PROZAP Sp. Z O.O. Tel

PROZAP

50 years of experience in design and execution of industrial investment projects Agenda

• About PROZAP • Major projects: – General information – Fertilizers: ammonia, urea, AN, AS – Certificates and awards – Caprolactam and melamine – Major clients – Off-sites – Design process – UAN Production and Storage – Risk Management – Environment protection – Safety – Chemicals – Product handling and storage facilities PROZAP – 50 years of experience

• Almost 50 years of experience in design and engineering services for chemical industry: over 40 thousand designs for over 100 clients • Highly qualified engineers and technical staff for professional project design and execution • Resources to provide sophisticated and technologically advanced design in all disciplines and a variety of accompanying services • Employment: 110, average professional experience: over 10 years • Customer oriented, tailored engineering services

PROZAP Sp. z o.o. Tel. +48 81 473 16 00 [email protected] al. Tysiaclecia P.P. 13 Fax +48 81 886 25 59 www.prozap.com.pl 24-110 Puławy, Poland Since 1970 - Almost 50 Years of History

• 1970 – Engineering Department of Zakłady Azotowe Puławy is created • 1988 – PROZAP Sp. z o.o. is established • 1990 – first implementation of PDS (comprehensive, intelligent computer-aided design/engineering CAD/CAE application) in Eastern Europe

• +40 thousand designs within the framework of more than • +30 thousand jobs for over • 100 clients Certificates and Awards • Certified Quality Management System ISO 9001, 14001, 18001 • Title of Best Design Company of the Year 2013. • I Prize in the Modernization of the Year 2011 competition for Urea Plant Revamping Project acc. to Basic Design by Urea Casale in Zakłady Azotowe Puławy S.A. • Nomination in the Modernization of the Year 2012 for „Revamping of the Co-generation Plant by retrofitting of Flue Gas Desulphurisation Plant in Grupa Azoty PUŁAWY PROZAP has been awarded the title of • Nomination in the Modernization of the Year 2013 for Best Design Company of the Year 2013 Modernization of vehicle scales in Grupa Azoty PUŁAWY • Gold Medal of Rynek Inwestycji Magazine for comprehensive conversion engineering company into an EPC contractor.

Certificate of Appreciation by Office of Technical Inspection for high standards in technical safety and security. Major Reference Projects

Domestic • Ammonia Bałtycka Baza Masowa Lotos SA • Urea Grupa Azoty Police • Ad Blue • Sulphuric acid International Paper Kwidzyn SA • Sulphur and its compounds Metalko • Nitric acid Anwil S.A. Orlen SA Boryszew SA • NO , SO , NH emission abatement Z.Ch. Luboń x 2 3 Polfa Tarchomin SA • Prill tower off- gas dedusting • Melamine Mostostal Puławy SA Cersanit SA • Ammonium nitrate Grupa Azoty Siarkopol • Caprolactam PCC Rokita Z. Ch. Siarkopol Wratislavia-Bio • Peroxides Organika Sarzyna • Units based oil processing Grupa Azoty ZAK Polfa SA Elektrownia Rybnik SA • Waste & Water treatment Synthos Dwory 7 Sp. z o.o. S.K.A. Grupa Azoty Tarnów • Bulk and liquid fertilizer storage – inland and harbour Carbon Black Polska • Heat/power plants • Bioethanol Key Partners Overseas

 Achema  Marsulex  Agro Linz  Petrochemishe Anlagen  Air Liquide  Rhodia Chemie  Casale Group  Ruwais Fertilizer Industries (FERTIL)  Chematur Engineering Group  Samsung Engineering  Evonik Carbon Black  GS Engineering & Construction  Gea Messo AG  SABIC  GSFC  Sulzer Chemtech  Khimtekhnologya  Tecnimont  LIWA  ZAO Polus  Lurgi Zimmer Specialty Services At every stage of a project life-time

• Training of operating personnel • Plant operation and maintenance EPC • Plant optimisation Commissioning • Plant upgrading Contracts • Project Execution „Turn-key” • Author’s Supervision Construction • As-built Documentation • Civil Design • Basic Engineering PMC Project • Detail Engineering Management • Cost Control Consultancy Design • Procurement • Market Study • Feasibility Study • Selection and transfer of technology • License Management Project Definition • Cost Estimation Specialty Services for Investors and EPCs • Consultancy regarding local regulations and/or representation (Power of Attorney) • Environment Impact Report • Civil Design as required by Polish Law • Building Permit application • Integrated Permit • Permit to Use • Local Safety and Security Rules compliance • Local authority engineering and coordination • Negotiations with authorities • Obtaining required decisions and approvals • Management of contractors • Large database of proven Polish suppliers • Possibility to hire local contractors contributing to local community EPC Services Integrated Project Execution The whole project from one hand

