BIG KAISER PRODUCT GUIDE — TOTAL TOOLING SOLUTIONS VOL. 6 WHO WE ARE BIG KAISER is a different kind of tooling partner. Our mission is to find the best of the best and deliver it to our customers with a personal commitment to helping them install truly efficient solutions. We have exceptionally high standards for the products we represent. The result is an all-star line-up of products that deliver true and measurable performance advantages – products that are engineered to exacting standards and then manufactured with materials and craftsmanship that enable superior performance.

As a member of the BIG DAISHOWA Group (Osaka, Japan), BIG KAISER has grown into a well-recognized global tooling provider, with manufacturing facilities in North America, Europe and Asia.

The Most Accurate and Efficient Tooling Solutions – Guaranteed

BIG KAISER — USA BIG DAISHOWA — JAPAN BIG KAISER — SWITZERLAND

SPERONI — ITALY INNOTOOL — AUSTRIA SPHINX — SWITZERLAND

2 INDEXABLE CUTTING TOOLS HIGH PRECISION MODULAR TOOLING SYSTEM Fullcut Mill FCM/FCR, Speed Finisher, KAISER Modular System for Boring, Drilling, Surface Mill, C-Cutter Mini, C-Cutter, R-Cutter, O.D. Turning, Milling, Tapping & Grooving...... 4-9 Center Boy & BF-Cutter ...... 22-23

®

DUAL CONTACT TOOL HOLDERS OVERVIEW SOLID CARBIDE & HSS CUTTING TOOLS BIG-PLUS®, BIG Capto & HSK ...... 10 Sphinx Drills & Micro Milling Tools ...... 24-25

MEASURING INSTRUMENTS TOOL HOLDER ACCESSORIES Speroni & Diaset Tool Presetters, Compact Sensor Series, Collets, Nuts, Wrenches & Pull Studs ...... 11 3-Axis Measurement Tool, Centering Tool, Dyna Line, Dial Indicator Stands, Dyna Test & Dyna Force ...... 26-29

DUAL CONTACT ROTATING TOOL HOLDERS ZERO- POINT MODULAR WORKHOLDING High Speed Collet Chucks, Milling & Hydraulic Chucks, Standard Chucks, Special Application Chucks, Pre-Assembled Damping Holders, Basic Arbors, Modular Holders Table Chucks, Multi-Axis Systems, Automation Chucks, & Synchro Tapping Holders ...... 12-17 Robot Grippers & Mineral Cast Solutions ...... 30-33

TURNING TOOLS FOR MTC'S & LATHES ACCESSORIES Dual Contact Modular Systems Type S/F/Basic Arbors, Tool Assembly/Disassembly Devices & Cleaners ...... 34-35 N/C Lathe & Smart Damper Turning ...... 18-19

PROFIT MAKER SERIES Angle Heads, Hi-Jet Holder, Air Power Spindle & High Spindle ...... 20-21

3 HIGH PRECISION MODULAR TOOLING SYSTEM

BIG KAISER Modular System Through high precision modular technology, a wide range of selections are available for rough and finish boring — from micro to large diameter. The modular system also includes tooling solutions for O.D. turning, drilling, milling, tapping and grooving.

Standard Components for Custom Applications

The modular system allows you to assemble standard items to optimize performance for various requirements.

Extension Reduction Chamfering Tool

CK/CKB Connections AVAILABLE IN CV40/45/50, BCV40/50, BT30/40/50, BBT30/40/50, HSK-A25/32/40/50/63/80/100/125,HSK-A25/32/40/50/63/80/100/125, HSK-E25/32/40/50/63, HSK-E25/32/40/50/63, HSK-F63/80M HSK-F63/80M & &C5/6/8 C5/6/8 CK Connection Consists of a cylindrical male pilot and female receptacle. Shanks Extensions Reductions The connection is made by means of a radial locking screw with a 15 degree taper.

CKB Connection Derived from the CK connection without loss of all technical and dimensional features or interchangeability and ease of Perfect Face Contact maintenance. The CKB connection is equipped with a floating drive pin which engages on both sides into respective pockets in the mating part.

CKN Connection

The CKN connection is almost 100% compatible with Shanks Extensions Reductions CKB and is based on a 3-screw connection with double connector steel couplings and aluminium tubes as extensions, allowing the highest torque transmission. By tightening the 3 screws, the slotted male connection AVAILABLE IN expands and gives additional rigidity to the tool connection. CV40/50, BCV40/50, BT40/50, BBT40/50 & HSK-A63/100

Boring Tool App NEW!

Enhances user interface while assembling and running our boring Settings Tool Application Tool Tips tools. The app will help operators determine optimal cutting Set default Overview Data Reminders parameters and provide operating manual information. language Get application- Receive insert pop-up to • Cutting data calculator and units of specific cutting recommendation aid with tool • Calculator for adjusting tools measurement data and operating assembly • Quick access to operating manuals parameters optimization

4 HIGHIG PRECISION MODULARMO TOOLING SYSTEM

Rough Boring Heads Indexable Insert & Spade Drills

MW ‘Mini’ Twin Rough Boring Tool NEW! Range: ø.630"-.827" (ø16-21mm) Series 336 x CKB6-CKB7 Adjustable twin cutter boring tool on a ø20mm Range: ø.750"-2.875" AVAILABLE IN ø31mm-61mm shank — ideal solution for rough and semi-finish ALUMINUM Large, helical flutes reinforced at the edges FOR REDUCED WEIGHT boring of small die cast holes. SW 319 x CKBCKB1-CKB71- & provide highest strength and chip space. CKN6-CKN7CKN7 Available in 2xD and 3xD for all sizes. Range: ø.787"-8.000"87 BLIND HOLE THROUGH HOLE Designed with ultimate performance and versatility in mind. Balanced or stepped cutting by simply switching mounting locations of the insert holders which feature varied heights!

Accessory Insert Holders for Chamfering & Back Boring Series 337 x CKB6 CHAMFERING BACK BORING Range: ø16mm-30mm This straight flute design guarantees a short Center-Through RSS DVS distance for chip evacuation, high radial and In blind hole situations, center-through torsional rigidity, and very high cutting coolant aids in chip evacuation. The performance. Available in 3xD & 4xD for all sizes. coolant hole can be closed by the stop X D D screw when required.

CHAMFERING BACK BORING TWN 315 x CKB1-CKB7 Range: ø.787"-8.000" Series 340 x CKB6 Insert holders and head feature triple-contact precision Range: ø.531"-2.500" and ground mating surfaces, greatly increasing the rigidity. High performance spade drills with production For stable boring even in high feed, heavy duty operations. levels exceeding uncoated HSS drills by at No variable insert height. least 50%.

Deep Hole Rough Boring Solutions

SW Roughing Head x CKB4-CKB6 NEW! HydraulicH dra lic ChChucks cks CKB Heavy H Metal M t l BBars Range: ø1.614"-4.331" Insert Holders: Type CC Insert Holders: Type CC Insert Holders: Type SP/SC CKB1-CKB4 RSS*, ø.787"-8.000" DVS*, ø.787"-8.000" RSS*, ø.787"-8.000" AVAILABLE IN The well established dynamic damper eliminates Max Bore Depth: 13.750" High feed rates Double stock removal, 4 cutting edges, lead angle 6º chatter in heavy work loads. BCV40/50 & Range: ø.787"-2.598" half the feed rate BBT40/50

5 HIGH PRECISION MODULAR TOOLING SYSTEM

Series 112 High Precision Finish Boring Heads

112 boring heads are designed for precision production boring on machining centers, jig mills, boring mills, transfer machines and high speed milling machines. Their fully enclosed, compact and rugged design allows reliable operation, even under extreme cutting conditions. The BIG KAISER 112 heads feature highly accurate and smooth micrometer adjustment precision. Each head is available with either inch graduations (.0002" on diameter) or metric graduations (.005mm on diameter) easily read by large dials. The wide space between graduations allows diameter corrections of .0001" and finer with the naked eye, but Vernier precision allows exacting corrections of ø.00005" (ø.001mm). All tool carrier movement is strictly radial, making length corrections required on angular mounted boring tools unnecessary. The locking system prevents any diameter shift under locking action forces and maintains diameter under all cutting conditions, assuring of the highest repeatability.

EWN 04-7 x CK1 AVAILABLE IN EWB 2-50 x CK6 — Auto-Balance Type Range: ø.016"-.276" & ø.4mm-7mm DIGITAL Range: ø.079"-1.969" & ø2mm-50mm 1 Div=ø.0005" (ø.0001" Vernier) 1 Div=ø.0002" (ø.00005" Vernier) ø.01mm (ø.002mm Vernier) EWN 2-32 x CK5/ER32 ø.005mm (ø.001mm Vernier) Also available in ø6mm & ø10mm Range: ø.079"-1.260" & ø2mm-32mm Maximize cutting speeds and feeds due to straight shank type. MAX 1 Div=ø.0002" (ø.00005" Vernier) an integrated counterweight, which allows ø.01mm (ø.002mm Vernier) 30,000 for precision balancing of the tool assembly. RPM Significant improvements to bore quality, surface finish and tool life.

INTEGRAL SHANKS AVAILABLE IN CV40, BT40, HSK-A63 & C6 EWD 2-54 x CK6 EWN 2-50XL x CK6 Range: ø.079"-2.126" & Range: ø.079"-3.150" & ø3.150"-6.000" ø2mm-54mm EWN 04-15 x CK3 ø2mm-80mm & ø80mm-152mm Digital Resolution: .00005"/ø or Range: ø.016"-.590" & ø.4mm-15mm 1 Div=ø.0002" (ø.00005" Vernier) .001mm/ø 1 Div=ø.0005" (ø.0001" Vernier) ø.005mm (ø.001mm Vernier) ø.01mm (ø.002mm Vernier) Heads also accept outboard mounted insert holders. With 3 additional insert holders and one spacer, the boring MAX range of ø3.150"-6.000" is reached. EWN 04-22 x CK4/ER25 20,000 RPM Range: ø.079"-.866" & ø2mm-22mm 1 Div=ø.0005" (ø.0001" Vernier) Boring Kit EWN 2-50XL ø.01mm (ø.002mm Vernier) Range: ø.700"-6.000" All components and inserts included. NEW! EWD EVO Range: ø.079"-2.126" & ø2mm-54mm DigDigital Resolution: .00005"/ø or EWB 2-32 x CK5 — Auto-Balance Type .001mm/ø Range: ø.079"-1.260" & ø2mm-32mm A digitald boring head designed to be synched 1 Div=ø.0002" (ø.00005" Vernier) withw the new BIG KAISER app. Users will be ø.01mm (ø.002mm Vernier) ablea to read the cutting diameter change, determine optimal cutting parameters and log historical adjustments for all tools ever synched with it.

