Indramat Rexroth

Catálogos Levante Sistemas de Automatización y Control S.L.

LSA Control S.L. - Bosch Rexroth Sales Partner Ronda Narciso Monturiol y Estarriol, 7-9 Edificio TecnoParQ Planta 1ª Derecha, Oficina 14 (Parque Tecnológico de Paterna) 46980 Paterna (Valencia) Telf. (+34) 960 62 43 01 [email protected] www.lsa-control.com www.lsa-control.com www.boschrexroth.es

Distribuidor oficial Bosch Rexroth, Indramat, Bosch y Aventics. engineering mannesmann Rexroth

MTC200/ISP200 Automation Systems for Machines and Installations Order Instructions

7=78)1

Rexroth DOK-MTC200-ORDER*FORM*-IF02-EN-P Indramat

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Title MTC200/ISP200 Automation System for Machines and Installations

Type of documentation Order Instructions

Documentation code DOK-MTC200-ORDER*FORM*-IF02-EN-P

Internal file reference • 120-1700-B307-02/EN

What is the purpose of this This document is intended to be used as a reference manual and assist document? when ordering.

Course of modifications Document identification of previous and present Release Comments output Date DOK-MTC200-ORDER*FORM*-IF01-EN-P April 1999 1st edition DOK-MTC200-ORDER*FORM*-IF02-EN-P Sept. 1999 Revision

Copyright  REXROTH INDRAMAT GmbH, 199.. Transmission as well as reproduction of this documentation, commercial use or communication of its contents will not be permitted without expressed written permission. Violation of these stipulations will require compensation. All rights reserved for the issuance of the patent or registered design. (DIN 34-1)

Validity All rights are reserved with respect to the content of this documentation and the availability of the product.

Published by REXROTH INDRAMAT GmbH Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main Telephone 09352/40-0 • Tx 689421 • Fax 09352/40-4885 http://www.rexroth.com/indramat Dept. BMM3 (SB)

Note This document has been printed on chlorine-free bleached paper.

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 About this Documentation

Document revisions DOK-MTC200-ORDER*FORM*-IF01-EN-P

Where? What? Visualization and user unit 2-10, 2-19 Insertion of additional PC plug-in cards Visualization and user unit 2-5 to 2-9, 2-12 to 2-17 Insertion of new type codes for BTV20, BTV30, CFG-BTV20 and CFG-BTV30 Visualization and user unit 2-19 Insertion of user field BTA05 Visualization and user unit 2-33 Insertion of operator box BTZ01 Terminal overview 6-1 to 6-6 Update of connection options Application examples 7-1 to 7-5 Update of application examples Fig.: Revisions

Note: This list may not be complete. The author retains the right to make changes, as necessary, to this list.

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Notes

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 Contents I

Contents

1 General Information ...... 1-1

2 Visualization and User Terminals ...... 2-1 2.1 Overview of Unit ...... 2-1 2.2 Visualization and User Unit BTV04...... 2-2 2.3 Visualization and User Unit BTV05...... 2-3 2.4 Visualization and User Unit BTV20...... 2-4 Additional PC Plug-In Cards for a BTV20 ...... 2-10 2.5 Visualization and User Unit BTV30...... 2-11 Special BTV30 Terminal Version ...... 2-17 Additional PC Plulg-In Cards for a BTV30 ...... 2-18 2.6 Operator panel BTA05 ...... 2-19 2.7 User Panel BTA10...... 2-20 2.8 User Panel BTA20...... 2-21 2.9 Modular User Panel BTM 15...... 2-25 2.10 User Panel BTM 16 ...... 2-27 2.11 Hand-Held Unit BTC 06...... 2-29 2.12 Video and Keyboard Distributor PCE ...... 2-31 2.13 PC Keyboard Drawer PCK 03 ...... 2-32 2.14 Interface Module BTZ01 ...... 2-33

3 PLC Controls...... 3-1 3.1 Overview ...... 3-1 3.2 PLC Control MTS-P01 in PC Format ...... 3-2 3.3 PLC Control MTS-R in RECO Format...... 3-4 3.4 Decentral I/O Unit RECO12 ...... 3-6 3.5 Sensor/Actor Box SM* 12 with IP 65 protection category...... 3-12 3.6 Decentral I/O Unit RECO02 ...... 3-15

4 CNC Controls ...... 4-1 4.1 Overview ...... 4-1 4.2 CNC Control MTC-P in PC Format ...... 4-2 4.3 CNC Control MTC-R in RECO Format...... 4-3 4.4 SERCOS Interface Description ...... 4-5

5 Software ...... 5-1 5.1 Software Overview ...... 5-1 5.2 Software Description ...... 5-7

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6 Terminal Diagrams ...... 6-1 6.1 Connection Options...... 6-1 6.2 I/O Real-Time Linking...... 6-5 6.3 PC Linking via Ethernet...... 6-6

