO., EESPLjSBFIPLj002jECjlnd.j2017-18j429. ) 11 Surera Rural 372 2075 1287 788 12 Surhi Sawal Rural 808 4402 2289 2113 13 Chaupanki Rural 415 2287 1185 1102 ) 14 Chawandi Rural 197 1043 542 501 ) 15 Chawandi Kalan Rural 362 2360 1208 1152 ) 16 Chawandi Khurd Rural 209 1285 657 628 'I 17 Chhapar Rural 196 1154 599 555 18 Chowki Rural 99 763 373 390 ) 19 Dabhera Rural 115 813 423 390 'I Daganheri Rural 20 157 841 443 398 ) 21 Daika Rural 101 533 262 271 22 Deoseeka Rural 21 148 83 65 23 Dhamawas Rural 51 271 133 138 )

24 Dh eeriyawas Rural 315 2117 1081 1036 ) 25 Dholi Pahari Rural 123 821 412 409 ) 26 Dohli Rural 414 2537 1339 1198 27 Fakaruddinka Rural 199 1381 718 663 28 Gandhola Rural 262 1870 998 872 )

29 Gelpur Rural 183 1184 598 586 ) 30 Gokulpur Rural 38 191 107 84 31 Guwalda Rural 1501 9771 5071 4700 32 Hasanpur Rural 254 1568 837 731 33 Jakhopur Rural 212 1344 689 655 )

34 Jamalpur Rural 240 1530 824 706 ) 35 Jatoowas Rural 246 1331 676 655 I 36 Jhirandiya Rural 153 796 416 380 ) 37 Jhundpuri Rural 68 362 183 179 38 Jodhawas Rural 142 884 480 404 ) 39 Jokhawas Rural 72 417 215 202 40 Joriya Rural 750 4167 2161 2006 41 Kalaka Rural 150 748 396 352 ) 42 Kam alpur Rural 249 1485 775 710 43 Karampur Rural 71 319 169 150 .J 44 Kaririwas Rural 90 446 238 208 45 Karoli Rural 910 5919 3124 2795

)

. ~ ENKAY ENVIRO SERVICES PVT. LTD .. JAIPUR f'.P"W. !!' ~ ~~ , ;,y.~~ JANUARY' Z018 55 ~- ... ~ , ) PROIECT NAME: PROPOSED INSTALLATIO N OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBIL TV REPORT FURNACE (30 TPII) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA" APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPLjSBFlPL/002/ECjlnd./2017·18/429.

) 46 Khanpur Aheer Rural 216 1281 684 59 7 47 Khariyawas Rural 27 195 102 93 48 Khatiwas Rural 155 1054 539 515 49 Khidarpur Rural 331 1912 986 926 50 Khohri Kalan Rural 330 2179 1149 1030 51 Khohri Khurd Rural 182 1164 601 563 52 Khuskhera Rural 99 493 264 229 53 Labedar Rural 83 547 277 270 54 Ladamka Rural 111 574 291 283 55 Lalpur Rural 202 1101 566 535 56 Madhoopur Rural 236 1181 616 565 57 Mahesara Rural 253 1484 778 706 58 Majari Kal an Rural 746 3932 2050 1882 59 Majari Khurd Rural 408 2272 1190 1082 60 Makdawa Rural 224 1060 555 505 61 Masari Rural 766 4562 2465 2097 62 Maseet Rural 218 1214 649 565 63 Matawas Rural 59 367 185 182 64 Mayapur Rural 255 1878 936 942 65 Meerpur Rural 250 1392 717 675 66 Meethiyawas Rural 232 1195 602 593 67 Milakpur Turk Rural 377 2655 1343 1312 68 Mirchooni Rural 154 1010 511 499 69 Nanagheri Rural 147 986 490 496 70 Narnol Kalan Rural 136 850 437 413 71 Narnol Khurd Rural 136 1038 578 460 ) 72 Nasopur Rural 421 2404 1268 1136

) 73 Naugawan ' Rural 1945 10797 5752 5045 74 Nibaheri Rural 717 4557 2357 2200 75 Patan Kalan Rural 179 1070 573 497 ) 76 Pathredi Rural 293 1704 950 754 77 Pavti Rural 114 585 290 295 78 Rabadka Rural 270 1483 781 702 79 Rabhana Rural 238 1473 734 739 80 Salahera Rural 98 635 315 320

)

ENKA Y ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY' 2018 56 """"''''''''- PROJECT NAME, PROPOSED INSTA LLATION OF TWO IND UCTION FURNACE (20 MT EACH) REHEATING PR E - FEASIBILTY REPORT FUR NACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA" ) APPLICANT , SBF ISPAT PVf.LTD.