6 HIGH PRECISION MODULAR TOOLING SYSTEM

Series 310 High Precision Finish Boring Heads Deep Hole Finish Boring Solutions

EW x M6 & M10 Threaded Micro Head Range:R ø.590"-.866" & ø15mm-22mm 1 Div=ø.0005" (ø.0001" Vernier) & ø.01mm (ø.002mm Vernier) For use with ø14mm or ø5/8" carbide bar.

Hydraulic Chucks CKB Carbide Bars AVAILABLE IN CKB1-CKB3 BCV40/50 & Max Bore Depth: ø13.052" Range: ø.787"-2.362" EWN x CKB1-CKB7 EWB x CK3-CK6 BBT40/50 Range: ø.787"-8.000" & ø20mm-203mm Range: ø1.260"-4.134" & ø32mm-105mm 1 Div=ø.0005" (ø.0001" Vernier) & 1 Div=ø.0005" (ø.0001" Vernier) & ø.01mm (ø.002mm Vernier) ø.01mm (ø.002mm Vernier) Largest work range of any system High speed auto-balance boring using three insert holders per head. Bore diameter adjustment head. Simply reversing the standard simultaneously compensates insert holder permits back boring. imbalance over entire work range. Smart Damper Shanks & Extensions CK4-CK6 EWD x CKB4-CKB7 EWB-AL x CK6-CK7 Range: ø1.614"-8.000" Range: ø3.937"-8.000" & ø100mm-203mm Range: ø1.614"-8.000" & ø41mm-203mm During deep-hole finish boring, a unique dynamic damping system Digital Resolution: .00005"/ø or .001mm/ø 1 Div=ø.0005" (ø.0001" Vernier) & eliminates vibration for higher productivity. Quiet, vibration-free ø.01mm (ø.002mm Vernier) Utilizes program 310 EWN insert boring with Smart Damper long projection tools provides better High tensile aluminum with hard holders for standard and back surface finishes and higher metal removal rates. coating results in tool weight 1/3 boring and features an IP 69K The Smart Damper system new EWN/EWD finish boring heads seal rating. that of steel and equipped with a highly accurate self-balancing shorten the distance from the damper and the cutting edge, so mechanism. higher damping effects minimizes the chatter or vibration.

EWD EVO NEW! Smart Damper EWN/EWD NEW! Range: ø1.614"-8.000" & ø41mm-203mm CKB4-CKB6 Digital Resolution: .00005"/ø or EWBD-AL 68/100 x C6 NEW! .0005" .00005" Range: ø1.614"-5.906" (ø41-150mm) ACCURACY ACCURACY .001mm/ø Range: ø2.677"-6.024"& ø68mm-153mm A digital boring head designed to be Digital Resolution: .00005"/ø or .001mm/ø synched with the new BIG KAISER World’s first all aluminum tool body app. Users will be able to read the with polygon taper for lightweight tool cutting diameter change, determine assembly. Automatic self balancing optimal cutting parameters and log over the full diameter range assures historical adjustments for all tools .0001" Vernier IP 69K vibration-free finish boring. Precision Seal Rating ever synched with it.

Finish Boring of Ductile Nodular Cast Iron

Cutting Speed (SFM) Series 309 Ultra Precision Finish Boring Heads Tool Holder Result 80 165 325 500 Outperforms competitor’s EWB-UP x CK2-CK6 Competitor holder by 6X higher (w/o damping system) Range: ø.984"-3.937" & ø25mm-100mm productivity. 1 Div=ø.00005" or ø.001mm Superior surface finish and SMART DAMPER better tool life due to the The revolutionary EWB-UP sets new standards for adjustment Built-in damping mechanism increased cutting speed. accuracy and balance quality. = Vibration = Acceptable = Excellent Surface Finish

7 Series 318 Large Diameter Boring System Turning Adapters

CKB ER Collet Adapters UP TO 6,600 ER25ER in CKB1 & ER32 in CKB1/2 SFM EnableEn the use of all BIG KAISER precisionp boring heads of the correspondingc sizes on ER collet Larger Tapers chucks in machining or turning Extendable centers. Up To ø118"!

WTO QuickFlex® Adapter Finishing Range: ø.016"-2.913 (ø4mm-74mm) Roughing Range: ø.630"-2.598 (ø16mm-66mm) AVAILABLE IN For the WTO quick-change tooling system DIGITAL QuickFlex®. This offers the possibility for Series 318 x CKB6 & CKN6 Large diameter face precise andd fastfast machiningmachin of cross holes. Range: ø7.76"-13.39" grooving up to ø80"! Tapers: ISO40, HSK-A63 & C5/6 Series 318 x CKB7 & CKN7 Range: ø7.76"-24.49" High-speed, light-weight aluminum system for rough and finish boring, as well as Tapers: ISO50, HSK-A100/125 & C8 O.D. turning and grooving applications. Pinned-to-fit mounting assures absolute safe 318 XL Finish Boring Tools operation in high speeds — up to 6,600 SFM! Features coolant supply through all Range: ø24.48"-118.15" components direct to the cutting edge.

O.D. Turning Systems

Series 112 Small Diameter System Turning Range: ø.039"-1.260" & ø1mm-32mm Short, light weight turning adapter for use with EWN 2-50XL heads. Through-tool coolant to insert holder. Series 318 Light Weight Large Diameter System EWN Finishing Series 310/315 Intermediate Diameter System Turning Range: ø1.929"-18.740" & ø49mm-476mm EWN Finishing TWN Roughing Turning Range: ø.630"-4.724" & ø16mm-120mm Turning Range: ø2.283"-18.740" TWN Roughing Turning adapter for use with EWN/TWN x CKB5 heads. Turning Range: ø.984"-4.724" & ø25mm-120mm CKB5 & CKB6 modular adapters accepting CKB3-CKB5 EWN & TWN heads.

Series 318 X-Large Diameter System EWN Finishing Turning Range: ø18.47"-112.44"

8 Mega ER Grip Milling Tools Chamfering Tools

ALSO AVAILABLE IN 45° Face 90° Shoulder C-Cutter 45º BCV, BBT, HSK, Milling Milling CKB2-CKB6 BIGBIG CAPTOCAPTO && NCNC LATHELATHE CKB6 CKB6 Min Chamfer: ø.197" Max Chamfer: ø3.937" Long parallelogram shaped insert achieves ideal cutting Also available in N/C Lathe type. See Pg. 19 performance. C-Cutter Mini 45º CKB1-CKB5 CKB4-CKB7 Min Chamfer: ø.866" Range: ø.075"-.787" New Hi-Power Milling Chucks Max Chamfer: ø2.441" For drills, reamers, taps and finishing end mills. CKB6 & CKB7 Range: ø.750"-1.250" & ø20mm-32mm For front chamfering, back Incredibly low runout will provide dramatic payback by improving chamfering and even light machining capability & reducing production costs. face milling.

Mega ER Perfect Seal R-CUTTER NEW! Capable of sealing high pressure coolant CKB3 & CKB5 up to 7Mpa. Ultra high feed radius chamfer mill for front and back radius Mega ER Nut chamfering. A notch-free nut prevents vibration and noise. Unique Insert Designed for high speed operation. EXCELLENT SHARPNESS Geometry Mega Nut is the recommended nut to achieve high accuracy and clamping force End Mill Adapters Shell Mill Adapters High Rake High rake angle reduces cutting CKB4-CKB7 CKB4-CKB7 Angle resistance and Pilot: ø.500"-2.000" Mega ER Solid Nut Range: ø.1875"-2.000" minimizes burrs. ø6mm-40mm Slot-free outer diameter increases rigidity of the nut itself.

ER Nut Grooving Tools Tapping Holders Basic nut with surface treatment for friction ALSO AVAILABLE IN reduction. BCV, BBT, HSK, ø16mm/27mm Pilot BIGBIG CAPTO, CAPTO, SS SS & & NC NC LATHE LATHE ERC Collet ø1.970" & ø8.270" Each ERC collet is inspected twice (0º and 180º) at four times diameter to guarantee the runout CKB1-CKB2 accuracy. ø.8ø.866"66" & ø1.970"ø1.970

Guaranteed Max Runout Tapping Range: No.2-AU13/8 (ANSI) .00004" .00012" M2-M36 (JIS/DIN/ISO) 1μm CKB4-CKB6 4d AT COLLET NOSE ø16mm/27mm Pilot 3μm at end of test bar NEW! SW 319 Also available in ød All BIG Collets are AA Grade and N/C Lathe type. CKB5-CKB7CKB5CKB7 10mm Shank inspected twice for accuracy See Pg. 19 ø2.087"-ø7.992" ø.465" 9 DUAL CONTACT TOOL HOLDERS OVERVIEW

BIG-PLUS® Tooling System BIG Capto Tooling System HSK Tooling System

BIG-PLUS® is based on the most current available standards Polygonal tapered dual contact system (1:20 taper) where Dual contact system featuring a 1:10 taper in for MAS 403, DIN 69871 and ASME B5.50-1994 (7:24 taper). In the face and taper of a machine spindle and tool holder are accordance to ISO & DIN standards. Since HSK this system, the taper and face of a machine spindle and tool in contact. This modular tooling system strengthens the is a hollow taper shank, the material plays a critical holder are simultaneously fit. However, the system is completely performance of milling and turning operations for MTC’s. role for optimum performance. We use carefully interchangeable, meaning conventional spindles and tooling are * The trademark Capto is licensed from Sandvik Coromant selected high grade alloy steels, and all critical compatible with BIG-PLUS® spindles and tooling. features are finished after heat treatment.

