Chapter 1: Executive Summary

Project: M/s Jai Shree Krishana Cements Chapter 1: Executive Summary

M/s Jai Shree Krishana Cements is an existing 50 TPD cement grinding unit operational since 2017. The unit is situated at plot No.-G-27, RIICO Industrial Area, Sotanala, Tehsil: Behror, District: Alwar Rajasthan. The unit now intends to undergo expansion and modernization in its manufacturing unit and as below:

S. No. Particular Existing Proposed After expansion 1 Cement production 50 TPD 250 TPD 300 TPD (PPC/OPC/PSC)

Therefore, the unit will manufacture 300 TPD of cement i.e. Portland Pozzolana Cement (PPC) /Ordinary Portland Cement (OPC)/Composite cement (PSC) after the proposed expansion.

The existing plot area of the unit is 1500 sq.m. However, additional land area of 1710 sq.m. {Plot no. G 26 (B)} will be required for the proposed expansion. The same has been purchased from RIICO. Therefore, the total land area after the proposed expansion will be 3210 sq.m. Land documents are enclosed as Annexure.

The total investment for the project is estimated as Rs 292.73 Lakh after the proposed expansion (existing: Rs. 101.1 lakh + proposed: 191.63 lakh).

Due to the location of Haryana State boundary at ~ 3 km. from the project, the project falls under category A of schedule 3 (b) column 3 {Cement plants [<1.0 million tonnes/annum production capacity. All Stand alone grinding units} of Gazette Notification dated Sep 14 th , 2006 and its subsequent amendments. Therefore, the unit requires environment clearance for the proposed expansion & modernization.

• The unit was granted Environment clearance for the exiting capacity vide letter No. J-11011/99/2012-IA II (I) dated 13/04/2016 by MoEF&CC, New Delhi. • Consent to Establish was granted vide File No. F(CPM)/Alwar (Behror)/2690(1)/2017-2018/447-449 dated 21/04/2017 by RSPCB • Consent Operate was granted vide File No. F (CPM)/ Alwar (Behror)/ 2690(1)/194-196 dated 06/04/2018.

Gaurang Environmental Solutions Pvt. Ltd. Jai Shree Krishana Cements EIA Coordinator Authorized Signatory Project: M/s Jai Shree Krishana Cements Chapter 1: Executive Summary

List of eco-sensitive areas within 15 km area from the project site is As follows:

Table No. 1 Forests S.No Forest Distance & direction 1. Baraud P.F. 13 km towards NE 2. Ramsinghpura P.F. 12.9 km towards SSW Water Bodies 1. Sota nadi 4.6 km towards WNW 2. Sahibi nadi 3.5 km towards S 3. Karnali nadi 10 km towards ESE

Major pollutant emitted from the cement plant is Particulate matter. Various major sources of particulate emission from the proposed cement plant constitute flue gases from kiln/raw mill, coal mill, cement mill and cooler. Other sources of particulate system include limestone crusher, raw material storage cum blending silo, raw coal handling and crushing, clinker stock pile, clinker transport to cement mill, clinker hopper at cement mill section, cement silo and packing machines. All the pollution control equipment in the proposed cement plant is designed for an outlet emission of less than 20 mg/Nm3. It is proposed to install a bag house for raw mill/kiln, bag filter for coal mill and cement mill and ESP. All the pollution control systems will be designed for an outlet concentration less than 20 mg/Nm3. The dust collected from the various pollution control equipment will be recycled in the cement manufacturing process. The other pollutants generated from the cement plant are SO2 and NOx. The unit will have all the required pollution control measures and every effort will be made to mitigate the emissions from the proposed project. Jai Shree Krishana Cements Ltd. follows minimum of air emissions; zero liquid & solid waste philosophy.

The project details are summarized as under:

Table No. 2 S. No. Particulars Total 1. Plot area (sq. m.) 3210 sq. m. (existing 1500 sq.m. + proposed 1710 sq.m.) 2. Address/ Location/ land details Plot No.-G-27; G 26 (B) RIICO Industrial Area, (Khasra no.) Sotanala, Tehsil: Behror, District: Alwar Rajasthan. 3. Production capacity Cement manufacturing (PPC/OPC/ PSC): 300 TPD

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Project: M/s Jai Shree Krishana Cements Chapter 1: Executive Summary

