E2813 v6
Public Disclosure Authorized
Sichuan Province Jinfu Paper Products Co., Ltd
Technology Reform Project of Pulpmaking System
Public Disclosure Authorized Environmental Impact Assessment Report
Public Disclosure Authorized
Sichuan Province Scientific Research Institute of Environmental Public Disclosure Authorized Protection
September 2011 Sichuan Province Jinfu Paper Products Co., Ltd Technology Reform Project of Pulpmaking System
Environmental Impact Assessment Report
EIA Unit : Sichuan Province Scientific Research Institute of Environmental Protection
EIA Certificate: MEP Certificate (A) 3205
President: Ye Hong, Researcher (License No.: A32050020400) Chief Engineer : Ding Houcan, Senior Engineer (License No.: A32050250700) (Deputy)
Project Manager: Ren Yong, Senior Engineer (License No.: A32050010300)
Compilation Team:
Name Title License No. Tasks Signature Senior Overall control, Project Ren Yong A32050010 Engineer Analysis Environmental Protection Ma Li Engineer A32050055 Measures & Demonstration Jia Li Engineer C32420003 Risks Assessment
Environmental Impacts QiuYuqi Engineer C32420006 Analysis Senior Examination and Liu Yongqi A32050060400 Engineer Verification
Contents General Overview...... 1.1 PROJECT BACKGROUND ...... 1 1.2 COMPILATION BASIS ...... 3 1.3 ASSESSMENT GOALS AND PRINCIPLES ...... 4 1.4 ASSESSMENT LEVELS AND SCOPE ...... 5 1.5 ASSESSMENT ELEMENTS AND METHODS ...... 6 1.6 ENVIRONMENTAL PROTECTION TARGETS AND SENSITIVE POINTS ...... 6 1.7 ASSESSMENT STANDARDS ...... 8 2 Analysis of Substitute Plan and Technology Reform...... 12 2.1 C OMPARATIVE ANALYSIS OF THE EXISTING PROJECT AND TECHNOLOGY REFORM ENGINEERING .12 2.2 COMPANY STATUS QUO AND PROJECTS UNDER CONSTRUCTION ...... 22 2.3 A NALYSIS OF THE PROJECT CONSTRUCTION ENGINEERING AND ANALYSIS ON THE PROCESSES COMPARED WITH THOSE OF SUBSTITUTE EQUIPMENTS ...... 43 2.4 CONSISTANCY TO INDUSTRIAL AND ENVIRONMENTAL POLICY AND PLANNING ...... 75 2.5 WASTE GENERATION , EMISSION AND CONTROL MEASURES AFTER THE PROJECT ...... 76 3 Overview of nature and society in the project area ...... 90 3.1 OVERVIEW OF NATURAL ENVIRONMENT ...... 90 3.2 O VERVIEW OF SOCIAL ENVIRONMENT ...... 96 4. The monitoring, investigation and assessment of the current environmental status98 4.1 THE CURRENT STATUS OF SURFACE WATER ENVIRONMENT ...... 98 4.2 THE CURRENT STATUS OF GROUNDWATER ENVIRONMENT ...... 100 4.3 T HE CURRENT STATUS OF AMBIENT AIR QUALITY ...... 101 4.4 T HE CURRENT STATUS OF THE QUALITY OF ACOUSTIC ENVIRONMENT ...... 102 4.5 M ONITORING OF POLLUTION SOURCES ...... 104 4.6 T HE NEWLY -ADDED CONTENT FOR THE MONITORING OF ENVIRONMENTAL STATUS IN THIS EIA ..106 4.7 I NVESTIGATION OF THE CURRENT STATUS OF CORPORATE ENVIRONMENTAL MANAGEMENT AND ASSESSMENT ...... 107 5. Environmental impact prediction and assessment ...... 108 5.1 T HE ANALYSIS OF ENVIRONMENTAL IMPACT DURING CONSTRUCTION PERIOD ...... 108 5.2 THE ANALYSIS AND PREDICTION OF THE IMPACT ON SURFACE WATER ENVIRONMENT DURING OPERATION PERIOD ...... 112 5.3 THE ANALYSIS OF THE IMPACT ON GROUNDWATER ENVIRONMENT ...... 116 5.4 THE ANALYSIS OF THE IMPACT ON ATMOSPHERIC ENVIRONMENT DURING ...... 116 OPERATION PERIOD ...... 116 5.5 T HE PREDICTION OF NOISE IMPACT DURING OPERATION PERIOD ...... 117 5.6 T HE ANALYSIS OF THE ENVIRONMENTAL IMPACT OF SOLID WASTES ...... 117 5.7 S UMMARY OF ENVIRONMENTAL IMPACT ASSESSMENT OF THIS PROJECT ...... 118 6. Mitigation Measures for Environmental Impact of Project...... 118 6.1 E NVIRONMENTAL PROTECTION MEASURES APPLIED DURING THE CONSTRUCTION PERIOD ...... 118 6.2 W ASTEWATER TREATMENT MEASURES AND ILLUSTRATION DURING OPERATION PERIOD ...... 119 6.3 F LUE GAS PREVENTIVE MEASURES DURING PROJECT OPERATION PERIOD AND ILLUSTRATION OF IT . 127
6.4 M EASURES ON SOLID WASTE PREVENTION AND MANAGEMENT DURING OPERATION PERIOD AND ILLUSTRATIONS OF THEM...... 129 6.5 N OISE PREVENTIVE MEASURES DURING THE OPERATION PERIOD AND ILLUSTRATION OF IT ...... 130 6.6 S UMMARY OF ENVIRONMENTAL PROTECTION MEASURES ...... 130 7. Cleaner production Analysis ...... 7.1 C LEAN FEATURES OF THE PROCESS ...... 133 7.2 A NALYSIS ON CLEANER PRODUCTION LEVEL ...... 133 7.3 I MPLEMENT THE WAYS AND SUGGESTIONS FOR CLEANER PRODUCTION FURTHER ...... 137 8. Safe discharge and total quantity control of the Project ...... 138 8.1 A NALYSIS ON SAFE DISCHARGE OF THE PROJECT ...... 138 8.2 P LAN FOR TOTAL AMOUNT CONTROL OF ENTERPRISE ...... 141 9 Environmental Risk Assessment ...... 9.1 I DENTIFICATION FOR MAJOR HAZARD SOURCES ...... 143 9.2 F EATURES OF MAJOR INDUSTRIAL CHEMICALS USED IN THE PROJECT ...... 143 9.3 I DENTIFICATION OF THE MAXIMUM CREDIBLE ACCIDENT AND ENVIRONMENTAL RISK ANALYSIS 144 9.4 P REVENTION MEASURES ON ENVIRONMENTAL RISK ...... 144 9.5 E MERGENCY PLAN FOR RISK ACCIDENT ...... 145 9.6 C ONCLUSION OF RISK ASSESSMENT ...... 146 10 Economic Cost-benefit of Environmental Impact...... 147 10.1 E CONOMIC BENEFIT ANALYSIS ...... 147 10.2 S OCIAL BENEFIT ANALYSIS ...... 148 10.3 C OST -BENEFIT ANALYSIS ...... 148 11 Public Participation ...... 11.1 P URPOSE AND ROLE ...... 149 11.2 M ETHODS AND PRINCIPLES ...... 150 11.3 S URVEY RESULTS ...... 152 11.4 T HE ENTERPRISE ’S ENVIRONMENTAL IMAGE AND WAYS OF ...... 154 11.5 C ONCLUSION OF PUBLIC SURVEY ...... 155 12 Suggestions on Implementing Environmental Monitoring to project...... 156 12.1 E NVIRONMENTAL MANAGEMENT ...... 156 12.2 E NVIRONMENTAL MONITORING ...... 157 13 Conclusions and Suggestions...... 13.1 C ONCLUSIONS ...... 158 13.2 S UGGESTIONS ...... 163
Tables
Table 1: Project Assessment Scope...... 6 Table 2: Main Targets of Environmental Protection and Focal Points ( ≤5km)...... 8 Table 3: Environmental Atmosphere Assessment Standard Unit: mg/Nm 3 ...... 9 Table 4: Quality Standard for Surface Water Environment...... 9 Table 5: Quality Standard for Ground Water Environment...... 9 Table 6: Quality Standard for Acoustic Environment (GB3096-2008)...... 10 Table 7: Standard for Discharge of Water Pollutants from Pulp Paper Making Industry (GB3544-2008) Unit: mg/L ...... 10 Table 8: Standard for Emission of Atmospheric Pollutants from Boiler...... 10 Table 9: Standard for Emission of Atmospheric Pollutants from Industrial Boiler & Kiln ...11 Table 10: Standard for Emission of Stink Pollutants ...... 11 Table 11: Standard for Noise Emission at Boundary ...... 11 Table 12: Projects of Technology Reform by Jinfu Company ...... 13 Table 13: Contents of Technology Reform for the Project...... 15 Table 14: Jinfu Company’s Ongoing Projects of Technology Reform for Energy Saving.....16 Table 15: Post-Technology Reform Project Components and Main Environmental Problems ...... 18 Table 16: The Layout of the Company Products...... 23 Table 17: Current Situation of Generation and Treatment of Wastewater by Jinfu Company29 Table 18: The Results of Wastewater Treatment at Existing Stations ...... 30 Table 19: Summary of the Emission of “Three Wastes” from the Plant ...... 33 Table 20: GB3544-2008 Requirements for Emission of Pollutants by Pulp and Paper Manufacturers ...... 34 Table 21: The Results of Environmental Protection Check and Acceptance of Wastewater Monitored at the Outlets of the Wastewater Treatment Station (July 2011, Unit: mg/l) 35 Table 22: Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project-Alkali Recovery Furnace Flue Gas ...... 36 Table 23: Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project---35t/h Boiler Flue Gas...... 37 Table 24: Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project---Uncontrollable Emission Unit: mg/m 3...... 38 Table 25: Generation and Discharge of Wastewater from the Plant after the Ongoing Project Construction...... 40 Table 26: Jinfu Company’s Current Volume of Pollutants Discharge and the Volume of Pollutants Discharge after the Implementation of the Ongoing Project of Technology Reform ...... 42 Table 27: Types of Soup and Replacement Liquor Used for Different Stages of Cooking....49 Table 28: Types of Soup and Replacement Liquor Used in Different Stages of Cooking (Cont’d)...... 50 Table 29: The main pulping technology indicators before and after technological transformation...... 59 Table 30: Major technical indicators concerning chlorine dioxide production...... 64 Table 31: The comparison table of main raw materials and power consumption before and after technological transformation ...... 65
Table 32: The table of raw materials and power consumption of the new chlorine dioxide plant in this technological transformation...... 66 Table 33: Water balance of the whole plant after the project ...... 69 Table 34: Waste water generated and treatment within the project...... 78 Table 35: Waste water generated and treatment from pulping workshop before the project .78 Table 36: Waste water generated from other workshops and treatment out of the project ....79 Table 37: Treatment in wastewater station of Jinfu Company after project implementation.79 Table 38: Waste gas generation and discharge of various workshops within the range of technical reconstruction ...... 83 Table 39: Waste gas generation and discharge of other workshops outside the range of technical reconstruction ...... 84 Table 40: Generation and treatment of solid wastes in the project ...... 85 Table 41: Statistics of noise intensity of main equipment producing noises in the project unit : dB(A) ...... 86 Table 42: Summary and comparison on three wastes discharge of pulping and chemical workshop before and after project implementation...... 86 Table 43: Summary of three wastes discharge before and after project implementation...... 87 Table 44: “Three Accounts” Analysis on Pollutants Discharge of Jinfu Company...... 89 Table 45: Monitoring of surface water quality and results Unit: mg/L...... 99 Table 46: The monitoring point fro groundwater quality...... 100 Table 47: Groundwater quality monitoring results Unit: mg / L...... 100 Table 48: The assessment results concerning groundwater quality...... 100 Table 49: The layout of ambient air monitoring points...... 101 Table 50: The monitoring statistics of ambient air quality status and the assessment results ...... 102 Table 51: Distribution of noise monitoring points ...... 102 Table 52: Monitoring results of the noise status Unit: dB ( Α) ...... 103 Table 53: Monitoring results concerning organized emissions of waste gases and assessment ...... 104 Table 54: The sewage monitoring table for the inlet and outlet of the waste water station Unit: mg / L ...... 105 Table 55: The monitoring results of the groundwater quality on white mud dreg site Unit: mg/L...... 106 Table 56: Statistical data of hydrological parameters for assessing the reach during the low- flow season...... 112 Table 57: The intensity of abnormal emission of pollutants in wastewater of this project ..113 Table 58: The prediction result of impact of abnormal discharge of COD of the project on the water quality of the Dadu River (unit: mg/l)...... 114 Table 59: Wastewater Production and Disposal within the Range of Technical reconstruction ...... 120 Table 60: Wastewater Production and Disposal of Pulping Workshop before the Technical reconstruction...... 121 Table 61: Wastewater Production and Disposal of other Workshop outside the Range of Technical reconstruction ...... 121