• Fewer changes and less implementation work • Optimized cost effectiveness • Optimized scheduling and smooth performance • Increased quality and compliance with requirements • Increased safety and security • Improved operability

Off-sites and auxiliary facilities

• Waste and effluent disposal systems • Water preparation and treatment plants • Product conveying, storage, packaging and loading/unloading facilities • Site utilities connections • Steel and concrete structures, process and auxiliary buildings, • Electrical power / steam systems • Process water / air systems • Cooling and heating systems • Roads, yards and railway • Communication, security and surveillance systems • Site and field lighting • Personnel facilities and sanitary installations • Various engineering services: optimization studies, debottlenecking, capacity increase, etc. Projects Oriented HR

Matrix System

PROCESS ENGINEERING Disciplines Project 1 Project 2 Project 3 Process

PIPING Piping

MECHANICAL Mechanical VESSELS & MACHINERY Instrumentation

INSTRUMENTATION Electrical

WSS&HVAC ELECTRICAL Civil Engineering WATER / SEWAGE SYSTEMS & HVAC General Plot Plan

CIVIL ENGINEERING, Environment Protection ROAD AND RAILWAY Safety Considerations

GENERAL PLOT PLAN

ENVIRONMENT PROTECTION

SAFETY CONSIDERATIONS Design Process

Inquiry processing Agreement and execution of the project

Receiving of the Signing the Agreement inquiry / ITB

Appointing PMs Issuing the Project Schedule, and discipline appointing the Project Team leaders to prepare and assigning tasks the quotation

Technical measures Periodical project check-ups

Acquiring the basic Execution of the Project Settlment with the client information to produce regarding the final the quotation. External expert opinion Ad hoc consultations scope of design Defining the scope of inquiry

Final, formal review

Preparing the quotation acc. to PROZAP’s internal regulations Forwarding the documentation Project Control and Verification

Periodical meetings: • PM and discipline leaders, Technical measures Periodical project check-ups • Following the Project Schedule Execution of the Project • Interdisciplinary settlements • Delay counter-measures External expert opinion Ad hoc consultations • Minutes of the meetings available for all involved

Final, formal review Ad hoc consultations / reviews: • Discussion over design solutions to be used • Interdisciplinary settlements • PM reviews of the produced portions of the documentation The Project Control and Supervision address specifically: External expert opinion: Documentation approval by the relevant

institutions and authorities Following the Project Schedule Technical measures: • Conformity with the Agreement Automated, immediate check-ups • Conformity with the Basic Design for collision / interference (civil, framework, piping, equipment) • Conformity with local/state regulations Final, formal review: • Information flow between disciplines • Completeness of the documentation • Formal requirements Project Control Progress Reports

• Monthly / weekly reports - as required by the client / agreement • To monitor and report all major activities, arising issues and their solutions • Report contents: – Summary / Synopsis: major facts summarized and commented – Work to date: reached milestones, progress percentages by activities – Issues arising – Issues solved – Actions to prevent delays – Work planned for the next period (month/week) – Contract / order status – Invoice status CAD / CAM Systems State-of-the-art Design Techniques

SmartPlant

P&ID Instrumentation 3D

Basic Integrator

Process

ChemCAD+CCTerm, Smart

Visual Vessel Design, Probad Plant ASPEN TASC+ Design Calcs Triflex Review

Piping & Vessel PDS 3D EPLAN, SEE Electrical Expert, Intools, Instrumentation & Electrical ETAP Isogen Autodesk ROBOT Structure Analysis Professional, RM Win, Ventpack, BOCAD 3D, Adv. Concrete Civil, Water, Sewage and HVAC

CAD MicroStation, AutoCAD

Cost est. Forte, Norma Pro

Database MS SQL, Oracle, Access

Project MS Project Risk Management

Technical

Environment Financial RISK

Social & Market Political Safety Management Safety First

• Safety audits • Safety assessment • Safety Task Assignment • Hazard Elimination • Lessons learned • Training • Safety survey and processing of results Selected reference projects Fertilizers, chemicals, environment protection