(existing: 50 TPD + proposed: 250 TPD) 4. Water requirement (KLD) & 3.0 KLD (RIICO water supply) Source 5. Power requirement 500 kVA 6. Back up source 1500 kVA (1 no.) 7. Manpower 25 persons (existing: 10 + proposed: 15) 8. Project cost Rs 292.73 Lakh (existing: Rs. 101.1 lakh + proposed: 191.63 lakh). 9. EMP Cost Rs. 50 lacs

Water Requirement (Ground water) :

Table No. 3 S. No Particulars Water Requirement 1. Instrument cooling 0.5 KLD 2. Dust Suppression 0.5 KLD 3. Domestic requirement 1.0 KLD 4. Green belt 1. 0 KLD Total 3.0 KLD

The fresh water requirement will be met through RIICO supply. Domestic effluent shall be handled through septic tank, soak pit. There will be no industrial effluent as this is a dry process and no water is required for production hence, no process waste water generation.

The project site is well connected with adequate infrastructure like National Highway, Railway, Airport, telephone, internet, fax, post, etc.

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Project: M/s Jai Shree Krishana Cements Chapter 2: Introduction to the Project

Chapter 2: Introduction to the Project/Background information

2.1 Identification of Project and Project Proponent:

S. No. Particular Existing Proposed After expansion 1 Cement production 50 TPD 250 TPD 300 TPD (PPC/OPC/PSC)

Therefore, the unit will manufacture 300 TPD of cement i.e. Portland Pozzolana Cement (PPC) /Ordinary Portland Cement (OPC)/Composite cement (PSC) after the proposed expansion.

The project technology is based on minimum of air emissions and zero liquid waste philosophy.

PROJECT PROPONENT

Jai Shree Krishana Cements is a private firm incorporated in 2017. It is classified as Non-govt. Company and is registered at Registrar of Companies, Jaipur. The proposed unit will have a production capacity of 300 TPD (96,000 TPA) of cement production. The organization was established with a vision to provide highest quality products at the best price for the people of the nation.

2.2 Nature of the Project

The proposal involves production of 300 TPD of Portland Pozzolana Cement (PPC) / Ordinary Portland Cement (OPC) / Composite cement (PSC). The proposed expansion

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Project: M/s Jai Shree Krishana Cements Chapter 2: Introduction to the Project

project falls under category A of schedule 3 (b) column 3 {Cement plants [<1.0 million tonnes/annum production capacity. All Stand alone grinding units} of Gazette Notification dated Sep 14th, 2006 and its subsequent amendments, due to the location of Haryana State boundary at ~ 3 km. from the project.

2.3 Need for the Project

It is expected that, the cement demand in western Rajasthan will grow at much higher rate than the national average. The bulk distribution of cement in the region is likely to see a high growth due to a number of new Ready Mix Concrete (RMC) plants being installed and sizable new projects announced by the Government. Considering this, Jai Shree Krishana Cements proposes to expand its cement production.

2.4 Demand and Supply Gap

Market demand and projections Cement growth is expected to be above the GDP growth of the country, which is expected to be around 8% for the coming years. The Indian cement Industry is poised for a period of significant growth and the demand for cement is expected to match the current availability by the end of the current fiscal. Cement demand has registered a CAGR of about 8.5% over the last decade. In fact, at the current levels of growth, the cement industry may have to add over 90 Million Tons of cement capacity to meet the demand for cement over the next 5 years. Cement companies were operating at levels below capacity in the past but with the demand and supply reaching equilibrium, almost all plants are working at above 90% capacity. The rate of growth in cement demand is growing at a faster pace as compared to the capacity expansion. This will improve the realizations of the industry in the coming year.

Future Cement Demand in Rajasthan The likely demand-supply gap has been calculated based on the estimated future most likely demand as well as the expected growth of cement plants capacity in Rajasthan. Future supply has been estimated based on the assumption that in the year of commissioning a plant is capable of supplying only 50% of its installed capacity and it starts supplying 100% from the next year onwards.

Gaurang Environmental Solutions Pvt. Ltd. M/s Jai Shree Krishana Cements EIA Coordinator Authorized Signatory

Project: M/s Jai Shree Krishana Cements Chapter 2: Introduction to the Project

2.5 Imports versus Indigenous Production

India is self sufficient to meet the demands of the market with the GDP projected at 10 % in the coming decades and in view of the infrastructure. Facilities going across the region the growth rate of demand will increase to meet the expansion of new proposal are mooted.

2.6 Export Possibility

The proposed production is very small which can easily be consumed in the local demand and the possibility of export is not there.