Table 62: Treatment Conditions of Jinfu Wastewater Treatment Station after Implementing the Project ...... 123 Table 63: Waste gas generation and discharge of various workshops within the range of technical reconstruction ...... 127 Table 64: Waste gas generation and discharge of other workshops outside the range of technical reconstruction ...... 128 Table 65: Environmental Protection Measures and Investment of the Project...... 130 Table 66: Comparison between cleaner production level of the whole factory and cleaner production standard on bleached kraft pulp after technical reconstruction...... 134 Table 67: Comparison between the Project and the Cleaner Production Standard Index System for Pulp & Papermaking (on trial)...... 136 Table 68: Standard on discharged wastewater of the Project (B3544-2008) ...... 138 Table 69: Table 8-2: Standard on Boiler Flue Gas Discharge in the Project...... 138 Table 70: Discharge Standard as required in “Environment, Safety and Health Guidelines” of the World Bank Group ...... 139 Table 71: Generation and predicted discharge of main pollutants of enterprise ...... 140 Table 72: Main Pollutants Discharge of Jinfu Company after Project Implementation...... 141 Table 73: Prevention measures on risk accidents of the Project ...... 145 Table 74: Emergency Environmental Monitoring Plan...... 146 Table 75: Main economic indicators of project...... 147 Table 76: Public participation survey form on environmental protection of project construction...... 151 Table 77: occupation and education background composition of public respondents ...... 152 Table 78: Public participation and survey results...... 153
Figures Figure 1: Current Process flow of Jinfu Company...... 24 Figure 2: Current Puplmaking Process and Waste Water Generation Links of Jinfu Company ...... 25 Figure 3: Process Flow of the Wastewater Treatment Station...... 32 Figure 4: Diagram of the Plant’s Steam Balance after the Ongoing Project of Technology Reform Unit: t/d...... 41 Figure 5: Jinfu Company’s Process Flow after Technology Reform ...... 44 Figure 6: Jinfu Company’s Process Flow before Technology Reform...... 46 Figure 7: Process Flow of Raw Material Preparation and Pollutants Generation Links...... 48 Figure 8: Process Flow of Pulpmaking After Technology Reform ...... 52 Figure 9: The technological process of washing, screening...... 57 Figure 10: The technological process of pulp-making before...... 58 Figure 11 ...... 63 Figure 12: Water balance of the whole plant after the project Unit: t/d ...... 66 Figure13: Water balance of the whole plant before the project Unit: t/d ...... 67 Figure 14: Pulp water balance after the project (as 1t bleached bamboo pulp) ...... 70 Figure 15: Pulp water balance before the project (as 1t bleached bamboo pulp)...... 71 Figure 16: Balance of raw bamboo material in pulping workshop after the project (as absolute dry) Unit: t/a ...... 72
Figure 17: Balance of raw bamboo material in pulping workshop before the project (as absolute dry) Unit: t/a ...... 73
Figure 18: Caustic soda balance after the project (as Na 2O) unit: t/a ...... 73 Figure 19: Sulfur balance after the project (as S) unit: t/a ...... 74 Figure 20: Steam balance after the project unit: t/h ...... 74 Figure 21: Steam balance of current plant unit: t/h...... 75 Figure 22: Process applied in wastewater station ...... 81 Figure 23: Treatment Process of wastewater treatment station of enterprise...... 124
Map 1: Location of the Company
Map 2: Project Location
Map 3: Monitoring Sampling Sites
Map 4: Hydrological Map
General Overview
1.1 Project Background 1) Company profile Sichuan Province Jinfu Paper Products Co., Ltd (“Jinfu Company”) is a private enterprise with the registered capital of RMB0.25bn and located in Yangjiawan, Fulu Township, Shawan District, Leshan City, occupying a land area of 12.13 hectare (182 mu). The current capacity of pulp making and paper making is 52,000 ton/year and 57,000 ton/year respectively, all the bleached bamboo pulp is made for self production only. The main products of the Company include bleached pulp paperboard, cultural paper and hygiene raw paper.
Until 1999, the Company’s name was Leshan City Hygiene Paper Plant (Fulu Plant), which was changed into Sichuan Province Leshan City Fuhua Paper Business Co., Ltd after being purchased by Sichuan Fuhua Group in 1999, and changed into Sichuan Province Jinfu Paper Products Co., Ltd after the reform in 2009, being used until today.
2) Brief review of the Company history During the past ten years as of 1999, due to the Central Government’s vigorous control of pollutants discharge by papermaking industry, enterprises have grown stronger and more sustainable while actively conducting pollutants treatment. In 2004, the pulp and paper production capacity reached 52,000 ton/year and 57,000 ton/year respectively, including the processes of chemical pulp making, paper making, alkali recovery, wastewater process in mid section, paper making machine white water reuse. According to the requirements of the environmental protection department, Jinfu Company has obtained all documents required for environmental protection: the EIA Report for the “Project of 52,000 T/A Pulp and 57,000 T/A Paper Production and Supporting Construction” has been approved by Sichuan Provincial Environmental Protection Bureau in [2010] Order No.479. The construction of phase-1 environmental protection facilities as approved in the Order has been finished on time and the wastewater discharge to reach standard has been realized. In September 2010, the environmental protection check and acceptance by Sichuan Provincial Environmental Protection Bureau signified the requirement of time-limit treatment specified in MEP Order [2010] No. 95 has been met.
At present, Jinfu Company has finished phase-2 reform approved by Sichuan Provincial Environmental Protection Bureau in [2010] Order No.479, i.e., the requirement for wastewater discharge to reach standard GB3544-2008 (II), effective as of July 1, 2011 for non-bleaching wood pulp and paper manufacturers.
Jinfu Company is conducting the construction for the “Project of Technology Reform for Energy Saving and Emissions Reduction”, designed for the reform of alkali recovery system and boiler system, which has registered at Leshan Municipal Commission of Economy and Information Technology in October 2010 (Registration no. [2010] 11), and the EIA Report has been approved by Leshan Municipal Environmental Protection Bureau in March 2011 (Leshan Huanshen [2011] 26), in
1 addition, the reform of the alkali recovery system and boiler system shall be finished by the end of this year. 3) Original basis and significance of the Project The development of Jinfu Company is basically a process of synchronous production and reform. The existing production equipments are partially out of date and inefficient, causing large amount of resources and energy consumption, higher production cost and pollutants generation, which is contradicting with the increasingly strict industrial policies and cleaner production demand. Meanwhile, if the techniques and equipments of the existing pulp making system cannot be upgraded fundamentally, the sole reliance on terminal treatment shall not help the Company to reach the “Standard for Water Pollutants Discharge from Pulp and Paper Making Industry” (GB3544-2008) in a real sense and for a long term, the survival and development of the Company shall be hindered greatly.
In order to reach the standard, Jinfu Company is planning to implement the “Project of Technology Reform for Energy Saving and Emissions Reduction in Pulp Making System” for the reform of boiling and bleaching technique upgrading. Through the implementation of the Project, the volume of water consumed by the Plant has been reduced, in addition to the reduced generation of mid- section wastewater from the source (the reduction of “ton pulp benchmark water discharge”) and the reduction of the generation AOX and flue gas. Based on these reductions, Jinfu Company shall be able to reach the new standard for wastewater discharge in a long term and stable manner. The capacity of pulp and paper production shall remain the same after the technology reform .
The Project has been registered at Leshan Municipal Commission of Economy and Information Technology (Registration no. [2010] 11). Through the implementation of the technology reform project, the overall level of the production technology of Jinfu Company shall be improved, the Company’s cleaner production shall also be improved to a new level, the volume of energy and material consumption has been reduced, the discharge of wastewater has been stabilized for a long term below the limit specified in GB3544-2008 (II) effective as of July 1, 2011, the generation and discharge of POPs with wastewater (such as AOX, dioxin) and stink pollutants (unique in papermaking industry) has been effectively reduced, in addition, the environmental risks brought by the use of liquid chlorine has been eliminated. Due to the Project construction, plus the other technology reforms previously finished, the Company’s non-wood pulp paper making technology shall become the most advanced in China. The social and environmental benefits of the Project are significant.
According to the “Environmental Protection Law of the People’s Republic of China”, the “Environmental Impact Assessment Law of the People’s Republic of China” and the State Council Order No. 253, environmental impact assessment shall be conducted for the Project of Technology Reform for Pulp Making System of Sichuan Province Jinfu Paper Products Co., Ltd. The task of environmental impact assessment has been consigned to Sichuan Province Scientific Research Institute of Environmental Protection. After accepting the consignment, the Institute began to conduct environmental impact assessment with the cooperation of the relevant local departments and finished the preparation of the Environmental Impact Report through field investigation, data collection, comparative research, engineering analysis, public
2 survey, environmental monitoring and impact prediction and analysis. The Report, upon the approval, shall be used as the basis for environmental management by the authorities and the design of environmental protection for the Project.