7 Application Examples ...... 7-1 7.1 Standalone Machine Tools...... 7-1 7.2 Transfer Machines...... 7-2 7.3 Handling ...... 7-4

8 Software Reference List...... 8-1 8.1 DIAX04 ...... 8-1 8.2 Ecodrive ...... 8-2

9 Documents...... 9-1 9.1 Relevant document list...... 9-1

10 Attachment...... 10-1 10.1 Glossary...... 10-1

11 Index ...... 11-1

12 Sales & Service Facilities ...... 12-1

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 General Information 1-1

1 General Information

The MTC200 control system is the PLC/CNC control within Indramat’s System 200 automation program. Using either PC plug-in technology or within a decentral RECO format, the MTC200 can be scaled for numerous PLC and CNC tasks within large-scale production systems. This means that the performance of the control is determined by the hardware to a uniform level while the functionalities are fixed by application-specific software using such a standard operating system as Windows-NT. Such applications as lathing, milling, grinding and complete machining all the way up to complex finishing lines can be realized from beginning to end with the use of an MTC200. The integration of the PLC and CNC into one standard industrial PC or in an RECO construct guarantees, firstly, the use of the advantageous price-to-performance ratio of a glo- bally-used PC technology as well as their short innovation cycles. Secondly, the path to using international industrial standards for hardware and software are open.

Total Overview of the MTC200 Control System The MTC200 control system makes CNC and PLC controls in either PC or RECO formats possible.

MTC200

MTC200-P MTC200-R

BTV30 BTV20 3rd party PC BTV30 BTV20 * 3rd party PC

MTS-P MTC-P MTS-R MTC-R

* In preparation! Fig. 1-1: MTC200 Overview

The primary features of the MTC200 control system are: • Hardware - BTV20/30 : Industrial PC for use and visualization - MTS : PLC in PC card format or RECO structure - MTC : CNC in PC card format or RECO structure - BTM : Machine user terminal - BTA : Machine user terminal - BTC : Hand-held terminal - RECO : decentral I/O units • Software - WNT : Windows- NT operating system - MSD : MS-DOS Operating system - GBO : CNC user and programming interface - WIN200 : Windows- NT based user interface • Functionalities - Multitasking : 7 CNC processes - Multi-axis : 32 axes

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Total Overview of ISP200 Control System

With the ISP200 system, Indramat offers a pure PLC control option. Like the MTC200 it is also available in PC and RECO formats.

ISP200

ISP200-P ISP200-R

BTV30 BTV20 3rd party PC BTV30 BTV20 * 3rd party PC

MTS-P MTS-R

* In preparation!

Fig. 1-2: ISP200 Overview

The primary features of the ISP200 control system are:

• Hardware - BTV : user and visualization units - MTS : PLC in PC card format or RECO structure - BTM : user terminal - RECO: decentral I/O units

• Software - MSD : MS DOS operating system - WNT : Windows- NT operating system - PO : PLC programming and user interface - WIN200 : Windows- NT based user interface

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2 Visualization and User Terminals

2.1 Overview of Unit

Small Graphic User Displays

BTV04 Can be used as user and programming units with graphic capabilities for drive families made by Indramat or as freely-configurable PLC entry-level panel for smaller machines and facilities.

Fig. 2-1: Photograph of BTV04

BTV05 A comfortable graphic-capable user display for classic PLC applications, in particular, for decentral stations. In combination with the PC machine panel BTV20 it is possible to achieve an optimum and consistent user philosophy. . Fig. 2-2: Photograph of BTV05

The powerful PCs as a platform for the new control generation

BTV20 Is intended for automated serial production with primary demands for uniformity, standar- dization and best possible customer use.

Fig. 2-3: Photograph of BTV20

BTV30 Is intended as a universal user and programming terminal for standard machine tools.

Fig. 2-4: Photograph of BTV30

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2.2 Visualization and User Unit BTV04

Summary:

The BTV04 is a graphics surface for PLC-oriented machine use. Another salient feature of the BTV04 is its uncomplicated handling. This is achieved with its clear and uncomplicated keyboard which limits the number of keys to the most necessary number of functions. Up to six (6) BTV04s can be mounted to one control.

Fig. 2-5: Photograph of BTV04

General technical data: Supply voltage 24 V (20...30 V) DC Current consumption max. 400 mA Protection of front panel IP 65 Protection of housing IP 20 Display LCD 128 x 64 pixels, b/w, full graphics capabilities with LED background illumination. Visible range of 68 x 37 mm Interfaces RS485 and RS232 Dimensions (LxBxT 203 x 143 x 45 in mm (203 x 143 x 50 in mm with mounting frame) Basic color RAL 7035 Light grey Adderessable I/Os 10 x 24V inputs, 11 x 24V outputs Connecting cable See section 6 „Connection overview“ Fig. 2-6: General technical data BTV04 Software: Software designation Design / control FWA-BTV04*-DOL-01VRS-EN for bootloader SWA-BTV04*-SCM-02VRS-MS for screen manager Fig. 2-7: Software BTV04