2.7 Domestic/Export Market

The entire production is envisaged for the domestic market. On the basis of Cement Manufacturers Association (CMA Rajasthan, FY 10) and market information, Rajasthan receives almost all its cement requirement from plants in the state itself. Only a 2% from Madhya Pradesh is also supplied by Vikram Cement, Jawad which is part of Sirohi (Rajasthan) cluster. The dispatch pattern of cement from Rajasthan in FY10, (as per the CMA), is around 65% of cement to markets in North India viz. Rajasthan, Delhi, Haryana and Punjab. Balance 35% is dispatched mainly to markets in Central India i.e. UP (16%) and MP (6%) and Gujarat (8%).

2.8 Employment Generation

The unit will hire local people to the extent possible. Employment generation will be for about 25(existing: 10 + proposed: 15) people. The project will also increase indirect employment opportunities to several ancillary service providers. *********

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Project: M/s Jai Shree Krishana Cements Chapter 3: Project Description

Chapter 3: Project Description

3.1 Type of Project

M/s Jai Shree Krishana Cements proposes to undergo expansion and modernization of their existing clinker grinding unit as under:

S. No. Particular Existing Proposed After expansion 1 Cement production 50 TPD 250 TPD 300 TPD (PPC/OPC/PSC)

The project falls under category A of schedule 3 (b) column 3 {Cement plants [<1.0 million tonnes/annum production capacity. All Stand alone grinding units} of Gazette Notification dated Sep 14th, 2006 and its subsequent amendments, due to the location of Haryana State boundary at ~ 3 km. from the project.

3.2 Location

The project is located at plot No.-G-27, RIICO Industrial Area, Sotanala, Tehsil: Behror, District: Alwar Rajasthan. The latitude and longitude of the project site are between 27°49'46.17" N and 76°15' 39.41"E respectively.

Figure-3.1: General Location Map (Road)

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Project: M/s Jai Shree Krishana Cements Chapter 3: Project Description

Figure 3.2: Google Map

3.3 Details of Alternate Sites

No alternate site is required has been examined as this is an existing clinker grinding unit, however, additional land of 1710 sq.m. is required for the proposed expansion and modernization. The project is and will be based on latest and most eco-friendly technology. The unit will be utilizing natural resources like gypsum, limestone, laterite etc. Raw materials like clinker, Fly Ash (Coal based TPP) and slag etc. will be sourced from foundry or steel plant.

3.4 Size / Magnitude of Operation

The proposed project is a small scale industry in an industrially forward District Alwar of Rajasthan. Annual capacity of Cement production will be up to 96,000 MT MT of cement production.

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Project: M/s Jai Shree Krishana Cements Chapter 3: Project Description

Table 3.1: Details of proposed manufacturing Particulars Production capacity (MTA) Portland Pozzolana Cement (PPC) Ordinary Portland Cement (OPC) 96,000 Composite Cement (PSC)

3.5 Project Description with Process Details

Details of raw materials, product specifications and manufacturing process are tabulated as under: Table 3.2: Details of Raw Material, Product Sizes & Manufacturing Process Particulars Details Raw-material S. No. Cement type Raw material combinations 1. OPC Clinker 97% + Gypsum 3% 2. PPC Clinker 65% + Gypsum 5% + Fly ash 30% 3. PSC Clinker 40% + Fly ash 25% + slag 35%

Product Particular Existing Proposed After expansion Cement production 50 TPD 250 TPD 300 TPD (PPC/OPC/PSC)

3.6 Raw material with required quantity, source, marketing area of final products, mode of transport of raw material and finished product

The major raw materials used for the manufacturing of are:-

S. No. Cement type Raw material combinations 1 OPC Clinker 97% + Gypsum 3% 2 PPC Clinker 65% + Gypsum 5% + Fly ash 30% 3 PSC Clinker 40% + Fly ash 25% + slag 35%

3.7 Resource Optimization / Recycling and Reuse

The project involves a dry process; no water is required for the manufacturing of cement.

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Project: M/s Jai Shree Krishana Cements Chapter 3: Project Description

3.8 Availability of Water, Its Source, Energy / Power Requirement and Source

The total water requirement for the project will be 3 KLD.