1.2 Compilation Basis
Environmental protection laws and regulations 1) “Environmental Protection Law of the People’s Republic of China” (December 26, 1989) 2) “Environmental Impact Assessment Law of the People’s Republic of China” (September 1, 2003) 3) “Law of the People’s Republic of China on the Prevention and Control of Atmospheric Pollution” (September 1, 2000) 4) “Law of the People’s Republic of China on the Prevention and Control of Water Pollution” (June 1, 2008) 5) “Law of the People’s Republic of China on the Prevention and Control of Environmental Pollution Caused by Solid Waste” (April 1, 2005) 6) “Law of the People’s Republic of China on the Prevention and Control of Environmental Noise Pollution” (March 1, 1997) 7) “Law of the People’s Republic of China for Promotion of Cleaner Production” (January 1, 2003) 8) “Law of the People’s Republic of China on Work Safety” (June 29, 2002) 9) “Management Rules for Environmental Protection of Construction Projects”, State Council Order No. 253 10) “Safety Management Rules for Hazardous Chemical”, State Council Order No. 344 11) “Decision of the State Council on Implementing Scientific Development Outlook and Strengthening Environmental Protection”, State Council Guofa [2005] 39 12) National Development and Reform Commission “Guidance Catalogue for Adjustment of Industry Structure (2011)” 13) “Opinions of Sichuan Province People’s Government on Implementing the ‘Decision of the State Council on Implementing Scientific Development Outlook and Strengthening Environmental Protection’” (Chuanfufa [2007] 17) 14) “Sichuan Province Management Rules for Protection of Drinking Water Sources”
Relevant regulations and technical guides 1) World Bank Group “EHS Guidelines for Papermaking Industry” 2) “Technical Guidelines for Environmental Impact Assessment---General Rules” (HJ/T2.1-93) 3) “Technical Guidelines for Environmental Impact Assessment--- Atmospheric Environment” (HJ2.2-2008) 4) “Technical Guidelines for Environmental Impact Assessment---Surface Water Environment” (HJ/T2.3-93) 5) “Technical Guidelines for Environmental Impact Assessment--- Acoustical Environment” (HJ2.4-2009)
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6) “Technical Guidelines for Environmental Impact Assessment---Ground Water Environment” (HJ 610-2011) 7) “Technical Guidelines for Environmental Risk Assessment for Construction Projects” (HJ/T169-2004) 8) “Technical Standard for Prevention and Control of Urban Area Dust Pollution” (HJ/T393-2007) 9) “Provisional Measures for Public Participation of Environmental Impact Assessment”, SEPA (Huanfa [2006] 28) 10) “Environmental Protection Rules for Construction Projects of Light Industry” (QBJ35-94) 11) “Comments of the State Council on the Problems Related to Ministries Concerning Acid Rain Control Areas and SO2 Pollution Control Areas” (Guohan [1998] 5) 12) “Plan for Prevention and Control of Water Pollution in the Three Gorges and the Upper Reach” (2008 Revision) 13) “Notice Concerning the Opinions on Strengthening the Work of Industrial Water Conservation”, State Economic and Trade Commission, etc., (SETC [2000] 1015) 14) “Opinions on Strengthening Environmental Protection for Construction Projects in Western Region Development”, (SEPA Huanfa [2001] 4) 15) “Water Consumption Quota---Part V: Papermaking Products” (GB/T18916.5-2002) 16) “Development Policies for Papermaking Industry”, (NDRC Announcement [2007] 71) Relevant documents 1) Feasibility Research Report; 2) Implementation Standard for Environmental Impact Assessment; 3) Environmental status monitoring data; 4) Public participation questionnaire and internet bulletin contents; 5) Other engineering technology stuff to be provided by the construction unit
1.3 Assessment goals and principles The Project is a typical production project of pulp paper making, during which certain environmental problems are unavoidable. In order to solve these environmental impact problems based on the consideration of the characteristics of the Project, the following principles shall be followed in the assessment activities:
1) To realize the sustainable and coordinated development between the Project construction and the local natural condition, social culture, economic growth, resources utilization and environmental protection, i.e., to ensure the Project construction to be conducted according to the strategy of sustainable development. 2) To analyze the reasonability of the overall arrangement of the Project. Countermeasures for pollution prevention and control shall be proposed based on the analysis and demonstration of the current measures of environmental protection of the Project.
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3) To adhere to the principles of “discharge to reach standard”, “aggregate control” and “cleaner production” and demonstrate the feasibility of the various measures of pollution prevention and control in the angle of economy and technology. 4) To analyze the effectiveness and reliability of the measures for treatment and comprehensive use of wastewater, waste gas and industrial solid waste generated during the Project construction according to the principle of “key task priority” and based on the technical characteristics of the Project, so as to conduct the Project’s impact on the environment. 5) To predict the level and scope of the impact of abnormal discharge on the environment based on the environmental status monitoring results; define the protective distance of the atmospheric environment and propose the requirements based on the Project characteristics and the distribution of surrounding sensitive points. 6) To conduct analysis on the current production and the pollutants generation, treatment and discharge based on the monitoring data of the existing pollution sources. 7) To analyze and demonstrate the reasonability of the measures of solid waste treatment based on the results of environmental impact assessment of the white sludge site. 8) To draw an explicit, impartial and credible conclusion on the feasibility of the Project construction.
1.4 Assessment levels and scope
Assessment levels According to the requirements of the “Technical Guidelines for Environmental Impact Assessment”, the assessment of the Project shall be classified into different levels based on the normal emission source intensity.
1) Environmental atmosphere The source intensity of the air pollutants from normal emission is SO2 discharged from the boiler, classified as Level III.
2) Surface water environment The Project is an engineering of water pollutants discharge reduction, with the source intensity as from the wastewater station, classified as Level III.
3) Ground water environment No ground water shall be pumped for being used for the Project, which belongs to Type I construction engineering according to the “Technical Guidelines for Environmental Impact Assessment---Ground Water Environment”. The performance of anti-pollution in the unsaturated zone of the Project site is medieval, aquifer not easy to be polluted, ground water not sensitive, complexity of the wastewater quality at middle level, and the volume of sewage water discharge at medium level. According to the “Technical Guidelines”, the environmental impact of the ground water is assessed at Level III.
4) Acoustic Environment
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The Project is a technology reform engineering without change of noise pollution sources before and after the construction, the acoustic environment impact is assessed at Level III.
5) Environment risk assessment According to the analysis, the existing liquid chlorine risk sources shall be eliminated after the Project construction. According to the “Technical Guidelines for Risk Assessment for Construction Projects”, the Project’s risk assessment is Level II.
Assessment scope The assessment scope is shown in Table 1.
Table 1: Project Assessment Scope Environmental Factor Assessment Scope The receiving body of the wastewater is Daduhe River, Surface water and the assessment scope is 10km down the wastewater environment outlet Environmental 5×5km 2 around the exhaust funnel of the boiler atmosphere Environmental 3km around the Plant site
1.5 Assessment elements and methods
Assessment elements Based on the comprehensive analysis on the environmental characteristics and the environmental impact factors of the Project site, the assessment element is: to conduct deepening analysis on the production processes and the pollution control measures, mainly including the analysis on the effectiveness and reliability of the wastewater treatment and emergency response measures as well as the environmental risk assessment, so as to propose the measures for accident prevention and the plans for emergency response.
Assessment contents The main contents of the assessment include: 1) To assess the impact on the natural environment brought by the exhaust gas, wastewater, noise and solid waste during the operation period and propose measures and recommendations for mitigating the adverse impacts; 2) To demonstrate the economic feasibility and advanced nature of the pollution prevention and control measures and the reliability of the stable discharge to reach the standard; 3) To conduct environmental risk analysis; 4) To encourage public participation and integrate the public opinion into the measures for pollution prevention and control.
1.6 Environmental protection targets and sensitive points
Environmental relationships of the Project
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The Project is located at Fulu Township in Shawan District of Leshan City, occupying a land area of 12.13 hectare (182 mu), with Daduhe River on the west side and the hills on the east side. The Project site is at a distance 20 km southeast to Shawan District and 4 km south to Fulu Township, only 0.5km from Niushi Township with Daduhe River running across.
North to the production area are three households; on the west side is the road to Fulu Township, and the existing boilers are across the road; there are about 5~7 households 15m north to the boilers and 10m west to the Plant area, 1 household at a distance of 100m south to the Plant area and five households at a distance of 310m south to the Plant area. On the west side and across the Daduhe River is Hiushi Township at a distance of 500m. Within 100m around the wastewater station, no household is located, there is only a brick plant at a distance of 50~300m east to the station, and the Daduhe River is 30m west to the station.
The surrounding environment of the Project is shown in the Map 1 attached at the end of this document.
Environmental protection targets 1) Environmental atmosphere The targets of atmospheric environment protection are: Downtown of Fulu Township: north to the Plant, 4km, 21,000 population. Niushi Township: West to the Plant, 0.5km, 10,380 population. Niushi Township School: West to the Plant, 0.43km, 1,000 staff and students. Tongci Township: south to the Plant, 4.5km, 7,760 population.
2) Surface water The assessment area of the Project is classified as Level III according to the “Quality Standard for Surface Water Environment” (GB3838-2002), without specific protection targets in this area.
3) Ground water To protect the quality of the ground water of the Plant area and the neighboring wells of the farmer households.
4) Acoustic environment The assessment area of the Project is classified as Level II according to the “Quality Standard for Acoustic Environment” (GB3096-2008), with fewer residents around the Plant under the impact of the noise pollution, so there is no specific protection targets.
5) Environmental risks The protection targets of environmental risk include the atmosphere and the surface water.
The main targets of environmental protection are shown in Table 2.
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Table 2: Main Targets of Environmental Protection and Focal Points ( 5km) Environmental Protection Item Location Protection Level element Targets “GB3838-2002”, Surface water Daduhe River West side / Level III To protect the 60m east to ground water and “GB/T14848-93”, Ground water Wells wastewater wells from Level III station pollution Fulu Township N, 4km 21,000 p Niushi W, 0.4km 10,380 p Township Tongci N, 4.5km 7,760 p Township “GB3095-1996”, Environmental Niushi Level II atmosphere Township W, 0.4km 1000 p Central School N, 10m 3 households Farmer W, 30m 5~7 households households S, 100m 1 household S, 310m 5 household About 20 Acoustic “GB3096-2008”, 20-m radius households near environment Level II the Plant To ensure the Environmental protection targets existing risks are Environmental Atmosphere 3km around the chemical acceptable risk workshop environmental risks
1.7 Assessment standards
Environmental quality 1) Environmental atmosphere
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The environmental atmosphere for the Project shall meet the standard of Level II according to “GB3095-1996”. See Table 3.
Table 3: Environmental Atmosphere Assessment Standard Unit: mg/Nm 3
Item PM 10 SO 2 Yearly average 0.10 0.06 Daily average 0.15 0.15 1-hour average / 0.50 Executing standard “GB3095-1996”, Level II 2) Surface water environment The surface water environment shall meet the standard of Level III according to the “Quality Standard for Surface Water Environment” (GB3838-2002). See Table 4.
Table 4: Quality Standard for Surface Water Environment
NH 3- Total Total Volatile Item pH CODcr BOD 5 SS Sulfide N Nitrogen Phosphorus Phenol
Concentration 6 9 ≤20 ≤4 ≤1.0 ≤0.05 ≤0.2 ≤0.2 ≤0.2 ≤0.005 limit (mg/l)
Classification “Quality Standard for Surface Water” (GB3838-2002), Level III
3) Ground water environment The ground water environment shall meet the standard of Level III according to the “Quality Standard for Ground Water Environment” (GB/T14848-93). See Table 5.
Table 5: Quality Standard for Ground Water Environment Total Ammonia Volatile Permanganate Item pH Chroma Sulfate Chloride Rigidity Nitrogen Phenol Index Concentration 6.5~8.5 ≤15 ≤450 ≤0.2 ≤250 ≤0.002 ≤250 ≤3.0 limit (mg/l)
Classification “Quality Standard for Ground Water Environment” (GB/T14848-93), Level III
4) Acoustic environment
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The acoustic environment shall meet the standard of Level II according to the “Quality Standard or Acoustic Environment” (GB3096-2008). See Table 6.
Table 6: Quality Standard for Acoustic Environment (GB3096-2008) Standard Value---dB(A) Standard Daytime Nighttime GB3096-2008 Level II 60 50
Emission standards 1) Water pollutants The wastewater discharged from the Project construction, having met the “Standard for Discharge of Water Pollutants from Pulp Paper Making Industry” (GB3544-2008) (II) after being treated at the self-built Sewage Water Treatment Plant, shall be released to the Daduhe River.
The discharge of water pollutants from the wastewater generated during the Project construction shall meet the Standard. See Table 7.
Table 7: Standard for Discharge of Water Pollutants from Pulp Paper Making Industry (GB3544-2008) Unit: mg/L Water Emission COD BOD Ammonia Total Total Discharg pH SS Chroma AOX Standard C 5 Nitrogen Phosphorus Nitrogen e GB3544 - ≤60 6~ ≤90 ≤20 ≤5 ≤8 ≤0.8 ≤12 ≤50 ≤12 Note: no dimension for pH value, water discharge volume unit: ton/ton product (pulp)
2) Atmospheric pollutants The emission of flue gas from boiler shall meet the standard of Type II (Time Period II) according to the “Standard for Emission of Atmospheric Pollutants from Boiler” (GB13271-2001); the emission of flue gas from alkali furnace shall meet the standard of Level II according to the “Standard for Emission of Atmospheric Pollutants from Industrial Boiler and Kiln” (GB9078-1996); the generation of exhaust gas (stink gas) shall meet the standard of Level II according to the “Standard for Emission of Stink Pollutants” (GB14554-93). See Table 8-10.