DOCUMENT NO. , EESPL/SBFIPL/002/EC/lnd./ 20 17-18/429. ) 81 Salarpur Ru ral 451 2424 1246 1178 82 Sherpur Rural 415 2404 1229 1175 83 Sil pata Rural 194 949 503 446 84 Tapookra (eT) WARD NO.-OOOI Urban 1720 9471 4881 4590 85 Tatarpur Rural 3732 3439 1269 7171 ) 86 Thara Rural 614 2228 1224 1004 ) 87 Ub araka Rural 147 1014 504 510 88 Udaipur Rural 132 676 359 317 > 89 Ujoli Rural 243 1329 692 637 1 Total 77702 27880 162945 85243 ) ·Source: Census of IndI a, 2011 5,3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC,) The green belt will be developed at proposed project site to achieve the 33% plantation. ) The main ai m of the green belt development is to improve the ecosystem to a maximum ) possible extent by designing the green cover with the same native species. However, in order to compensate the loss of vegetation, it is suggested to carry out ) extensive afforestation program mainly in and around the project area. The pl ant species ) suggested includes the fo ll owing criteria:-

~ Tree species which are well adapted to local environmental setting, tall, bearing larger canopy cover and leaf area.

~ Tree species of different size classes (small, medium and larger) were suggested to maintain the diffe rent canopy levels at vertical profile.

~ Fruit trees in the selection list would help to attract birds and fruit eating bats which ) are locally available. ) ~ Wild species were suggested to provide habitat for faunal species, increase the faunal species diversity and maintain the naturalness. ) 5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) On the basis of the preliminary site visit, the infrastructure demand shall be id entified on the basis of need and priority. The assessment will be identified in the socio eco nomic ) survey, after the grant of TOR and will be submitted at the time of fin al presentation ) regarding EC.

)

EN KAY ENVIRO SERVICES PVT. LTD" JAIPUR ) JANUARY' 2018 57 PROJECT NA ME, PROPOSED INSTALLATION OF TWO INDU CT ION FURNAC E (20 MT EACH) REHEATING PRE - FEA SIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BA RS 2,00,000 TPA" APPLICANT ,SBF ISPAT PVT.LTD. DOCU MENT NO., EESPL/SBFIPL/002/EC/Ind./2017-18/ 429.

5.5 AMENITIES/ FACILITIES ) The proposed project envisages improvement in the facilities provided to workers. ) Provision for the same has been made as given below:- • Shelter/ Housing Facility • Health Facility • Drinking Water • Sanitation Facilities • Education

6.0 PROPOSED INFRASTRUCTURE 6.1 INDUSTRIAL AREA (PROCESSING AREA) The area is very well connected by road network to the site, district headquarter etc. The area is self sufficient to cater the needs of the project. Hence, no infrastructure is proposed.

6.2 RESIDENTIAL AREA (NON PROCESSING AREA) No housing fa cility has been proposed.

6.3 GREEN BELT The same has been given in point 5.3.

6.4 SOCIAL INFRASTRUCTURE The proposed project is situated at Plot No.- F-109-117 & G-143-1 51,Industrial area Karoli, Tehsil- Tijara, District - Alwar, Rajasthan. Local people will be employed by the company for the proposed project. Further, indirect means of earnings have been created in the area of contractual jobs, vehicle driving, shops, construction etc. Therefore, this project brought a ) positive impact on the adjoining society. The proponent will spend 2% of profit for the development of the area i.e. medical facilities, schools, temples and other social work. There is well developed social infrastructure in the area.

) 6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/

) METRO/WATERWAYS ETC.) Given in point no. 4.1.

