Before InsideInsideInside thisthisthis issue:issue:issue: Long Term Opel Ownership 1990-2008 Vintage Car Insurance Tech: Body Panel Replacement Tech: How to Build a Targa Tech: Plug Welding & Fiberglass Epoxy Volume 28, Issue 5 Sept/Oct 2008

Welcome to the Opel Motorsport Club

THE OPEL M OTORSPORT CLUB IS CELEBRATING ITS 28TH YEAR OF DEDICATION TO THE PRESERVATION AND APPRECIATION OF ALL GERMAN OPELS , WITH SPECIAL EMPHASIS ON MODELS IMPORTED INTO THE UNITED STATES. WE ARE HEADQUARTERED IN THE LOS ANGELES AREA, AND HAVE CHAPTERS ACROSS THE COUNTRY, IN EUROPE, AS WELL AS MEMBERS IN CANADA AND MEXICO. MEMBERSHIP BENEFITS INCLUDE SUBSCRIPTION TO OUR NEWSLET- TER, THE BLITZ, LISTINGS FOR PARTS AND SERVICE SUPPLIERS, BLITZ INDEX & TECH TIP INDEX (1985-DATE), FREE CLASSIFIED ADS (3 PER YEAR), CLUB ITEMS, MEMBER ROSTER, OWNER SUPPORT AND ACTIVITIES , INCLUDING MEETINGS AND OUR ANNUAL PICNIC & CAR SHOW

The Club Regional Chapters The Blitz

TO APPLY FOR MEMBERSHIP European Chapter (Netherlands) SEND EVENT INFORMATI ON, TECH CONTACT: Contact Louis van Steen: (011 31) 297 340 TIPS, PARTS INFORMATION, LETTERS , OMC TREASURER, c/o Dick Counsil 536 (please take note of the time zone CHAPTER ACTIVITY ANNOUNCEMENTS, 3824 Franklin Street before calling), fast60gt (at) yahoo.com ADVERTISEMENTS AND ALL OTHER ITEMS OF INTEREST TO: La Crescenta, CA 91214-1607 Florida Chapter (Coral Gables, FL) Opel BLITZ Editor Contact John Malone: 305-443-8513 P.O Box 4004 MEMBERSHIP DUES: Michigan Chapter Sonora, CA 95370-4004 USA Regular: $45 Annually via Checks and Contact John Brooks: 616-233-9050 ext 12 Deadline: (At Discretion of OMC Editor) Money Orders (US funds only, made payable to Opel Motorsport Club) or $47 Johncinquo (at) hotmail.com. Submissions will be accepted either typewritten, annually via PayPal. Mid Atlantic Opel Club (Richmond, VA) on Microsoft Word, Publisher or Works compatible disk or e-mailed to the Editor. Online: $20 annually or $21 via PayPal Contact Charles Goin: 804-379-9737 cgoin (at) mindspring.com [email protected]

New England Opel Club (Swansea, MA) Drawings or Photos accepted and encouraged. Send PayPal funds to: Contributions to the Blitz will be published on a Contact Gary Farias: 508-679-2740 [email protected] space-available basis. Gary (at) opelgt.com Include your name and address information. The Blitz is the official publication of the Opel North American Opel GT Chapter MEETINGS: Motorsport Club (OMC). Published bi-monthly. (Chicago, IL) The OMC meetings are as announced, at Circulation is limited to club members and Contact Jim Toler: 630-964-9797 varying locations. Please consult the OMC prospective club members. All submissions be- come the property of the OMC and will not be Blitz calendar or OMC website to find out Northern California Chapter (Sonora, returned. Articles, photographs, drawings, who is hosting the next meeting or event. CA) Contact Gil Wesson: 209-928-1110 technical tips, and other materials appearing in Opelgts (at) opelgtsource.com the Blitz may not be reproduced without the ex- Ohio Chapter (Columbus, OH) pressed, written permission of the OMC. Views expressed are not necessarily those of the Contact Larry Shal: 614-861-1565 officers or members of the OMC. Online Opel Sites Pacific Northwest Chapter (Shelton, WA) Contact Paul Kaman: 360-426-9267 ADVERTISING IN THE BLITZ CLASSIFIEDS OMC is on the Internet. The site features Rocky Mountain Opels (Security, CO) (CARS & PARTS FOR SALE OR WANTED): Club News, Event Coverage, Tech Tips, Contact Branston DiBrell Jr 719-391-9421 Up to 50 words, plus name & phone, and a OMC & Opel History, features and much single photo: dibrellb (at) rmi.net more. 1 Month $6.00 3 Months $15.00

San Diego Opel Motorsport Club 6 Months $23.00 12 Months $39.00 Visit us at: www.opelclub.com Contact TBA when available. (3 Free Ads per year for members) Other Good Opel Sites: BUSINESS ADS : (SUBJECT TO CHANGE) www.opelgt.com Texas Opel Club (Leonard, TX) Contact Rodney Killingsworth, 903-587- Half Page $35 for 1 month, Website of the NEOC Full Page (Temporarily Unavailable) Includes a Tech help Bulletin Board 9640 Tyrodk (at) fanninelectric.com Insert $120 for 1 month, [email protected] Carolina Opel Club Business Card $60 for 1year Subscribe to this useful e-mail posting site Contact Roy Bell: 704-782-1866 Color Back Cover (Temporarily Unavailable) E-mail: CarolinaOpelClub (at) aol.com Send Ad Copy and payment (payable to Opel http://clubs.hemmings.com/ Motorsport Club) to Blitz Editor. We chose to use (at) in place of @ for spam frameset.cfm?club=oana CHANGE OF ADDRESS:: The OANA Website To minimize delays, please provide the OMC 2007 OPEL MOTORSPORT CLUB Treasurer with address changes at least one OFFICERS & STAFF month in advance.

CLUB OFFICER’S PRESIDENT TBA E-MAIL ADDRESS VICE PRESIDENT Jerry Hendrix 805-526-3765 ON THE COVER: ACTIVITIES TBA TREASURER Dick Counsil 818-248-5504 Face: Targa GT ’Reborn’ [email protected] BLITZ EDITOR TBA WEBMASTER Rich Upper right: Before! Race Rep. Roger Wilson Letter From The Historian Inspiration: any influence to create thought or action. Webster’s Dictionary My Story of Inspiration

When I first began with Opels in the early 1980s my inspiration was seeing and being seen at the local cruise strip. I did more than my fair share of Street-Racing and was into just having some plain ol’ fun with my hot-rod 1974 Manta. In 1990 I attended my first OMC event held at the Laguna Seca raceway in Monterey, CA. While at the event my inspiration drastically changed. I spied a super clean silver 1969 GT with red interior GT, then owned by OMC founder Rick Graham. Right then and there I decided to build a first-class GT of my own. I had recently purchased an extremely abused and worn out ‘73 GT to do a quick fix and sell on, so it became the candidate. The restoration process took me until 1994 to finish when I debuted my GT at that years OMC Picnic. Over the next 6 years I took my GT to every OMC event I could. Life was good.

Then it happened. In 2000, while Caravanning down to the 20th anniversary OMC picnic, with only a few miles left to travel, my GT was rear ended by another OMC club member. Enter... Opel-Depression. My ‘73 Manta restoration project was on instant hold. My enjoyment of anything Opel-related, plummeted. There, in my garage, the GT sat alone, dented and twisted. The sheet metal of upper deck lid was twisted and torn, the tail lamp panel was punched in, a couple lamps were busted and the right rear fender was buckled.

Over the next 5 years I struggled my way through setbacks which further slowed repairs. I found a NOS tail lamp panel, paid for it, only to have the seller back out of the sale. My friend sold his body shop and with it went my favorite painter. I located two reproduction tail lamp and upper deck panels in Germany. However, they took over one year to arrive. Then before the reproduction panels arrived I located another NOS tail lamp panel. I subsequently sold the reproduction pieces. Luckily I was also able to find a broken and rusted rear trim strip on a GT in a local wrecking yard. It was repairable, but required some serious welding magic. Lastly I located a NOS brake lamp lens, lens housing and a new back up light lens.