Type code:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTV04.2GN- FW

1. Product group 1.1 BTV...... = BTV

2. Line 2.1 4 ...... = 04

3. Design 3.1 2 ...... = 2

4. Display 4.1 graphics capability, 128 X 64 Pixel. . = G

5. Keyboard 5.1 Standard ...... = N 5.2 Spacific, control unit TRANS01-D . . . . = T

6. Firmware 6.1 Denotes that firmware must be ordered as separate subposition ...... = FW

Fig. 2-8: Type code BTV04

Documentation reference: DOK-SUPPL*-BTV04****-FKB1-EN-P

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2.3 Visualization and User Unit BTV05

Summary: The BTV05 represents a graphic surface for PLC-oriented machine use. Another salient feature of the BTV05 is its uncomplicated handling. This is achieved with its simple keyboard where the number of keys has been limited to the most needed functions. Fig. 2-9: Photograph of BTV05 Both serial interfaces RS232 and RS422/485 of the BTV05 are equipped with a 15 pin D- subminiature connector. Seven keys of the keyboard can be used as freely-programmable PLC input keys. It is possible to label these. A maximum of six (6) BTV05s can be connected to the controls.

General technical data: Supply voltage 24 V (20...30 V) DC Current consumption max. 400 mA Prot. category front panel IP 65 Prot. category housing IP 20 Display LCD 256 x 64 pixels, b/w, full graphics-capable LEDs background illumination. Visible range 124 x 34 mm Interfaces 2 x RS232 and RS422/485 Dimensions (LxBxT) 318 x 163 x 53 in mm Basic color RAL 7035 light grey Addressable I/Os 10 x 24V inputs, 11 x 24V outputs Connecting cable See section 6 „Connection overview“ Fig. 2-10: General technical data BTV05

Software: Software designation Design / control FWA-BTV05*-DOL-01VRS-EN for bootloader SWA-BTV05*-SCM-02VRS-MS-C1,44 screen manager for user-defined applications Fig. 2-11: Software BTV05

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTV05.2HN-RS- FW

1. Product group 1.1 BTV...... = BTV

2. Line 2.1 5 ...... = 05

3. Design 3.1 2...... = 2

4. Display 4.1 graphics capability, 256 x 64 Pixel . . = H

5. Keyboard 5.1 customized ...... = B 5.2 Standard...... = N

6. Communication Bus 6.1 Serial, RS485...... = RS

7. Firmware 7.1 Denotes that firmware must be ordered as separate subposition ...... = FW Fig. 2-12: Type code BTV05

Documentation reference: DOK-SUPPL*-BTV05****-FKB1-EN-P

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2.4 Visualization and User Unit BTV20

Summary:

In addition to the BTV30, another PC-based machine user terminal available is the BTV20. The front panel of the BTV20 was especially designed for use in production machines. Easy handling is of the greatest significance with these machines. There are nine (9) slots into which such control cards as MTC-P, MTS-P, PC104 expansion modules and other ISA bus cards can be inserted. The first slot is already filled by the I/O module for the integrated user terminal.

Fig. 2-13: Photograph of BTV20

General technical data: Processor Pentium 200 MHz slot CPU with integrated graphics controller Main memory 64 MB Hard drive Min. 1.2 GB Interfaces - 1 x RS 232, COM1 1 x RS232/RS485 COM2 - LPT1 Centronics printer interface - VGA connection - ethernet interface Display unit 10.4" TFT color display, 640 x 480 pixels Slots 9 free slots Keyboard Machine user keyboard, 16 machine function keys Basic color surface front panel color RAL 7035 light grey Protection category Front panel IP 65 housing IP 20 DIN 40 050, IEC 529 Dimensions of insert (WxHxD) 372 x 335 x 200 mm Dimensions with front panel (WxHxD) 407 x 370 x 220 mm Voltage supply 115/230 VAC ± 15%; autorange 24VDC option also Max. power consumption 250 VA Typeical heat loss 100 W Max. heat loss 200 W Weight about 10.5 kg Connecting cable see section 6 „Connection overview“ Fig. 2-14: General technical data BTV20

Other available modules:

PLC module with: - I NTERBUS-S master module - Profibus-DP master module - 4 interface modules (2 x RS232; 2 x RS422/RS485) - CNC module with up to four (4) SERCOS interface drive interfaces. - Ethernet interface card

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Type code BTV20

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTV20 . 2CA- 64B - 10C-D- FW

1. Product group 1.1 BTV...... = BTV

2. Line 2.1 20 ...... = 20

3. Design 3.1 2 ...... = 2

4. Function type 4.1 MTA (export certificate is mandotory) = A 4.2 MTC (export certificate is mandotory) = C 4.3 MTC (export version)...... = E 4.4 IPC ...... = P 4.4 ISP ...... = S

