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Flexible Metal Hose Assemblies
Canada FLEXIBLE METAL HOSE ASSEMBLIES THE ASSOCIATION FOR HOSE AND ACCESSORIES DISTRIBUTION Introduction With origins dating to 1902, Senior Flexonics is today recognized as the leader in the metal hose industry. Our leadership has been earned through consistent Notes application of solid engineering principles, stringent quality standards and product innovation to produce safe and reliable metal hose assemblies for various industrial piping applications. This catalogue contains product performance data and physical descriptions for each of our series of metal hose. In addition, applications engineering information is included to provide guidance in the selection and installation of metal hose assemblies in your piping system . Hopefully, you will find this catalogue to be a useful and informative technical reference manual that assists you in making an educated selection of the most suitable products for your application. Quality Programs and Certifications • ISO Certification: As part of our continual business improvement process, Senior Flexonics quality assurance system is certified to ISO 9001:2000. • Welding: All welding is performed by certified welders to ASME Section IX of the Boiler and Pressure Vessel Code. • Testing: All hose assemblies are 100% tested prior to shipment. Standard tests include hydrostatic and pneumatic. Other tests are available upon request. Test reports are supplied with shipment upon request. • Tagging: All assemblies are tagged with CRN number and any other information required. NOTICE: The information and technical data contained herein is believed to be accurate and the best information available to us at the time of printing this catalogue. All information and data contained herein is subject to change at any time, without notice. -
Stainless Steel Hose 24 25
02 STAINLESS STEEL HOSE 24 STAINLESS STEEL HOSE 2.01 Range JACKETED HOSE Page 35 Size : 1/4’’ to 14’’ Working Pressure : 1310 to 21546 kPa SEISMIC JOINTS Page 36 Size : 1/4’’ to 14’’ Working Pressure : 1600 to 10000 kPa METALLIC HOSE - ANNULAR Page 37 Size : 1/2’’ to 14’’ Working Pressure : 1310 to 22500 kPa METALLIC HOSE - OMEGA Page 38 Size : 1/2’’ to 20’’ Working Pressure : 2500 to 15000 kPa METALLIC HOSE - HIGH PRESSURE Page 39 Size : 1/4’’ to 6’’ Working Pressure : 2933 to 28283 kPa METALLIC HOSE - ULTRA HIGH PRESSURE Page 40 Size : 1/4’’ to 2’’ Working Pressure : 9280 to 30378 kPa METALLIC HOSE - EXTREME HIGH PRESSURE Page 41 Size : 3’’ to 4’’ Working Pressure : 8618 kPa METALLIC HOSE - MONEL Page 42 Size : 1/4’’ to 3’’ Working Pressure : 2164 to 20753 kPa 10 9 PUMP CONNECTERS - M/S TABLE ‘E’ Page 43 Size : 2’’ to 8’’ 8 Working Pressure : 1201 to 2501 kPa 7 PUMP CONNECTERS - 304 S/S BSPT MALE Page 44 6 Size : 3/4’’ to 2’’ Working Pressure : 2501 to 5003 kPa 5 BITUMEN HOSE - CONVOLUTED Page 45 4 Size : 2 1/2’’ Working Pressure : 4002 kPa 3 2 BITUMEN HOSE - INTERLOCKED Page 46 Size : 2 1/2’’ 1 Working Pressure : 2400 kPa TTMA DROP HOSE Page 47 Size : 3’’ to 4’’ Working Pressure : 2501 to 3202 kPa ENCAPSULATED PTFE SS1 METALIC HOSE Page 48 Size : 1/2’’ to 6’’ Working Pressure : 1200 to 6500 kPa STRIPWOUND HOSE Page 49 Size : 3/4’’ to 12’’ Profile : Convoluted STAINLESS STEEL HOSE 25 ___________________________________________________________________________________________________________________ 25 QLD Ph: +617 5593 4292 | WA Ph: +618 9468 2840 Email: [email protected] l [email protected] Web: www.hoseflex.com STAINLESS STEEL HOSE 2.02 Stainless Steel Hose Design Introduction The Stainless steel corrugated hose is especially designed to achieve several objectives in pipe work design. -
Metal Hose for Tank Terminals