FIT Dual Contact System A simultaneous fit system between the taper and face of a machine spindle with a tool holder greatly increases rigidity and improves the repeatability during ATC, and eliminates Wide Variety axial movement at high speeds. A wide variety of rotary tool holders such as the hihighgh precisprecisioni R MChkiMega Chuck series are available, ilbllldl as well as a modular turning BIG-PLUS® Conventional SPINDLE SYSTEM tool system for MTC’s. FIT DUAL CONTACT Excellent Repeatability A Variety of HSK Types and Sizes FIT SPACE High repeatability is achieved due to the perfect fit of the Form A: 32/40/50/63/80/100/125 polygon taper to drive spindle rotation. Form E: 25/32/40/50/63 Form F: 63/80 Excellent Runout Accuracy The combination of a self-centering 1:20 taper and the long taper edge assures stable runout accuracy.

Prebalanced design ACCUWAY, ADVANCED MACHINE, ALEX-TECH, AMS, ANCA, AONO GIKEN, ARES, ASA TECH, AWEA, for high speed BERG SPANNTECHNIK, BOST, BROTHER, CHEVALIER, CHUO-SEIKI, CITIZEN, COLGAR, CROSS HÜLLER 1.35" EX-CELL-O LAMB, D.S.TECHNOLOGIE, DAH LIH, DAIYA SEIKI, DIXI, DMC, DMG MORI SEIKI AD, DMG MORI SEIKI CO.,LTD., DOOSAN, DYNOMAX, EGURO, ENSHU, FADAL, FAMOT, FANUC, FEMCO, FIRST, FISCHER, FOREST-LINÉ, FPT, FRANZ KESSLER, FUJI SEIKI, GIDDINGS & LEWIS, GMN, GTI SPINDLE TECHNOLOGY, HARDINGE, HARTFORD, HIGH SPEED TECHOLOGIES, HISION, HNK, HOMMA, HORKOS, HOWA, Drive keys HST, HURCO, HWACHEON, IBAG, IBARMIA INNOVATEK, IKEGAI, INOUE KOSOKU KIKAI, JOHNFORD, machined after JTEKT, JUNGWOO M.S., JYOTI, KARATS, KASHIFUJI, KASWIN, KENTURN, KITAMURA, KIWA, KMT, KOMATSU NTC, KONDIA, KOYO, KPTEC, KURAKI, LAZZATI, MAGNIX, MAKINO, MAKINO SEIKI, MANDELLI, heat treatment MATSUURA, MAZAK, MECTRON, MILLTRONICS, MITSUBISHI, MITSUBOSHI KOGYO, MITSUI SEIKI, MOTOKUBO, MTE, N.S.S, NACHI, NAKAMURA, NEO, NICOLÀS CORREA, NIIGATA, NIPPON BEARING, NISHIJIMAX, NISSIN-MFG, NOMURA, NORTHLAND TOOL, NSK, NYMEN, O-M, OBATAKE, OHTORI, OKK, OKUMA, OMLAT, OMV, PAMA, PIETRO CARNAGHI, PMC, QUASER, REIDEN, ROKU ROKU, ROYAL, C6 TYPE 1:20 TAPER SAJO, SEMPUCO, SETCO, SHAN RONG, SHODA, SHW, SKG, SKODA, SMEC, SNK, SODICK, SORALUCE, Internal retention form SPINDER, SPINTEC, SPINTRUE, SPS, STARRAGHECKERT, STUDER, SUGINO, SUNWOO, SUPERIOR Nearly twice machined after heat SPINDLE SERVICE, TAJMAC-ZPS, TAKAMAZ KIKAI KOUGYOU, TAKISAWA, TANABE, THETA, treatment TONGTAI, TOS KURIM, TOS VARNSDORF, TOSHIBA, TOYO SEIKI, TSUDAKOMA, TSUGAMI, UGINT, the runout UTSUNOMIYA, VICTOR TAICHUNG, VTEC, VYU CHENG, WALDRICH COBURG, WELE, WIA, YAMASAKI GIKEN, accuracy of HSK YAMASHINA, YASDA, YASUNAGA, YCM, YU HUNG, ZAYER (As of August 2016) 10 TOOL HOLDER ACCESSORIES

Collets Reduction Collets Wrenches

Guaranteed Max Runout μm The Mega Wrench 1 .00004" .00012" has a uniquely designed AT COLLET NOSE one-way clutch system with 3μm at end of test bar 4d a roller bearing and ratchet All BIG Collets PJC PSC Straight Collet function that is capable of are AA Grade and Clamping Range: ø.250"-1.000" Clamping Range: ø.250"-1.000" Clamping Range: ø.250"-1.000" ød safely and evenly apply- inspected twice ø3mm-25mm ø3mm-25mm ø6mm-32mm ing force on the entire nut for accuracy For coolant to cutting tool For coolant through tools in Reduction sleeve for smaller periphery. periphery in Hydraulic & Hydraulic Chucks. diameter cutters in Milling New Baby Collet Milling Chucks. Chucks. AVAILABLE IN Clamping Range: ø.010"-1.000" DIGITAL ø.5mm-25.4mm For use with Mega New Baby Chuck, Nuts 45º Pull Stud Bolts Angle Heads, Hi-Jet Holder & High Spindle. 45º trapezoidal thread The nut design is a key factor to achieve the highest precision New Baby Collet for End Mill of a collet Clamping Range: ø.125"-.750" ø3mm-20mm For use with Mega New Baby Chuck A 45˚ trapezoidal thread offers less friction and better alignment when end milling. to the center when clamping a collet. Tensile strength improved by Since the threads greatly influence accuracy, they are ground after utilizing tool steel (H13) or die steel. heat treatment. Therefore, bad influence from clamping action is Tool holders may be pulled out of Mega Micro Collet eliminated, which enhances clamping performance. the machine spindle at high speeds Clamping Range: ø.018"-.317" due to strong centrifugal forces. High The ball bearing tapered raceway inside the nut eliminates any ø.5mm-8mm tensile strength retention knobs are torsion, resulting in a smooth, stable collapse of the collet. For use with Mega Micro Chuck & recommended to protect against this. Air Power Spindle.

Sealed Nuts Mega E Collet Clamping Range: ø.125"-.500" ø3mm-12mm For use with Mega E Chuck.

Baby Perfect Seal Mega Perfect Seal Mega E Perfect Seal Mega ER Perfect Seal Mega Micro Sealed Nut Cutter Shank: ø.118"-.787" Cutter Shank: ø.118"-.787" Cutter Shank: ø.125"-.500" Cutter Shank: ø.118"-.787" Cutter Shank: ø.118"-.315" ERC Collet ø3mm-20mm ø3mm-20mm ø3mm-12mm ø3mm-20mm ø3mm-8mm Clamping Range: ø.075"-.787" ø2mm-20mm Two Way Coolant with Reliable Sup- ply to the Tool Tip! THROUGH TOOLS JET THROUGH For use with Mega ER Grip. Unique design increases sealing performance with higher coolant ERC Collet for End Mill Thrust Ball TiN Coating pressure to create a “perfect seal”. Clamping Range: ø.125"-.750" NBC Collet Seal (PS Ring) ø3mm-20mm Remove the PS ring to supply coolant to the cutting tool periphery. For use with Mega ER Grip when MAX COOLANT Replaceable Seal end milling. PRESSURE 1,000 With PS Ring Without PS Ring PSI 11 DUAL CONTACT ROTATING TOOL HOLDERS

Mega Chuck Series – Best Suited for High Speed Applications ALL MEGA CHUCKS AVAILABLE IN BCV, BBT, HSK & Mega Chucks are a multi-functional high speed holder series designed to optimize high speed and precise cutting with drills and end mills. All components, BIGBIG CAPTOCAPTO including body, collet, nut and clamping wrench are specifically designed for balanced high speeds. R

SPINDLE SYSTEM DUAL CONTACT Precision Ground and Balanced for Mega Micro Chuck Mega New Baby Chuck High Speed Machining MAX 50,000 Clamping Range: ø.010"-1.000" RPM Mega Chucks are micro mirror finished on all Also available in For drills, reamers, taps and surfaces to assure perfect concentricity for high straight shank & finishing end mills. speed machining. The Mega Chucks are then N/C Lathe type. World’s highest precision & multi-purpose collet See Pg. 19 balanced with a high precision dynamic NEW! chuck system is well accepted and recognized by balancing machine. the market for its high speed application and its • Micro mirror ground finish on all surfaces guaranteed 1 micron runout. • Balanced with a high precision dynamic LD’S OR SM W A balancing machine ø.394" L L MAX New size added to allow (MEGA3S) E NEW SIZE!

S up to ø1" cutting tools! T T 40,000

G

C

G C RPM O

G G Clamping Range: ø.018"-.317" O

L L

L G L

E

G E G

T T

G N

G For micro drill & end mill applications. N U U T T Super slim design with ø.394" nut THROUGH TOOLS JET THROUGH G prevents interference with workpieces and jigs. G MAX COOLANT G

GGGGGG “Taper Type” features a super slim tapered design for Drive keyway machined PRESSURE after heat treatment added rigidity during micro end milling. GG GG 1,000 PSI With PS Ring Without PS Ring Mega Micro Sealed Nut For Mega Micro 6S & 8S. Unique design Mega Perfect Seal increases sealing performance with Unique design increases sealing performance with higher coolant pressure. higher coolant pressure to create a Remove the PS Ring to supply coolant to the cutting tool periphery. "perfect seal".

High Precision Collet World’s Smallest Clamping Intervals Mega Micro Collet New Baby Collet Wide coverage for small shanks is available Clamping Range: ø.010"-1.000" & ø.5mm-25.4mm with clamping intervals of ø.004" (ø.1mm). The world’s highest precision collet was developed based on BIG’s long experience and know-how, and Compact in size, but excellent clamping each is inspected twice to guarantee the maximum force for small precision applications. runout tolerance permitted.

