Scope Welcome to a new world of human-robot coexistence. Newsletter Quarterly Industries Heavy Kawasaki No . 108 ScopeKawasaki Heavy Industries Quarterly Newsletter Summer 2016 Phone. 81-3-3435-2205 / Fax. 81-3-3432-4759 81-3-3435-2205 / Fax. Phone. Ltd. Industries, Heavy Kawasaki Editor-in-Chief: Keiko Omori Keiko Editor-in-Chief: http://www.khi.co.jp/english/contact/index.html Public Relations Depertment 1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan Tokyo Minato-ku, Depertment 1-14-5, Kaigan, Public Relations Issues of installation and setup time, space and cost have hindered the introduction of industrial robots. Kawasaki set out to develop a radically new type of industrial robot that overcomes these challenges. The result is the duAro, a dual-arm SCARA robot. It is small enough to t into the space of just one person, enabling it to work alongside humans. The robot comes with a user-friendly special tablet device for teaching it to perform new tasks. The controller is housed inside a wheeled platform, so the duAro can be easily moved to where it is needed. This feature gives the robot the exibility needed to respond to frequent changes in production lines. Get ready for the start of a new robot revolution. Special Feature Summer 2016 To the Northern Land global.kawasaki.com No. 108 Kawasaki Heavy Industries Special Quarterly Newsletter Feature Scope Summer 2016 No. 108 Contents 2 Special Feature To the Northern Land 8 Epoch Maker JET SKI 10 Techno Box Off-Road Utility Vehicle MULE PRO-FXT 12 Interviews with Today's Pioneers coba 14 HOT TOPICS To the Northern Land 120th Anniversary Logo Kawasaki will mark its 120th Shin-Otaru (tentative name) The new trains have a top speed of Shinkansen line. The Series H5 fea- anniversary on October 15 this year. The Hokkaido Shinkansen entered commercial service on March 26, 2016, 260 km/h, the same as those of the With this logo, we wish to express a marking the rst step in extending Japan’s high-speed rail lines Kutchan Sapporo tures enhancements that enable the symbol of trust backed by 120 Oshamambe Hokuriku Shinkansen and Kyushu into Hokkaido, Japan’s northernmost island. Half a century after trains to withstand the harsh winter years of history and tradition as Shin-Yakumo Shinkansen. The fastest trains will (tentative name) weather of the northern land. In ad- well as our continued commitment the Tokaido Shinkansen commenced operations in 1964, The Series H5, Designed travel between Tokyo and Shin-Ha- to meeting the needs of society and Shin-Hakodate-Hokuto dition, both the interior and exterior the network of Shinkansen lines now runs all the way from for Hokkaido kodate-Hokuto in just four hours and further improving corporate value Kikonai of the Series E5 are designed on the Hokkaido to Kagoshima, covering a total distance of 2,150 km. ——a task we take on through Initially, the Hokkaido Shinkansen two minutes. theme of a “Prologue of the North products and services employing Okutsugaru-Imabetsu The trains that will be running to the new frontier are called the Series H5, will link the 149 km section from The new Series H5 trains, which JR Experience,” so the trains heighten advanced technologies. built to order for Hokkaido Railway Company (JR Hokkaido). Shin-Aomori Shin-Aomori Station (Aomori City), Hokkaido introduced for the Hokkai- passengers’ expectations for the The rst set of these trains was delivered by Kawasaki. Hachinohe the northernmost stop of the Tohoku do Shinkansen, are based on the journey ahead. Series E5, operated by East Japan Shinkansen, to Shin-Hakodate-Hoku- Work is already under way to About the Cover Morioka to Station (Hokuto City, Hokkaido). Railway Company on the Tohoku extend the Hokkaido Shinkansen line MULE PRO-FXT being driven off-road. See Techno Box for further details. from Shin-Hakodate-Hokuto to Sap- poro, with the 212 km section slated 02 Scope 108 Scope 108 03 to begin operations by the end of scal 2030. When this project is completed, the network of Shinkan- sen lines will span the entire length of Japan, from Japan’s major city of the north all the way to Kagoshima at the southern tip of Kyushu. Shinkansen line. The Series H5 features as motors and to keep out the wind Manufacturing Processes of the Series H5 enhancements that enable the trains to while traveling at high speeds. The lead withstand the harsh winter weather of car is tted with a snowplow for clearing Hokkaido. In addition, both the interior snow from the tracks. According to and exterior of the Series E5 are de- Takehiro, the Series H5 required signed on the theme of a “Prologue of additional improvements in three areas: the North Experience,” so the trains condensation, snow and icing. Production and heighten passengers’ expectations for Of the 149 km section that was recently assembly of the journey ahead. opened, the Seikan