Table 8: Standard for Emission of Atmospheric Pollutants from Boiler Pollution Emission Emission Emission Standard Unit Factor Parameter Limit GB13271-2001, Time Emission Flue gas mg/Nm 3 200 Period II concentration
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Table 9: Standard for Emission of Atmospheric Pollutants from Industrial Boiler & Kiln Pollution Emission Emission Emission Standard Unit Factor Parameter Limit Emission Flue gas mg/Nm 3 200 concentration GB9078-1996, Level II Emission 3 SO 2 mg/Nm 850 concentration
Table 10: Standard for Emission of Stink Pollutants Pollution Emission Plant Emission Standard Unit Factor Parameter Boundary Emission Emission 3 GB14554-93 (I), Level II H2S mg/Nm 0.1 concentration
3) Noise The Plant boundary noise assessment shall be conducted according to Level II of the “Emission Standard for Industrial Enterprises Noise at Boundary” (GB12348- 2008). See Table 11.
Table 11: Standard for Noise Emission at Boundary Standard Value---dB(A) Emission Standard Applicable Conditions Daytime Nighttime GB12348-2008, Level 60 50 / II
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2 Analysis of Substitute Plan and Technology Reform
Project Title : Technology Reform for the Pulpmaking System Construction Unit : Sichuan Province Jinfu Paper Product Co., Ltd Project Nature : Technology reform Project Location : The existing plant area in Fulu Township, Shawan District, Leshan City, 12.13 hectare (182 mu).
2.1 Comparative Analysis of the Existing Project and Technology
Reform Engineering
Summary of the technology reform for Jinfu Company The series of ongoing technology reform projects and those to be conducted by Jinfu Company as of August 2010 are shown in Table 12.
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Table 12: Projects of Technology Reform by Jinfu Company Main Facilities / Environmental No. Project Status Technology Reform Protection Targets State Remarks Contents Having Been Met & Current situation of Production capacity: Discharge of Having been Construction Jinfu Company pulpmaking 52,000 t/a wastewater up to the implemented finished. and paper making standard of “GB3544 - EIA Report 57,000 t/a; 2008” (Table 2): approved by Pulpmaking workshop COD Cr ≤90mg/l, Sichuan (dry material benchmark volume of Provincial preparation, spherical wastewater discharge Environmental digester cooking, knot per unit product Protection boring, vacuum pulp ≤60t/ton (dry pulp); Bureau in 2010 cleaning, pressure standard emission of ([2010] 479); 1 screening, CEHP 4- flue gas from boiler and Checked and phase bleaching), at alkali furnace; standard accepted in July Paper Making emission of noise at 2011. Workshop, Alkali boundary; Recovery Workshop, having realized Middle-Stage comprehensive use and Wastewater Treatment innocuous treatment of Station, White Water solid waste. Recycle Facility, Boiler Wastewater discharge: Room, White Sludge 2850m3/d(969,000 m3/a) Site. COD Cr :90mg/L, 252.5t/a NH -N:8mg/L , 22.5t/a
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The Project of Having built the Having reduced the Being Ongoing Technology Reform medium-pressure emission of stink gas implemented construction of for Energy Saving (3.82MPa) and low- from the process of Jinfu and Emissions stink alkali furnace for black liquor Company. Reduction --- replacing the existing concentration and EIA Report registered at Leshan low-pressure steaming decreased the energy approved by Municipal alkali furnace; consumption; Leshan Commission of Having built one set of Having reduced the Municipal Economy and medium-pressure emission of waste gas Environmental
Information circular liquidized bed such as SO 2 and Protection 2 Technology ([2010] boiler (50t/h) for decreased the energy Bureau ([2011] 11) replacing the existing consumption. 26); low-pressure 3-set Flue gas emission from boiler system (49t/h). boiler and alkali furnace after technology reform:
SO 2: 259.1t/a Soot: 94.8t/a
NO x: 644t/a
The Project of Overall reform for To reduce the generation To be The Project. Technology Reform upgrading of the of industrial wastewater finished by Environmental for Energy Saving pulpmaking system, and pollutants and 2014. Impact and Emissions simultaneously realized reasonable and Assessment is
Reduction for building the ClO 2 reliable means of being Pulpmaking System-- production facility for middle-stage wastewater conducted. - registered at Leshan bleaching. recycle after advanced 3 Municipal treatment , the discharge Commission of of wastewater shall Economy and reach the requirements Information of “GB3544 -2008” Technology ([2011] (Table); to reduce 11) emission of dispersed stink gas and reduce the energy and water consumption.
Contents of technology reform for the Project and the ongoing constructions For overall upgrading and reform of the existing pulpmaking system, all main equipments shall be replaced or new equipments shall be added. After the technology
14 reform, medium-concentration operation shall be conducted in the processes of know boring, screening, oxygen delignification and bleaching, water and steam consumption has been reduced significantly, the generation of middle-stage wastewater has been decreased. The contents of technology reform for the Project are shown in Table 13, the contents of technology reform for the ongoing projects are shown in Table 14.
Table 13: Contents of Technology Reform for the Project No. Contents of Technology Reform Workshops Replacement of Existing Facilities To build the system of wet raw Pulpmaking Preparation Dry raw material 1 material preparation workshop preparation To build a low energy Cooking 10 sets of 25m 3 consumption intermittent and cooking balls replacement cooking system (4 sets of 135m 3 boilers, 1 set of 800m 3 discharging tank; with 2 newly constructed high-and-low concentration stink gas collecting facility and the high concentration stink gas photo-oxidation processer) To built a 3-phase medium- Washing, 4-phase low- concentration chlorine dioxide screening concentration
bleaching system (D 0-EOP-D1 and chlorine-free bleaching) bleaching bleaching system 3 (CEHP: chlorine – alkali – hypochlorite – hydrogen peroxide)
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No. Contents of Technology Reform Workshops Replacement of Existing Facilities To build a medium-concentration Non oxygen delignification system 4 (including an oxygen preparation system with the capacity of 200m 3/h) To choose the medium- Low-concentration 5 concentration knot boring system knot boring and and the medium-concentration screening system. To build a collecting and washing Non 6 system of waste gas from washing, screening and bleaching To build a 4t/d chlorine dioxide Chemical workshop Non 7 preparation system
To build a sodium chlorate Sodium chlorate To dismantle the 8 storehouse (18m×12m) storehouse existing liquid chlorine storehouse
Table 14: Jinfu Company’s Ongoing Projects of Technology Reform for Energy Saving Engineering Main Contents of Evolvement of Main No. (Workshop) Implementation Environmental Problems
1 Alkali Evaporation To build an evaporation For mitigating the recovery process system for replacing the pollution burden of by workshop outdated and eroded condensate water and evaporation system; to add a alleviate the pressure for cooling water circulating the sewage water station; system, a stained controllable combustion condensation water stripping of stink gas in stripping unit and a stink gas alkali furnace for combustion system. reduction of uncontrollable release.
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Engineering Main Contents of Evolvement of Main No. (Workshop) Implementation Environmental Problems
Incineration To build a medium- Waste heat and pressure process temperature and medium- from the increased steam pressure alkali recovery pressure may be used for furnace with the capacity of power generation. 225tds/d for replacing the outdated low-pressure alkali furnace. Causticization To add two sets of 30m 2 pre- For reducing the content process coated sludge filter.. of residual alkali in white sludge and eliminating the loss of alkali, which is a basis for comprehensive use of alkali. 2 Boiler room To dismantle the existing No new types of boiler room outside the Plant pollutants shall be and phase out the 3 sets of generated. Increased outdated and low thermal thermal efficiency and efficiency boilers. To build a decreased coal new boiler room west to the consumption and
alkali recovery workshop and reduced emission of SO 2 reinstall a high thermal due to combustion efficiency circulating desulphurization inside fluidized bed boiler, the 80- the new boiler. The 3- meter chimney of the alkali field dust collection furnace shall be used for from flue gas has been releasing the flue gas left changed into 4-field dust after 4-field dust collection. collection, with higher To build a 50t/h desalination efficiency of soot water production facility for collection and lower replacing the existing release. production facility of ion exchange resin desalination water.
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Engineering Main Contents of Evolvement of Main No. (Workshop) Implementation Environmental Problems
3 Waste heat power To equip a back-pressure Noise problem and water station generator matching the steam discharge from the generation capacity of the cooling water circulating alkali recovery furnace. system. 4 Overall layout of the Ridges, fields, pipelines and Environmental impacts Plant vegetation. during the construction period.
The pulp production capacity after technology reform shall remain at 52,000 t/a; the technology reform shall not involve the papermaking workshop, and the paper production capacity shall remain at 57,000 t/a.
Project components The Project components of Jinfu Company after technology reform are shown in Table15.
Table 15: Post-Technology Reform Project Components and Main Environmental Problems Main Environmental Main Environmental Project Project Title Construction Contents Problems in Protection Measures in Remarks Classification Project Operation Operation Period Period
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Main Project Pulpmakin Overall reconstruction of Black liquor Black liquor from Workshops g pulpmaking workshop by from pulpmaking to be sent to implementin Workshop adding new main pulpmaking the alkali recovery g technology equipments or replacing process, workshop for reform as the existing ones, with wastewater from combustion; planned in pulpmaking capacity bleaching Middle-stage wastewater the Project remained at 52,000 t/a. process, to be transported to the Main contents after wastewater from wastewater treatment technology reform: raw material station and be discharged 1) wet raw material preparation, after treatment; preparation; waste gas from Waste gas from cooking 2) intermittent and cooking process, to be released after replacement cooking: raw material collection and treatment; residue and 4×135m3; Raw material residue to bamboo residue. 3) medium-concentration be fed into the boiler as knot boring, oxygen fuel. delignification, medium- concentration sealed screening and purification; 4) ECF chlorine-free bleaching 5) 250Nm3/h oxygen generator
Main Environmental Main Environmental Project Project Title Construction Contents Problems in Protection Measures in Remarks Classification Project Operation Operation Period Period
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Main Project Alkali Evaporating: five-tank Flue gas Flue gas may be released Technology recovery five-effect evaporator, generation due from the 80-meter reform is workshop stained condensation to combustion in chimney after four-field ongoing for water stripper; the alkali dust collection; melted this Project. Combustion: the furnace, groove groove steam may be combustion capacity of the steam melting in released from the 35-meter alkali recovery furnace is the alkali chimney; vaporizing non- 225tds/d, with the furnace, non- condensable gas may be byproduct of 3.82MPa condensable gas released after being steam to be used for waste evaporation; absorbed by water seal heat power generation; white sludge, from the vacuum pump; stink gas to be combusted lime sludge; White sludge and lime simultaneously. stained sludge may be exported to Digestion and condensation the landfill; causticization: including water from Vaporizing stained the green liquor clarifier, black liquor condensation water may continuous causticizer, evaporation and be discharged after being white liquor clarifier and water seal water treated at the wastewater white sludge scrubber. discharged from treatment station, and vacuum pump. water seal water from the vacuum pump may be transported to the wastewater treatment station. Papermakin Production capacity: White water Most white water may be Not adopted in g workshop 57,000t/a; from used in the washing and the Project. Including 14 production papermaking screening processes after lines for making hygiene machine; broke being treated at white paper, bleached bamboo paper water treatment station, pulp and paperboard and with the rest to be cultural paper. discharged after being treated at wastewater treatment station; broke paper may be reused after pulp beating at the workshop.
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Chemical To build a 4t/d and R8 Non- Non-condensable gas Newly workshop chlorine dioxide condensable gas from the absorbing tower constructed preparation system with from the may be released to the air; facility for the actual production of absorbing tower, cooling water discharged the Project. 1% chlorine dioxide cooling water from the vacuum jet solution reaching 2.75t/d discharge from pump may be transported (%) and the byproduct of the vacuum jet to the wastewater sodium sulfate at 3.85t/d. pump, hidden treatment station. risks in raw material sodium chlorate and methanol.