METAL HOSE FOR TANK TERMINALS A GUIDE TO ALLOY SELECTION AND CORROSION PREVENTION The important role tank terminals play in today’s global economy cannot be overstated. Their ubiquity across continents supports a supply chain that ensures consumers and companies receive the products and raw materials on which they depend without interruption. Critical to the operation of a tank farm is its piping system, and flexible components like metal hose assemblies and expansion joints are needed to support the transfer of media between tanks and ships, barges, pipelines, trucks and rail cars. Like the storage tanks themselves, piping is susceptible to corrosion which can lead to leaks that then, in turn, become safety hazards. Fires, groundwater contamination and increasing toxicity levels in the air are just a few of the risks associated with a release. Furthermore, corrosion has long been cited as a major cause of equipment failure. To protect a facility’s assets, its people and the surrounding environment, steps can be taken in the design and handling of hose assemblies to guard against corrosion and the potential for leaks. DESIGN CONSIDERATIONS Ensuring the proper alloy for metal hose assemblies is important as—depending on their chemical composition —some are better suited to resist corrosion from certain compounds. This, of course, depends on the media passing through the hose. For instance, in the case of sour gas, rich in highly corrosive hydrogen sulfide (H2S), 316 SS is a suitable option due to its molybdenum (Mo) content. However, if price is a secondary concern, then using AL-6XN which has twice as much Mo than 316 SS or one of the exotic alloys such as Inconel 625 or Hastelloy C-276—with significantly greater amounts of Mo (as much as four to eight times the amount compared with 316 SS)—is Flashlight reveals pinholes caused by pitting corrosion preferable. -
Metal Hose & Braid
$8.00 METAL HOSE & BRAID APPLICATION & DESIGN GUIDE SEE FLEXIBLE PIPE LOOP CATALOG 2315 W. HUBBARD ST. • CHICAGO, IL 60612 • 800-533-1024 • 312-738-3588 • FAX 312-421-6327 How to Order Flexicraft Hose Assemblies Please provide the following information, or choose a standard connector (pg. 19 - 21): 1. Size of Hose: Nominal Diameter 2. System Application: Flowing Media, Special Requirements 3. Length of Hose Assembly: Overall (End to End) 4. Type of Hose: Material(s) of Construction, Any Corrosive Conditions 5. Fittings: Size, Type, Alloy Each End 6. Pressure or Vacuum: Internal, External 7. Temperature: Operating, Ambient 8. Movement: Static or Intermittent, Direction, Amount 9. Flow Rate: Liner Considerations 10. Special Testing Requirements: Additional Requests This guide provides additional information on the details of choosing hose for a given application. However, with the above information our engineers can choose a hose right for your needs. Flexicraft has been supplying industry with quality piping products for over 40 years. Our reputation for superior products and technical support sets us apart from our competition. In addition to non-metallic expansion joints, Flexicraft is a supplier of metallic expansion joints, braided hose, expansion loops, pulsation dampeners, and other specialty piping products using bellows technologies. Hosecraft USA is a division of Flexicraft and supplies every type and style of industrial hose. For more information or to order, Contact us at: 800-533-1024 • (312) 738-3588 800-584-4168 • (312) 229-7550 www.flexicraft.com www.hosecraftusa.com or contact the representative in your area - see back cover. www.flexicraft.com 3 Table Of Contents Corrugated Metal Hose ................................... -
Corrugated Metal Hose & Assemblies
HOSE MASTER CORRUGATED METAL HOSE & ASSEMBLIES WHEN TO USE CORRUGATED METAL HOSE There are many different types of hose available on the market, including metal, rubber, composite, PTFE, and fabric. The decision of which hose type to buy depends on the application for which the hose is being used. Generally, there are eight factors that should alert you to consider using metal hose: 1. TEMPERATURE EXTREMES If either the temperature of the media going through the hose or the surrounding atmospheric temperature is very cold or hot, metal may be the only material that can withstand such temperature extremes. 2. CHEMICAL COMPATIBILITY Metal hose can handle a wider variety of chemicals than most other hose types. If the hose will be exposed to aggressive chemicals (either internally or externally), metal hose should be considered. 3. PERMEATION CONCERNS Non-metal hose is susceptible to gas permeation through the hose wall and into the atmosphere. Metal hose, on the other hand, does not allow permeation. If containing the gases inside the hose is important, metal hose may be required. 4. POTENTIAL FOR CATASTROPHIC FAILURE When a metal hose fails, it usually develops small holes or cracks. Other hose types tend to develop larger cracks or come apart completely. If a sudden hose failure is potentially catastrophic, a metal hose may help minimize the effects of a failure by leaking product at a slower rate. 5. ABRASION AND OVERBENDING CONCERNS To prevent abrasion and overbending, a metal hose can be used as a protective cover over wires or even other hoses. 6. FIRE SAFETY Other hose types will melt when exposed to fire, while metal hose maintains its integrity up to 1300° F. -