Guaranteed Max Runout 1μm Guaranteed Max Runout μm AT COLLET NOSE .00004" .00012" 1 .00004" .00012" 3μm at end of test bar AT COLLET NOSE 3μm at end of test bar 4d All BIG Collets 4d are AA Grade and All BIG Collets are

inspected twice AA Grade and inspected ød ød for accuracy twice for accuracy

12 DUAL CONTACT ROTATING TOOL HOLDERS

Mega ER Grip Mega E Chuck MAX 33,000 Clamping Range: ø.075"-.787" RPM Clamping Range: ø.125"-.500" NEW! For drills, reamers, taps and finishing end mills. Exclusively for high speed finish The total precision of our collet, nut and body when used together shatter Also available in end milling. the common standard of ER collet chucks. Incredibly low runout will provide N/C Lathe type. The advanced tapered body See Pg. 19 dramatic payback by improving machining capability & reducing production costs. technology enhances rigidity to prevent chatter and deflection with Mega ER Perfect Seal THROUGH TOOLS JET THROUGH precision. For two-way coolant MAX supply. 35,000 RPM

Slit-through coolant with standard Thrust Ball Mega E Nut Bearing Mega ER Solid Nut NEW! Slot-free outer diameter Mega ER Nut increases rigidity of the nut. A notch-free nut prevents vibration and noise. Steel balls in the thrust bearing are retained by a mechanism ER Nut NEW! Mega E Perfect Seal inside the nut designed for high speed operation. Optional sealed collet nut for coolant through tools. Mega Nut is the recommended nut to achieve high accuracy Basic nut with surface treatment and clamping force. for friction reduction. Remove the internal PS Ring to supply coolant to the cutting tool periphery. Best Runout Accuracy in The World Guaranteed Max Runout However, by using the standard Mega E nut, coolant can still be directed to the cutting tool through slits in the ERC Collet .00004" .00012" collet, as seen above. Each ERC collet is inspected 1μm twice (0º and 180º) at four 4d AT COLLET NOSE times diameter to guarantee 3μm at end of test bar Powerful Clamping Force

the runout accuracy. ød All BIG Collets are AA Grade and inspected twice for accuracy Extended Mega E Collet Clamping Area Difference in Runout Accuracy High Rigidity Body Exact sizes, shallow taper and extended By increasing the contact length of the internal High precision runout accuracy less than .00012" (3μm) at 4xD clamping length taper of chuck bodies, the undesired overhang improves the workpiece surface finish and extends tool life. enhances the Seals of the collet is reduced. This modification of the Repeatability has less than .00006" (1.5μm) of variance! clamping and self-centering current DIN standard improves 3 of the most Difference in Runout Accuracy forces for stable performance. Shallow important requirements a collet chuck: rigidity, .0010 Taper Bearings runout accuracy & clamping force. .0008 Short Competitor’s ER chuck Guaranteed Max Runout MEGA ER® .0006 1μm GRIP AT COLLET NOSE .00004" .00012" .0004 3μm at end of test bar

Runout (Inch) ® MEGA ER 4d .0002 All BIG Collets are AA Grade and Current DIN 0 inspected twice ød Standard Long 1 234 5 Number of Measurements for accuracy

13 DUAL CONTACT ROTATING TOOL HOLDERS

New Hi-Power Milling Chuck Mega Double Power Chuck

Clamping Range: ø.500"-1.500" (20-32mm) Clamping Range: ø.625"-1.500" For heavy duty end milling. For heavy duty end milling. The thick wall body and high gripping force ensures high Complete contact of nut and body rigidity and stable performance. Fine and narrow slits in the achieves high rigidity, close to body make the clamping part deform properly to ensure that of an integral tool to assure even and strong gripping force and stable runout. Now heavy cutting without chatter. available in BIG-PLUS® as standard. Notch free nut makes high See PJC collets on Pg. 11 for reduction and coolant delivery options. speeds possible.

Powerful Clamping for CONVENTIONAL MILLING CHUCKS CONTACT MAX Heavy Cutting 30,000 Thin wall RPM

NEW! Released Tightened HMCJ Type Single Uneven elastic Powerful Clamping Force Clamping Range: roller deformation Beginning at Mega Double Power Chuck ø.500" (ø12mm) Decreased Deflection test to compare with other manufacturer’s milling runout accuracy and chuck proves that the Mega Double Power Chuck has achieved insufficient gripping force. 1.4 times higher rigidity. No escape route for oil film which HMC12J MGN13 MGN16 causes processing failure. Remaining oil film reduces gripping power and even may cause slip. Stiffness (N/m) 0 5 10 15 HMC

6.3" 1.4 BBT40-MEGA20D-75 Thick wall ø1.260 ø1.387 ø1.654 1.0 Other manufacturer’s 40 taper milling chuck .5mm

JET THROUGH NEW! Even elastic Secure Coolant Tandem JET THROUGH deformation Supply roller unit Designed to delivered the most Stable runout effective coolant supply. accuracy and high Collets available for reduction and Also available in gripping force. more directed coolant delivery. ø12mm straight See Pg. 11. shank type. The narrow slit maintains an Type DS escape route for any oil film. Coolant is reliably directed to cutting tool periphery from chuck nose.

14 DUAL CONTACT ROTATING TOOL HOLDERS

Mega Perfect Grip Milling Chucks Hydraulic Chucks

Excellent Clamping Repeatability NEW! After 50 clamping/unclamping exercises, repeatability accuracy has less than .00006" (1.5μm) of variance!

Runout (inch) Runout Measured at 4xD .00012 .00008 .00004 0 10 20 30 40 50 Number of Measurements

Clamping Range: ø.250"-1.250" (ø6mm-32mm) Now available Clamping Range: ø.750"-1.250" in ø4mm-20mm The ideal tool holder for machining processes that require high accuracy and straight shank type. excellent surface finish such as with drills, reamers, ball mills, end mills, diamond For heavy duty end milling. reamers and grinding tools. High performance no-slip, anti-pullout milling chuck for use with standard Weldon flat milling cutters. Mega Perfect Grip combines the cutting performance of heavy-duty milling chucks HDC Jet-Through Coolant with security against pullout of solid side lock tool holders. High pressure and high volume, jet-through coolant is a standard NEW! feature providing an ideal solution for milling Heat Resistant Super Alloys (HRSA) such as titanium or inconel. Now available in HSK-A63.

Clamping Range: ø4mm-32mm EXCLUSIVE KEY GRIP Three coolant holes, precisely directed to the cutting edges to increase tool life and improve surface finishes.

Hydraulic Chuck Super Slim

Clamping Range: ø.125"-.472" (ø3mm-12mm) Slim design eliminate interference, ideal for 5-axis machining.

Non-Pullout Mechanism High Precision Runout Accuracy Less Than .00012" (3μm) The Key Grip engages in the groove of the chuck body to High precision runout accuracy less than .00012" (3μm) at 4xD ensure no tool pullout, and also maintains contact with the improves the workpiece surface finish and extends tool life. stopper pin to prevent any slip whatsoever under high torque. Repeatability is less than .00006" (1.5μm)!

MAX 45,000 NEW! RPM Spring Now available in Exclusive Key Grip HSK-E25/32/40 for ø3mm shanks.

15 DUAL CONTACT ROTATING TOOL HOLDERS

Smart Damper Milling Basic Arbors

Pilot: ø22mm & ø27mm NEW! ø.750" & ø1.000"

AVAILABLE IN BCV, BBT Now availablevailabl in & HSK High Rigiditydi Type ASME B5.50-2009

End Mill Holder Shell Mill Holder Clamping Range: ø.250"-2.000" Pilot Range: ø.750"-2.500" Gauge Length: 3.000"-8.000" Gauge Length: 2.000"-12.000" Tapers: BCV40/50, BBT30/40, Tapers: BCV40/50, BBT30/40, HSK-A40/50/63/125 & C6/8 HSK-A40/50/63/100/125 & C4/5/6/8 *BCV50 Smart Damper version available featuring Also available in an integral damping mechanism for long projection integral holder operations with a ø1" pilot. with ø1.000" pilot. NEW! Integrated Damping System for Milling During extended reach face milling, a unique dynamic damping system eliminates vibration for higher productivity. Quiet, vibration-free milling with Smart Damper long projection tools provides better surface finishes and higher metal removal rates.

Time (S) R Shrink Fit Holder SPINDLE SYSTEM Blank Bar DUAL CONTACT Clamping Range: ø.250"-1.250" Body Size: ø2.500"-6.000" Instantaneous damping Gauge Length: 3.500"-6.500" Gauge Length: 6.000"-8.000" Tapers: BCV40/50, BBT40, C5/6/8 Tapers: BCV40/50 of chatter HSK-A50/63/100, HSK-E32 & C6 *Also available with metric clamping sizes.

RATIO Modular Holders Acceleration (ft/s2) 6:1L/D BIG Capto BCV/BBT J C5/6/8 Standard Holder Tool Holders with Built-in * The trademark SMART DAMPER Damping System Capto is licensed from Face Mills: ø2.500"-3.000" Sandvik Coromant

Face Milling of S55 Radial Depth of Cut (inches) Tool Holder Result Cutting Conditions BIG Komet ABS BIG KAISER CKB & CKN .20 .40 .78 1.18 Machine: VMC (BBT50) BIG-PLUS® BCV/BBT J ABS40-100 For entire modular system Standard Holder Cutter: ø1.968" (4 inserts) C5/6/8 J ABS50-80 overview, see Pg. 4-9. (w/o damping system) Speed: 300 SFM * The trademark ABS is 6X Deeper Feed Rate: .040"/tooth SMART DAMPER Depth of Cut licensed from Komet Built-in damping mechanism Depth of Cut: .08" BBT50-SDF36-47-170 + Overhang: 13.67" SDF36-FMH22DP-47-180 = Vibration = Acceptable = Excellent Surface Finish

16 DUAL CONTACT ROTATING TOOL HOLDERS

Mega Synchro Tapping Holder

COOLANT

THROUGH

ø.630" (MGT6) AVAILABLE IN BCV, BBT, HSK, BIG CAPTO & CKB

MGT 6-MGT 20 Tapping Range: No.2-AU3/4 (ANSI) & M2-M20 (JIS/DIN/ISO) 47 bodies and 258 tap holders available to improve thread quality and tool life during rigid tapping. Reduces thrust loads caused by synchronization errors up to 90%. Super slim nuts and varied length tap holders provide optimal access to confined areas which eliminates the need for special length taps.