Urea plant revamping UAN Plant and storage faciliteis

Nitric acid Granulated fertilizer AN plant plant

Ammonia plant Liquid ammonia storage revamping AN Based Fertilizer Plant Grupa Azoty PUŁAWY Scope of work Status: in progress Preparing of technical documentation • Map and Civil Engineering

• Detail Engineering in all disciplines • Purchasing documentation: ITBs, bid analyses, technical attachments to contracts • Operation manuals and registration files • Evaluation of completeness of Process Design • Coordination, participation in commissioning, supervision 1000 MTPD Nitric acid plant Construction of a new production plant (thyssenkrupp), Grupa Azoty PUŁAWY – in progress Scope of Work • Complete technical documentation: • Civil Design • Area classification • Multi-discipline Detail Engineering • Tender documentation: inquiries, technical proposal evaluation, technical attachments for contracts • Equipment registration files • HAZOP and SIL • Plant start-up and operating manuals • Supervision, evaluation of equipment documentation, • Participation in coordination meetings and commissioning. Nitric acid Pre-design work for modernization of existing nitric acid plant project, Grupa Azoty PUŁAWY – in progress

Scope of Work

• Tender documentation: • technical evaluation of proposals • preliminary concept with cost estimate • technical attachments to the contracts • Environmental Impact Report • Preparation of Material Requisition

UAN plant and storage facilities „AGROCHEM ” Sp. z o.o., Człuchów, Poland ( 2014)

Project at a glance • EPC, Turn key project execution • Conceptual Design • Comprehensive Engineering in all disciplines • Supplies • Project Management and coordination with subcontractors • Supervision

Production Plant and Storage Facilities

of UAN liquid fertilizers, Grupa Azoty ZAK S.A ( 2015).

Liquid Ammonia Storage Capacity15 000 t. with loading-unloading facilities ( 2015 )

Scope of work

• Concept • Detail Engineering in process, civil, electrical, mechanical and instrumentation • Procurement Management • Authority Engineering, preparation of documents required to obtain permits • Preparation of technical attachments to contracts • Other engineering services Flue Gas Desulphurisation Innovative wet, ammonia process in Puławy, Poland PROZAP: PMC & General Design and Engineering Company Scope of Work • All documentation necessary to implement the technology by Marsulex, • Supervision over execution of contracts with equipment vendors • Obtaining required permits, • General concept and spatial layout, • Civil engineering design • Detail engineering in all disciplines • Operating manuals • As-built documentation • Supervision over construction Prill Tower Emission Control

Urea dust and NH3 emission abatement, SABIC, Saudi Arabia

Scope of work

• Basic Engineering • HAZOP Study • Detail Engineering • Procurement • Supervision + Training • As-built documentation Other reference projects: • Grupa Azoty PUŁAWY • Cooperation with GEA Messo, • Anwil S.A., Poland provider of the crystallization • Agrolinz, Austria • Grupa Azoty ZAK technology TGU Bulk Loading Facility Al-Bayroni, SABIC, Saudi Arabia

Status: in progress Project at a glance • Basic Engineering • Detail Engineering in all disciplines • As-Built Documentation • Supplying of equipment • Supervision services FEED Study For New Bagging & Truck Loading Facility in Ruwais Fertilizer Ind., UAE

Project at a glance • Comprehensive study and and conceptual design for construction of a new bagging and loading facility project • Front End Engineering Design in all disciplines Solid Fertilizer Plant with storage, handling and loading facilities in Grupa Azoty Zakłady Azotowe Puławy

Project at a glance • Civil Design • Environmental Impact Report • Procurement Management • Detail Engineering in all disciplines for the storage and loading complex • Supervision Air Separation Unit Two separate trains of overall capacity  1,700 MTPD Integration with existing plants PROZAP’s Scope of Work • Civil Design • Detail Engineering • Process Manual • Procurement management • Concept of integration of the new plant with existing units on site Urea Plant Revamping Capacity increase to 1.215.000 MTPY Project at a glance

• Goal: capacity increase and other improvements • Basic Design by Urea Casale • PROZAP’s scope of work: – Civil Design – Detail Engineering – Other engineering services AdBlue production plant Capacity increase to 100,000 MTPY, Zakłady Azotowe Puławy S.A., Poland

Scope of work • Civil Engineering

• Detail Engineering

• Environment Impact Report

• Environment protection approvals

• Product handling Bulk Fertilizer Storage and UAN terminal, Gdynia Port, Poland

Project at a glance • UAN storage capacity: 27 000 tonnes 3 • Bulk Fertilizer storage capacity: 140 000 m • Loading/Unloading capacity – 2 000 MTPH • PROZAP’s scope of work: – Civil Design – Detail Engineering – Other engineering services CAN Storage Capacity 25,000 t., Wloclawek, Poland