What finally brought me out of Opel-Depression was the 25th anniversary OMC Picnic. The decision was made, I had to get back on track and fix the GT. I spent the better part of spring and early summer ‘05, cutting, welding and rebuilding the GT body. During my re-restoration I did run into one major setback. Hidden under the paint on the top rear of the passenger door was small defect that would soon rear its ugly head! Unfortunately, it did not appear until ‘after’ the GT came back from paint, the first time! Now what? With the OMC picnic less than 2 months away I had little choice but to disassemble the GT a second time, repair the passenger door and send her off to paint a second time.

After paint, the second time, I spent hundreds of hours reassembling the body. I upgraded the rear drum brakes to disk, re-polished numerous aluminum items, replaced non-critical bolts with stainless steel fasteners, powder coated small engine and EFI brackets and restored a cracked 2.4L valve cover that I had purchased in Germany. I almost didn’t make it. I finished repairing an electrical gremlin the GT the night before making the 400 mile trip down for the OMC picnic.

Since then I have again been able to enjoy my GT on a few fun runs and have attended a number of local car shows. The most recent show I attended was the Altamont Cruisers car show in Livermore, CA. Next year I am planning on making the 14+ hour drive from CA to WA to attend the Opel-Nationals in Tacoma, WA. Hopefully the weather next year will be as perfect as it was this year.

I hope that my little story has motivated a few of you to rekindle your Opel projects. As of this writing, I’m again working on my ‘73 Manta. I have still have a long way to go,... but I know I’ll get there. Dennis G. In this issue you will find a Tech Article on repairing just this type of common accident damage.

Dented and Twisted. Summer of 2000.

“I Think I Can Fix That!”

(Movie quote from ‘Doc Hollywood’) 1973 Opel GT - Targa

One member’s Ups and Downs of vintage Opel ownership!

Restoration of any vintage car has never been easy, however some automobiles are more of a challenge to bring back to life than others. Many of our readership has seen my GT at previous OMC events, however few know of its history. This GT started life in a class 5 condition. Most Opel owners, viewing my GT, after I purchased it might have quoted from Beowulf and said, “Abandon all hope... Ye who enter here”, but to quote Paul Harvey, “and now you know,... the rest of the story”.

Back in 1990 when I obtained my 73 GT I had no intention of keeping it. A long time friend owed me $200 so I took his GT as payment in full. All I wanted was to fix the problems and sell it fast. At the time I already owned a restored ‘74 Manta and a restored ‘72 Kadett: What did I want with an Opel GT? Heresy! Heresy, I can hear some of your say… “Why would you not want a GT?” Well, my first car was a 74 Manta rallye, my second car was a 74 Manta, I had worked on many friends Mantas and knew them inside and out. Couple my familiarity with the Opel Manta to the fact that the first GT I ever laid eyes on was cut 6 inches shorter in the back, had a piece of plywood for a tail light panel with Ford Pinto tail lights and you might under- stand why I was not impressed with the Opel GT. However this battered and neglected GT began to grow on me. Later that year I learned of OMC and attended their Picnic at Laguna Sega raceway. I attended with both my Manta and Kadett (driven by my friend), when I spied a beautiful silver 1969 GT with red interior, then owned by OMC president Rick Graham. During this event I also met Gil of Opel GT Source. So now I had a source for GT parts. Up to then I had purchased all my parts from either Economy Imports in San Jose, CA or at our local Pick-n-Pull.

Below: Rick Graham’s silver and red 1969 GT Right Top:

My GT with my 1972 Kadett.

Right:

My GT 1990 with my 1974 Manta in the drive way. Spring 1990 That OMC event and the Opel GT Source catalog got me to thinking: Why not build a custom GT out of the one I have? So I decided to restore the GT rather than sell it. I had a long road to hoe, as this GT had numerous body damages. The damage list included: Bent front driver and passenger fenders, can opened drivers door and quarter panel, badly dented roof above the drivers door, a bent tail lamp panel with cracks around the bumper mounts, bent upper deck lid, bent passenger rear quarter panel and bent hood. The only sheet metal that was unscathed was the nose panel, passenger door and floor pan. The body had virtually no rust except, the belly pan right below the non-existent battery tray. Considering this GT had only 98,000 mile on the clock, and that it was stored for many years, it was an amazing amount of damage.

The engine, transmission and interior were all in poor condition. By then I should have realized that I was in way over my head and should have contemplated finding a better GT. But, I was in my early 20’s and just did not think that way. Since then I have spoken with number of Opel owners and they all told me that they would have parted-out and scrapped the GT. I however went into the restoration with the intent of replacing and restoring everything. Subsequently this GT became the perfect candidate for the ‘guilt-free’ body modifications.

The first order of business was to completely strip down the body. As this was the days before digital cameras, I took very few photographs during the restoration process. A deficiency that I am remedying with my current ‘73 Manta project.

Note: For the first time restorer I recommend to ‘Bag-and-Tag’ every nut and bolt during disassembly. That and take hun- dreds of digital photographs. You never know when the photos will come in handy, in the future!

G. D. A. H.

E.

B.

C. F. Above: Back from Welding

PHOTO ESSAY Above are some of the photos taken during the panel replacement process. Pictures A. D. & F. illustrate removing damaged sheet metal. Pictures B. & E. illustrates the typical donor panel. Picture C. & G. shows the panels riveted into place prior to welding. Picture H. depicts the side marker delete panel I made. The last picture, (bottom right) was taken right after the donor panels were welded in at my friend’s body shop.

With the teardown well underway, I special ordered the Lenk Targa kit through Opel GT Source (OGTS). Once the car was stripped I obtained donor sheet metal from two different wrecked GTs and began cutting out my damaged panels. I also went and purchased a special air-powered step-flange hammer so I could ‘flush-fit’ the panels. Once fitted the panels were riveted in place for later welding. The next task was to fit the Targa frame reinforcements to both the interior and underbody of the GT. My dad used his Lincoln Arc welder to fuse the heavy steel to the unitized body structure of the GT. He also welded the upper window frames to the roof. pillars. Once the reinforcements and doors were welded, the door window frames were cut open at the base. At this point, I towed my GT down to my friend’s body shop and they welded the fenders, quarter panels and tail lamp panel into the body and filled the rivet holes. A few days later the GT was towed back to my home.

The next task was to install a ground effect kit and targa roof from OGTS. The next step was to install the air dam, side skirts, rear skirts and rear wing. To fit the fiberglass I temporarily mounted them with duct tape to the body, so I could position the fiberglass. I visually aligned the pieces by standing back 20 - 30 feet and adjusted the pieces as necessary. Once satisfied I drilled numerous 1/8” guide and mounting holes {every4 - 6 inches} through both the fiberglass and the body. Afterwards I removed the body kit and stripped the paint everywhere were the fiberglass was to touch. Using Marine Epoxy I glued the fiberglass onto the body using the previously drilled holes as my guide and riveted them in place to cure. After a few days cure-time I removed the rivets and filled the holes with more epoxy.

Next I installed the targa roof. (See pg. 16-20) Note: Some have asked me if my Targa flexes much. Actually with all of the reinforcements to the chassis the body is quite stiff and flexes very little. The body flexes less than some GTs that I have raised up on my 4 post shop lift. I am well pleased with the results. Note: Some may question why I removed the rivets, or used epoxy. Two reasons.

1. Marine epoxy creates an extremely strong bond & isn’t hydroscopic, which means future rust is ruled out.

2. Removing the rivets and sealing the holes removes both the moisture path for rust, and removes the chance for an electrolytic reaction between the rivet and the sheet metal. I once purchased a red 74 Manta in which mois- ture via the rivets had caused paint discoloration.

The above pictures show the fiberglass panels fitted and bonded in place. Looking very closely at the top middle picture you may see the small holes drilled for the rear wing depicted in the lower left picture.