Metal Expansion Joints Our Company
An Engineering-Driven Manufacturer Providing Premier Service and Innovative Metal Expansion Joints Our Company Hose Master is North America’s leading manufacturer of metal hose and expansion joints, with the industry’s largest in-house fabricating footprint — over 350,000 square feet of manufacturing space in Cleveland, Ohio; Houston, Texas; and Atlanta, Georgia. Recognized for technical expertise and innovation, 10% of Hose Master’s workforce is dedicated to research and development — providing continuous improvements to our wide range of products. Hose Master is unique in our ability to implement a solution from initial concept to completion because we design and build our own state-of-the-art production equipment in our in-house machine shop. Engineering & Manufacturing At the heart of Hose Master’s success is technical expertise. Proprietary equipment, designed and built in-house, makes the difference between ordinary products and superior, value-engineered products. Hose Master’s expertise goes beyond manufacturing with a team of skilled engineers ready to assist you in designing an expansion joint for almost any application. Quality Assurance Delivering the highest quality products for the most demanding applications is a guiding principle at Hose Master. Designs conform to EJMA, ASME B31.1, and/or ASME B31.3. Customer specifications can be verified through Finite Element Analysis (FEA), or 3D CAD modeling. Expansion joint test options include pneumatic, hydrostatic, high-pressure gas, or liquid penetrant methods, as well as helium mass spectrometry and radiography. 800-221-2319 • www.hosemaster.com 1 Product & Failure Analysis A key to permanently solving any tough expansion joint application is to accurately identify the root cause(s) of past failure modes of products removed from service. -
For the Fabrication of Corrugated Metal Hose Assemblies
GUIDE For the Fabrication of Corrugated Metal Hose Assemblies Version 2.0 October, 2014 CONFIDENTIAL – NAHAD Hose Safety Institute Member Use Only Page 1 of 54 Table of Contents Section F1 - Scope ......................................................................................................... 3 Section F2 – Fabrication Methods for Metal Hose ................................................ 6 Section F3 – Quality Plan .............................................................................................. 8 Section F4 – Hose Measurements & Calculations .............................................. 10 Section F5 – Fabrication Process ............................................................................ 15 F5.1 Direct Attachment Method ............................................................................... 15 F5.2 Braid-Over (Neck Down) Attachment Method .............................................. 17 F5.3 Smooth Transition – Direct Attachment Method .......................................... 19 F5.4 Smooth Transition Braid-Over (Neck Down) Attachment Method ............ 22 F5.5 Unbraided – Direct Attachment Method ........................................................ 24 F5.6 Unbraided – Smooth Transition Attachment Method .................................. 25 Section F6 - Supplementary Procedures ............................................................... 26 F6.1 Welding Stainless Steel Hose to Copper Fittings ........................................ 26 F6.2 Procedure for Welding Monel Hose .............................................................. -
HOSE MASTER Inc