Public and Boiler One circulating liquidized SO 2, soot, boiler Desulphurization inside Technology auxiliary room bed boiler, dry coal shed, residue and the boiler, flue gas may reform is environmenta slag shed dust, wind be released with the alkali ongoing for l protection blower noise, furnace flue gas after the Project. facilities boiler sewage four-field dust collection, water. the boiler residue may be sold to the cement plant. Desalination A 30t/h desalination facility Resin reclaimed May be transported to the station wastewater. wastewater treatment station Air An air compression Equipment Sound insulation and Not adopted in compression facility is installed in the noise. shock absorption the Project station papermaking workshop for supplying the meters with air. Transform Power supply facility / / er substation
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Wastewater For the treatment of Tail water, The discharge of Technology station middle-stage wastewater, sludge, and wastewater shall be reform for the stained condensation stink. conducted according to Project has water from black liquor, the “Standard for been finished residual white water from Discharge of Water basically. the paper machine, Pollutants from Pulp and domestic sewage and papermaking Industry” ground washing water. (GB3544-2008) (Table 2), a protective distance shall be reserved for the transportation of sludge. White A residue site has been Hidden risk of Anti-seepage measure. Not adopted in sludge site built in Huangnipo ground water the Project. Village, 4km northeast to pollution. the Plant, for landfilling of the white sludge. Storage Liquidized Hidden risk of Strengthened New facility sodium explosion management as required. construction. chlorate storehouse Finished A storehouse for finished / / Not adopted in products paper scrolls and the Project storehouse paperboard. Plant workers and staff Workshops and the Plant Domestic sewage Domestic sewage water Office. water and may be transported to the garbage. wastewater treatment station, domestic garbage may be transported to the stockpile location designated by the environmental hygiene department. Note: The shadowed parts are the contents of technology reform for the Project, the rest parts are reserved facilities; the existing pulpmaking facilities and liquidized sodium chlorate storehouse shall be dismantled.
2.2 Company status quo and projects under construction
Company status quo 1) Current situation of products layout
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The current production capacity of Jinfu Company is 52,000 t/a for pulpmaking and 57,000 t/a for paper making, the product quality shall be inspected according to the relevant national and industry standards. The products layout is shown in Table 16.
Table 16: The Layout of the Company Products Type Production Products Layout Pulp 52,000 t/a 52,000 t/a bleached bamboo pulp
Paper 57,000 t/a cultural paper and hygiene raw 57,000 t/a product paper
2) Overall layout of the Plant The Plant area of Jinfu Company is an oblong shaped site from north to south, divided into raw material preparation area, pulpmaking area, alkali recovery area, boiler room, paper products production area and middle-stage water treatment area according to the topographic feature and the specific implementation of technology reform.
The raw material preparation area is located in the central section of the Plant; the pulpmaking area, as well as the washing, screening and bleaching workshops, is on the east side near the hill; the alkali recovery workshop is chosen at the south edge of the Plant; the boiler room and dry coal shed are east to the central area; the paper products production area is located in the northern section of the Plant and separated from the pulpmaking area, the wastewater treatment station (for middle-stage wastewater) is on the right bank of Daduhe River, 150m northwest to the production area, the water station is also built in this area.
3) Brief introduction of the processes Jinfu Company chooses bamboo pieces as the raw material for pulpmaking, a technique including the processes of dry raw material preparation through intermittent sulfate cooking, vacuum machine pulp washing, pressured screening, medium- concentration sand remover purification and four-stage low chlorine bleaching.
The production of cultural paper is by a 1,760mm multi-cylinder long-mesh machine working at the speed of 200m/min; the production of household paper is finished by 11 sets of hygiene paper making machines with the width of 2,200mm and working at the speed of 180m/min.
The recovery of alkali includes the condensation, combustion and causticization processes by a five-effect evaporator
In general, the pulpmaking process adopted by Jinfu Company belongs to the traditional and backward production technology, such as the processes of ball cooking, low-concentration knot boring and Cl2 bleaching.
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4. Existing process flow and wastewater generation links
Figure 1: Current Process flow of Jinfu Company Pulpmakin Purchased Boiler g bamboo Desalination workshop pieces Purchased Raw Station coal Desulphurizationwater Material Quicklime 4-field dust collection and release powder Desalinized water Dry Material 50t/h circulating Boiler fluidized-bed boiler flue gas
Cooking System (10 25m 3 cooking balls and Steam Steam discharging tanks) header
Alkali recovery Stained workshop condensation To Knot Boring System wastewater water treatment Evaporation & station Four-Tank Vacuum Pulp Black Condensation Washer liquo System
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Steam header
High Concentration Steam Sodium Black Liquor Sealed sulfate 4-field dust collection and release
Combustion System Alkali (225tds/d, 3.82MPa) furnace flue Clear gas water Causticization Whit Residue Quicklime System e landfill powder
White Back to cooking CEHP 4-Stage liquor process Wastewater treatment station Bleaching (chlorine-free Middle- Wastewater bleaching) stage Treatment Partial reuse wastewate Station r (ABR + Contact Reaching standard oxidation + Chemical discharge to oxidation, plus level- Daduhe River Bleached Plup Tower III shallow
Papermaking To pulpmaking Paper White Water Recycle workshop workshop machine System (flocculating sedimentation White white + shallow vaporizing) water water
Finished Paper Storehouse Back to papermaking Fiber recycle workshop
Figure 2: Current Puplmaking Process and Waste Water Generation Links of Jinfu Company Material Qualified bamboo pieces Moisture content and Stockpile small-volume fermented (purchased) (15~30d) gas
Screening Bamboo residue
Stea Direct heating Small release gas m Alkali Cooking Cooking Ball Cooking Concentrated liquor Groove (10 25m 3 cooking balls, white liquor
Addition of Dischargin liquidized / g tank Discharging gas sulphurized alkali 25
Knots
Cooking: pulp concentration 12%
Crude Pulp Pool
Pulp material
H2O2 bleached Medium - water discharge Frame-Shaking Pulp residue concentration Screen Machine (bamboo knots) Knot Borer
Hot white water Vacuum Pulp Black Back to alkali Washer recovery (4-stage, backwashing) liquor accepts workshop Screened water discharge Pressurized Grit Tail pulp Pulp Pressurized Screen (II) catche residu Screen (I) r Accepted pulp e Condensated water Accepted pulp High -Concentration Clear Pulp Washer water Pulp concentration 5%
Pulp Storage Screened wastewater (middle - stage) Tower Liquid chlorine Gasification Chlorination Tower To wastewater Backwashing + Pulp Washer treatment station
Alkali solution Alkali Tower + Pulp Washer Bleached wastewater Direct heating
Hypochloric H-Stage Bleaching chlorate solution Tower + Pulp Washer
H O bleached 2 2 Aquae hydrogenii P-Stage Bleaching wastewater dioxide solution Tower + Pulp Washer Clear Reuse for water Pulp concentration 10% washing and screening Vertical Pulp Storage Tower
5. Existing public and auxiliaryBleached and environmental Bamboo Pulp protection facilities • Water Station Production and domestic use water is from Daduhe River, the Water Station is located near the bank of Daduhe River, 150m northwest to the Plant, with a capacity of water supply at 15,000~20,000 m 3/d.
• Desalination Station There are two sets of desalination equipments installed in the alkali recovery room and boiler room respectively, adopting the ion exchange processing technology with a capacity of 44 t/h, supplying water for the waste heat alkali furnace and normal
26 low-pressure boiler. The capacity of the Desalination Station at the alkali recovery room is 11 t/h, and the capacity of the Desalination Station at the boiler room is about 33 t/h.
• Cooling water supply No installation of circulating water station in the Plant. The heated cooling water from the evaporating process at the alkali recovery workshop shall be transported to the pulpmaking workshop for washing and bleaching, this is for comprehensive use of thermal energy.
• Power Transformer and Distribution Station A general Power Transformer and Distribution Station is located in the Plant area, extended overhead from Xinhua Power Distribution Station 3km away. It’s installed with two sets of 35kV/10.5kV Transformer and equipped with diesel generator for supplying electricity to all power-driven devices in the Plant. The level of power load is for 0.38kV devices.
• Air Compression Station Five sets of SA-90A air cooling screw air compressors are installed in the Station for supplying air to the Papermaking Workshop. Parameters for each air compressor: discharge rate: 15m 3/min, pressure: 0.8MPa, power supply: 90kW.
• Boiler Room One 35t/h circulating liquidized-bed coal-fired boiler is installed in the Boiler Room, adopting the technique of limestone combustion desulphurization; one 6t/h and one 8t/h chain boiler also installed in the Boiler Room. Flue gas is released through the 50-meter pipe after the process of dust collection by a 3-field electrostatic cleaner.
The Boiler Room is located at the west section of the Plant, close to the Dry Coal Shed and Residue Storehouse.
• Wastewater Treatment Station (middle-stage water treatment system) The existing 20,000t/d middle-stage water treatment system is located at a distance of 150m northwest to the Plant, south to the Water Station and near the bank of Daduhe River, including the treatment of middle-stage wastewater, alkali evaporating stained condensation water, domestic sewage water and ground washing water. The treated water after the process of “Temper → Preliminary sedimentation → ABR → Contact oxidation → Secondary sedimentation pool → Release” is released through the pipes to Daduhe River.
• Paper Machine White Water Recycle System The 10,000t/d Paper Machine White Water Recycle System is installed in the Papermaking Room for processing the diluted white water. After the processes of “flocculating settling + shallow vaporizing”, the treated white water is mostly transported back to the Pulpmaking Room, with the rest transported to the Wastewater Treatment Station.
• White Sludge Site The white sludge generated after alkali recovery is about 52,000t/a, dumped at the White Sludge Site located in Unit 1, Huangnipo Village, Fulu
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Township 4km northeast. In the shape of “C” and at the height of 20m, the effective storage capacity amounts to 200,000 m 3 for 8~10 years of storage. Currently the operation has been going on for two years.
6. Generation, treatment and release of the existing pollutants • Wastewater There are three main sources of wastewater generation: cooking black liquor, middle-stage wastewater, and papermaking white water, which shall be treated separately according to the principles of “clear water and sewage water separating”, “different treatment for different sewage water” and “multiple-stage use”.
Types of wastewater and treatment measures Black liquor : The waste liquid from cooking process is the main source of pollution in papermaking industry, accounting for over 90% of the total amount of wastewater. Therefore, the extraction of black liquor and the recovery of alkali are the most effective means for pollution control in pulp and paper making industry.
Alkali recovery is the most feasible method for black liquor processing, besides the removal of over 90malayo % water pollution burden, the recovered alkali and thermal power can also bring economic benefits. The rate of black liquor extraction is 95%, and the rate of alkali recovery is 90%.
Middle-stage wastewater and alkali recovery evaporating wastewater : The pollution burden of the middle-stage wastewater and alkali recovery evaporating stained condensation water accounts for 10% of that of the total wastewater generated from pulpmaking.
The middle-stage wastewater is mainly from the process of screening and bleaching in pulp washing, screening and bleaching. The middle-stage wastewater, after being treated and finished the secondary biochemical materialization, may be discharged up to the standard.
The concentration of the black liquor extracted from the washing process is about 13%, while the required concentration for combustion shall be 55%, so vaporizing concentration is needed. The vaporizing stained condensation water, with the pollution burden decreased greatly, may be transported to the Wastewater Treatment Station for treatment.
Paper machine white water : The concentrated white water may be used directly for pulp mixing in pre-papermaking system, while the diluted white water, after a small proportion being transported to the recycle system for “flocculating settling + shallow vaporizing”, most of which shall be transported to the alkali recovery condensation and evaporation system for heat exchange and then be used for pulp washing and concentration adjustment, and the rest white water shall be discharged after being treated at the Wastewater Treatment Station.