5. Keyboard 5.1 standard ...... = A 5.2 customized ...... = B

6. Memory capacity (RAM) 6.1 128 MB...... = 28 6.2 64 MB...... = 64

7. Machine function keys 7.1 16 Machine function keys, on both sides right and left ...... = B

8. System configuration 8.1 min. 1 GB, min. 200 MHz ...... = 10 8.2 min. 1 GB, min. 200 MHz, RS485 (SIS) ...... = 11

9. Nominal connecting voltage 9.1 AC 115...230 V, 50...60 Hz ...... = C 9.2 DC 24 V ...... = D

10. Disk drive 10.1 Disk drive 3.5", 1.44 MB mounted ...... = D

11. Firmware 11.1 Denotes that firmware must be ordered as separate subposition . . . . = FW

Illustration example: BTV20

Fig. 2-15: Type code BTV20

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Type codes CFG-BTV20, Function type C

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV20.2C-E1-B1-1S-A2-1C-B1-1S-1C-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV20.2 ...... = BTV20.2

3. Function type 3.1 MTC (export certificate is mandotory) ...... = C

4. Slots 2 to 10 Designation Bus Code INPUT/OUTPUT module for integrated operating panel PC104 E1 Serial interface module (2 x RS232 + 2 x RS422/485) PC104 S4 1 PROFIBUS-DP master module PC104 P1 INTERBUS master module PC104 B1 MTS-P PLC module (MTS-P01.1-S1), 1 MB-RAM (Slave) ISA 1S PLC module (MTS-P01.1-S2), 2 MB-RAM (Slave) ISA 2S Axis-processor module, with co-processor PC104 A2 CNC module (MTC-P01.2M, with 8 axes), 1 MB-RAM ISA 1C

MTC-P CNC module (MTC-P01.2M, with 8 axes), 2 MB-RAM ISA 2C Interface module RS485 ISA 1R Ethernet card PCM-E01.1 ISA 1T 2 cards Slot not equipped - NN Add. plug-in

1 If a serial interface module (S4) without INPUT/OUTPUT module (E1) is used, then code (BB-S4) must be used. Reason: Serial interface module (BB-S4) occupies 2 slots. The initial MTS-P must always be outfited with an INPUT/OUTPUT module (E1). E1 will be phased out as of the second MTS-P. 2 Ethernet card (1T) must always be equipped on slot S10.

It applies: a) Modules arranged in the order in which they appear in the table (column "Code", i.e. MTS-P / MTC-P / add. plug-in card). b) If several MTS-Ps and MTC-Ps are used in a single configuration then allocation must generally be in pairs (MTS-P, MTC-P, MTS-P, MTC-P). c) Slot S1 must always be equipped with PC module and is not mentioned in type code. d) Assembly groups equipped to ISA bus of BTV20.2 are starting with a number (e.g., 1S). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., E1).

5. Standard reference Standard Designation INN 44.03-1-2 Type code : Control unit, MTC-P01.2 (max. 4 module slots) INN 44.10-1-1 Type code : Control unit, MTS-P01.1 (max. 4 module slots) INN 48.20-20-2 Type code : User terminal, BTV20.2 INN 48.74-1-1 Type code : PC accessories, PCM-E01.1 Fig. 2-16: Type code CFG-BTV20.2C

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Type codes CFG-BTV20, Function type E

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV20.2E-E1-B1-1S-A2-1E-NN-NN-NN-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV20.2 ...... = BTV20.2

3. Function type 3.1 MTC (export version) ...... = E

MTC-P CNC module (MTC-P01.2E, with 8 axes), 2 MB-RAM ISA 2E Interface module RS485 ISA 1R Ethernet card PCM-E01.1 ISA 1T 2 cards Slot not equipped - NN Add. plug-in

1 If a serial interface module (S4) without INPUT/OUTPUT module (E1) is used, then code (BB-S4) must be used. Reason: Serial interface module (BB-S4) occupies 2 slots. The initial MTS-P must always be outfitted with an INPUT/OUTPUT module (E1). E1 will be phased out as of the second MTS-P. 2 Ethernet card (1T) must always be equipped on slot S10.

Fig. 2-17: Type code CFG-BTV20.2E

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Type codes CFG-BTV20, Function type P

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG - B TV20 . 2 P - T B - NN - NN - NN - NN - NN - NN - NN - 1 T

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV20.2 ...... = BTV20.2

3. Function type 3.1 PC ...... = P

4. Slot 3...10 Designation Bus Code Ethernet card PCM-E01.1 ISA 1T 1

cards Slot not equipped - NN Add. plug-in

1 Ethernet card (1T) must always be equipped on slot S10.

It applays: a) Slot S1 must always be equipped with PC module and is not mentioned in type code. Slot S2 must always be equipped with interface for machine funktion keys with INTERBUS/ISA (TB).