HOSE MASTER Inc. Manufacturing Capability Technical Expertise Custom Design Great Service Hose Master Inc. is a premier manufacturer of metal hose and expansion joints with facilities located in both Cleveland, Ohio and Houston,Texas. Hose Master was the first domestic metal hose manufacturer to be ISO 9000 registered and is widely recognized for technical expertise and innovation. Using the winning formula that made us the industry leader for engineered metal hose and assemblies, Hose Master provides the same superior engineering, precisely controlled manufacturing processes, expert quality control, and extraordinary customer service to the art of expansion joints. Engineering and Manufacturing At the heart of Hose Master’s success is technical expertise. Proprietary equipment, designed and built in-house, makes the difference between ordinary products and superior, value engineered products. Hose Master’s expertise goes beyond manufacturing with a team of skilled engineers ready to assist you in designing an expansion joint for almost any application. Note: If you don’t see what you need, just ask. Hose Master can Call 800-221-2319 custom design Expansion Joints to suit most applications. 1 Quality Assurance Quality is not just a word, but a passion at Hose Master. Designs conform to the latest editions of EJMA, ASME B31.1, ASME B31.3, or ASME Section 8. Customer specifications can be verified through Finite Element Analysis (FEA) or 3D CAD modeling. Expansion joints may be tested using pneumatic, hydrostatic, high pressure gas, or liquid penetrant methods, as well as helium mass spectrometry and radiography. Failure Analysis A key to permanently solving any tough EJ application is to accurately identify the root cause(s) of a past failure. -
Corrugated Hose & Braid
CORRUGATED HOSE & BRAID A LONG LEGACY OF PRECISION PRODUCTS Precision Hose & Expansion Joints is one of a very few American companies that manufacture a complete line of metal hose, wire braid, round metal expansion joints, metallic flue duct expansion joints, non-metallic flue duct expansion joints and rubber pressure piping expansion joints. With over 65 years of being in the metal hose and expansion joint business–dating back to the early 1950’s–the owners of Precision Hose & Expansion Joints have over 130 years combined experience in this industry. Our 105,000 square foot manufacturing facility is located on 6 acres in Stone Mountain, Georgia. The plant was designed totally for the state of the art manufacturing of metal hose and expansion joints. We would certainly welcome you to visit our company on your next visit to the Atlanta area. Quality, service and fair pricing is the basis on how we operate our business. 770.413.5680 / precisionhose.com CORRUGATED TEMPERATURE RANGE METAL HOSE Maximum/Minimum When rigid connections are impractical, flexible metal hose provides non-rigid connections for conveying liquids, gases • 310 Stainless Steel and semi-solids. • Inconel 600 Metal hose offers a number of advantages, including high • Inconel 625 strength, resistance to high or low temperature extremes and corrosion resistance. It absorbs vibrations and noise, connects • 304 Stainless Steel misaligned rigid piping, connects moving parts of machinery • 316 Stainless Steel • 321 Stainless Steel or equipment, and is practical for hooking up frequently moved • 347 Stainless Steel or dismantled equipment. Corrugated metal hose is manufactured in two basic styles: Annular and Helical. -
Manufacturing of Metallic Bellow Using Hydraulic Bellow Forming Machine
International Journal of Advanced Research in Basic Engineering Sciences and Technology (IJARBEST) MANUFACTURING OF METALLIC BELLOW USING HYDRAULIC BELLOW FORMING MACHINE 1P .YOGESH, 2K. NITHIN KRISHNA, 3T. SENTHIL KUMAR 1Faculty of Mechanical Engineering, Vel Tech-Avadi, Chennai-600062,Tamil Nadu, India 23UG Scholar Vel Tech-Avadi, Chennai-600062,Tamil Nadu, India [email protected] [email protected] ABSTRACT Metallic BellowForming Machine Was developed to obtain uniform and accurate bellows with an com- pletely automated process. The main of this project is to replacing the existing rubber tool which were used in the hydraulic forming machine. By replacing the split tool instead of rubber tool were employed in order to give the uniform rate of bellow productions. According to this certain changes and some modifications may be made in the machine which would be studied in this project. By replacing the rubber tool into split