Coolant Through Center Capability for All Models Coolant is supplied both through the tool and to the tool periphery simultaneously.

THROUGH TOOLS JET THROUGH

Also available in straight shank & N/C Lathe type. Coolant is Supplied See Pg. 19 Coolant is Supplied MGT 36 Through Both the Through Slits of the MGT 3 Tapping Range: AU7/8-AU13/8 (ANSI) & Tool and Slits of Tap Holder Tapping Range: No.0-6 (ANSI) & M1-M3 (JIS/DIN/ISO) M20-36 (JIS/DIN/ISO) the Tap Holder

Time (sec.) 0 .2 .4 .6 .8 1.0 1.2 1.4 1.6 Secure Drive 22 Spiral Tap BIG MEGA SYNCHRO® The body and Tap Holder are fixed with a drive key in the rotation 0 AU:1/4-20, N=1,000 RPM direction as well as the square of the tap. -22 Spiral grooves on spiral Approx. 13.2 lbs -45 BIG Mega Synchro reduces tap cause loading in the load to approx. 13.2 lbs. This DRIVE KEY -68 is less than 1/10th of the load reverse direction, similar compared to a collet chuck. to an end mill. -90

-110 Approx. 165 lbs of reversal * Measured by Kistler Dynamometer Thrust Load (lbs) -135 load is applied to a tap held with a collet chuck. -160 Collet Chuck Approx. 165 lbs -180 forward stop reverse

17 TURNING TOOLS FOR MTC'S & LATHES

Revolutionary! COOLANT The very first modular tooling system for turning applications on MTC's (Mill-Turn Centers). A modular tooling system offers better efficiency, material selection, heat treatment and optimal tool lengths. Serious damage to tool holders caused by broken inserts can now be easily and economically replaced. THROUGH Dual Contact 45º Tilt Style Type S for MTC's Dual Contact 90º Right Angle Style Type F for MTC's

Very Precise Locating Pilot Locking Screw 2x Orientation Pin

Face-To-Face 90º 45º Clamping Clamp Bolts

Secure and Rigid Clamping Simple and Positive Clamping Type S Cartridges are located in the basic holder by means of a precision ground pilot and Type F uses two clamping bolts that press the secured by two opposing radial screws with a 15º taper. With a slight offset to locating sockets, cartridge onto the basic holder. The torque is Face high face-to-face clamping force of the two components is generated. To maintain precise transmitted by an interlocking drive slot. Clamping locations and orientation, an additional locating pin is included for positive transfer of cutting torque. R

R SPINDLE SYSTEM Safe and Easy Clamping of Inserts DUAL CONTACT SPINDLE SYSTEM The double-clamping system simultaneously pushes an insert DUAL CONTACT downward and draws it into the contact faces to achieve secure and rigid clamping. Clamp Clamp Screw Piece

Insert Spring

Carbide Shim

BCV40/50 C5/C6/C8 HSK-T63/100 Shim BBT40/50 Screw BCV40/50 C5/C6/C8 HSK-T63/100 BBT40/50 17 Cartridges for 45º Tilt Style Type S

36 Cartridges for 90º Right Angle Style Type F

Right hand, left hand and neutral cartridges available, as well as integral Right hand and left hand cartridges available. Also part of the MTC turning tool models. Also part of the MTC turning tool program are square tool holders and boring bar holders. program are square tool holders and boring bar holders.

18 TURNING TOOLS FOR MTC'S & LATHES

Basic Arbors for MTC's Smart Damper Turning

Square Tool Holder

Boring Bar Holder NEW! Integrated Damping System for Turning Unprecedented machining depths without chatter is made possible with this heavyweight, strengthened Side Lock dynamic damper. Holder • Machining Dia.: ø1.58 or more • Protrusion: L/D ø7xd • Three cartridge geometries Morse Taper Holder Time (S)

Instantaneous damping of chatter

N/C Lathe Tool Holders with Built-in Damping System Acceleration (ft/s2)

Standard Holder SMART DAMPER

Mega Micro Chuck Mega Synchro Clamping Range: ø.018"-.238" Tapping Range: No.0-No.6 (ø.45-6.05mm) (M1-M3) For Micro Drills, Reamers, For Micro Taps Taps & Finishing End Mills

New Baby Chuck New Baby Chuck Clamping Range: ø.010"-.787" Clamping Range: ø.010"-.787" (ø.25-20mm) (ø.25-20mm) For Drills, Reamers, Taps & For Drills, Reamers, Taps & Small Tool Bits Small Tool Bits

Mega ER Grip Mega ER Grip Clamping Range: ø.108"-.787" Clamping Range: ø.075"-.630" (ø2.5-20mm) (ø1.9-16mm) For Drills, Reamers, Taps & For Drills, Reamers, Taps & Finishing End Mills Finishing End Mills

19 PROFIT MAKER SERIES UP TO 3,900 Angle Heads AVAILABLE IN Hi-Jet Holder SFM BCV, BBT & HSK Innovative Sealing Method Cutter Head Adjustable 360º MAX COOLANT PRESSURE The advanced non-contact sealing All cutter heads are adjustable a full 360º. UP TO method prevents coolant and particle Reference faces are provided on both sides 6,600284 SFMPSI contamination better than any other for easy setting of cutter direction. sealing method. MAX 10,000 RPM

MAX 16,000 RPM Innovative Seals NEW! Wide range of compact and rigid heads, from fixed 90º milling chuck types to universal Coolant Through Spindle in MAX HMC & AG90 Buid-Up Type angle types, suitable for all kinds of machining applications to eliminate multiple setups. 20,000 Custom made Angle Heads available. RPM

A Large Range Available for Your Required Applications Coolant inducer designed with the AG90 Series AG90 Series MAX AG90 Series bearings in a separate NBS Type Build-Up Type Small Bore Type 30,000 housing from theRPM High precision collet for For operations Multiple quick coolant. This eliminates ø.010"-.787". change adapters inside of bores as small as ø1.181". coolant leakage into available for the bearings andMAX wear MAX drilling, milling damage to40,000 the body, 45,000 & tapping. extending the RPMlife of RPM *Coolant through the tool. spindle version also available. MAX AG90 Series NBS 4 Types of Hi-Jet Holders 50,000 AG90 Series Extra Long Type RPM Compact Type Gage lengths up to 24" AGU30 Type For light duty available, ø.010"-.787". Spindle adjustable from 0º to 30º, ø.098"-.787". precision drilling, MAX ø.098"-.512". 80,000 RPM

MAX 120,000 New Baby Chuck TG Collet ChuckRPM AGU Series AG45 Series Universal Type NBS Type MAX MAX Adjustable from 0º to High precision 90º in 1º increments, 35,000 33,000 AG90 Series collet for RPM RPM HMC Type ø.098"-.787". ø.010"-.787". For milling cutters MAX ø.250"-1.250". 70,000 *Coolant through RPM spindle version also available. Side Lock CKB Shank

20 PROFIT MAKER SERIES

Air Power Spindle AVAILABLE IN RBX5 RBX7 RBX12 High Spindle BCV, BBT & HSK MAX MAX MAX 50,000 80,000 120,000 Clamping Range: ø.059"-.630" RPM RPM RPM Multiplies existing machining center spindle speed No Need To Rotate Machine Spindle! 4, 5 or 6 times. Clamping Range: ø.018"-.159" NEW! Higher speed machining increases productivity with Super precision air driven spindle technology enables high greater accuracy and superior finishes. speed micro machining on existing machining centers.

RBX Type Now available For small diameter drills and end mills. Air supplied via in RBX12 for stop block or through the machine spindle. All models are 120,000 RPM. variable speed. MAX 20,000 RPM World’s Smallest Clamping Intervals Mega Micro Collet Minimal Thermal Displacement • Wide coverage for small shanks is available The air turbine drive prevents thermal High Precision Collet with clamping intervals of ø.004" (ø.1mm) expansion of the spindle, which is New Baby Collet essential for die sinking and high • Compact in size, but excellent clamping Clamping Range: ø.010"-.787" & ø.5mm-20mm force for small precision applications accuracy micro machining. The world’s highest precision collet was developed based on BIG’s long experience and know-how, and Axial displacement compared to each is inspected twice to guarantee the maximum Guaranteed Max Runout operating time runout tolerance permitted. 14 1μm .00004" .00012" 12 Guaranteed Max Runout 10 Machining Center AT COLLET NOSE 8 3μm at end of test bar 4d 6 1μm .00004" .00012" 4 Air Power Spindle All BIG Collets are AA 2 AT COLLET NOSE Displacement in Displacement (μm) Z axis 0 3μm at end of test bar 4d Grade and inspected ød 0204060 twice for accuracy Operating time (min.) All BIG Collets are AA Grade

and inspected ød twice for accuracy

Drastic Time Reduction & Superior Surface Finish Dynamic Runout Accuracy High runout accuracy with the Mega Reinforced Gear Driving System Micro Collet, even at high speeds of The planetary gears achieve smooth operation 80,000 RPM. with minimal heat generation and high torque transmission. Plotted position of a test bar at the max. spindle speed 10 Machining Machining 3 Drastic time reduction! Time: Time: 5 Multi-Directional Coolant Supply Improved surface finish! 450 min. 120 min. 0 Universal coolant nozzles are capable of being -3 3 -10 -5 5 10 ( m) adjusted to suit the length of the cutting tool. ( m) With machining center With Air Power Spindle Thus, the maximum coolant delivery to the -5 -3 20,000 RPM 80,000 RPM cutting edge is assured. -10 Map of Japan milled with R .004" ball nose end mill (80,000 RPM) Machining Center Material: Prehardened Steel HRC40 (30,000 RPM) 21 INDEXABLE CUTTING TOOLS

Fullcut Mill FCM Type Speed Finisher

High Speed Cutter for Aluminum Slot Milling • Shoulder Milling R and Cast Iron SPINDLE SYSTEM DUAL CONTACT Each cutting edge height is adjustable Cutter Dia.: ø.500"-2.000" to within 1μm of each other. Highly efficient end mills with low cutting resistance. Exclusive design for radial feed combines edge sharpness with rigidity such that it has no equal.