5. Standard reverence Standard Title INN 48.20-20-2 Type code : User terminal, BTV20.2 INN 48.74-1-1 Type code : PC accessories, PCM-E01.1

Page 1 / 1

Fig. 2-18: Type code CFG-BTV20.2P

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Type codes CFG-BTV20, Function type S

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV20.2S-E1-B1-1M-1T-NN-NN-NN-NN-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV20.2 ...... = BTV20.2

3. Function type 3.1 ISP ...... = S

4. Slots 2 to 10 Designation Bus Code INPUT/OUTPUT module for integrated operating panel PC104 E1 Serial interface module (2 x RS232 + 2 x RS422/485) PC104 S4 1 PROFIBUS-DP master module PC104 P1 INTERBUS master module PC104 B1 MTS-P PLC module (MTS-P01.1-M1), 1 MB-RAM (Master) ISA 1M PLC module (MTS-P01.1-M2), 2 MB-RAM (Master) ISA 2M Interface module RS485 ISA 1R Ethernet card PCM-E01.1 ISA 1T 2 cards Slot not equipped - NN Add. plug-in

1 If a serial interface module (S4) without INPUT/OUTPUT module (E1) is used, then code (BB-S4) must be used. Reason: Serial interface module (BB-S4) occupies 2 slots. The initial MTS-P must always be outfitted with an INPUT/OUTPUT module (E1). E1 will be phased out as of the second MTS-P. 2 Ethernet card (1T) must always be equipped on slot S10.

It applies: a) Modules arranged in the order in which they appear in the table (column "Code", i.e. MTS-P / add. plug-in card). b) Slot S1 must always be equipped with PC module and is not mentioned in type code. c) Assembly groups equipped to ISA bus of BTV20.2 are starting with a number (e.g., 1S). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., E1).

5. Standard reference Standard Designation INN 44.10-1-1 Type code : Control unit, MTS-P01.1 (max. 4 module slots) INN 48.20-20-2 Type code : User terminal, BTV20.2 INN 48.74-1-1 Type code : PC accessories, PCM-E01.1

Fig. 2-19: Type code CFG-BTV20.2S

Documentation reference: DOK-MTC200-BTV20.1***-FKB1-EN-P

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Additional PC Plug-In Cards for a BTV20

Ethernet Adapter ISA PCM-E01

Summary:

The PCM01 is a plug-and-play ethnet adapter that is designed for use as a PC plug-in card for an ISA bus. There are various connection options: · via the BNC connector (thin ethernet), · via a 15-pin D-submin. bushing (AUI) or · via an RJ45 connector (10Base-T). Software completely configures the card. The software is part of the overall delivery. An operating system with network support such as Windows 95, Windows NT, Novell DOS, Linux and so on is a pre-requisite. The network configuration (identification within the net, Fig. 2-20: Photograph of PCM-E01 necessary network services, transmission protocols, etc.) must be coordinated with the network administrator.

General Technical Data:

Dimensions ( H x D ) 156 x 100.3 in mm Supply voltage +5 V +/- 5% +12V +/- 5%

Fig. 2-21: General technical data for PCM-E01

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: PCM- E01 . 1C

1. Product group 1.1 PCM ...... = PCM

2. Type of plug-in card 2.1 Ethernet ...... = E

3. Line 3.1 1 ...... = 01

4. Design 4.1 1 ...... = 1

5. Plug-in connector 5.1 Twisted Pair (UTP), plug-in connector per DIN 41652 (AUI) and coaxial connector (BNC) = C

6. Standard reference Standard Designation Edition DIN 41652 Plug-in connector for plug-ins 1990 June Fig. 2-22: Type codes PCM-E01

Document reference: DOK-MTC200-PCM-E01.1**-PR01-EN-P

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2.5 Visualization and User Unit BTV30

Summary:

The BTV30 is a PC-based machine user and visualization terminal into which one or more NC controls with PLC or one or more standalone PLCs can be integrated. The number of integratable modules depends on their configuration. Nine (9) free slots are empty and available for this purpose.

Fig. 2-23: Photograph of BTV30

General technical data:

Processor Pentium 200 MHz – slot CPU with integrated graphics controller Main memory 64 MB Hard drive min. 1.2 GB Interfaces - 1 x RS 232, COM1 1 x RS232/RS485 COM2 - LPT1 Centronics printer interface - VGA connection - ethernet interface Display unit 10.4" TFT color display, 640 x 480 pixels Slots 9 free slots Keyboard ASCII full keyboard, 8 machine function keys Protection categories front panel IP 65 housing IP 20 DIN 40 050, IEC 529 Surface front panel Material: PC/ABS Color: RAL 7035 light grey Dimensions of insert (WxHxD) 372 x 335 x 200 in mm Dimensions with front panel (WxHxD) 407 x 370 x 220 in mm Voltage supply 115/230 VAC ± 15%; Autorange Max. power consumption 250 VA Typeical heat loss 100 W Max. heat loss 200 W Weight about 10.5 kg Connecting cables see section 6 „Connection overview“ Fig. 2-24: General technical data BTV30