Body work is not one of my strong suits. Smoothing all of the weld seams, feather edging in the fiberglass and Targa roof was a challenge. My goal was to make the transition from the fiberglass to the body flow seamlessly into the GTs lines. One added personal touch was to make eight steel caps to seal the cuts made at the door openings. These caps were difficult to make and weld in place without burning holes. All this was done in keeping with the seamless factory appearance goal. During this time I was working in my friends driveway and progress was slow. For those of you who are currently in this phase of restoration you know exactly how ‘automotive depression’ can creep in. The body is almost done, but is still in primer and looks quite ugly. Herein lies the builders greatest challenge. Having successfully body worked two previous Opels I found that seamlessly melding the complex curves of the GT body with the fiberglass was a huge challenge. Perhaps the problem was that I was working in my friends driveway, or perhaps I was nearing project burn-out. In either case I decided to called upon my friend’s body shop services once again. I learned that having talented friends in the automotive industry does pay off. Sending my GT off to the body shop to double check my work before paint was the best decision I made to bolster my morale. As previously mentioned I was close to project burn-out just before the ‘paint payoff’. It took 3 long months before the body shop could work my project into their schedule, but seeing my GT after the red paint was applied, made it all worth while. The GT in primer just before heading off to the body shop. You may notice I reopened the rear windows. While the GT was at the body shop, I set aside garage space at home and began working on the 2.4L and 5 speed. I also took this time to have a number of items chromed, such as the bumpers, door handles, cowl screen wiper arms and motor cover, water and alternator pulleys, along with various other engine components.

On my days off I visited various upholstery shops to pick the interior color. After going through many upholstery sample books I decided on Hampton, ‘Bone’ and purchased 10 yards of material. This may sound like a lot of yardage, but I ended up needing every last inch. Upholstering the Fiero seats used up 3 yards alone! I had the dash recovered, custom door and quarter panels made, along with new visors.

While my GT was being painted I went and ordered all of the rubbers and suspension pieces that I might need. Upon its return the real work began. I rebuilt both the front and rear suspensions with new ball joints, tie rods, and polyurethane bushings. I also installed front and rear lowering springs. The rear differential received all new bearings and seals. The shocks were replaced with red Konis and OGTS front and rear sway bars. After assembling the suspension it was time to install the engine and transmission. At the time I was laid-off from work and did not have access to a shop lift, so I improvised. I assembled the engine to the transmission, with both cross members, and placed everything on a plywood board. The front of the GT lifted high on my tallest jack stands and the entire assembly was slipped under the belly pan.

Living in earthquake country, I quickly lowered the front of the GT back down to a safe height and slowly lifted the engine up from the bottom using 2x4 blocks of wood and a floor jack. I accomplished this by adding one block of wood, at a time, under each corner of the cross members until I could bolt them in place. Somehow,... I did this without scratching the paint. Living in California also means dealing with 100-115 degree summer temperatures. As such, the 2.4L needed more cooling than the stock radiator could provide. I purchased a German autobahn radiator with a pressurize remote located tank. I also purchased a new five blade fan supplemented by a 16 inch thermostatically controlled pusher fan, which handles stop-n-go traffic nicely. Note: On my first long drive I did noticed the need for additional oil cooling when oil temps went over the 250 degree mark in heavy traffic. I subsequently installed a remote oil filter and a thermostatically controlled oil cooler. Fresh air to the cooler is ducted via the passenger side vent in the front air dam. The engine received a 2.0L fuel injection system grafted onto a 2.2L intake manifold and throttle body. The spent exhaust gasses travel down a 2.0 English exhaust manifold and dump into a Oil cooler behind air dam duct custom 2 inch exhaust with a Dynaflow muffler and Anza oval exhaust tips.

Left to Right: Autobahn radiator, remote oil filter and pressurized coolant tank. B L I T Z - F A C T S

Text & Photos: Dennis G.

Original: 1973 1.9L 4 speed Yellow w/ Black interior * Engine: 2.4L, with 2.2 EFI manifold and 2.0L computer, 2.0L Opel electronic ignition distributor and Opel ignition wire router, K&N air filter, HD radiator with expansion tank, Stacked oil cooler with remote thermostat and remote oil filter. * Exhaust: 2.0L English manifold with 2” exhaust, Dynomax muffler and oval Anza exhaust tips * Transmission: Getrag 5 speed with 9” Opel Clutch * Brakes: Front Big Brakes with Cross Drilled rotors and EBC Kevlar pads, Straus rear disk brakes with proportioning valve, Stainless steel brake hoses * Suspension Front: OGTS Intermediate front spring, Polyurethane bushings, 1 in. sway bar with Koni Red shocks * Suspension Rear: stock rear springs, OGTS 3/4 in. rear sway bar, Koni Red shocks, HD Torque Tube with Manta-B Damper * Wheels: HRE 501 15 x 8 ET12 * Tires: 205-50/15 front & 225-50/15 rear Yokahama AVS * Body: Lenk Targa roof conversion, OGTS RS01/B air dam, LT05 side skirts; LT12 rear skirts and GT04 Winter Tuning rear wing, Englemann sport mirrors * Electrical: 65 Amp Opel internal regulated alternator, 1975 Manta efi fuel pump and Derale 16 in. pusher fan with custom shroud, Bosch Driving Lights * Interior: Fiero seats, custom upholstered dash, door panels, center console and rear deck, 75 Manta 3 point seat belts, White colored gauges with supplemental Oil Temperature & Volt Meter gauge * Stereo: Sony X’plod XR-C7350X head unit, Sony CDX-838 10 disk Changer and Boston Acoustic 6x9s * Miscellaneous: Group 47 Battery, Alpine 8049 alarm with proximity sensor, 1992 Acura Integra dome lamp, Custom oversize spare tire shelf, Isuzu space saver spare tire.

With the suspension and engine bolted-in, I focused in the exterior, interior and electrical work. I installed Hella H4 head lights and all new lamps and lenses. Installed the freshly chromed bumpers and door handles. Had the dash pad recovered, installed the rebuilt white face gauges and replaced the clock with a volt/oil temperature gauge. Installed new carpet, had the door and quarter upholstered. Upholstered and installed a set of Fiero seats and added a set of Manta seat belts. The newly repaired dash received a Sony head ,a Sony 10 disk CD changer was placed next to the spare tire and Boston Acoustic 6x9s speakers were added to the back deck. Lastly I installed and wired the fuel injection and ignition system, hooked up the new radiator system & fans, installed an Opel Omega 65Amp internally regulated alternator and fired her up!

With the GT up and running, a few small finishing touches were still needed. The upholstery shop needed my GT to make the spare tire flap and kick panels, due to the complexity of the stitch pattern I designed. Luckily the ‘94 OMC Picnic was 3 months away and there was plenty of time, or so I thought. While at the upholsterer’s one of their employees decided to take my GT out for a ‘hot-lap’ and crash it into curb. My body shop was able to fix the body damage in time for the OMC Picnic, however receiving restitution from the upholstery shop was much more difficult. They claimed no knowledge! No responsi- bility! And almost didn’t pay for the damages. One word of advice always have your restored Opel ‘professionally appraised’ and get collector car insurance before driving your bay on the street. This small bit of advice paid off for me in 2000.

Over the years past 14 years I have logged over 11 thousand miles on my GT, taken her to numerous car shows, went on sight seeing drives and loaned her to Opel for three weeks in 2007 for the launch of the New GT. There have been numerous ups and downs (see page 3, ‘Letter from the Historian’) however I still enjoy driving and owning my 1973 Targa GT. As mentioned before Opel ownership, just like ownership of any automobile, has its share of Ups and Downs.

With a regular car the Ups might be: The day you drive it off the showroom floor, or perhaps the day you mailed your last monthly payment? The low points would be equally obvious, such as: The rainy night flat tire, or the transmission went out and you need a towed home.

With our Opels the experiences are similar and yet unique. You may have happy memories from building your Opel or your first drive with your spouse or girl friend on that sunny spring day. Perhaps its going to a car show and seeing old friends? I too share all those same experiences. One of those high points was when my GT was used to carry Mr. Erhard Schell (designer of the original GT) and Mr. Friedhelm Engler (designer current GT and Saturn Sky ) at the launch of the Opel GT in Palm Springs, CA. And of course one of the lowest points was when my GT was rear ended.

The only words of wisdom I have is enjoy and share those good experiences with your family and friends. The low points, well, send me or your fellow Opel owners an email, talk to us, we’ll understand and we’ll do our best to listen and hopefully be able to make things better. And,… “Never give up on Your Dream”!

Palm Springs Feb. 2007 in front of the xxxxx hotel. Two classic and two new GTs.

Worst-Case Think it can’t happen to you? Think again. Make sure your Opel Scenario is properly insured with these tips.