3.8.1 Water Availability & Its Source

• Source of Water: RIICO supply • Water demand: As under:

WATER CONSUMPTION S. No. Required for Quantity 1. Instrument cooling 0.5 KLD

2. Dust Suppression 0.5 KLD 3. Domestic usage 1.0 KLD 4. Greenbelt 1.0 KLD

Total 3 KLD

3.8.2 Energy / Power Requirement & Its Source

Particulars Total Contract demand 500 kVA DG Sets Number 1 no. Capacity 1500 kVA Fuel HSD: 240 l/ hr/ DG set

3.9 Quantity of wastes to be generated (Liquid and Solid) and scheme for their management / disposal

(A) Quantity of Liquid Waste to be Generated & Its Management / Disposal:

There will be no industrial effluent as this is a dry process and no water is required for production hence, no process waste water generation. Domestic waste water will be handled through septic tank, soak pit. Hence, the unit will maintain ‘ZLD’ condition.

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Project: M/s Jai Shree Krishana Cements Chapter 3: Project Description

(B) Quantity of Solid Waste to be Generated & Its Management / Disposal: a) Process solid Waste: The main solid waste generated from the cement plant is cement dust collected from various pollution control devices. This generated cement dust is recycled to the process. Hence no solid waste for disposal is available in the cement plant. The HDPE bags will be used for Cement Packaging, unused or spoiled bags will be recycled. b) Municipal Solid waste: The same will be disposed off as per SWMR, 2016. c) Hazardous waste: • Used lubricating oil is used for scraper/screw conveyors internally and the balance quantity will be sold to PCB / MoEF&CC authorized recyclers. • Waste grease will be sold to the PCB’s approved recyclers • Lead acid batteries will be exchanged with OEMs

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Project: M/s Jai Shree Krishana Cements Chapter 4: Site Analysis

Chapter 4: Site Analysis

4.1 Connectivity:

• The project site is well connected with state highway, railway, airport, telephone, internet, fax, post, etc. • Nearest town is Behror located at distance of approx. 7 km NNE from the project site. • National Highway 8 is at a distance of about 0.24 km towards W. • Narnaul railway station at a distance of 27.6 km towards NNW from the project site. • Indira Gandhi International Airport located at a distance of about 113.5 km towards NE from the project site.

4.2 Land Form, Land Use and Land Ownership:

The existing unit is located Plot No.-G-27; RIICO Industrial Area, Sotanala, Tehsil: Behror, District: Alwar Rajasthan. However, additional land area of 1710 sq.m. {plot no. G 26 (B)} will be required for the proposed expansion. The same has been purchased from RIICO. Therefore, the total land area after the proposed expansion will be 3210 sq.m. Land documents are enclosed as Annexure.

Land use: The land had been converted for Industrial use and is bought by M/s Jai Shree Krishana Cements for the purpose of establishing a cement plant.

4.3 Topography:

The topography of the land is flat terrain. No change in topography is envisaged due to proposed expansion project.

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EIA Coordinator Authorized Signatory

Project: M/s Jai Shree Krishana Cements Chapter 4: Site Analysis

4.4 Existing Land Use Pattern, Shortest Distance from the Periphery of the Project to Periphery of the Forest, National Park, Wild Life Sanctuary, Eco Sensitive Area, Water Bodies (Distance from the HFL of the River), CRZ:

There is no Wild life Sanctuary, National Park, Notified eco sensitive areas within 10 km from the project site.

The details of water bodies and P.F/RF within 15 kms area are mentioned below:

Forests S.No Forest Distance & direction 1. Baraud P.F. 13 km towards NE 2. Ramsinghpura P.F. 12.9 km towards SSW Water Bodies 1. Sota Nadi 4.6 km towards WNW 2. Sahibi Nadi 3.5 km towards S 3. Karnali Nadi 10 km towards ESE

4.5 Existing Infrastructure:

The project is existing 50 TPD cement grinding unit operational since 2017. The plant is now undergoing expansion and modernization. All necessary infrastructure facilities and amenities are present within and around the project premises. However, there will be addition in the land, plant and machinery due to the proposed expansion and modernization. The same will be installed after getting all the prior clearances.

4.6 Soil Classification:

Soil in the region is majorly sandy, highly porous, and permeable.

4.7 Climatic Data From Secondary Sources:

The climate of the district can be classified as semi-arid. It is characterized by very hot summers and very cold winters with poor rainfall during south-west monsoon period. In May and June, the maximum temperature may sometimes goes up to 48 oC.

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EIA Coordinator Authorized Signatory

Project: M/s Jai Shree Krishana Cements Chapter 4: Site Analysis

The potential evapotranspiration rates are quite high, especially during May and June. The total annual potential evapotranspiration is 1502.6mm.

4.8 Social Infrastructure Available:

The project surroundings has well developed social infrastructure within 10 kms radius.

The district has a number of colleges offering courses in professional disciplines such as management, computer applications, etc apart from the conventional courses and hosts a number of Engineering, Medical, Nursing, ayurvedic, and physiotherapy Colleges and Industrial Training Institutes.