Additional modules that are presently available: PLC module with: - I NTERBUS-S master module - Profibus-DP master module - 4 interface modules (2 x RS232; 2 x RS422/RS485) - CNC module with up to four (4) SERCOS drive interfaces - Ethernet interface cards

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Type codes BTV30

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTV30.2PA-64R-10C-D- FW

1. Product group 1.1 BTV...... = BTV

2. Line 2.1 30 ...... = 30

3. Design 3.1 2 ...... = 2

4. Function 4.1 MTC (export certificate is mandotory) = C 4.2 MTC (export version)...... = E 4.3 PC ...... = P 4.4 IPS ...... = S 4.5 Terminal ...... = T

5. Keyboard 5.1 american (US) for BOF ...... = A

6. Memory capacity (RAM) 6.1 with function "T": not equipped...... = 00 6.2 128 MB ...... = 28 6.3 64 MB ...... = 64

7. Machine function keys 7.1 16 Machine function keys, on both sides right and left ...... = B 7.2 8 Machine function keys, equipped on the right = R

8. System configuration 8.1 with function "T": not equipped ...... = 00 8.2 min. 1 GB, min. 200 MHz ...... = 10 8.3 min. 1 GB, min. 200 MHz, RS485 (SIS) ...... = 11

9. Connection voltage 9.1 AC 115...230 V, 50...60 Hz ...... = C

10. Disk drive 10.1 Disk drive 3.5", 1.44 MB mounted ...... = D 10.2 with function "T": not equipped ...... = N

11. Firmware 11.1 Denotes that firmware must be ordered as separate subposition . . . = FW 11.2 with function "T": without firmware ...... = NW Fig. 2-25: Type code BTV30

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Type codes CFG-BTV30, Function type C

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV30.2C-BB-S4-B1-1S-A2-A2-A2-1C-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV30.2 ...... = BTV30.2

3. Function type 3.1 MTC (export certificate is mandotory) ...... = C

4. Slot 2 to 10 Designation Bus Code Serial interface module (2 x RS232 + 2 x RS422/485) PC104 S4 1 PROFIBUS-DP master module PC104 P1 INTERBUS master module PC104 B1 MTS-P PLC module (MTS-P01.1-S1), 1 MB-RAM (Slave) ISA 1S Axis-processor module, with co-processor PC104 A2 CNC module (MTC-P01.2-M1) with 8 axes, 1 MB-RAM ISA 1C

MTC-P CNC module (MTC-P01.2-M2) with 8 axes, 2 MB-RAM ISA 2C Keyboard interface PC104 TC 2 Ethernet card PCM-E01.1 ISA 1T 3 cards Slot not equipped - NN Add. plug-in

1 If a serial interface module (S4) is used, then code (BB-S4) must be used. Reason: Serial interface module (BB-S4) occupies 2 slots. 2 Keyboard interface (TC) must always be equipped on slot S2. 3 Ethernet card (1T) must always be equipped on slot S10.

5. Standard reference Standard Title INN 44.03-1-2 Type code : Control unit, MTC-P01.2 (max. 4 module slots) INN 44.10-1-1 Type code : Control unit, MTS-P01.1 (max. 4 module slots) INN 48.20-30-2 Type code : User terminal, BTV30.2 INN 48.74-1-1 Type code : PC accessories, PCM-E01.1

Fig. 2-26: Type code CFG-BTV30.2C

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Type codes CFG-BTV30, Function type E

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV30.2E-BB-S4-B1-1S-A2-1E-NN-NN-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV30.2 ...... = BTV30.2

3. Function type 3.1 MTC (export version) ...... = E

MTC-P CNC module (MTC-P01.2-E2) with 8 axes, 2 MB-RAM ISA 2E Keyboard interface PC104 TC 2 Ethernet card PCM-E01.1 ISA 1T 3 cards Slot not equipped - NN Add. plug-in

It applies: a) Modules arranged in the order in which they appear in the table (column "Code", i.e. MTS-P / MTC-P / add. plug-in card). b) If several MTS-Ps and MTC-Ps are used in a single configuration then allocation must generally be in pairs (MTS-P, MTC-P, MTS-P, MTC-P). c) Slot S1 must always be equipped with PC module and is not mentioned in type code. d) Assembly groups equipped to ISA bus of BTV30.2 are starting with a number (e.g., 1S). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., P1).

Fig. 2-27: Type code CFG-BTV30.2E

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Type codes CFG-BTV30, Function type P

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG - B TV30 . 2 P - TM- NN - NN - NN - NN - NN - NN - NN - 1 T

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV30.2 ...... = BTV30.2

3. Function type 3.1 PC ...... = P

4. Slot 3...10 Designation Bus Code Keyboard interface PC104 TC 1 Ethernet card PCM-E01.1 ISA 1T 2 cards Slot not equipped - NN Add. plug-in

1 Keyboard interface (TC) must always be equipped on slot S3. 2 Ethernet card (1T) must always be equipped on slot S10.

It applays: a) Slot S1 must always be equipped with PC module and is not mentioned in type code. Slot S2 must always be equipped with interface for machine funktion keys (TM). b) Assembly groups equipped to ISA bus of BTV30.2 are starting with a number (e.g., 1T). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., TC).