58 PROJECT NAME , PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT. LTD. DOCU ME NT NO., EESPL/SI1FIPL/002/EC/lnd./2017·18/ 429.

6,6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) Give n in point no. 3.B.1.

6,7 SEWERAGE SYSTEM For the treatment of domestic waste water will be treated in septic tank followed by soak pit.

6.8 INDUSTRIAL WASTE MANAGEMENT Softener will install for the industrial waste water management for the p roposed project. )

6.9 SOLID WASTE MANAGEMENT ) The same has been given in point no. 3.9. )

6.10 POWER REQUIREMENT AND SUPPLY/ SOURCE " The same has been given in point no. 3.8.2.

7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) ) 7.1 POLI CY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSO NS INCLUDING HOME OUSTEES. LAND OUSTEES AND ) LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN) Since, it is a proposed project and there is no habitation in the unit area, therefore rehabilitation & resettlement plan is not required/ applicable. )

8.0 PROJECT SCHEDULE AND COST ESTIMATES ) 8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION (TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN). Table 14: Expected Time Schedule for the Project ) S. No. Particulars Time Schedule (In month)" Remark If any ) 1" 2nd 3' 4th Sib 6th 7th 8 th 9 th 10th l. Environmental Clearance

) '~. ENKA Y ENVIRO SERVICES PVT, LTD" JAIPUR ~ , .. ' {gJ ,,' ~~ , JANUARY' 2018 59 ~.'...... oI-.. ) PROJECT NAME, PROPOSED INSTAllATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE · FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. DOCUMENT NO., EESPL/ SBFIPL/ 002/ EC / lnd./ 2017·18/ 429.

2. Consent To Establish Project Establishment Period 3. Consent To Operate Production Start Peri od 'Time line may vary; subjected to rules & regulation/ & other unforeseen circumstances.

8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT. The expected capital investment for the proposed will be Rs. 6,750Lacs.

9.0 ANALYSIS OF PROPOSAL 9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA. There have been many social benefits from the proposed manufacturing operations. Th e underlying financial and social benefits envisaged through the proposed plant have been listed as follows:- Table 15: Financial & Social Benefits S.No. Activities 1. Itaims to provide few additional employments to the local population of the proposed study area. Direct employment provided: - 220 Approx. Indirect Employment to locals :- 25 + 25 Approx. 2. The PP proposes for sustainable development as per the Companies Act 2013 and its subsequent notifications regarding activities enlisted under the CSR. The PP has been undertaking need based CSR activities annually and the same will be given in the EIA / EMP report.

The proposed project aims to continue the sustainable social development. The Project authorities are committed towards fu lfilling its corporate social responsibility.

After the analysis of the baseline data generation and socio ~ economic survey, appropriate sustainable development plan will be contributed on the basis of need based analysis and projected by the corporation. The appropriate amount of CSR will be proposed by the SSF lspat Pvt. Ltd. as per the Companies Act, 2013 with an appropriate 2% of the next three years average annual net profits of the coming years. Adequate budgetary provisions have been made by the management for execution of environmental management plans.

ENKAY ENVIRO SERVICES PVT. LTD .. JAIPUR

..,."."""'''- JANUARY' 2018 60 PROJECT NAME, PROPOSED INSTALLATION OF TWO INDUCTION FURNACE [20 MT EACH) REHEATING PRE· FEASIBILTY REPORT FUR NACE [30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA " APPLICANT ,SBF ISPAT PVT.LTD. DOCUMENT NO., EESPL/SBFIPL/002/EC/lnd./2017·18/429.

10.0 CONCLUSION SB F Ispat Pvt. Ltd is proposing manufacturing of TMT Bars; M.s. Billets not only contribute to the growth of Indian economy but also strengthen the socio-economic values/ status in the area. All the latest and environment friendly technology will be adopted. The unit wi ll ) adopt all measures like; pollution control equipments, effective EMP & DMP to prevent harm/ damage to the environment. Green belt development in & around the area will ) increase aesthetic value, as tool for effective pollution mitigate measure, and will also serve as biological indicators for that particular site . •••••••••••• ** ••• )

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EN KAY ENVIRO SERVICES PVT. LTD., JAIPUR

JA NUARY' 2018 61