Cutting Conditions ® Quick Adjustment of Cutting Edge Height .315" ® BIG-PLUS CAT & BT HSK Integral BIG Capto Machine: BBT40 (BIG-PLUS ) Integral Shank Shank Integral Shank After clamping the insert, the lifting screw lifts up the Work Material: Carbon Steel .236" Cutter Speed: 495 SFM insert directly by revolving the lifting nut from the side. Feed Rate: .004 IPT Simple construction aids in easy adjustment and the fine .157" pitch thread of the lift screw ensures precise adjustment. Axial DOC .079" NEW!

BBT40-CG19-43 CG19-FCM20093-32 Cylindrical Shank Ad Contact Grip Face Mill 0 ABC Cutter Dia.: (Conventional Design) ø.787" OTHER ø50/63/80/100mm MANUFACTURER

Excellent Cutting Performance Even with #40 Taper Machine Tools

Excellent surface Cutting Conditions Ad= Integral body with dual contact finish even under Ad= Machine Tool: BBT40 (BIG-PLUS®) .35"9mmsystem, Fullcut Mill ø.787" difficult cutting conditions. Cutter: ø.787" 3.5 times greater cutting capability! Work Material: Tool Steel Spindle Speed: 2,400 RPM Light Weight & High Rigidity Cutting Speed: 480 SFM The low-profile cutter body enhances rigidity, minimizes Ad= CHATTERING Feed Rate: .005 IPT vibration and distortion, which leads to the minimized .10" Other manufacturer’s cutter ø.787" height difference of the machined surface. Lighter weight 0 .079 .157 .236 .315 .394 resulting from reduced mass aids performance on small Axial depth of cut (in) machine tools such as BT30 spindles.

Fullcut Mill FCR Type Surface Mill NEW!

45º Approach Face Mill Cutter Ramping • Helical Milling • Plunge Milling Slot Milling • Shoulder Milling Cutter Dia.: ø80mm For superior surface finishes. This Cutter Dia.: ø.625"-1.250" mill was developed based on the Innovative rigid insert enables powerful and stable ramping. C-Cutter Mini chamfering tool

R platform, and therefore utilizes the Shoulder Ramping Helical Plunge SPINDLE SYSTEM PAT. Milling Milling Milling same inserts. DUAL CONTACT Cutting Conditions SURFACE MILL OTHER Work Material: 1050 Steel Cutting Speed: 656 SFM Feed Rate: .008 IPT Axial DOC: .039" BIG-PLUS® CAT & BT HSK Integral BIG Capto Cylindrical Shank Contact Grip Radial DOC: 2.953" Integral Shank Shank Integral Shank Coolant: Dry Rz=1.42 Rz=9.04 22 INDEXABLE CUTTING TOOLS

C-Cutter Mini R-Cutter

NEW! CKB3 & CKB5 Type

NEW!

Ultra high feed chamfer mill for front and back radius C-Cutter Mini High performance chamfer cutter chamfering of .02"-.16". Single-insert models or Universal Type increases the feed rate up to 400% Adjustment from four-insert models for higher feed rates. ORLD’S by using four inserts and reducing W S 5º to 85º with a M the cutting diameter to the lowest hex key. A L limit. Different models available 4 Indexes L

E for 30º/45º/60º front chamfering, S

S Unique insert geometry with

T T 45º front/back chamfering and †.197" even bolt/tap hole chamfering for excellent sharpness. High M8-M20 tap sizes. rake angle reduces cutting resistance and minimizes the generation of burrs.

Center Boy BF-Cutter COOLANT World’s smallest .197" BACK LIGHT square insert with four CHAMFERING cutting edges. CHAMFERING FACE MILLING THROUGH

C-Cutter

45º CKB Shank Type Chamfer Range: ø.197"-3.937" The long and parallelogram Back spot facing for cap The wide chamfering range saves shaped insert Chamfer Range: ø.035"-.866" bolt holes ø.433"-1.024". on the number of tool holders achieves the 90º & 120º Point Angles required and thus tool changing • Cap bolt size M6-M16 ideal cutting Accurate centering and chamfering can be times. Effective use of magazine • Indexable inserts save cost performance achieved in a single operation! Features sharp pots and shorter machining times for chamfering. cutting with minimum interference thanks to a • Coolant through are achievable. slim and extended shank.

Universal Type NEW! Chamfer Range: ø.217"-1.673" Chamfering angle No more regrinding thanks adjustment from 5º to to a replaceable insert. 85º with a hex key.

23 SOLID CARBIDE & HSS CUTTING TOOLS

Sphinx Drills and Micro Milling Tools High Performance Drills

With it’s extensive lineup of unique geometry drills, Sphinx is the answer to problem drilling. Sphinx drills are available in a wide range of sizes, diameters and lengths and offer reliable, worry-free operations in common and exotic materials.

Micro Drills (ø”3mm)

Designed to Maximize Tool Life, Accuracy & Process Reliability Optimize Performance and Efficiency A wide variety of unique drill point geometries, flute lengths, and shank diameters are Advanced drill geometries featuring innovative coatings and internal offered for use in most common and exotic workpiece materials including steel, stainless coolant capable of reducing cycle time while increasing tool life in steel, titanium and aluminum. Sphinx micro drills are available in both fine-grained, high many applications. Maximize rigidity using one of seven different strength carbide and 8% cobalt high speed steel. standard flute lengths, with specials available upon request. • 15+ different standard article numbers • Developed for maximum performance in most common and • 1,700 different standard micro drills exotic materials • Minimum diameter ø.03mm, ø.01mm increments between sizes • 3-30xd standard flute lengths • Standard diametrical tolerances as low as 0/-.004mm • Most geometries can be reground & recoated • Utilization of modern coatings designed specifically for micro tools

• Ultra-fine flute surface finish Pilot Step 140º/90º 2xd NEW! Carbide: ø.30mm–6.00mm Point: 140º/90º Pilot/Spotting 2-4xd High Performance Phoenix 6xd HSS & Carbide: ø.10mm–1.50mm Carbide: ø.50mm–2.40mm Point: 130º Point: 140º Phoenix 3xd & 12xd Carbide: ø1.00mm–12.70mm Point: 140º, coolant-through >2.50mm >2.5mm Spirec Pilot 2xd SpirecSi 6d6xd Carbide: ø.10mm–1.00mm HSS & Carbide: ø.05mm–3.175mm Point: 118º Point: 130º Phoenix 6xd Carbide: ø1.00mm–12.70mm Point: 140º, coolant-through

Pilot ø3mm Shank 2xd Spirec Pilot 6xd Carbide: ø.03mm–2.99mm Carbide: ø.20mm–1.50mm Phoenix TC2 3xd, 6xd, 9xd, 12xd, 16xd, 20xd & 30xd NEW! Point: 130º Point: 118º Carbide: ø1.00mm–10.00mm Carbide: ø1.00mm–10.00mm Point: 140º, coolant-through Point: 137º, coolant-through

Tricut 5xd ø3mm3 ShShank k 66xd d &12&12xd d Quadro 15 Plus 6xd Carbide: ø.20mm–2.99mm Carbide: ø.03mm–3.00mm Point: 140º Point: 130º Carbide: ø4.00mm–20.00mm Point: 140º, coolant-through

DeepDeep Hole 20xd DeepDeep Hole 440xd,0xd, 660xd0xd & 8080xdxd Quadro Plus 6xd & 12xd NEW!NNEWEW! Carbide: ø.20mm–1.50mm Carbide: ø.40mm–1.50mm Carbide: ø3.00mm–20.00mm Point: 129º Point: 126º Point: 140º, coolant-through

24 SOLID CARBIDE & HSS CUTTING TOOLS

Twist Drills Drill Reamers Micro End MIlls

A High Quality, Low Cost Increase Productivity Solution Capable of increasing productivity and meeting Sphinx solid carbide twist some of the most challenging application drills separate themselves requirements. Produced using high quality from the competition by solid carbide with a reinforced shank to incorporating a high level maximize stability. of process accuracy and • 3mm or 4mm reinforced shank repeatability into a basic • Standard coated option drill geometry. • Standard 2-flute and 3-flute geometries • 3-10xd standard flute lengths • Four different spot drill 2-Flute End Mill .75xd, 1.5xd, 3xd, 5xd & 8xd geometries NEW! • External coolant for all Carbide: ø.10mm–2.50mm geometries and sizes

Spotting 3-Flute End Mill 1.3xd, 2xd, 3xd & 8xd NEW! Carbide: ø2.00mm–20.00mm Carbide: ø.30mm–3.00mm Point: 90º, 123º & 142º Geometries with Three Distinct Margins Suggested cutting tool in situations where Spotting/Chamfering surface finish and hole tolerance are of the Coated 3-Flute End Mill 1xd, 3xd NEW! Carbide: ø1.60mm–12.00mm utmost importance. Sphinx drill reamers Carbide: ø.30mm–3.00mm Point: 142º/90º chamfer separate themselves from the competition using geometries with three distinct margins. Additional contact points optimize surface finish and allow achievable hole tolerances Fastcut Pilot 3xd ranging from H7 to H9. Ball Nose End Mill .75xd, 1.5xd & 3xd NEW! Carbide: ø3.00mm–20.00mm • ø.20-14.00mm Carbide: ø.20mm–2.80mm Point: 140º • 5-10xd standard flute lengths • Three margins

PosicutPit5d 5xd • H7-H9 achievable hole tolerance Chamfering Mill 90º Carbide: ø.30mm–20.00mm • Coated tools available upon request Carbide: ø.50mm–8.00mm Point: 118º 90º

Asycut 5xd Spirec 10xd Carbide: ø2.00mm–14.00mm EngravingE i Mill FlatF Tip w/ 30º, 40º, 50º, 60º & 90º Carbide: ø.30mm–6.00mm Point: 118º Carbide: ø.02mm–.15mm Point: 118º

Spicut 10xd Tricut 5xd & 10xd EngravingE i Mill Radius Tip w/ 30º, 40º, 50º, 60º & 90º Carbide: ø.70mm–14.00mm Carbide: ø1.00mm–14.00mm Carbide: ø.04mm–.10mm Point: 130º Point: 140º

25 MEASURING INSTRUMENTS

Speroni Tool Presetters Speroni Control Software

All Speroni tool presetters feature aged pearlitic cast iron construction for thermal stability, Heidenhain glass scales and Schneeberger New and innovative designs have been applied to the guideways for the highest precision, and all software is developed and controlled by Speroni for unmatched reliability and innovation. Speroni control and software interfaces. Our design, manufacturing and development experience is coupled with some of the most prestigious components on the world market in order to deliver unmatched reliability.