Other wastewater : Besides the above three types of wastewater, there are some other types of wastewater discharged at a smaller volume and causing lighter pollution, such as domestic sewage water, ground washing water, boiler sewage
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water, resin reclaimed water from the Desalination Station, etc., all of which shall be transported to the Wastewater Treatment Station and discharged after treatment.
The generation of wastewater by Jinfu Company is shown in Table 17.
Table 17: Current Situation of Generation and Treatment of Wastewater by Jinfu Company Volume Main Pollutants & Generatio Treatment & Workshop Sources (m 3/d) Concentration n Feature Discharge Transported to Alkali Cooking COD Cr : Continuou 1377 Recovery Room but black liquor 80000mg/l s not discharged Screening Transported to wastewater COD Cr : 1000mg/l Continuou Pulpmakin 3825 Wastewater (middle- SS: 800 mg/l s g Room Treatment Station for stage) treatment, then Bleaching discharged to wastewater COD Cr : 1500mg/l Continuou 4972.5 Daduhe River up to (middle- SS: 650 mg/l s standard stage) Transported to white water recycle system for treatment, after which partially be Paper used for washing, Papermaki COD Cr : 200mg/l Continuou machine 7879.5 screening and ng Room SS: 300mg/l s white water bleaching, the rest (994.5t/d) to be transported to Wastewater Treatment Station Vaporizing Transported to Alkali Stained Continuou Wastewater Recovery 1071 COD Cr : 1000mg/l Condensatio s Treatment Station for Room n Water treatment, then Resin discharged to Desalinati reclamation Intermitte Daduhe River up to 10 Clear drain water on Room sewage nt standard water
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Boiler Boiler Continuou sewage 19 Clear drain water Room s water Ground Intermitte washing 45 COD Cr : 350mg/l nt water Plant Area Domestic Continuou sewage 80 COD Cr : 350mg/l s water Total water volume transported to 11017m 3/d Wastewater Treatment Station
• Wastewater treatment technology and efficiency The Wastewater Treatment Station (middle-stage wastewater treatment facility) is designed for treating middle-stage wastewater, residual white water, domestic sewage water, ground washing water at the capacity of 20,000t/d. The wastewater after treatment may be discharged to Daduhe River if it has met the concentration limit for pulp and paper manufacturers as specified in the “Standard for Discharge of Water Pollutants from Pulp and Paper Making Industry” (GB3544-2008 ) (Table 2).
The process flow for wastewater treatment at the Wastewater Treatment Station is shown in Figure 3 and the contents are shown in Table 18.
Table 18: The Results of Wastewater Treatment at Existing Stations
Treatment COD Cr BOD 5 SS NH 3-N pH Chroma/ Index Units /(mg/L) /(mg/L) /(mg/L) /(mg/L) Value times Influent 1500 500 480 12 8 11 350 Grating/Water Effluent 1350 450 384 11 8 11 315 Pool/Regulating Removal Pool 10 10 20 5 / 10 rate % Preliminary Effluent 1215 392 288 11 6.5 8.5 63 Sedimentation Removal 10 13 25 0 / 80 Pool rate % ABR/Contact Effluent 267 70 86 9 6.5 8.5 38 Oxidation Pool
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Oxidation Pool Removal 78 82 70 25 / 40 rate % Secondary Effluent 120 30 35 6 6.5 8.5 19 Sedimentation Removal 55 58 60 30 / 50 Pool rate % Advanced Effluent 90 20 30 6 6.5 8.5 50 Processing Removal (Shallow 25 33 14 / / / rate % vaporizing)
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Figure 3: Process Flow of the Wastewater Treatment Station
Crude Preliminar residu y Regulatin e Dehydrator Crude Wastewater g Pool Sedimenta tion Pool residue Filtrate ABR Pool Filtrate
Aeration Contact Oxidation Pool
Sludge Sludge Dehydrator Secondary Condensati Sedimentation on Pool Pool Middle water Sludge plate transportation online monitoring reuse Advanced Treatment System
Discharged to Daduhe River Tail water
Table 18 shows that the concentration of the pollutants discharged from the Wastewater Treatment Station and the volume of wastewater generated per ton products have met the standard of concentration limit required for pulp and paper manufacturers as specified in the “Standard for Discharge of Water Pollutants from Pulp and Paper Making Industry” (GB3544-2008) (Table 2)
1. Waste gas The waste gas generated by the Company includes two types: industrial waste gas and flue gas. The flue gas includes the coal-fired flue gas from the boiler and the coal-fired flue gas from the alkali furnace; industrial waste gas is the uncontrollable emission of sulphur-containing stink gas from cooking, black liquor evaporation and the Wastewater Treatment Station. The uncontrollable emission of typical pollutants is TRS (H2S), at a rate of 12.0g/h.
1. Solid waste The solid waste generated by the Project construction includes waste bamboo pieces, coal residue, white sludge, lime residue, broke paper, as well as the sludge and fiber residue at the Wastewater Treatment Station.
The waste bamboo pieces shall be transported to the boiler for combustion; the coal residue shall be used as raw material at the Cement Plant for the purpose of comprehensive utilization;
The white sludge and lime residue shall be transported to the White Sludge Site
32 for landfilling;
The sludge and crude residue from the Wastewater Treatment Station shall be transported to the Landfill in Shawan District;
The broke paper from Papermaking Room shall be sent back to the workshop for pulp beating.
2. Noise The equipment noise comes from the processes of cooking gas discharge, Air Compression Station, Vacuum Pump, Water Pump, Boiler Fan, Alkali Recovery Fusion Tank, etc.
3. Summary of the emission of three wastes by the Company
Table 19: Summary of the Emission of “Three Wastes” from the Plant Type Generation Source Intensity Emission Source Intensity Volume of wastewater: Middle-stage wastewater 8797.5t/d
COD Cr : 1,100mg/L, 3290t/a Volume of wastewater: Alkali recovery stained 1071t/d condensation water Volume of wastewater: COD Cr : 1,000mg/L, 364t/a 8,250t/d Volume of wastewater: Waste COD Cr : 90mg/L, 252.5t/a Paper machine white water 994.5t/d water (residual after reuse) BOD 5: 20mg/L, 49.5t/a COD Cr : 150mg/L, 51t/a SS: 50mg/L, 123.8t/a Boiler Room sewage Volume of wastewater: NH 3-N: 8mg/L, 22.5t/a water, resin reclaimed 29t/d water Volume of wastewater: Domestic sewage water, 125t/d ground washing water COD Cr : 350mg/L, 15t/a Volume of flue gas: Volume of flue gas: 49t/h coal-fired boiler 55,000m 3/h 55,000m 3/h Waste 3 flue gas (release from 3 SO 2: 700mg/m , gas SO 2: 1,080mg/m , 485.2t/a 50-meter chimney) 314.2t/a Soot: 13,000mg/m 3, 5834.4t/a Soot: 130mg/m 3, 58.3t
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Volume of flue gas: Volume of flue gas: 3 Alkali furnace flue gas 54,000m 3/h 54,000m /h (released from 80- Soot: 15,500mg/m 3, Soot: 155mg/m 3, meter chimney) 6833t/a 68.3t/a 3 3 SO 2: 4.5mg/m , 2t/a SO 2: 4.5mg/m , 2.0t/a White sludge and lime 52,000t/a (50% moisture) Landfill residue Sold for comprehensive Boiler coal residue 38,500t/a use by Cement Plant
Material Preparation 3,276t/a Sold to Fiberboard Plant bamboo residue Lime residue 2,600t/a Landfill Wastewater Treatment Solid 2,000t/a Landfill Station sludge waste Cooking knot and 1,600t/a Back for cooking residue Screening residue 1,590t/a Boiler combustion
Broke paper 500t/a Back to the workshop
Packing material waste 200t/a Supplier recycle
Domestic garbage 50t/a Landfill
4. Situation of up-to-standard pollutants emission • Up-to-standard discharge of wastewater Jinfu Company is a pulp and paper manufacturer, the discharge of wastewater by the Company shall meet the relevant requirements specified in the “Standard for Discharge of Water Pollutants from Pulp and Paper Making Industry” (GB3544- 2008). See in Table 20.
Table 20: GB3544-2008 Requirements for Emission of Pollutants by Pulp and Paper Manufacturers Benchmark Table 2: Emission Limit as of July 1, 2011 Volume of Chroma Ammonia Total Total Wastewater SS BOD 5 COD Cr AOX pH (dilution Nitrogen Nitrogen Phosphorus per Unit mg/L mg/L mg/L mg/L times) mg/L mg/L mg/L Product ≤60t/t 6~9 ≤50 ≤30 ≤20 ≤90 ≤8 ≤12 ≤0.8 ≤12 product
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The total amount of various types of wastewater generated by Jinfu Company is 11,017t/d, all of which shall be transported to the Wastewater Treatment Station for treatment and then be discharged to Daduhe River, the treatment technique adopted is secondary biochemical processing: “ABR + Contact oxidation + High efficiency shallow vaporizing”.
The construction of the advanced treatment unit for Jinfu Company’s Wastewater Treatment Station (high efficiency shallow vaporizing system) has finished in May 2011 been commissioning ever since. In July 2011, Sichuan Provincial Environmental Protection Bureau organized the environmental protection check and acceptance activity, and the monitoring results are shown in the Table as follows.
Table 21: The Results of Environmental Protection Check and Acceptance of Wastewater Monitored at the Outlets of the Wastewater Treatment Station (July 2011, Unit: mg/l)
Monitoring Monitoring Monitoring Results Removal Standard Date Item I II III IV Daily Rate (%) Limit Average June 26 7.54 7.58 7.46 7.40 7.40 - / 6-9 pH June 27 7.14 7.48 7.36 7.56 7.14- / 6-9 June 26 16 16 32 32 24 50 Chroma 80.0 June 27 16 16 16 16 16 50
June 26 Suspened 24 21 25 27 24.2 30 89.8 June 27 substance 26 22 26 33 26.8 30 June 26 84 82 80 84 82.5 90 COD 89.4 June 27 70 67 73 65 68.8 90 June 26 22 19 18 21 20.0 20 BOD 5 91.9 June 27 18 17 18 17 17.5 20
June 26 Ammonia 1.454 1.373 1.409 1.412 1.412 8 94.7 June 27 Nitrogen 1.289 1.184 1.253 1.246 1.243 8
June 26 Total 0.108 0.060 0.043 0.047 0.064 0.8 98.3 June 27 Phosphorus 0.087 0.056 0.055 0.043 0.060 0.8
June 26 Total 2.266 2.138 2.221 2.106 2.183 12 92.6 June 27 Nitrogen 2.184 2.074 1.909 1.964 2.033 12 June 26 Volume of 292.0 314.0 320.2 329.2 313.8 / / wastewater
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June 27 298.0 318.5 310.0 285.2 302.9 / /
June 26 Volume of 59.77 / 60 wastewater June 27 discharged 59.10 / 60 (pulp)
The monitored pollution burden of pulp production is 80.4-82.4%. The Table shows that the average volume of wastewater discharge actually monitored at the Wastewater Treatment Station is 7,400t/d, the discharge of wastewater per ton pulp is 59.44 ton, having met the requirement for benchmark volume of wastewater discharge per unit product as specified in the “Standard for Discharge of Water Pollutants from Pulp and Paper Making Industry” (GB3544-2008), the contents of COD, BOD5, ammonia nitrogen, total phosphorus, total nitrogen, suspended substance, pH value and chroma existing in the wastewater monitored at the outlets of the Wastewater Treatment Station have all met the limit requirements for the concentration of pollutants discharged by pulp and paper manufacturers as specified in the “Standard for Discharge of Water Pollutants from Pulp and Paper Making Industry” (GB3544- 2008) ( Table 2).
• Up-to-standard discharge of atmospheric pollutants All boiler flue gas and alkali furnace flue gas is processed by using the 3-field electrostatic dust catcher for removing the dust. The rate of dust collection is 99%, resulting in the up-to-standard emission of dust with the concentration ≤200mg/m3.