tool we can able to achieve time consumption during manufacturing process, elimination of wastages, re- duces the breakdown time and reduces the tool replacement cost. Keywords:Bellows, Manufacturing process, Rubber tool, Split tool I . INTRODUCTION: Metal bellows are elastic vessels that can be compressed when pressure is applied to the outside of the vessel or extend under vaccum, When the pressure or vaccumis released the bellows will return to its original shape. Bellows are one of the most energy efficient absorbing elements for engineering system.bellows have a function to absorb regular or irregular expansion and contraction in piping system. [6] discussed about a dis- closure which is made regarding a gear blocking gear cover for the four wheeler vehicle where the protective cover has been with touch sensors and biometric sensors. -
Metal Bellows Manual
METAL BELLOWS MANUAL Witzenmann GmbH Östliche Karl-Friedrich-Str. 134 75175 Pforzheim Phone +49 7231 581- 0 Fax +49 7231 581- 820 [email protected] www.witzenmann.com 1441uk/3/03/20/pdf Fully revised version of metal bellows manual. Version: May 2019 Subject to technical alterations. You can also find technical information as a PDF download at www.flexperte.com 2 1441uk/3/03/20/pdf CONTENTS Chapter 1 Witzenmann – the specialist for flexible metal elements 5 Chapter 4 Bellows calculation and characteristics 54 Chapter 2 Products and production methods 7 Stress analysis for metal bellows 55 HYDRA® Metal bellows 8 Load stress 57 HYDRA® precision bellows 13 Pressure resistance and buckling resistance 59 HYDRA® diaphragm bellows 15 Fatigue life 65 HYDRA® load cells 17 Angular and lateral deformation 69 HYDRA® precision tubes 19 Torsion and torsional buckling 71 Bellows materials 20 Bellows spring rates 73 Cuffs and connectors 23 Vibrations 75 Joining techniques 28 Pressure reaction force and hydraulic diameter 77 Quality Management 30 Chapter 5 Product tests at Witzenmann 79 Certification and customised approvals 34 Testing and analysis options 81 Specific approvals 35 Typical testing of metal bellows 83 Chapter 3 Typical bellows applications 37 Chapter 6 Technical tables 87 Valve shaft bellows 39 Bellows selection from the manual 88 Valve shaft bellows for nuclear power plants 41 Bellows selection with Flexperte 95 Vacuum applications 42 HYDRA® stainless steel metal bellows 96 Expansion joints 43 HYDRA® metal bellows for ANSI/ASME valves -
Metal Hose and Module 1 Metal Hose Assemblies Guide
Metal Hose and Module 1 Metal Hose Assemblies Guide - BOA General Information - Quality Assurance - Applications - Design - Installation Instructions 2 BOA Metal Hose and Metal Hose Assemblies Guide Metal Hose and Metal Hose Assemblies Guide Modules: 1 Metal Hoses, General Information, Installation Instructions 2 BOA Standard Program Metal Hoses (bulk) and Assemblies 3 Annexe/ Standards /Corrosion 1 Summary page 1 Summary 3 2 Metal Hoses General 4 2.1 Metal hose 4 2.2 Corrugated metal hoses – Structure and function 5 2.3 Strip wound metal hoses – Structure and function 6 2.4 Technical terms and notes 7 2.5 Inquiry specifications 8 3 Quality Assurance 10 3.1 Approvals / Certificates 10 3.2 Tests / Laboratory 11 4 Applications 12 4.1 Industrial applications 12 4.2 Aerospace 12 4.3 Rail traffic 12 4.4 Automotive 13 4.5 Solar and boiler industry 13 4.6 Heating – ventilation – air conditioning 14 4.7 Gas production 14 4.8 Food industry 15 4.9 Vacuum applications 15 4.10 Steel industry 15 4.11 Special applications 16 5 Design 17 5.1 Structure and function 17 5.2 Pressure design 18 5.3 Calculation of hose lengths 18 5.4 ISO Standard 10380: 2012 - Excerpt 30 5.5 EN 14585-1: 2006 - Excerpt 30 6 Installation Instructions 31 6.1 General 31 6.2 Handling and installation 31 6.3 Installation to absorb thermal expansion 32 6.4 Installation to compensate for misalignment 33 6.5 Installation to absorb vibrations 33 6.6 Installation through U-bend to absorb movements 34 6.7 Installation instructions for safety gas hoses and LPG metal hoses 35 Subject to changes 15-07 3 BOA Metal Hose and Metal Hose Assemblies Guide 2 Metal Hoses General 2.1 Metal Hose Application fields Metal hoses are an indispensable part of modern technology with its high demands on piping systems for a wide variety of media and tempera- tures.