Rear Ended, My 73 GT in 2000 Rear Ended, My 72 Kadett in 1990

You really have to feel pity for “the losses. It took several hours to compile for your Opel assume that you will need other guy”. He’s the one you always hear all of my receipts for previous paint it. Buy it like you know that an accident about, and bad luck seems to be his work, for restoration parts and my will be your fault, and the other constant companion. Maybe his car was maintenance list. It also required a trip motorist is uninsured. Going cheap on stolen, wrecked in a crash, or burnt to a down to the insurance adjuster for an auto insurance is bad investment. cinder in a fire. inspection. In the end I was able to ‘Stated’ vs. “Agreed” Valve It happened to me in 1992 and Friday prove this was not some neglected Opel August 11th. in 2000, the times that I Kadett, and received the full settlement The most important part of your became, ‘The Other Guy’. The first time amount. I’m glad I kept all my receipts. insurance is whether your car is covered it was my 72 Kadett the second time it under a ‘stated’ or ‘agreed’ value policy, Keep all the Receipts! was my 73 GT. In both cases it was an and it’s critical that you know what your inattentive driver. I was just happy that Don’t be afraid to argue your case with current policy is. Most insured are in a the guy had insurance, and that I wasn’t the insurance company. Be firm, be cleverly worded stated-value plan and taking an ambulance ride. And, if it polite and don’t loose your temper, it mistakenly believe they have an could happen to me, it could happen to normally makes the likelihood you agreed-value policy. you. getting the settlement you want remote. McKeel Hagerty, CEO Hagerty In 1992 I had a difficult time with a “no If you feel you’re in the right, there’s Insurance says, “Both stated-value and name” insurance which took months to always small claims court as the very agreed-value policies can cover a resolve. In the second case it was clear last resort. collector car for its full value, but sailing to get my payout. In both cases I because stated-value policies are only Whose at Fault? was zero percent at fault. The estimates required to pay up to that amount at the for repair was $1800 the first time and There are two factors that determine time of a total loss, there is wiggle room $3000 the second. However with the how well things will work out for you for the insurance company. Only Kadett the insurance company offered after an accident: Fault and Insurance. agreed-value policies guaranty that a $500 I keep the car and $800 if they If the accident is your fault, then the collector will be fully paid in the event of kept it. I chuckled. Insurance companies quality of your company comes into a loss. This is why we only sell are not used to dealing with classics— play. If it’s the fault of another party, agreed-value policies.” The afore they generally deal with wrecked Toyota then their insurance matters most. mentioned wiggle room is where you Camrys. Because of this, their labor Unfortunately, even if you are at no can really get screwed. According to rates are based on “production shops” fault in the accident, you can still get Chuck Wasoski of Grundy Worldwide, and not shops that repair classic cars. hurt in the pocket if the other person is “In a stated-value policy, the insurance They wanted to pay $48 an hour for uninsured or under-insured. In this company will pay the lesser of the stated repair, but our local shop charges $75 case, your insurance company can help value, or the actual cash value. With the an hour. Again, since I wasn’t at fault, if you have uninsured motorist agreed -value policy, the insurance and in good position to negotiate my coverage. When purchasing insurance company would either pay the totals Protecting Against Theft

It has been said that the best defense is a strong offense, and this holds true when protecting your automotive investment. Having your daily driver swiped is bad enough. Having your Opel stolen is worse. I will admit, it is rather remote that your Opel would be stolen, however I have spoken with those of you, to whom, this has happened. In most cases, the insurance company will want to wait a certain amount of time (sometimes several months) to see if your car is recovered. On top of that, if you only have documentation like receipts and pictures to argue what your Opel is worth it could still be an uphill battle. Having a current appraisal or an agreed-value policy will really help in this regard, but it is no STOLEN guaranty. Take the time to make your Opel a less tempting target. While no single thing will A beautiful sunny day, winter 2000, driving up the California coast. make you 100% safe, there are a few tricks that Little did you know that this was one of the last pictures you would may convince crooks to move on to an easier ever take of your Opel before it was stolen. target.

“When buying insurance for your Opel, assume you’ll use it.” Almost all of the specialty insurance agreed to amount, or the cost to repair now offer agreed-value policies and try companies have some restrictions. In the auto (not exceeding the agreed to to convince collectors that a multiple general, we found that as restrictions amount).” As you can see from the policy discount is the way to go, they are decrease, costs increase - and quickly. stated-value plan, the insurance really not in this business, and their It’s also important to note that racing company can always exercise the ‘Or’ claims handling would prove it. The big modifications are a touchy area. Some option, and opt to pay you based on the companies are great at regular cars, but companies will not insure if you have a actual cash value of the car at the time classic cars need special attention.” roll cage. Some will make you sign a of collision. This obviously isn’t the At Grundy, Wasoski echoed this idea. statement that you won’t race the car. same as the value you stated - it’s what “The advantages with a specialty Again it’s critical that you ask questions they think the car is worth. After all, company will basically come down to specific to the way you use your Opel. they never agreed with you about the cost. Collector rates could be as much as Only go with companies that value of your Opel in the first place, they 75 percent less than standard car have an A or A+ rating. merely wrote you a policy for what you insurance companies. If a claim occurs, stated it was worth. Get the picture? a collector car insurance company has Hagerty: “We are definitely more Many of you do not have either of these more experience with how to handle the cautious about certain types of racing policies, and just add their Opel to the claim properly.” modifications. We have a fairly strict policy covering the daily drivers. In this Limits On Use racing restriction in the policy, so we are situation, the insurance company is not too concerned about racing itself most likely going to pay based on Blue One way specialty insurance companies when people are open about it, because Book value. Good luck convincing them can charge you lower rates is by putting we simply do not cover any racing to cover your fresh painted 2.4L GT with rules into place that limit the chances losses.” that Getrag you installed last summer. for a claim. Many companies place Grundy allows for liberal pleasure To them, it’s just another old-car with restrictions on how many miles you can cruising, and will cover your drive to the little value. drive your car each year; while other track - but don’t expect them to cover So what’s the solution? Go with an companies like Hagerty and Grundy, you in the staging lanes at the drag agreed-value policy, or roll the dice. don’t have actual mileage limitations , strip. Grundy did not exclude cars that they have limits on use. And both want have nitrous but they don’t like roll Specialty Insurance to know that this isn’t your primary bars. Here a signed statement that you Classic cars are all the rage, and many means of transportation, and that it’s will not race the car was mandatory. traditional insurance companies are mostly used as a hobby vehicle. Both getting into the collector coverage game. also want your ride stored in an Heacock Classic insurance does it a This may not be a bad thing, except that enclosed garage, and neither will cover bit different. With this company, you their appraisal and claims departments you at the race track. buy your policy based on use. are usually geared toward normal cars, not one-of-a-kind customs, like that “Only agreed-value policies guarantee that a Steinmetz fendered Manta or Targa GT. collector will be fully paid in the event of a loss.” According to Hagerty, “While several of the general auto insurance companies McKeel Hagerty, Hagerty Insurance For example policies where you drive feels their car is worth. One last word of advice from less than 1,000, 3,000 or 5,000 miles Hagerty; “We work very closely with Hagerty; per year. According to their underwrit- owners to make sure they feel “People often get too fixated on covering ing manager, Gary Gandy, completely covered before we issue a the car, and forget to get enough “We are less concerned with racing style policy. When someone has no idea what liability and uninsured motorist modifications than we are with the way their car is worth, we often suggest a coverage. This coverage should be as the car is used. We won’t cover a value range. Because classic and custom high as your daily driver.” I also suggest stripped race car with license plates, be cars are unique by nature, we you study the benefits each policy we have no problem with modifying a sometimes have the owners complete a offers. For example, Grundy and street car.” worksheet to help us understand what Hagerty both offer roadside assistance Want to take your wife for a spur of the the car actually is, and how much went for an extra fee, whereas Heacock moment cruise up the coast? Not a into it. Only on rare occasions do we Classic includes this at no additional problem. Just don’t drive it to Home require an appraisal from a certified charge. Basically do your homework, a Depot for a load of lumber. Remember, appraiser.” cheaper policy isn’t necessarily a better ask plenty of questions when shopping Even if an appraisal is not required, deal if it offers less protection or fewer for insurance. For example, find out if having your Opel appraised can serve as benefits. your car is covered if parked overnight proof of its value in case of loss. It’s also at a hotel. Also ask if they give discounts a good idea to keep detailed records for security systems like alarms and with pictures and receipts. And make SOURCES: GPS tracking devises. sure you keep that information in a safe GRUNDY WORLDWIDE place where your wife can’t find it. Appraisals 800-338-4005 The Bottom Line www.grundy.com The amount for which you need to insure your Opel for is determined by its Do your research. Besides the big Hagerty value. Many specialty companies don’t companies, there are a few smaller 800-922-4050 require you to get an official appraisal; companies providing specialty car www.hagerty.com instead, they rely on what the owner insurance. HEACOCK CLASSIC “Collector rates could be as much as 75 percent COLLECTOR CAR INSURANCE less than standard car insurance companies” 800-678-5173 - Chuck Wasoski, Grundy Worldwide www.heacockclassic.com

THE GPS SNITCH Dude, Where’s MY Car!