SIMPLE VISION Any skill level machine operators can use the software whenever they need to set up new tools.

• Reproducibility of measurements • Dynamic cross hair • Basic function for measuring length and diameter • Numeric and graphical interface verifying runout

EDGE Can be used by CNC machine operators as well AVAILABLE WITH as by skilled tool room CNC OPTION personnel.

STP MAGIS 400/500/600 STP FUTURA STP FUTURA AutoShrink • Unlimited tool database Combines all of the needed features The modular design allows you to choose A fully automated CNC preset, • Tool association to specific tool jobs and functions in one user-friendly and from a vast array of configurations, including measure and shrink fit system. New • Password management for multiple users trouble-free screen. Provides a complete manual or CNC measurements, max tool automatic cooling design provides measuring and inspection solution at an lengths/diameters from ø16"-48", many absolute safety and convenience, • Allows for integration of outside interfaces affordable price and is the most rugged spindle taper types and multiple control making the machine a fully automatic EDGE PRO and dependable in its class. options depending on your needs. and "hands off" solution. Fully featured software used for simple Diaset Tool Presetters measurements to the most advanced measuring tasks. The new generation Diaset tool AVAILABLE WITH presetter features a column and • Track stock amounts and tool assembly CAMERA OPTION base made out of mineral cast, • Advanced scanning of tool profile which offers high rigidity and • Allows for guided measuring programs excellent temperature resistance. High precision scales and solid INTELLIGO NEW! guides smoothly position the Effectively manage your warehouse indicator into position. The new and streamline your manufacturing digital readout features .0001" processes while organizing all facets resolution. of your tooling resources. Equipped with integral ISO50 or ISO40 tapers and reduction • Warehouse management & location management adapters available for other common interfaces. • Tool assembly/disassembly management • Post processor management

26 MEASURING INSTRUMENTS

Compact Sensor Series 3-Axis Measurement Tool (X, Y & Z)

Base Master NEW! NEW! High precision offset and detection tool for cutting tools, workpieces Base Master Red* and machine tools using conductive Body & measuring materials. LED lamp illuminates at sensor are exactly 2" from the reference surface, independent and features .00004" repeatability. components. 3D Master Red • Compact design

Base Master Gold* Base Master Micro* Base Master Mini* • Applicable for all work materials For non-conductive For small diameter For small diameter tools • Carbide tip stylus tools and tools. and tight locations. workpieces. MAGNIFY UP TO Static Dial Gauge 5 TIMES *The BM Gold, Micro, Mini and Red are for all materials, including non-conductive PROTECTIVE Centering Tool cutting tools and workpieces. All the same features as the original BM, including a COVER magnetic base that mounts the unit horizontally, vertically or at any angle. • Centering the tool holder is simplified since the dial gauge position is static and in front • Easy setting with a fine adjustment mechanism Tool Master Lathe Master (adjustment amount: .079") Defines work offsets and tool lengths for Quick setup of the cutting edge • Magnetic base allows for flexible mounting positions all materials, including non-conductive. position without trial cutting. Features adjustable height and an easy Capable of measuring external, NEW! to read large dial. It also includes an internal and facing tools. approach LED lamp and sound. Precision Measuring of Tool Diameter and Runout Accuracy

NEW! Dyna Line • Non-contact measuring with CMOS linear image sensor • In-machine measuring • Portable (usable with 6 C-Cell batteries if need be) Accu Center Point Master High precision edge finder suitable for Precision 3-D touch sensor all materials. Repeatability within 3μm. to quickly find edges and Measure at High Rotation LASER DOT DYNA LINE measurement locations. Speeds up to 1,300 SFM METHOD LINEAR SENSOR • No potential of damage to delicate tools • Measurement range: ø.004"-ø2.000" (ø.1-ø50mm) • Indicated resolution: 1μm

over 10μm 1.4μm pixels

27 MEASURING INSTRUMENTS

Dial Indicator Stands Dyna Test AVAILABLE IN BCV, BBT & HSK Articulated stands for the demanding user, offering the highest The cause of machine tool runout stems from wear of the spindle positioning precision and exact measurements in the μm range. bearings. Regular inspection with Dyna Test helps identify potential • High clamping force thanks to a strong internal cam structure problems, and can reduce downtime and costly repairs of the machine tool spindle. • Extremely flexible with 360 degrees freedom of positioning controlled by one progressive clamping star grip • Precision test bar for static runout accuracy • Ideal design for use in measurement, inspection (quality control) • Produced under a strict quality control process; calibration certificate and machining available upon request as per ISO 9000 requirements • Ultra strong earth magnet holds stand firmly in place Precision Standards of • Each stand is equipped standard with (1) magnet, (2) extension BIG Daishowa Test Arbors arms, (1) DGH dove-tail adapter and (1) cylindrical gauge adapter (ø.375") Runout .002mm (.00008") Roundness .001mm (.00004") Cylindricity .003mm (.00012") Roughness Rz: .6 m (.00002") Included: Taper Contact AT1 Dyna Test Diameter Tol. ±.005mm (.0002") Accu Mini Mini Aluminum Storage Case Certified runout of ”1 micron at test bar nose and ”3 microns at end of test bar

Dyna Force

Periodical measurement of the spindle retention force avoids unknown reduced rigidity, which leads to vibrations, loss of machining quality and Belleville shortened tool life. A full length taper stabilizes the value of measurements. Springs

Only One Display for All Taper Sizes Collet

Type SU/F

50 40 30 Taper

Included: Type MU/F Dyna Force, Plastic Storage Case, Display & Cable

28 MEASURING INSTRUMENTS

ATC Alignment Tool Level Master

High precision device for the leveling of machine tool tables. • Simultaneous 2-axis detection leveler • LED and buzzer indication when leveling is complete • Uses optical level sensor technology • 10 micron per meter precision LEDLELED && BUB BUZZERUZZZZER (.01mm/m) IINDICATION!NDICACOATION!

Mode Display

Leveling Complete LED (Blue) AL Shank For the maintenance of a machine tool spindle. Measure the misalignment between In machine tool spindle Buzzer the ATC arm and the machine tool spindle or magazine pot center. The dial in dictator aids in quick adjustment.

How To Use Battery Alarm “BAT” Indication Blinks When Battery Is Low AL Flange 1. Load the AL Shank in the machine spindle and mount the AL Flange on the ATC arm. In ATC arm 2. Insert the AL Plug into the AL Flange. Set Switch (Zero Adjustment Function) 3. Rotate the AL Plug and read the highest and lowest values of the dial indicator. This Used To Calibrate The Unit Dial indicator stylus direction is the eccentric direction. Half of Power Switch (Auto On/Off Function) the gap of the values is the eccentric Power Is Automatically Turned Off 30 Minutes After Turned On amount. 4. Adjust the position of the ATC arm so that AL Plug the front end of the AL Plug will be inserted into the AL Flange fully.

Traditional method Easy leveling with where 2 levelers simultaneous are used 2-axis detection

Included: Included: Level Master, Aluminum Storage Case, ATC Alignment Tool & Alkaline Batteries (AAA x 4 pcs.), Manual, Plastic Storage Case Guarantee Certificate & Inspection Sheet

29 ZERO-POINT MODULAR WORKHOLDING

Unilock Zero-Point Workholding Our Most Popular Chuck Size For Smaller Applications Special ApplicationApplic Chucks

ASM 90 EDM 100/150 Reduced diameter for small work Made from stainless or tight spaces. Turbo option for steel and has an increasing the holding power. integrated mounting pattern for wire EDM and waterjet tables.

ISM 160 A single chuck solution for the face of 4th and 5th axis rotary tables. ESM 138 Versatile features in a ESM 100/75 mid-sized diameter to fit Flange mounting most applications. design with high clamping force in a small package. ESM 138 Turbo NEW! Meeting the challenge to set up and Edge of chuck 3x higher retention force process as efficiently as possible with can be used as and sealed back cover. a simple, repeatable and accurate a timing surface. zero-point clamping concept. • Heavy-duty die springs ERGO 138 NEW! AFM 105/65 • Air pressure to unclamp Low profile version with air Excellent choice for 5-axis ESM 180/150 NEW! • Low profile body options connections at bottom or side. work cells where clearance is needed to access all sides Uses the System 68 knob which • Turbo assist clamping of a part. allows for the use of larger fasteners. • Only limited by your imagination EFM 138 By having the highest retention forces For flange mounting into available, it can be used in many columns and fixtures. industries that specialize in large part manufacturing. Knobs

Manual Options

Clamping Knobs ASM 120 The retention knob is the heart of the Reduced diameter for small system. It provides high accuracy work or tight spaces, and a location while also retaining the fixture. manual actuation option.