For the Project construction, the low-sulphur coal (0.35%) is used as the fuel, and the measure of limestone furnace desulphurization has been adopted for the 35t/h circulating liquidized-bed boiler (to ensure desulphurization efficiency ≥50%); as to the two small chain boilers, the emission of SO2 is up to standard without the application of desulphurization technology.
According to the monitoring activity conducted by Leshan Municipal Environmental Monitoring Station in September 2010 for check and acceptance, the Company’s emission of alkali furnace flue gas and boiler flue gas has been up to the standard. According to the “Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project”, the monitoring results of the construction project for the production capacity of 52,000t/a pulp and 57,000t/a paper products and the supporting facilities are shown in Table 22.
Table 22: Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project-Alkali Recovery Furnace Flue Gas Monitoring Treatme Assessment of Up-to-Standard Pollutants Results nt Emission efficienc GB16297-1996 GB9078-1996, Inlet Outlet y (Table 2), Level II Level II
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Assess Limit Assessme Limit ment Value nt Result Value Result Soot (kg/h) 42 5.1 Up to Up to 87.9% 120 200 Soot (mg/m 3) 790 96.0 standard standard
SO 2 (kg/h) 5.64 5.64 Up to Up to 3 550 850 SO 2 (mg/m ) 106 106 standard standard Flue gas 53188 (Nm 3/h) Chimney height 80 (m) Designed efficiency of 99% dust collection Note: the monitoring data is the average value of 6 samples from 2-day monitoring activity.
Table 23: Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project---35t/h Boiler Flue Gas Monitoring Treatment Assessment Pollutants Results Limit Value efficiency Result Inlet Outlet Up to Soot (kg/h) / standard 95% 2 Up to Soot (mg/m 3) 1780 89 0 GB13271-200 standard 0 Standard for Type Up to II area in Time SO 2 (kg/h) 39.61 7.57 / standard Period II 80.9% 9 3 Up to SO 2 (mg/m ) 822 157 0 standard 0 Flue gas (Nm 3/h) 48194 Chimney height 50 (m)
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Monitoring Treatment Assessment Pollutants Results Limit Value efficiency Result Inlet Outlet Designed efficiency of dust 99% collection Desulphurization efficiency as 50% required in EIA Report Note: the monitoring data is the average value of 6 samples from 2-day monitoring activity.
Table 24: Monitoring Report for Environmental Protection Check and Acceptance of the Finished Construction Project---Uncontrollable Emission Unit: mg/m 3 Hydrogen Sulfide Ammonia Poin Monitorin Monitoring Standar Assessme Monitoring Standar Assessme t g Date Data d Value nt Result Data d Value nt Result Up to 0.030~0.13 Up to 1# zero~0.04 standard 5 standard Up to 0.031~0.17 Up to 2# zero~0.04 standard 0 standard Up to 0.093~0.37 Up to 3# Sep 7~8 zero~0.004 0.06 1.5 standard 6 standard Up to 0.065~0.34 Up to 4# 0.003~0.005 standard 8 standard Up to 0.041~0.37 Up to 5# 0.004~0.009 standard 5 standard Note: the monitoring data is the average value of 6 samples from 2-day monitoring activity.
Assessment standard: Level II according to “The Standard for Discharge of Stink Pollutants” (GB14554-1993) (Table 1), hydrogen sulfide emission limit is 0.002mg/m 3, ammonia emission limit is 0.03mg/m 3. It is necessary to point out that Jinfu Company is planning to reconstruct the existing Alkali Furnace and Boiler, which is a part of the ongoing “Project of Technology Reform for Energy Saving” aimed for further reduction of pollutants emission based on the current up-to-standard emission of flue gas.
9. Existing system of environmental management • Environmental management institution
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The current environmental management institution established by Jinfu Company is the Department of Security and Environmental Protection, which is staffed with five professionals in charge of environmental protection management during the period of the Project operation. Under the overall leadership of the General Manager, the Manager of the Department of Security and Environmental Protection is responsible for the routine work of the Plant’s environmental protection management and cleaner production, in addition, two part-time managers shall be designated by each workshop for the maintenance of the environmental protection facilities and the contact with the Department of Security and Environmental Protection. The Department has also two professionals in charge of the occupational health management.
• Duties of the environmental protection institution To implement the national and provincial laws, regulations and policies on environmental protection and the requirements of environmental protection administrations at various levels; carry out the Company’s environmental protection plans based on its own production processes and to formulate the environmental protection duties and rules for each department/division and post according to the Company’s environmental protection management policies.
To control the incurrence of environmental pollution and ecological damage during the Project construction and eradicate the behavior of uncivilized construction, at the same time providing guidance and conducting supervision on the control of “three wastes” and noise during the Project construction to minimize the pollution to the environment and the damage to the ecology.
To strictly implement the environmental protection rules; establish and complete the records of pollution sources during the operation process and the records of environmental protection facilities and process flows; conduct statistics on the data and statements of pollutants discharge and the operation situation of environmental protection facilities.
To conduct daily monitoring and maintenance on the environmental protection facilities and equipments and deal with the various types of environmental protection problems, at the same time keeping the records.
To conduct publicity activities on environmental protection and safe production and provide relevant technology training.
To strengthen the management, establish the emergency response plans and measures for combating abnormal discharge of wastewater and waste gas and minimize the impact of abnormal discharge.
To conduct safety management on the transportation and use of hazardous chemicals; to formulate and maintain the preventive measures for environmental risks and carry out the emergency response plans in case of environmental accidents; to conduct routine management on fire and explosion proofing facilities and gas defense devices and organize the drilling of emergency response and evacuation measures.
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To provide protection and management on the Company’s employees’ occupational health.
• Environmental monitoring system The CDO online monitoring devices to be installed in the Wastewater Treatment Station.
Seasonal monitoring on the wastewater outlet to be conducted by Shawan District Environmental Monitoring Station, mainly the indices on: COD Cr , NH 3-N, SS and volatile phenol.
Half-year monitoring on ground water to be conducted by Shawan District Environmental Monitoring Station, mainly the indices on NH 3-N, COD Mn , smell, taste and chroma.
Seasonal monitoring on the boiler and alkali furnace flue gas to be conducted by Shawan District Environmental Monitoring Station, mainly the indices on SO 2 and soot.
Half-year monitoring on the uncontrollable emission of waste gas to be conducted by Shawan District Environmental Monitoring Station, mainly the indices on SO 2 and soot.
Half-year monitoring on the Plant boundary noise to be conducted by Shawan District Environmental Monitoring Station, including the monitoring on Level A continuous noise in daytime and nighttime.
Overview of the ongoing construction Projects 1. Contents of ongoing construction Project The main contents of the ongoing construction Project of Technology Reform for Energy Saving conducted by Jinfu Company include the technology reform for upgrading of the Alkali Recovery Workshop and the Coal-Fired Boiler. See Table 14.
2. Variations of pollutants discharge after the implementation of the ongoing Project The ongoing Project of Technology Reform for Energy Saving is mainly a reconstruction of the facilities discharging atmospheric pollutants, after which the discharge of atmospheric pollutants and water pollutants shall be reduced. See in the Table as follows.
Table 25: Generation and Discharge of Wastewater from the Plant after the Ongoing Project Construction Waste Gas Facility Fuel Treatment Measures Discharge of Pollutants Source
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Limestone furnace desulphurization, 4-field One 50t/h Coal-fired electrostatic dust Volume of flue 3 circulating thermal value: collection, low-nitrogen gas: 77,600m /h Discharged combustion. Boiler fluidized-bed 3500kcal/kg, SO 2: through a 80- coal-fired sulphur Efficiency of dust 335.3mg/m 3 meter boiler collection ≥99.8%; content: 0.35% Soot: 82.8mg/m 3 chimney. Efficiency of SO 2: 259.1t/a desulphurization ≥60% Soot: 94.8t/a 4-field electrostatic Volume of flue Combustion 3 NO x: 644t/a Alkali 225tds/d flue dust collection, gas: 54,000m /h material: 55% furnace gas efficiency of dust Soot: 96mg/m 3 black liquor 3 collection ≥99.8% SO 2: 106mg/m
According to comparative analysis, the discharge of atmospheric pollutants such as SO2 and soot from the Plant of Jinfu Company has been reduced, in specific, the reduction of SO2 emission by 57.1t/a and the reduction of COD emission by 309t/a, an indication of significant environmental benefit.
3. Balance of steam evaporation after the implementation of the ongoing Project of Technology Reform After the reconstruction of the Boiler and the Alkali Furnace, the steam balance has been realized. See in the Figure as follows.
Figure 4: Diagram of the Plant’s Steam Balance after the Ongoing Project of Technology Reform Unit: t/d
Boiler self-use steam and pipeline
loss
1164 Pulp and Paper 1248 Boiler 36 Making System
84 408 23 Alkali Furnace self- Alkali Recovery Production System 745 use steam and pipeline 661 Alkali Turboset 745 (3.82MPa) Furnace (0.4 1.2MPa) Alkali Recovery 253 Stripping System
Summary of pollutants discharge and existing environmental problems 1. Summary of pollutants discharge The current discharge of pollutants and the volume of pollutants discharge after the implementation of the ongoing Project of Technology Reform conducted by Jinfu
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Company is summarized in the Table as follows.
Table 26: Jinfu Company’s Current Volume of Pollutants Discharge and the Volume of Pollutants Discharge after the Implementation of the Ongoing Project of Technology Reform Total Amount of Pollutants Discharged Index for Aggregate Control Current Future Specified by the Concentration and Concentration and Index Local Amount of Amount of Pollutants Environmental Pollutants Discharged by the Protection Discharged by the Plant after the Department Plant Implementation of the Ongoing Project Volume of 8,250m 3/d (60t/t dry 8250m 3/d (60t/t dry wastewater / pulp) pulp) discharged Wastewater COD 90mg/L, 252.5t/a 90mg/L, 252.5t/a 810t/a
NH 3-N 8mg/L, 22.5t/a 8mg/L, 22.5t/a 81t/a
3 3 SO 2 700mg/m , 316.2t/a 240.5mg/m , 259.1t/a 320t/a
Waste gas Soot 150mg/m 3, 126.6t/a 90mg/m 3, 94.8t/a 130t/a
3 NO x / 616.3mg/m , 644t/a /
2. The Company ’s environmental problems and solutions At present, Jinfu Company has realized up-to-standard discharge of wastewater and waste gas, the noise monitored at the Plant boundary is within the limit, the discharged solid waste has realized comprehensive use and innocuous treatment. However, there are some environmental problems such as the hidden environmental risks in the storage and use of liquid chlorine, the short-distance impact of the pulpmaking stink gas, the failure in realizing stable and long-term up-to-new standard benchmark wastewater discharge per ton pulp.
Jinfu Company has realized up-to-standard discharge of pollutants, however, due to the limitation of the existing pulpmaking process, the burden of pollutants in the generated middle-stage wastewater is higher than the standard, after being treated at the Wastewater Treatment Station, the concentration of COD may reach the standard of 150mg/l, or reaching the new standard of 90mg/l after advanced treatment. Still, the discharge of pollutants (such as AOX) monitored at the wastewater outlets of the workshops and production facilities can not reach the new standard; in particular, the benchmark volume of wastewater discharge per ton pulp may not be able to meet the
42 limit of new standard, so the total amount of water pollutants discharge and aggregate reduction cannot be ensured.
The Project of Technology Reform is in fact an effective guarantee measure for solving these problems fundamentally, the control of the generation of wastewater and pollutants from sources ensures the stable and overall realization of up-to-new standard emission by the Company, at the same time, the generation of pulpmaking stink gas and its impacts may be mitigated to a much lower level, the hidden environmental risks brought by liquid chlorine may be eliminated from the source.