Protecting your Opel can be as Need to find your car if it becomes stolen? Is your expensive as an alarm system, or as teenager taking your car for a spin, while you’re at low tech as a cleverly hidden kill work or on vacation? - Remember ‘Ferris Bueller’s switch. Sadly, neither will protect Day Off’ - or - Is your spouse being unfaithful? you from a professional with a flat bed tow truck, but every little bit Track your car from the internet at any time. You can helps. program your GPS Snitch to call your cell phone or Another option is to install a GPS email you at the first sign of trouble. tracking device. A brand new one I like a lot is called the GPS Snitch, sold through MuscleRodz. It can be hidden anywhere, and is program- mable to call your cell phone if your car is tampered with. Once notified, you can go online to see exactly where your car is, and, if necessary, notify the police. - Or take matters into your own hands, if you prefer. -

SOURCES: GPS Snitch 1215 13th Street S.E., #110 Calgary, Alberta, Canada T2G 3J4 www.gps-snitch.com/

MUSCLERODZ 405-735-8405 www.musclerodz.com Opel Panel Removal and Replacement

Scared of body work or welding? Time to put on those gloves and welding helmet!

Every car owner, at some point in time, will need to have some type of body work performed. Regardless if you will be doing the work yourself, or have a shop do the work, knowing what’s involved will give you peace of mind.

One of the biggest auto body tasks is the removal and replacement of damaged body panels, straightening of the surrounding body work and welding in a donor panel. Having a good welder, such as a Miller Power Mig 180c, with shielded gas will most definitely be a great plus to the newbie welder. However, all of the panel work shown of the next few pages was done with a no-name brand wire feed welder using 0.35 flux core wire. Not the most high tech welder, however it was effective.

Although I have been welding for more than 10 years now, I am by no means an expert. Much of the original welding, on my Targa, was performed by my father who actually stick-welded all of the frame reinforcements. His skill with that high powered Lincoln arc welder was impressive to watch. Note: The stick-welding method will generally cause more sheet metal burn-through and damage than you can imagine, much less be able repair.

Since then I have taught myself on an inexpensive wire feed welder. Only recently have I begun to use a professional wire feed welder which makes welding thin automotive sheet metal much, much easier. So I say, no more excuses for not learning how to weld. If I was able to learn,... So can you!

The first step in panel replacement is to locate a suitable donor panel, before you remove any body panels from your Opel.

In my case, I was able to locate an original NOS Opel tail lamp panel after 2 years of searching. You can also obtain new fiberglass tail lamp panels, good used donor panels, or in some cases locate a reproduc- tion or original panel.

Note: If the panel is to be reused, a spot weld drill is best used to remove that panel one spot weld at a time. Below is a typical spot weld drill, and is readily available.

The process begins with the removal of all of the lights, trim, bumpers and glass from the surrounding work area. Afterwards a spot weld drill is used to remove the damaged sheet metal one spot weld at a time. Locate the spot welds by finding the tell tale depressions in the sheet metal. Center punch those spot weld depressions and begin to drill, periodically checking your drill depth. Patience will reward you with a cut that is just deep enough to go through just one layer of metal. Once drilled locate and find the spot weld to just right or left of your first drill. Repeat until you have found and drilled every spot weld.

Once all of the spot welds have been drilled out, slightly bend the outer sheet metal lip to remove the tail panel. Once the panel is removed you will often find that stress-bends in the surrounding sheet metal will have relaxed significantly. In my case, the warp in the right rear quarter panel, just below the pop-out window, disappeared requiring no body work. The warp in the upper deck panel, near the filler neck, was reduced by 50%. {See Areas Circled above in yellow.} With the panel removed, if any of the surrounding sheet metal was bent this is the time to straighten it. The tools of the trade (shown to the right) will help you to perform most basic body repairs.

Note: If you wish to learn more on how-to get the best results using these body tools, there are DVD’s on the subject as well as an excellent book entitled, ‘The Key to Metal Bumping’ available from Eastwood.

You will also want to check the bumper supports for any deformation. Straighten and align these as necessary. Any tears in the sheet metal should also be welded at this time. {My GT had a 1 inch tear in the bend just right of the filler neck.}

Left: Once you have repaired any warps, bends or tears in the surrounding sheet metal your work should look much like this.

Note: Any exposed metal should be primed. Any metal that will be spot welded should receive a coating of weld-able primer, such as; Eastwood’s Bloxide or Copperweld weld thru primer. These products are designed to eliminate the corrosion that usually forms between two pieces of metal.

Next install and align the donor panel into place using a multitude of fasteners. I used a combination of clamps and rivets. You may also use ‘blind rivets’ or even screws. The main point is to make sure the panels do not move or warp during the welding process.

At this point your donor panel should be fitted and ready for welding. But before you fire up the welder I suggest you step back about 20 to 30 feet and verify, with your eye, Above: Blind rivets also that every thing is aligned perfectly... just to be 100% sure. known as ‘Clecos’ and ‘Side Clecos’. Commonly seen at Trust your eyes. Your eye will notice any misalignment, and if you can see a prob- lem rest assured so will everyone else. higher end fabrication shops as well as in Nascar. They are You will also want to protect and cover all surrounding body work with either welding readily available though blankets or other suitable non-flammable material. Also protect the surrounding glass through Eastwood. from any sparks. In my case I cover the entire car. I also recommend having a source of water and a fire extinguisher near by. Always better to be safe than sorry.

The factory used spot welds to fuse the panels together, however most do-it-yourselfers as well as many body shops do not have a spot welder. The next best method to use is called ‘plug-welding’.

In this type of welding the outer layer of sheet metal is drilled with a 5/16 inch size hole and the weld is started on the inner panel and is fused to the outer panel. This not only creates an extremely strong bond (actually stronger than spot welding) but it also closely duplicates the appearance of an actual spot weld.

Tech: Take your time to weld slowly. Do not spend too much time in any one area. Vary your spot welds from one area to another, keeping heat build up to a minimum. The extra time spent here will not only reward you with a warp free panel, but will also minimize heat damage to the surrounding paint.

When you have finish welding your tail lamp panel in place, your weld should be nice and clean requiring minimal clean up with a hand held grinder.

Left: Note randomness of the plug welds in the tail lamp panel. This randomness is due to the fact that the factory spot welds were done by hand verses machine. The factory welds will dictated where you needed to weld.

Editor’s Note: The Opel GT body was actually hand built by the coach builder Chausson in Genevilliers, France. In the photo below you can actually see three workers hand lifting the front and rear skins onto the body, prior to welding.

If your GT has no fiberglass ground effects then after a little bit of sanding and coat of primer your GT will be ready to send to paint.

If however your GT has any fiberglass that was damaged in the accident it will need to be addressed. If the fiberglass is severely damaged a new piece will need to be ordered. If the damaged was minor such as some separation or cracking then this is easily repaired. Fortunately my GTs fiberglass was only damaged during the panel removal process and required a minor amount of fiberglass epoxy to repair the damage.

Tech: I recommend a product called Marine Tex to handle any epoxy work. For regular cracks I recommend standard fiberglass cloth and a good quality resin from a reputable manufacture such as Evercoat. You may also have received some damage to the trim strip on the back panel. When I originally built my GT this piece was already missing and I had the fastener holes filled. During my long search for the tail panel I was able to locate a trim strip that was been broken in half. Unfortunately, I was able to welded this delicate piece back together. (sorry no pictures.)

The donor trim strip had two problems: 1. rust pitting at the tips & 2. the two broken halves had been brazed together.

