Dosage Form Design: Pharmaceutical and Formulation Considerations
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SECTION II DRUG DOSAGE FORM AND DRUG DELIVERY SYSTEM DESIGN CHAPTER 4 Dosage Form Design: Pharmaceutical and Formulation Considerations After reading this chapter, the student will be able to: 1. List reasons for the incorporation of drugs into various dosage forms 2. Compare and contrast the advantages/disadvantages of various drug dosage forms 3. Describe the information needed in preformulation studies to characterize a drug substance for possible inclusion into a dosage form 4. Describe the mechanisms of drug degradation and provide examples of each OBJECTIVES 5. Describe the fi ve types of drug instability of concern to the practicing pharmacist 6. Summarize approaches employed to stabilize drugs in pharmaceutical dosage forms 7. Calculate rate reactions for various liquid dosage forms 8. Categorize various pharmaceutical ingredients and excipients Drug substances are seldom administered alone; prescribe. The general area of study concerned rather they are given as part of a formulation with the formulation, manufacture, stability, and in combination with one or more nonmedicinal effectiveness of pharmaceutical dosage forms is agents that serve varied and specialized pharma- termed pharmaceutics. ceutical functions. Selective use of these nonme- The proper design and formulation of a dicinal agents, referred to as pharmaceutical dosage form requires consideration of the physi- ingredients or excipients, produces dosage forms cal, chemical, and biologic characteristics of all of various types. The pharmaceutical ingredients of the drug substances and pharmaceutical solubilize, suspend, thicken, dilute, emulsify, sta- ingredients to be used in fabricating the prod- bilize, preserve, color, fl avor, and fashion medici- uct. The drug and pharmaceutical materials nal agents into effi cacious and appealing dosage must be compatible with one another to produce forms. Each type of dosage form is unique in a drug product that is stable, effi cacious, attrac- its physical and pharmaceutical characteristics. tive, easy to administer, and safe. The product These varied preparations provide the manufac- should be manufactured with appropriate mea- turing and compounding pharmacist with the sures of quality control and packaged in contain- challenges of formulation and the physician with ers that keep the product stable. The product the choice of drug and delivery system to should be labeled to promote correct use and be 90 Chap04.indd 90 10/22/2009 8:40:52 PM CHAPTER 4 • PHARMACEUTICAL AND FORMULATION CONSIDERATIONS 91 stored under conditions that contribute to maxi- 325 mg of aspirin found in the common tablet? mum shelf life. Not possible. Yet compared with many other Methods for the preparation of specifi c types drugs, the dose of aspirin is formidable (Table 4.1). of dosage forms and drug delivery systems are For example, the dose of ethinyl estradiol, 0.05 mg, described in subsequent chapters. This chapter is 1/6,500 the amount of aspirin in an aspirin tab- presents some general considerations regarding let. To put it another way, 6,500 ethinyl estradiol physical pharmacy, drug product formulation, tablets, each containing 0.05 mg of drug, could be and pharmaceutical ingredients. made from an amount of ethinyl estradiol equal to the amount of aspirin in just one standard tablet. THE NEED FOR DOSAGE FORMS When the dose of the drug is minute, as with ethi- nyl estradiol, solid dosage forms such as tablets and capsules must be prepared with fi llers or The potent nature and low dosage of most of the diluents so that the dosage unit is large enough to drugs in use today precludes any expectation that pick up with the fi ngertips. the general public could safely obtain the appro- Besides providing the mechanism for the safe priate dose of a drug from the bulk material. Most and convenient delivery of accurate dosage, dos- drug substances are administered in milligram age forms are needed for additional reasons: quantities, much too small to be weighed on any- thing but a sensitive prescription or electronic ana- • To protect the drug substance from the lytical balance. For instance, how could the lay destructive infl uences of atmospheric oxygen person accurately obtain from a bulk supply the or humidity (coated tablets, sealed ampuls) TABLE 4.1 SOME DRUGS WITH RELATIVELY LOW USUAL DOSES DRUG USUAL DOSE (MG) CATEGORY Betaxolol HCl 10.00 Antianginal Clotrimoxazole 10.00 Antifungal Methylphenidate HCl 10.00 CNS stimulant Medroxyprogesterone acetate 10.00 Progestin Mesoridazine besylate 10.00 Antipsychotic Morphine sulfate 10.00 Narcotic analgesic Nifedipine 10.00 Coronary vasodilator Omeprazole 10.00 Antiulcerative Quinapril HCl 10.00 Antihypertensive Chlorazepate