Project at a glance • CAN storage with transport, handling, storage, weighing, packing, loading facilities and roads and yards, • General concept and spatial layout, • Process design • Preliminary impact on environment report • Civil Engineering Design • Inquires for handling and packing equipment • Multi-disciplinary Detail Engineering • Author’s supervision Chemicals Dosing Station PKN ORLEN S.A., Płock, Poland

Scope of work • Pre-design • Civil Engineering • Tendering procedures for purchasing • Detail Engineering and tank registration files • Detail Engineering • As-Built Documentation • Process Manual • Supervision services • Other engineering services: inventory, mechanical and process commissioning documentation, coordination with Notified Bodies Selection and installation of a soda tank

Inowrocławskie Zakłady Chemiczne Soda Mątwy S.A. Project description Installation of the soda tank including conventional and pneumatic conveying systems with conveying scales for railway car loading of capacity 60 t/hr.

Scope of work • Basic Design • Civil Engineering • Detail Engineering Polyethers Production Capacity Increase 30 000 MTPY, PCC Rokita SA, Brzeg Dolny

Project characteristics

• Civil Design including Environment Impact Report to obtain a building permit, • Detail Engineering in all disciplines: process, piping, civil, instrumentation, HVAC, electrical, mechanical and cost estimation, • Tendering procedures for the purchase of machinery, equipment and materials, • Detail Engineering and commissioning documentation for vessels and pipelines • Supervision services TDI complex Capacity increase to 60,000 MTPY, Zachem, Poland

Job description

• Pre-design work including inventory, • Civil Engineering Design with Environment impact report, • Complete Detail Engineering • Process/operating manuals • Procurement of machinery and equipment, • Participation in start-ups and approvals • Supervision and as-built documentation • Managing engineering subcontractors, coordination and control TDI complex Capacity increase to 75,000 MTPY, Zachem, Poland

Job description Designs and engineering in all disciplines: • Civil Engineering, • Detail Engineering, • Registration Files, • As-built documentation • Author’s supervision. The revamping was carried out without shutting down of the plant and using only short maintenance periods. During test runs of the extended TDI plant, all the technical, quantity and quality parameters of the product guaranteed by PROZAP were achieved. 130 000 MTPY Methanol Plant „New Second-hand Plant Formula: application of existing equipment ACHEMA, Lithuania, 2006

General Engineering Contractor: • Pre-design work including inventory • Cooperation with Basic Design Provider • Civil Engineering Design with the Environment impact report • Complete Detail Engineering in all disciplines • Participation in bidding/contracting • HAZOP Study • Participation in start-ups and approvals, • Process/operating manuals • Supervision Biodiesel plant Wratislavia-Bio, Wroclaw, Poland

Job description • Environment impact report with an integrated permit application

• Civil Engineering Design with building permit

• Detail Engineering in all disciplines

• Railway system development project • Feedstock/products storage, loading and unloading system Polyols (Polyols 4) Production Plant PCC Rokita SA, Brzeg Dolny Project characteristics • Capacity: 30 000 tonnes / year • PROZAP's scope of work: – Technical evaluation of the project, including the investment cost estimates, – Civil Engineering – Environment Impact Report – Design basis documentation for the equipment and vessels – Obtaining a building permit, – Detail Engineering including tendering documentation, – Detail Engineering and commissioning documentation for equipment and pipelines – Supervision services Sulphonated Chemicals Plant 30 000 MTPY, PCC Rokita SA, Brzeg Dolny

Project characteristics

PROZAP - General Designer Company • The design documentation for the storage and production parts • Civil Design including obtaining a building permit, • Detail Engineering • Tender and contracting procedures for both parts, • Supervision services • As-built documentation of the storage area. Melamine Plant Capacity 30,000 MTPY, Puławy, Poland

Job description

• Predesign and preparatory works • Civil Engineering Design • Environment impact report • Complete Detail Engineering in all disciplines • Procurement of machinery and equipment, • Participation in start-ups and approvals • Supervision and as-built documentation • Process/operating manuals • Managing engineering subcontractors, coordination and control Dry salt plant capacity increase Soda Polska CIECH, Janikowo, 2016

Scope of work • Civil Engineering • Tendering procedures for purchasing including technical attachments to contracts • Detail Engineering in all disciplines • Supervision services • As-Built Documentation Thank you