To weld this very thin piece of trim back together you will need to cut a thin strip of sheet metal. This piece will be trimmed to fit snuggly inside of the fastener channel on the trim strip. This piece will be used to securely hold both halves of the trim strip together. It will also serve as a backer material during welding. Tack weld the two halves together and allow them to cool. Check you alignment and if good add some more weld to your work. Due to the extremely small tacks I had to make I found it necessary to wire brush my weld between each tack. After about 2 hours of delicate work (and filing down the welds periodically) I was able to completely weld up the damage effectively salvaging a rare piece of Opel trim.

Proceeding Page: Easily noticeable are the clamps and the bolts through the bumper mounting holes. What is not easily seen are the rivets on the perimeter of the tail lamp panel. How to Build a Targa Choosing Your Chassis & Under-Chassis Frame Reinforcements

Over the years I have been asked repeatedly, “So,… how hard was it to install your Targa kit?” My rather lengthy and detailed answer often causes their eyes to glaze over with that deer-in-the-headlights look and either shake their head or tell me that that’s way more work than they want to get into. I myself have gone back and forth over the years about the merits of a Targa roof on a poor weather day or on an overnight trip. -Do I take the roof with me or do I leave it at home?- However, every time I take a drive on a picturesque day or on a sightseeing road trip through Yosemite, all that questioning of my sanity quickly disappears and would do it all over again.

Over the next few pages I will expose the work involved to transform your GT into a Targa. The kit, as of this writing, is still available from Lenk Tuning in Germany if you decide to tackle this conversion. You will want to start with a rock solid Opel GT chassis. Your GT should have minimal rust, a straight frame and have never have been involved in a severe accident. You basically want a body that has a solid platform to build upon.

Although my GT had been in some minor fender benders, the chassis exhibited no body flex at the doors when lifted I lifted it up on a shop lift and was still able to open and close the doors easily. If your GT does not pass this test and you can not open the doors most likely you have significant body flex. I would then recommend that you take your GT to a qualified body shop and have them inspect for frame damage, hidden rust inside the unibody or the tell tale signs of a severe accident.

Note: It was a common practice, back in the 70’s, to take a car that was badly rear ended, cut the entire back of the car off at the rear of the door opening, and weld on an entire rear clip from a donor car. I have seen this procedure performed on more than one car and a few GTs in my day.

Shop Safety: You will be grinding and welding overhead. You must wear eye or face protection. I also recommend ear protection.

Once your GT passes inspection it is A. time to order your kit from Germany and strip the flammable items from C. the interior. If you are doing a full restoration, may I also suggest that you remove the engine and transmission at this time as well. Once your kit arrives from Germany you will be ready to begin. B. The first step will be to install the under car frame pieces. As seen in the picture to the left, notch the transmission tunnel rails to accept the rectangular tubing. Next trim the rear of the tubing to fit snuggly against the trailing arm floor mounting brackets. You basically want a nice tight fit so that the rectangular tubing fits flush and tightly to the floor pan. This will allow you to weld the tubing onto the floor pan ribs increasing rigidity.

Under Body, Rear: 1/2 x 1 1/2 inch rectangular tubing grafted in the transmission The better your work, the stronger tunnel frame rail (A.) back to the trailing arm mounts (B.) and is further welded to your welds will be and stiffer your the floor pan at each floor reinforcement ridge (C.). chassis.

This step effectively ties the front frame to the rear frame. Your next step is to tie the inner and outer frames together. This is accomplished by welding a piece of 1 x 1 inch square tube between the transmission tunnel and the jack point. The tubing should also fit flush against the floor pan.

Once all welding work is completed both the tubing and the welds need to be protected with an etching primer and painted with an epoxy paint that is resistant to stone chips and inhibit rust formation.

Tech: For a good quality epoxy primer & chassis paint I recommend Eastwood product paints. http://www.eastwood.com/ Drivers Side Passenger Side

A. B. B. A.

Under Body, Front: Weld the 1 x 1 inch square tubing to the front transmission tunnel frame (A.) to the perimeter frame at the jacking pads (B.). This effectively connects both inner and outer frame members together. The square tubing must fit tightly between a. & b. as well as flush to the floor pan. Rocker Panel & Rear Interior Reinforcements Moving on to the interior we are going to add seven more frame reinforcements. By far the easiest to install are the inner rockers. These panels are about 48 inches long and but against the rear floor step. The addition of these two pieces will beef up the perimeter frame at the door opening. The rockers can either be stitch welded or plug welded into place.

B.

A.

Two areas to be mindful of are: The seat belt mounting hole (A.) and the notch for the seat support frame (B.). At the seat belt mounting hole a 1 inch diameter hole should be During WWII women drilled prior to stitch welding the opening to the frame. At location (B.) the notch in the rocker welders kept our Military may need to be trimmed and fitted prior to welding. on the move.

Continuing on to the rear of the GT we will be welding in three pieces of 1 x 1” steel tubing. The longest piece measuring 42 inches long is tucked into the existing rear shelf steel support, with the remaining two 7 inch long pieces mounted diagonal underneath the long piece for additional support.

A series of 1/2” diameter holes will be drilling into the top and front of the shelf support. Slip the long tubing into the shelf support and check the fit. Trim down the length as needed. Reinsert the tubing and clamp tightly to draw the tubing towards the previously holes drilled. Once the tubing is flush, plug weld each hole (C.).

Tech Hint: “Plug Welding” will be the C. best method to weld the square tubing to the inside of the upper shelf support rail.

C. Next trim the two 7 inch long 1 x 1 inch square tubes to fit between the upper tubing you just welded in and the top of D. the wheel hump on both the drivers and passenger sides.

Once you have achieved a nice tight fit seam weld both the top and bottom of both diagonal support members (D.).

Transmission Tunnel Reinforcements

The final chassis reinforcement is the most challenging and also the most critical piece to install correctly. So, no short cuts please! Under the wooden rear shelf two “U” channels will be trimmed to extend the transmission tunnel and fit between the frame ‘horseshoe’. The final step will be to tie the horseshoe to the inner rear rocker panel. Once this step is completed all of the structural frame members of the GT both inside and out will be tied together. This will ensure that you will have a strong chassis that exhibits minimal flex.

I can attest that after 17 years of driving my GT still exhibits A. minimal cowl shake over train tracks or rough pavement, and that the chassis did not crumple after being involved in a rear end collision. I can still jump up and down inside the car and have the door gap flex by less than 1/16th. of an inch.

B. Tech Hint: Take your time to carefully trim both “U” channels to tightly fit the floor pan contours and floor ribbing. C. Extra time spent here will greatly reduce the time spent D. welding and will ensure that the backbone of the GT (the Horse Shoe transmission tunnel) is fully reinforced.

Begin by fitting the 42 inch long, 4 inch tall “U” channel (A.) to fit between the horseshoe. Next notch the “U” channel to snuggly rest against the floor pan contours and ribbing. Do not yet weld in place. Next trim the 5 1/2 inch long, 4 inch tall “U” channel (B.) to fit tightly between (C.) & (D.). Once fitted tack weld into place followed by full seam welding.

The last step is the connect the horseshoe to the perimeter frame at the inner quarter panel. The illustration below should help to clarify the placement. Once fitted, these two small plates effectively tie the perimeter frame to wheel house and horseshoe frames. These two oddly shaped pieces, with a ninety degree bend each, (A.) are fitted between the horseshoe and inner quarter panel. Both plates measure 2 1/4 inches tall and 7 inches long, with the long part starting at around 4 inches wide and follow the contour A. of the horseshoe down to where the piece is only about 1 3/4 inches wide.

As before trim these two pieces as necessary to ensure a nice tight Shoe fit. Once fitted seam weld them in place.

Horse STOP! HALT! LE BOUCHON! FERMATA! EINDE! With all of the frame reinforcements finally welded in place you might think its time to cut the roof open. Not yet,… but we are very, very close. Follow along as we prepare the doors for modification. Targa Door Frames & Roof Inserts

As the Policeman on the proceeding bottom left states his words of caution from English to Dutch, we have a few more steps before you take that plasma cutter or saber saw to your roof.