ASH 120 NEW! AFM 146 NEW! The ASH 120 is the same diameter and height as its For multiple chuck original ASM 120 version applications on multi-axis but now has a new scroll machine tables where a low OPTIONTION 1 OPTIONTION 2 OPTIONPTIO 3 stack height is important. Pass Bolt Captive Set Retain From clamping actuation system. Through Screw Top

30 ZERO-POINT MODULAR WORKHOLDING

Larger & More Robust ChucksMono, Duo & Quad Table Chucks Starter Kits

MSM 170 MLM 150 Large diameter, Lightweight base plate for heavy-duty, with many quick and easy mounting to mounting options, tables. Optional timing notch including a kit to adapt available. Air supplied from to rotary indexers. side of base plates.

MCM 150 Execute multiple 90º indexes with index bushings. Air supplied ASM 90/120 & ESM 138 chucks from side of base plate. are mounted to universal base plates for immediate implementation out of the box. DLM 200 Pallets are also included. Designed to accept a large single pallet or two smaller pallets. Pallets Keyways on bottom for ESM 176 Turbo quick positioning on System 40 Mono, Duo & Quad Pallets Large diameter, with turbo work table. Optional feature for more clamping timing notch in face of Pallets are blank and allow the customer force and rigidity. chucks. to install any type of mounting hardware to them. Available in aluminum and steel. DCM 200 Designed to process two single pallets with Automation Pallet Assemblies multiple indexes or Complete pallet assemblies for use in Mono, Duo and Quad configurations. For companies one double pallet. opting to produce their own pallets, all components can be purchased individually. Each chuck can accept a timing bushing every 90 degrees.

QC 400 HSM 196 Equipped with 4 ESM For lathes or mills where 138 chucks fed with a the center of rotation single air connection provides a through-hole from the side. Can be to bury the workpiece. operated as a duo or DSA 110 QSA 110 QSA 125 quad.

NEW! ERGO Base Stations ESM 138 chucks save 11mm of height and are fed with a single air connection from the side. DPA 110 QPA 110 QPA 125

31 ZERO-POINT MODULAR WORKHOLDING

Multi-Axis Systems

5-Axis Duo Bridge 5-Axis B Style Base NEW! 5-Axis Reductions & Shims NEW! This base plate can be mounted directly to Allow for flexibility of the position of the 5-Axis Reductions are used to reduce the top of a 5-axis table or loaded through base via the use of a slotted flange directly from ø80mm to ø50mm to clamp a pair of Unilock zero-point chucks. Two over t-slots. These chucks can be mounted workpieces with limited supporting elevated Unilock chucks are mounted at 90 on 50/40/M12 grids as well as on t-slot surfaces. They are also offered in 25, degrees to each other so one is out of the machine tables. 50 & 75mm heights and two hardnesses. way while the other is being machined. System 40 clamping knob and bolt are included.

First Grip 5-Axis Double Base NEW! ER Collet Chuck NEW! Minimally intrusive clamping solution Allows for knobs to be used on grids and The perfect solution for clamping shafts for 1st operations using raw bar or plate t-slot tables to affix the clamping base. This and other small round workpieces. The stock. First Grip can be used in a single offers a universal interface between your Collet Chucks fit on to any 5-Axis Base jaw configuration or it can be used in machine table and workpiece. Chuck or 5-Axis Extension with a timing series to hold larger workpieces. key, and uses standard ER40 and ER50 collets.

5-Axis Univice Synchro NEW! 5-Axis Table Adapters NEW! Serrated Adapter NEW! The vise is a self centering vise Allow the 5-Axis Base Chucks to be Used for small raw workpieces with that will come with Unilock mounted anywhere they are needed in the aid of an M10 mounting thread System 40 knobs, allowing it to be order to access the table t-slots or grid through the Unilock clamping knob. quickly installed on any 200mm holes, all the while providing a strong The workpiece is securely clamped pattern. Can be reconfigured with foundation. thanks to the serrated contact a fixed jaw. surface. Fits on to any 5-Axis Base Extension with a timing key.

NEW! 5-Axis Uniclamp NEW! 5-Axis Air Chuck 5-Axis System 25 NEW! The new 5-axis Uniclamp expands the Allows the use of air for open and turbo The 5-axis system can now handle First Grip part clamping system into functions when using with 5-Axis Base even smaller parts via the System 25 an interface that is compatible with the Chucks or stacking risers. These chucks knob and chucks. Designed for small Uniclamp serrated rail system. utilize the System 40 clamping knobs. workpieces, and based off of the proven System 40 knob design.

5-Axis Base NEW! 5-Axis Extensions NEW! 5-Axis Uniflex System NEW! The new 5-Axis Base Chucks are now offered Allow for additional height when paired Allows for up to 20mm of with a timing key for single base applications. with 5-Axis Bases. By building up different height adjustment. The New table adapters are now also offered. extensions, workpieces which are difficult Clamping Extension is a These chucks can be mounted on 50/40/M12 to access or which have different heights fixed height of 65mm and grids as well as on Unilock clamping systems are easy to clamp. can be combined with the using Unilock clamping knobs. all Unilock chucks and 5-axis components.

32 ZERO-POINT MODULAR WORKHOLDING

Automation Chucks Robot Grippers ROC® Mineral Cast

MG 100 ESA 120/70 NEW! Mineral cast towers in Intelligent interface and communications many different sizes back to controller using standard System and configurations 40 clamping knobs. integrated with Unilock chucks. The casts are low weight, have low thermal conductivity, ESA 110 Twin Pin Gripper are corrosion resistant Pallets seal off air passages allowing Sold as a complete assembly, and are dampened. for the verification of a pallet through the gripper is located on the back pressure monitoring. robot arm or an adapter plate with two dowel pins. NSA 125 SG 100 Two integrated pallet support pads, air verification of pallet presence and Steel encased turbo assist clamping option. mineral cast available with either Unilock ESA 185 chucks or a Largest self cleaning chuck, intended for grid pattern. heavy machining with high retention forces — 3,300 lbs or 8,800 lbs with turbo.

Pre-Assembled Automation Solutions Grid Clamping Pallets Grid clamping pallets produced with ASSF 170 the help of ROC® mineral casting, A stable platform is provided for all including a steel cover on the top machining applications through the of the pallet for optimal stability. use of four clamping wedges and four supporting orientation pads. Weight Reduction Fillings All clamping pallets and devices ASSF 250 can be manufactured as light as Designed to accept a single Clamping Knob Gripper possible and filled up with ROC® clamping ring at the centerline Any Unilock chuck and clamping mineral cast. of the pallet and four clamping knob combination can be used wedges and orientation pads. as a robot gripper and coupler. Riser Pads For a more flexible use of your vices, we offer riser pads for many popular vises brands.

When automation pallets need additional support or orientation, Customized Items a mating cup bushing and taper ROC® mineral cast products cone are used. Their tight fit can be customized to meet your delivers stability and accurate specific needs. We gladly provide orientation for large pallets. our know-how in this area. 33 TOOL ASSEMBLY/DISASSEMBLY DEVICES

Tool Pro Kombi Grip Tooling Mate

Unique tool holding device for the assembly and disassembly of Innovative 2-way clutch and needle roller clamping system Replaceable adapters that feature drive keys tooling. Depressing the large gold button permits the adapter to assures secure clamping at the tool flange periphery of HSK to secure steep taper shanks, or a 2-way rotate 360º and lock in 45º increments. Integral taper units and & polygon tapers. clutch needle and roller clamping system for modular taper units for nearly all shank styles. HSK and polygon taper shanks. Standard

Vario Quick-change system ST Lock Digital Torque Wrench uses one permanently mounted base unit Ideal fixture for the set-up of cylindrical shank tool holders. For accurate tightening of collet chuck nuts and multiple adapters Clamps ø20, 25 & 32mm shanks by replacing the sleeve. to recommended values. for different types and sizes of tool shanks.

Vibrations

Digital Bar Graph

Spin

NEW! Beep Tool Pro Stand Safe and secure Collet Ejector tool assembly stationed Easily and quickly insert/remove anywhere that’s small sizes of New Baby Collets convenient on from Mega Nuts & New Baby your shop floor. Nuts.

Full 360° radial tool rotation permits easy access to large diameter tools.

34 CLEANERS

Tooling Cleaners Spindle Cleaners Clean-Tec Chip & Coolant Fan

The unbeatable tool to ensure absolute cleanliness of tapered Fast, safe and automatic fans for spindles, which maintains the precision and prolongs the life of in-process rinsing and removal your expensive machine tools, cutting tools and tool holders. of chips and coolant from tables, fixtures and workpieces without stopping production. Held in a collet chuck or end mill holder _Taper Cleaner then stored in a magazine pocket. Maintain the accuracy of high precision

collet chucks by cleaning the internal collet ISO Taper taper. For Mega Micro, Mega New Baby, Mega E and all ER collet chucks.

_Tooling Cleaner For the cleaning of both mating surfaces of HSK Taper BIG-PLUS® 30 & 40 Taper Morse taper tool holders, which require absolute Polygon R cleanliness for optimum Taper SPINDLE SYSTEM performance. DUAL CONTACT

HSK External Taper Cleaner Cleaning strips will remove even large BIG-PLUS® Cleaner residual particles. Sturdy construction with high oil and grease resistance. T-Slot Clean Blowing air cleans the BIG-PLUS® machine spindle face of all debris. Improve your work safety TK Cleaner environment and efficiency Perfectly cleans the clamping bore of a tool of table cleaning. Save the R holder to maintain the high performance. time required to clean T-slots Perfect for hydraulic chucks, milling chucks SPINDLE SYSTEM packed with chips. DUAL CONTACT and shrink fit holders.

BIG-PLUS® Spindle Face _Wiper Cleaner Easy cleaning of smaller cylindrical bores by simply inserting and removing before cutting tool insertion. Ideal for hydraulic chucks T-slots packed with difficult T-slots protected & clear and shrink fit holders. to remove chips by T-Slot Clean Air Blow

35 BIG KAISER Precision Tooling Inc. A Member of the BIG DAISHOWA Group

2600 Huntington Blvd | Hoffman Estates, IL 60192 | P: (224) 770-2999 | F: (224) 770-2997 | [email protected] | www.bigkaiser.com

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