5. Standard reverence Standard Title INN 48.20-30-2 Type code : User terminal, BTV30.2 INN 48.74-1-1 Type code : PC accessories, PCM-E01.1 Fig. 2-28: Type code CFG-BTV30.2P

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Type codes CFG-BTV30, Function type S

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV30.2S-B1-1M-NN-NN-NN-NN-NN-NN-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV30.2 ...... = BTV30.2

3. Function type 3.1 ISP ...... = S

4. Slots 2 to 10 Designation Bus Code Serial interface module (2 x RS232 + 2 x RS422/485) PC104 S4 1 PROFIBUS-DP master module PC104 P1 INTERBUS master module PC104 B1 MTS-P PLC module (MTS-P01.1-M1), 1 MB-RAM (Master) ISA 1M Interface module RS485 ISA 1R Ethernet card PCM-E01.1 ISA 1T 2 cards Slot not equipped - NN Add. plug-in

1 If a serial interface module (S4) is used, then code (BB-S4) must be used. Reason: Serial interface module (BB-S4) occupies 2 slots. 2 Ethernet card (1T) must always be equipped on slot S10.

It applies: a) Modules arranged in the order in which they appear in the table (column "Code", i.e. MTS-P / add. plug-in card). b) Slot S1 must always be equipped with PC module and is not mentioned in type code. c) Assembly groups equipped to ISA bus of BTV30.2 are starting with a number (e.g., 1M). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., P1).

5. Standard reference Standard Designation INN 44.10-1-1 Type code : Control unit, MTS-P01.1 (max. 4 module slots) INN 48.20-30-2 Type code : User terminal, BTV30.2 INN 48.74-1-1 Type code : PC accessories, PCM-E01.1

Fig. 2-29: Type code CFG-BTV30.2S

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Type codes CFG-BTV30, Function type T

The CFG (configuration) type code describes how it is equipped.

Slot no. S2 S3 S4 S5 S6 S7 S8 S9 S10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV30.2T-TM-VT-NN-NN-NN-NN-NN-NN-NN

1. Object group 1.1 Configuration. . . = CFG

2. Product group 2.1 BTV30.2 ...... = BTV30.2

3. Function type 3.1 Terminal ...... = T

4. Slot 2 to 10 1 4.1 TM-VT-NN-NN-NN-NN-NN-NN-NN

5. Standard reference Standard Title INN 48.20-30-2 Type code : User terminal, BTV30.2

Note: 1 NN = Slot not equipped TM = Interface for machine funktion keys VT = Interface for keyboard and video signals Fig. 2-30: Type code CFG-BTV30.2T

Special BTV30 Terminal Version

In the case of larger, more spread out machines such as rotary machines or machining centers, a central control concept is generally used. Thee is, nonetheless, the need to make available a seond or more user locations. The BTV30.2T was developed for this purpose. It has no PC of its own but rather is connected to a master BTV30.2P, .2S, .2C or .2E. This makes it possible to, in addition to the master BTV, also have seven (7) other user locations each with a BTV30 terminal. The parallel switching of terminals with the master BTV ensures that the monitor reads the same at all stations. All units always display the same picture. The keyboards can be operated either with the master unit simultaneously or selectively at a PCE01.1E distributor. Use the following type codes to order.

BTV30.2TA-00R-00C-N-NW CFG-BTV30.2T-TM-VT-NN-NN-NN-NN-NN-NN-NN

Documentation reference: DOK-MTC200-BTV30.2****-FKB1-EN-P

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Additional PC Plulg-In Cards for a BTV30

Ethernet Adapter ISA PCM-E01

Summary:

The PCM01 is a plug-and-play ethernet adapter that is designed for use as a PC plug-in card for an ISA bus. There are various connection options: · via the BNC connector (thin ethernet), · via a 15-pin D-submin. bushing (AUI) or · via an RJ45 connector (10Base-T). Software completely configures the card. The software is part of the overall delivery. An operating system with network support such as Windows 95, Windows NT, Novell DOS, Linux and so on is a pre-requisite. The network configuration (identification within the net, Fig. 2-31: Photograph of PCM-E necessary network services, transmission protocols, etc.) must be coordinated with the network administrator.