Since you will be welding the tops of both doors to the roof this next step is critical. First you must perfectly aligned both doors to the door frame opening. Any door misalignments will be unalterable after the door frames (in the next step) are welded into the roof. Door “A” & “B” Pillar Detail: Spot Welds Once you have aligned the doors tack weld the “A” Pillar of the door to the “A” Pillar of the Windshield. Then tack weld the “B” Pillar of the door to the cars “B” Pillar.

Hint: You will also want to do some tack welding to the interior side of both the A & B pillars.

Once you have tack welded everything go back and slowly seam weld the exterior side of both pillars. Grind the finished welds smooth.

After the door are welded shut you will need to cut the doors back open at (A.) indicated in the A. pictures to the left. Make the cuts just above the window sill, giving your self about a 1/8 to 3/16 inch gap. A. Next carefully roll over the outer edge of the door window channel 90 degrees. This will allow you to open and close the door with the glass rolled up and give you new weather-stripping edge. Windshield & Door “A” Pillar Windshield & Door “B” Pillar Optional: For that finishing touch, you may Note: In the pictures above, the weather strip edge is rolled over, allowing make and weld in small sheet metal plates to the door to be opened and closed with the door glass rolled up. cover the cuts made to both the door tops and to the roof pillar bottoms. At long last, we are finally ready to begin cutting the targa roof opening.

Set the targa roof cutting template on the roof and center it to the door window openings. Once you have double and triple checked the placement take a few steps back and verify your positioning with your eye. Look it over from a number of angles and if anything seems wrong adjust the template until you are 100% satisfied. Tape down the template and trace the perimeter with a black felt marker. Remove the template and begin your cuts. Remove the section you cut and set aside.

Next grab the front and rear targa roof plugs and slip then into your roof. Clamp the inserts if necessary and install the targa roof. Adjust and center all three pieces, allow yourself a 3/16 of an inch gap both front and rear, and felt mark the front and rear plugs respectively. Doing so will allow you to quickly reset the plugs in place in the next step.

Remove the targa roof. Remove the front plug. Sand the fiberglass plug and the rough up the sheet metal where the plug fits. Mix up the fiberglass epoxy, per instructions, apply the epoxy to both the plug and the roof, insert the plug, align with your marks and clamp in place. Repeat this same procedure for the rear plug. Allow the epoxy to cure per manufactures instructions.

Once the epoxy has cured you may body work the targa roof, door pillars and doors to your skill level. If body work is not your forte, you may opt to seal your work with primer and go to your favorite body shop to complete the final body work stages.

Rear Fiberglass Plug Installed Depending on the manufacture of your targa kit the latching mechanism and the weather strip seals will be different. Mine originally came with a simple stud and nut latching system. Simple and strong but not convenient. A few years later I modified the roof to accept a modified BMW 325i convertible latch. This modification required both a repaint of the roof as well as a weather strip seal change.

I have also taken note of the various weather strip seals used by fellow targa owners in Europe. Some have adopted the use of simple aftermarket seals as I have, but the best I have ever seen is on a Dutch Opel GT owner. This Dutch owner’s GT uses an adapted Peugeot weather strip seal that also has a chrome strip built in.

Note: As of this writing I am still researching what model Peugeot used this seal.

From a brief conversation with this Dutch owner I did learn that this weather strip seals comes with one major drawback. It requires that you install a modern power windows which uses a window controller system.

This power window control system I refer to was once only found on high end convertibles, however is now used on many cars such as the new Mustang. In the future I do believe that I would like to try my hand at just such an installation.

Tech: Modern Power Windows

In days gone by, if you had a convertible you were expected to accept an automobile that both leaked in the rain and was rather noisy. Today’s automotive buyer however will not tolerate such a shortcoming.

Enter the modern door weather strip that has a hard outer edge with a soft skin foamed center. This type of rubber works exceptionally well on cars with a full window frame, but could not be used on a standard frameless window or a convertible. Problem!

As I stated earlier modern car owners will no longer accept noisy convertibles, much less one that leaks! This led to the manufactures to develop a smart power window.

Modern power windows have a control system that actuates the power window motor to slightly lower the door glass as soon as you operate the interior or exterior door handle. The same happens when you close the door. The system slightly The Verdict: lifts the door glass pressing the door glass tightly into the Would I do it again?,… Maybe. weather stripping.

Back in 1990 I was 23 years old, had already restored a number of Opels, but was naïve in regards to the work involved and skills needed to build a targa GT. I learn quickly and was not afraid to ask for help. The build exposed me to my limits and challenged me increase my skills. All in all the experience, of the build, was well worth the effort.

However, the best part about owning a targa comes with the driving experience. On a recent cool fall afternoon with the windows up, and the top off, I was able to enjoy a simple drive to the gas station. But the true experience is a drive on a scenic by-way with a friend to enjoy… -The Ride-. Plug Welds Explained

A plug weld is a type of weld that is made by joining one metal part with a circular hole to another metal part positioned directly beneath it.

Plug welding is an alternative to spot welding and is used by vehicle manufacturers where there is insufficient access for a spot welder. For DIY car restorers it is generally used instead of spot welding on panels and flanges that would have originally been spot welded.

Plug welding Start off by drilling 5/16 inch holes in the front sheet of metal with a spacing of between 1 to 1 1/2 inches (or whatever the original spot weld spacing was). Then clamp this sheet onto the back sheet. Tech: Set your welder to the recommended settings and welding a test piece of scrap before welding a whole onto your Opel and check the weld for full penetrated through both sheets of metal.

Welding through the Hole Position the welding tip with the electrode in the center of the hole contacting the back sheet of metal. It is important to arc against this back sheet rather than on the edge of the hole, otherwise the weld might not penetrate into the back sheet. The torch should ideally be pointing directly into the hole rather than at the angle in the photograph.

Start welding in this position and do not move the welder until the hole is almost full of weld. Then move the welder outwards in ever increasing circles until the weld is completed. If you chose the settings carefully you should not burn through. (A.)

The Completed Welds If the sheets are of the same thickness then the power setting used for plug welding would be the same as you would use for 1.5 times the thickness of one of the sheets.

Weld Penetration This is the sort of penetration you would expect from a plug weld. The molten pool is just breaking out of the reverse of the back sheet. (B.) The heat marks indicate the weld has arced against the back sheet rather than at the side of the hole. If you do not get these marks consider a little seam welding just to be sure.

Electrode: A device that conducts electricity. In welding, the electrode also can act as the filler metal.

ARC Welding: A fusion welding process that uses electricity to generate the

heat needed to melt the base metals.

Plug Welding Clamp There is a special clamp designed for plug welding A. B. that makes life easy. The clamp holds together the edges of the sheet metal with a space in the middle for the MIG to weld the plug weld. The rear face of the clamp is offset so it can fit over flanges.

Front View Rear View Epoxy & Fiberglass Body Kits

Now That I Have My Body Kit,… What Should I Use For a Bonding Material? Marine Tex

Back in 1990, after I purchased the first fiberglass ground effects pieces for my GT, I asked what the best product was to permanently attach the fiberglass body panels to steel. The solution came from my local Boat and Marine repair store. They suggested I use an epoxy. They claimed that he they had used marine epoxy to repair the bro- ken mounting flange for an out board motor. I was impressed, but skeptical. I mean, how strong could this two part paste really be, to hold withstand the force of a hundred+ horse power marine engine pushing on the hull of a boat? Well, it’s now 2008 and I can attest that the epoxy I applied 17 years ago is still up to the task.

Marine-Tex, has become a legendary high-strength repair compound designed for filling, bonding and rebuilding fiberglass and is designed to withstand the harsh demands of marine environments. Amazingly it handles just like putty, but hardens like steel and sands like body filler. Not only that, but this marine grade epoxy is waterproof so that moisture can not get between the fiberglass and steel body of the Opel and start rusting.

Testimonial: I used it,… and I’m still sold.

Back when I first built my GT the upholstery shop guy working on my car decide one day that it would be fun to take my GT for a quick ‘Hot-Lap’. Unfortunately he ended up wrecking the front end of my Opel GT. The air dam was a mess,… but the epoxy held and did not crack. Nine years later my GT was rear ended and the epoxy holding the rear side skirts on did not crack. More amazingly, after nine years on the road, there was no rust at or under the bonding site.

Technical Info

Colors: White and Gray. White is best used on fiberglass and can be tinted with Evercoat fiberglass coloring agents. Gray is only recommended for machinery repairs.