The basis for conducting the Project of Technology Reform includes the established Wastewater Treatment Station, the Alkali Furnace, the Boiler, water and power supply facilities, as well as the existing risk prevention measures and emergency response plans such as the storage tanks and cofferdam. Since the Project is just a reconstruction for upgrading of the production processes without the addition of pulpmaking capacity, plus the significant reduction of hidden environmental risks, so the abovementioned equipments and facilities are sufficient for meeting the demand. Meanwhile, a 2,500m 3 water pool shall be built in the Wastewater Treatment Station for collecting the accident wastewater generated under abnormal situation.
3. Requirements for prevention of environmental pollution caused by the dismantled devices during the implementation process of the Project for Technology Reform The reconstruction activities shall be conducted on the existing Plant area without changing the original functions of land use. In order to implement the “Notice on Substantially Doing Well the Job of Prevention and Control of Environmental Pollution During the Process of Company Relocation” (SEPA, Huanban [2004] 47) and eliminate the unpredictable factors and the unnecessary negative social impacts, according to the EIA Report: While dismantling the outdated cooking balls, liquid chlorine steel tanks, bleaching water pool, grooves and tanks and pipelines, the hidden facilities such as the ground pipelines must be dismantled simultaneously, the raw and auxiliary materials, products and discarded materials related to the dismantled facilities must be properly handled; the liquid chlorine steel tank must be recycled by qualified units, the eliminated equipments such as the cooking balls must not be sold to other pulpmaking enterprises. The incurrence of environmental pollution accidents caused by the dismantle of facilities must be absolutely avoided.
2.3 Analysis of the Project construction engineering and analysis on the processes compared with those of substitute equipments The comparison on the change of processes prior and post to the implementation of the Project for Technology Reform
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After the technology reform, bamboo pieces shall be used as the raw material for pulpmaking, which includes the processes of wet raw material preparation, DDS cooking (low energy consumption intermittent substitution), vacuum pulp washer for pulp washing, medium-concentration sealed and pressured screening, delignification and medium-concentration chlorine dioxide bleaching.
The method of sodium chlorate reduction (R8 method) is adopted in chlorine dioxide preparation.
The production of cultural paper is finished on a 1,760mm multi-cylinder long- mesh paper machine working at a speed of 200m/min; the production of domestic paper is finished on 11 sets of 2200mm hygiene paper machine working at a speed of 180m/min. No change to the papermaking room before and after the technology reform.
The process of alkali recovery includes the vaporizing concentration in a 5-effect evaporator and the caustic recovery in a medium-pressure low-stink alkali furnace.
The process flow being assessed includes the pulpmaking process and chlorine dioxide preparation process. The comparison on the change of overall process flow before and after technology reform is illustrated in Figure 2-5.
Figure 5: Jinfu Company’s Process Flow after Technology Reform
Stained Pulpmakin Purchased Alkali Recovery condensation To Wastewater g bamboo Workshop Treatment waterW3 Workshop Stockpiling Station Vaporating Black Condensation System Steam header Wet Raw liquor W1 (5-cylinder 5-effect vaporator) Preparation dust Material G2Cooking stink gas G3 Steam
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4-field dust Washing tail gas SS Concentrated Black DDS Cooking collection & discharge System Combustion System Waste Gas (intermittent replacement (225tds/d, 3.82MPa) Alkali furnace Washing Tower cooking tank, discharging tank, (Waste mixing tank & waste heat flue gas G1 power generation unit) Collected gas from washing, Clear screening and bleaching (G4) Medium- White Quicklimewater Causticization Landfilling Concentration Knot sludge Black powder System liquo 4-Series Vacuum White liquor r Pulp Washing Unit Boiler Room Chemicals Delignification Raw WorkshopExhausting tail Purchased gas G5 water Desalination System coal Desulphurization use Station4-field dust collection Quicklime Desalination & release Medium- powder water Tail Gas Concentration Sealed Washing & Pressured Screener 50t/h Circulating Boiler flue gas
Condensati Liquidized-Bed Boiler G1 Tail gas 2-Series Vacuum Steam header on water Steam ClO 2 Pulp Washing Unit solution Absorption Wastewater ECF Bleaching Treatment Sodium ClO 2 gas chlorate (ClO 2 bleaching) Wastewater Treatment Partially ClO (D 0-EOP-D1 3-stage 2 Middle-stage Station reuse bleaching) ) wastewater W3 Methan Generato (ABR + Contact oxidation + Concentrated r Chemical oxidation, shallow Up-to-standard Bleaching Pulp Storage Tower vaporizing Level III processing) discharge to sulfuric acid Daduhe River
To 1.5 SS NaOH Paper pulpmaking Papermaking Paper Machine White Filtrating, machine Hot Workshop white water Water Recycle System water Melting (Flocculation sedimentation + White water W2 shallow vaporizing)
SS liquid Finished Paper Storehouse Papermaking Fiber Back to papermaking
To alkali furnace Workshop workshop
Note: The shadowed contents are proposed technology reform in the Project
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Figure 6: Jinfu Company’s Process Flow before Technology Reform
Pulpmakin g Boiler Room Workshop Purchased bamboo Raw pieces Purchased coal wate Desalination Stockpiling Quicklime Desulphurization ruse powder Desalination water 4-field dust collection & release Dry Raw Material 50t/h Circulating Liquidized-Bed Boiler flue gas
BoilerSteam Cooking System (10X25m 3 cooking balls, Steam header discharging tank) Alkali Recovery
Workshop Stained condensation To Wastewater Treatment Station Knot Boring System water Vaporizing 4-Series Vacuum Pulp Black Concentration System
Washing Unit liquo (5 -cylinder 5 -effect evaporator) r Steam header ~
SS Concentrated Black Steam
Sealed Screening Liquor Tank 4-field dust collection & release Combustion System Alkali Furnace (225tds/d, 3.82MPa) (Waste mixing tank & waste heat power generation unit) flue gas
Clear water White Causticization Landfilling Quicklime sludge NaOH System powder NaClO Back to cooking White Cl process 2 CEHP 4-Stage
Bleaching System Wastewater Treatment (chlorine-free Middle-Station Wastewater Treatment Partially H O bleaching) 2 2 stage Station reuse wastewater (ABR + Contact oxidation + Chemical oxidation, shallow vaporizing Level III Up-to-standard processing) discharge to Daduhe Bleaching Pulp Storage River Tower Papermaki ng To pulpmaking Paper Paper Machine White Workshop Papermaking Workshop workshop machine Water Recycle System (Flocculation sedimentation + white shallow vaporating) water 46
White water
Finished Paper Storehouse Fiber Back to papermaking
Brief introduction of the pulpmaking process after technology reform and the comparative analysis According to the plan of the Project construction, an overall reconstruction shall be conducted for upgrading the pulp production facilities. The existing main equipments of pulpmaking shall be replaced or new equipments shall be added; the auxiliary equipments such as the cylinders and pumps shall be remained if they can meet the post-reform production demand, otherwise they will be replaced or new equipments shall be added.
After the reconstruction, the knot boring, screening, delignification and bleaching systems shall undergo medium-concentration operation, the volume of water consumption shall be reduced significantly.
1. Raw material preparation (changed into wet raw material preparation) Pre-Technology Reform : Dry raw material preparation. The purchased materials shall be stockpiled for 15~30 days before being moved to the cooking process, the small amount of material residue shall be used as the Boiler fuel.
Post-Technology Reform : The purchased bamboo pieces, after roughing (by used screening equipment) process, the qualified material shall be sent to the bamboo washing system, and the washed pieces shall be dehydrated by a double-helix dehydrator (water content 45%), then be sent to the storehouse to wait for cooking. The disqualified bamboo pieces shall be re-shredded by a drum chipper and send to the screening system again.
The bamboo washing water, after being filtered out of the drum washer and double-helix dehydrator and screened by a slanted screen and then a cant board sedimentation tank for flocculation and purification, shall be for reused for supplementing the middle water from the Wastewater Treatment Station. The sludge residue from the cant board sedimentation tank shall be condensed and mixed with the small amount of raw material residue for being used as the Boiler fuel.
The process flow of the raw material preparation after technology reform and the wastewater generation is illustrated in the Figure as follows.
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Figure 7: Process Flow of Raw Material Preparation and Pollutants Generation Links Tail gas Screening dust G2 Washing Dust Purchase Stockpiling Screen Washing d bamboo Screeningresidue pieces er residue Dust washing Wastwater water discharge Drum Bamboo Purified water after Treatment Station sedimentation middle water Washer reuse Raw Material Preparation Double-Helix Dehydrator Wastewater Treatment Bamboo washing Belt transport wastewater Partial wastewater Qualified bamboo pieces W3 Bamboo Bamboor to be used for cooking Pieces esidueS Sludge S1 process 1 Storehouse To wastewater treatment station
2. Cooking (changed into intermittent replacement cooking technology) Pre-Technology Reform : Cooking ball cooking. The bamboo pieces shall be fed into 10 25m 3 cooking balls by the belt conveyor, then the cooking liquor (mixture of alkali recovery white liquor, added caustic soda and sulphur alkali and some black liquor) shall be added. After 4h steam cooking, the pulp liquid shall be discharged to the discharging tank to get the crude pulp, which is ready to go through the process of washing, screening and bleaching.
Post-Technology Reform: The upgrading of the cooking system is the core part of technology reform: to build a low energy consumption system of intermittent replacement cooking as well as a supporting system of cooking stink gas collection and treatment. The cooking system is composed by 4 135m 3 cooking tanks, 3 pressure vessels (warm black liquor tank, hot black liquor tank and hot white liquor tank) and three normal pressure tanks (cold black liquid tank, recovery tank and discharging tank); one photo-oxidation waste gas purifier shall be installed for cooking the high- concentration stink gas, while the low-concentration stink gas shall be sent to the pulpmaking room to be processed at the waste gas washing tower, an equipment of the washing, screening and bleaching process. The consumption of cooking steam after technology reform shall be reduced from 2.1t/t pulp to 0.75t/t pulp, and the cooking time shall be reduced from 240min to 180min.
The cooking process of low energy consumption intermittent replacement after technology reform includes : loading cooking (LC), initial cooking (IC),
48 middle-cooking (MC), final cooking (heating/insulation) (FC), replacement cooking (RC) and discharge cooking (DC) for removing the lignin and resin substance, then qualified crude pulp shall be ready for the washing and screening process.
The cooking soup is white liquor (including cold white liquor and hot white heat), the replacement liquor used in the extraction process includes recycled black liquor, cold black liquor, warm black liquor and hot black liquor. The six types of soup (replacement liquor) are stored in six tanks respectively for being used in different cooking stages. See in the Table as follows.
Table 27: Types of Soup and Replacement Liquor Used for Different Stages of Cooking Storage Title Source Use Remarks Tank Cold Cold Alkali Recovery To supplement the 100 white white Room, alkali mixing content of alkali in the liquor liquor process loading liquor and tank replacement liquor during the loading process and cooking process Hot Hot Replacement of cold To supplement the 150~165 white white white liquor and content in replacement heat heat tank heating liquor during middle- stage cooking process Black Recovery Black liquor Used as the 70~90 , liquor tank extracted in replacement liquor sent to Alkali washing and during replacement Recovery screening process and recovery process; Room after Used as diluent being used liquor during and heated discharging process Cold Colk Low Used as loading ~110 black black temperature loading liquor during loading liquor liquor liquor to be replaced process; tank in initial cooking The rest cold stage; black liquor to be Cooling filtered by a fiber down warm black filter and sent to the liquor. Alkali Recovery Room, the filtered
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fiber to be sent to the Discharging tank
Table 28: Types of Soup and Replacement Liquor Used in Different Stages of Cooking (Cont’d) Storage Title Source Use Remarks Tank Warm Warm Warmer Used as the 110~133 black black loading liquor to be replacement liquor liquor liquor replaced during during initial cooking tank initial cooking process process; Colder loading liquor to be replaced during middle cooking process; Colder cooking liquor to be replaced during replacement and recovery process. Hot Hot Hotter Used as the 150~165 black black loading liquor to be replacement liquor liquor liquor replaced during during middle cooking tank middle cooking process process;
50