The district has several hospitals for providing a comprehensive range of medical services backed by modern technology and trained clinicians.

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EIA Coordinator Authorized Signatory

Project: M/s Jai Shree Krishana Cements Chapter 5: Planning Brief

Chapter 5: Planning Brief

5.1 Planning Concept:

The proposed expansion and modernization is coming up at the land premises owned by the company. The present status of the project is a well established clinker grinding unit. All the required additional construction and installation of machineries etc. will take place after obtaining the necessary clearances &/ permissions. The plan showing the proposed expansion is detailed at Chapter 3 (Fig. 3.7).

5.2 Population Projection

The unit will hire local people from the nearby villages. The total employment after the proposed expansion will be for about 25 people.

5.3 Land Use Planning:

The land use break up is summarized as under:

Table 5.1: Land use break up S. Particulars Total (Sq.m) Remarks No. 1 Plant area 1284 sq.m. (40%) Plant area, raw material & Officer block, Electrical meter, guard room, worker room, kiln, machine area etc. 2 Paved area 866.7 sq.m. (27%) includes parking, road & open area 3 Green area 1059.3 sq.m. (33%) -- Total 3210 sq.m. --

5.4 Assessment of Infrastructure Demand (Physical & Social)

The project site is well connected with all the infrastructure facilities. New infrastructure will be required for proposed expansion. Local people will be hired for

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Project: M/s Jai Shree Krishana Cements Chapter 5: Planning Brief

expansion and they will be trained within unit. Thus, no social infrastructure will be required.

5.5 Amenities / Facilities

All the basic facilities like sanitation & drinking water, dining areas are provided within premises. First aid box, free medicines & professional medical assistance/ service (on call basis) are provided. Adequate PPE’s are provided to all workers.

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Gaurang Environmental Solutions Pvt. Ltd. Jai Shree Krishana Cements EIA Coordinator Authorized Signatory

Project: M/s Jai Shree Krishana Cements Chapter 6: Proposed Infrastructure

Chapter 6: Proposed Infrastructure

1. Industrial Area 1284 sq.m. (40%) 2. Green Belt 1059.3 sq.m. (33%) 3. Social Infrastructure Social infrastructure available within 10-15 km from project site. 4. Connectivity Existing infrastructure is adequate. No new transportation infrastructure is required. 5. Drinking Water Adequate drinking water facilities will be provided. Management Source of water is RIICO supply. 6. Sewerage System Domestic effluent will be shall be handled in septic tank, soak pit. 7. Industrial Waste There shall be no process emission from the proposed Management project except generation of dust, which will be 8. Solid Waste Management recycled back in the process after being properly collected from the bag filters, ESP etc. 9. Power Requirement & Contract load : 500 kVA Supply / Source For power back up: 1 nos. D.G.Set of 1500 kVA capacity.

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Project: M/s Jai Shree Krishana Cements Chapter 7: Rehabilitation and Resettlement (R & R) Plan

Chapter 7: Rehabilitation and Resettlement (R & R) Plan

There are no R&R implications of proposed project.

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Project: M/s Jai Shree Krishana Cements Chapter 8: Project Schedule & Cost Estimates

Chapter 8: Project Schedule & Cost Estimates

8.1 Likely Date of Start of Construction and Likely Date of Completion

Production shall be started within one year of getting Environment Clearance from MoEF&CC, New Delhi. and consents from RSPCB.

8.2 Project Cost Estimation

The total investment for the project is estimated as Rs 292.73 Lakh (existing: Rs. 101.1 lakh + proposed: 191.63 lakh)

. Cost for Environment Management Plan (EMP): Rs. 50 Lacs Recurring cost: Rs. 50, 000/-/ Annum

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Project: M/s Jai Shree Krishana Cements Chapter 9: Executive Summary

Chapter 9: Analysis of Proposal

9.1 Financial and Social Benefits with Special Emphasis on the Benefit to the Local People Including Tribal Population, if any, in the Area

The employment will increase due to the proposed expansion and modernization project. Locals will be given preference as per their qualification. Approx. 25 (existing: 10 + proposed: 15) persons will get employment. Due to increase in raw material and product transportation activity, indirect employment will be generated. As local people will get job, their living status will increase. Due to rain water harvesting system, coupled with conservation measures adopted by the company, water table level in project area will increase which is beneficial to surrounding farmers. Due to green belt development, aesthetic value of local environment will improve.

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