Marine Epoxy: Is available in sizes from 2 ounces up to 1 gallon. Note: 1 quart kit will cover about 283.4 square inches or almost 2 square feet. - 2 quarts was enough to install my ground effects and my targa roof. -

Mixing Ratio: 5 parts epoxy resin to 1 part hardener.

Working Time: At 72F you have about 30 minutes, however if the material is thicker or left in a lump it will cure in as little as 15 to 20 minutes. Cooler temperatures will decrease the cure rate, and hotter temperature will obviously increase the cure rate. I recommend working on a cool day. Have the car prepped and have fiberglass panels pre-aligned before you begin mixing the epoxy. Mix only enough material to install one panel at a time. Remember, surface prep is key to any body work. Remove any rust, dirt, grease and paint from all surfaces and degrease with acetone or lacquer thinner. I also recommended you rough the surfaces with sand paper.

Cure Time: 24 hours at a constant 72F. The minimum working temperature is 55°F and this temperature must be maintained for a minimum of 24 hours while the epoxy cures.

Adhesion / Shear Strength: White - 2,300 PSI Tensile Strength: White - 4,000 PSI

Where to Purchase: Marine epoxy is available at most marine supply dealers, boatyards, at marine retailers and occasionally at your local Ace Hardware.

General Warnings: As with any chemical, always work in a well-ventilated area. Avoid contact with skin and eyes and always wear rubber gloves and eye protection.

For more information, go to: http://www.marinetex.com/

Letter From The OMC OMC Needs New Officers As our patriotic friend states, ‘OMC Needs You’. OMC Needs You! This year we’ve had some great officers, and two dedicated volunteers who stepped forward to create a few Blitz issues. I also want to take the time and thank those of you who have submitted Blitz articles in 2008. These include members and non-members alike: Dennis Gardiner, ‘Dude’, Art Bryant, John Boesfplug, George Rust, Stuart Parker, Roger Wilson, Ray Morley, Paul Heebink and John Dickerson. If I missed anyone, I do apologize. Now, at the close of 2008 we are looking for new members to step forward, become officers and take the club in a new direction, especially in the office of the Editor. This year we had large number of submissions, however they we created mainly by two people who are truly the unsung Hero’s of OMC. Unfortunately, we can’t continually rely on their generous submissions only. To truly have a vibrant and active club we need submissions from you. Roll up your sleeves and Join Your submission can be as simple as a photograph (or OMC’s Officer ranks today more) of your Opel project car. What you have done, and what your plans and dreams are for the future. You can submit story of your last weekend outing with your wife or girl friend. What you or your buddies did at the races, or solutions you can up with to solve a problem. etc. Be creative, and send in what you have. It does not need to be perfect,… our crack staff can handle anything. I guarantee you that submitting an article for publication will energize you in ways you had never thought were possible, and your submission will undoubtedly energize your fellow club members with new ideas. So time to get off of the couch, get back into the garage and write that article. You’ll be glad you did it!

Working on your Opel? Snap a picture or two and show us what you’ve got!

We need New Officers for All positions! If you have wanted be an OMC Officer ‘09 is the year!

Basically, if the OMC Membership can not or will not step forward, 2009 may be the last year of the OMC Blitz. It’s still the membership’s decision.

As such I ask for volunteers to step forward and contact Paul Heebink regarding the officers positions.

(928) 246-6801 We need you, to make 2009 the best member supported newsletter that we can. Dennis G., OMC Secretary/Historian

1972 Opel GT Classified Yellow/White. 4spd. Needs work. $2500. TX 281-850-0299

1972 Opel GT Ads Parked after brother died, currently not running. Has been Garaged for 9 years. PA 610-469-9047 The Opel Motorsport Club offers Advertising as a service to its members and does not endorse or bear responsibility for any claims 1969 & 73 Opel GT made by advertisers. OMC strongly suggests exercising caution in 73 southern car not running has 5 spd. EFI clean dash. any transactions for items, including: Checking out Vendor reputa- Comes with 69 1.1L GT & 69 GT 1.9L rough body. Extras. tion on Internet discussion boards such as at: www.opelgt.com Lost interest. $3500. TIM [email protected]

Sales Brochures 1973 Opel GT Red, A/T, garaged since 1991 $5,000. OBO OPEL ORIGINAL sales brochures showing all Opel Oregon 541-488-1432 models, interiors, features for the year. Great for 1973 Opel GT Blue, 4spd. $4,000. WA 253-279-4661 Restorations or Gifts! ALL PRICES PER YEAR: 1947-49, $40; 1950-54, $35; 1955-64, $25; 1965-69, 1973 Opel Manta Luxus $18; 1970-present, $15. Add $3.85 shipping. Specify Runs, needs lots of work, automatic, CA $400 owner is Zak [email protected] 530-333-0896 leave message year & model. VlSA/MC. Also have literature, manuals, all cars, trucks, motorcycles, world-wide. 1974 Opel Manta Visit our website: http://www.autolit.com Runs, needs work, no rust, CA $1000 Walter Miller, 6710 Brooklawn, Syracuse NY 13211. [email protected]

315-432-8282. Fx 315-432-8256 or E-mail: 1975 Opel Manta [email protected] 3500 miles, All original, Not running. Improperly stored for 10 years, but still in good condition. Contact Jim Opel Wanted [email protected] I’m looking to buy my first Opel. Does anyone have one for 1975 Opel Manta sale in Alabama? Willing to travel. Carrie Cooper Gray, Complete but poor condition. FI, 4spd. [email protected] $450. San Luis Obispo, CA 805-674-794 Opels For Sale, by Private Parties 1975 Opel Manta 1970 GT Orange, 4 spd. EFI. Runs and Drives, Registered, straight 1.9L 4 speed, original owner, 95% original, have orig. paper body, needs TLC. I need the space must sell $2500. Seat- work & books $3,600 CA car 909-389-7810 ask for Sherli tle WA Paul 206-523-5306 [email protected]

1970 Opel GT White/Black. Motor runs, needs restoration. Good project. $1000. OBO. NV 775-577-4647 OPEL GT SOURCE 1970 Opel GT Open Mon-Fri Ran about 5 years ago. $650. CA 714-315-9871 Orders: 1-800-673-5487 8am - 5pm Pacific

Info: 1-209-928-1110 9am - 6pm Mountain 1970 Opel GT Fax: 1-209-928-3298 10am - 7pm Central Red/Red. Runs, needs motor gaskets. Straight body, Web: www.opelgtsource.com 11am - 8pm Eastern interior needs work. $2500. NV 775-746-1866 Email: [email protected] Catalog: $4.00

1971 Opel GT Mailing Address: P.O. Box 4004, Sonora, CA 95370 USA Silver, 4spd. Stockton, CA, contact TJ at UPS Shipping Address: 18211 Zeni Lane, Tuolumne, CA 95379 USA [email protected] New, Reproduction, Used & High Performance parts for: Opel GT, Manta A, 1900 Sedan, Wagon & Kadett B 1971 Opel GT Red/black. $3,500. OBO NV 702-202-0785 Direct Importer. Same Day Shipping policy. We accept Visa, Master Card, 1971 GT Red, A/T, left door hit. $900. AZ 480-981-9875 American Express and Discover. Serving the Opel Community Since 1987

1971 Opel GT

Red, 2nd owner, runs & looks great. $4500. 1310 N. TAMARIND AVE. YOUR ONE STOP OPEL SHOP CO 720-229-6993 RIALTO, CA 92376 VISIT OUR WEBSITE: PHONE: 909-355-OPEL WWW.OPELSUNL.COM 1971 GT, British Columbia, Canada Comes w/ extra 4 spd. & FAX: 909-355-6557 parts $3000. Felix (250) 294-4051 [email protected] COMPLETE 1972 Opel GT Needs work NYC car. $5500. PARTS & ask for Dr. Charley Ferrer 718-916-4124 SERVICES FOR ALL OPELS 1972 Opel GT FROM 1960 TO 1980 New Weber carb and other parts, needs brake and interior “If You Bought It work. Straight body. $1600. CO 303-525-2820 Somewhere Else, You Paid Too 1972 Opel GT Much” Orange/black. 4spd. Registered, owner since 1974. $4500. OBO. Sonora, CA Emily at 209-533-1471