Tunnel accounts for 54 body shells Work is already under way to km. The temperature inside the tunnel is Car body shells are created by extend the Hokkaido Shinkansen line kept at 20°C and the humidity at 80 to 90% welding long-shape materials from Shin-Hakodate-Hokuto to Sappo- Nobuyoshi Takehiro Ryo Tahara Tsutomu Maeda all year round. On the other hand, the together to create the side Senior Staff Ofcer, Engineering Eastern Region Marketing Manager, Transportation Section, structure, then welding it ro, with the 212 km section slated to average temperature in Aomori and Section 1, Engineering Department, Marketing & Sales Transportation Department, together with an underframe to Department, Engineering Division, Division, Rolling Stock Company Kawasaki Rolling Stock begin operations by the end of scal Hakodate during the coldest time of the year form a box-shaped shell. Rolling Stock Company Component Co., Ltd. 2030. When this project is completed, is 1 to 2°C below zero. When a cold train the network of Shinkansen lines will suddenly enters a tunnel where both the span the entire length of Japan, from designed by Kawasaki, which delivered the Series H5 Shinkansen, commented, temperature and humidity are high, Japan’s major city of the north all the rst trainset. As work progresses on building “Although the Series H5 is based on the condensation forms instantly, and then when Painting way to Kagoshima at the southern tip the extension to Sapporo, numerous Series E5, the development involved the train exits the tunnel back out into the To prevent corrosion, the metal of Kyushu. challenges will need to be addressed, including reinforcing the trains to withstand the cold, the condensation freezes, damaging body shells are coated with various problems associated with operating in unique harsh winter conditions. And that parts and components. Because of the antirust, which is scarlet, before color paints are applied. Technologies to Fight cold regions. According to Kawasaki personnel entailed not just dealing with snow but also speed at which the Shinkansen travels, even the Cold Weather, involved in the project, the opening of the nding a way to prevent icing.” a small amount of snow or ice can severely Condensation and Ice Hokkaido Shinkansen is a milestone for the The Series E5, which was developed damage the car body. Sections with exposed company’s rolling stock technologies and for the Tohoku Shinkansen, already has a metal parts are particularly susceptible to The Hokkaido Shinkansen was launched marks the start of new challenges and number of design features for cold condensation, so they are tightly covered Outfitting before an expectant crowd at the opening technological innovation. regions. For example, the underside of with insulating materials, taking care not to Piping, electric wiring, parts, etc. ceremony on March 26. The Series H5 cars Nobuyoshi Takehiro, who led Kawasaki’s the cars is covered to prevent snow from leave any gaps. are tted inside the cars and under the oor. Operators work developed for JR Hokkaido were primarily team that designed the car body of the accumulating on electrical systems such In terms of measures against snow, with care and precision, often in repeated tests were conducted to ensure the uncomfortable positions. brakes work as designed when traveling at high speeds in snowy conditions. Even more care went into developing Bogie installation anti-icing measures for various systems and equipment. One example is the water Body shells and bogies Anti-icing measures Enhanced thermal manufactured separately are used to ush toilets. While the trains are for plumbing insulation joined together. The body shells stored at a depot overnight, any water are lifted up and the bogies are Water remaining inside the plumbing To prevent condensation, insulating remaining in the plumbing pipes may slid under, then the body shells pipes of toilets, etc. is purged using materials cover the sections with freeze, causing the pipes to burst. To are lowered onto the bogies. compressed air to prevent the water exposed metal parts to improve prevent this, the piping is provided with a from freezing. heat retention. drain, along with other technologies such Final inspection as using compressed air to purge the water An inspection is carried out to remaining in the pipes. “The Series H5 is ensure that everything is in place able to purge all water remaining in and works as designed, including plumbing pipes even if the main power the seats. supply is cut off,” explained Takehiro. “Such invisible efforts are the basis of operational safety.” Snowplow Functional tests and The lead car is equipped Underside cover Major Project Supported on-premise test run with a snowplow at the front for clearing snow from The underside of car bodies, On-Site Tests are conducted on the the tracks.