dipotassium 7.50 Tranquilizer Buspirone HCl 5.00 Antianxiety Enalapril maleate 5.00 Antihypertensive Hydrocodone 5.00 Narcotic analgesic Prednisolone 5.00 Adrenocortical steroid Albuterol sulfate 4.00 Bronchodilator Chlorpheniramine maleate 4.00 Antihistaminic Felodipine 2.50 Vasodilator Glyburide 2.50 Antidiabetic Doxazosin mesylate 2.00 Antihypertensive Levorphanol tartrate 2.00 Narcotic analgesic Prazosin HCl 2.00 Antihypertensive Risperidone 2.00 Antipsychotic Estropipate 1.25 Estrogen Bumetanide 1.00 Diuretic Clonazepam 1.00 Anticonvulsant Ergoloid mesylates 1.00 Cognitive adjuvant Alprazolam 0.50 Antianxiety Colchicine 0.50 Gout suppressant Nitroglycerin 0.40 Antianginal Digoxin 0.25 Cardiotonic (maintenance) Levothyroxine 0.10 Thyroid Misoprostol 0.10 Antiulcerative, abortifacient Ethinyl estradiol 0.05 Estrogen Chap04.indd 91 10/22/2009 8:40:54 PM 92 SECTION II • DRUG DOSAGE FORM AND DRUG DELIVERY SYSTEM DESIGN • To protect the drug substance from the destructive infl uence of gastric acid after oral administration (enteric-coated tablets) • To conceal the bitter, salty, or offensive taste or odor of a drug substance (capsules, coated tablets, fl avored syrups) • To provide liquid preparations of substances that are either insoluble or unstable in the desired vehicle (suspensions) • To provide clear liquid dosage forms of sub- stances (syrups, solutions) • To provide rate-controlled drug action (vari- ous controlled-release tablets, capsules, and suspensions) • To provide optimal drug action from topical administration sites (ointments, creams, trans- FIGURE 4.1 Various forms of a drug substance marketed by dermal patches, and ophthalmic, ear, and a Pharmaceutical Company to meet the special requirements nasal preparations) of the patient. • To provide for insertion of a drug into one of the body’s orifi ces (rectal or vaginal suppositories) action), and the age and anticipated condition of • To provide for placement of drugs directly in the patient. the bloodstream or body tissues (injections) If the medication is intended for systemic use • To provide for optimal drug action through and oral administration is desired, tablets and/or inhalation therapy (inhalants and inhalation capsules are usually prepared because they are eas- aerosols) ily handled by the patient and are most convenient in the self-administration of medication. If a drug GENERAL CONSIDERATIONS substance has application in an emergency in which IN DOSAGE FORM DESIGN the patient may be comatose or unable to take oral medication, an injectable form of the medication Before formulating a drug substance into a dosage may also be prepared. Many other examples of form, the desired product type must be determined therapeutic situations affecting dosage form design insofar as possible to establish the framework for could be cited, including motion sickness, nausea, product development. Then, various initial for- and vomiting, for which tablets and skin patches mulations of the product are developed and are used for prevention and suppositories and examined for desired features (e.g., drug release injections for treatment. profi le, bioavailability, clinical effectiveness) and The age of the intended patient also plays a for pilot plant studies and production scale-up. role in dosage form design. For infants and The formulation that best meets the goals for the children younger than 5 years of age, pharma- product is selected to be its master formula. Each ceutical liquids rather than solid forms are pre- batch of product subsequently prepared must ferred for oral administration. These liquids, meet the specifi cations established in the master which are fl avored aqueous solutions, syrups, or formula. suspensions, are usually administered directly There are many different forms into which a into the infant’s or child’s mouth by drop, spoon, medicinal agent may be placed for the conve- or oral dispenser (Fig. 4.2) or incorporated into nient and effi cacious treatment of disease. Most the child’s food. A single liquid pediatric prepa- commonly, a manufacturer prepares a drug sub- ration may be used for infants and children of all stance in several dosage forms and strengths for ages, with the dose of the drug varied by the vol- the effi cacious and convenient treatment of dis- ume administered. When a young patient has a ease (Fig. 4.1). Before a medicinal agent is for- productive cough or is vomiting, gagging, or mulated into one or more dosage forms, among simply rebellious, there may be some question the factors considered are such therapeutic mat- as to how much of the medicine administered is ters as the nature of the illness, the manner in actually swallowed and how much is expecto- which it is treated (locally or through systemic rated. In such instances, injections may be Chap04.indd 92 10/22/2009 8:40:54 PM