General Technical Data:

Dimensions ( H x D ) 156 x 100.3 in mm Supply voltage: +5 V +/- 5% +12V +/- 5%

Fig. 2-32: General Technical Data PCM-E01

Type code:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: PCM- E01 . 1C

1. Product group 1.1 PCM ...... = PCM

2. Type of plug-in card 2.1 Ethernet ...... = E

3. Line 3.1 1 ...... = 01

4. Design 4.1 1 ...... = 1

5. Plug-in connector 5.1 Twisted Pair (UTP), plug-in connector per DIN 41652 (AUI) and coaxial connector (BNC) = C

6. Standard reference Standard Designation Edition DIN 41652 Plug-in connector for plug-ins 1990 June Fig. 2-33: Type code PCM-E01

Document reference: DOK-MTC200-PCM-E01.1**-PR01-EN-P

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2.6 Operator panel BTA05

Summary:

The appearance and the dimensions of the BTA05 have been designed in terms of the BTV05. It has six (6) slots, five (5) of which are fitted with standard elements. Fig. 2-34: Photograph of BTA05

General Technical Data: Protection category: Front panel of basic module IP65 Max. ambient temperature: Operation+5°C to +45°C Transport -20°C to +60°C Front panel surface lacquered aluminium and completely covered with a chemically resistance polyester foil Weight: about 0.74 kg Dimensions (B x H x D ): 318 x 112 x 67.5 in mm Basic color RAL 7035 light grey Connecting cables see section 6 „Overview of connections“

Switch configurationen Front element Switch element S1 E-stop switch 3x N/C S2 red pushbutton 1x N/O, 1x N/C S3 white illuminated button 1x N/O S4 key switch 1x N/O, 1x N/C S5 white illuminated button 1x N/O S6 not fitted Fig. 2-35: General Technical Data BTA05 Type code:

Kurztext- 1 2 3 4 Spalte 12345 67890 12345 67890 12345 67890 12345 67890 Beispiel: BTA05 . 2 - AM

1. Produktgruppe 1.1 BTA...... = BTA

2. Baureihe 2.1 5...... = 05

3. Ausführung 3.1 2...... = 2

4. Tastatur-Layout (siehe Tabelle 1) 4.1 Auto, Maschine, Not-Aus ...... = AM

Bildbeispiel: BTA05

Tabelle 1 Not-Aus Einheit Einheit Auto/ Start ohne = AM Aus Ein Local

Fig. 2-36: Type code BTA05

Document reference: DOK-SUPPL*-BTA05.2****-FK01-EN-P

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2.7 User Panel BTA10

Summary

The BTA10 is a separate module. There is a choice between two different modules that can be customized depending on the application. By linking up to six units it is possible to flexibly handle an installation that is spread out. Control from several positions is possible or hand-held terminals such as the BTC06 can be used if mobile control is necessary. The units communicate with each other via the RS422 interface. Fig. 2-37: Photograph of BTA10 The electronics as well as the switching contacts of individual modules are protected by a stainless steel housing.

General technical data:

Supply voltage 24V ±20% Protection category front panel basic module IP65 housing IP20 DIN40 050, IEC 529 Maximum ambient temperature: operation +5°C tos +45°C transport -20°C to +60°C Max. heat loss 5W Surface front panel lacquered aluminum and covered with chemically resistance polyester foil Weight: about 1.2 kg Dimensions (W x H xD ): 119 x 169 x 105 in mm Basic color RAL 7035 light grey Connecting cable see section 6 „Connection overview“ Fig. 2-38: General technical data BTA10

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTA10.1-NA

1. Product group 1.1 BTA ...... = BTA

2. Line 2.1 10 ...... = 10

3. Design 3.1 1 ...... = 1

4. Module design 4.1 Module, not equipped with drilling . . = KA 4.2 Emergency-stop module ...... = NA 4.3 Emergency-stop module ...... = NB 4.4 Feed override module...... = VA 4.5 Feed override module...... = VB Fig. 2-39: Type code BTA10

Document reference: DOK-SUPPL*-BTA10.1****-FK01-EN-P

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2.8 User Panel BTA20

Summary: The BTA20 is a configurable machine control board especially developed for use in connection with a BTV20. It is made up of three units the layout of which can be ordered to meet the needs of a specific project. An integrated interface converter implements the RS232 of the PLC basic module on the Fig. 2-40: Photograph of BTA20 RS422/485 for connection to one other BTA02, BTA10, BTV05 or BTC06. See section 6, „Connection overview“ for details. The BTA 20 is equipped with connection options for 8 PLC inputs and 8 PLC outputs. It communicates with the controls via an INTERBUS-S remote bus connection.

General technical data:

Protection category front panel IP65 Protection category of housing IP20 Max. heat loss about 10 W Surface front panel lacquered aluminum and completely covered with a chemically-resistance polyester foil Interfaces converted from RS232 to RS422/485 Addressable I/Os 8 inputs, 8 outputs Weight about 2.1 kg Dimensions (W x H xD ): 407 x 169 x 100 in mm Basic color RAL 7035 light grey Connecting cable see section 6 „Connection overview“ Fig. 2-41: General technical data BTA20

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTA20.3-NA-ZP-VA-BS

1. Product group 1.1 BTA ...... = BTA

2. Line 2.1 20 ...... = 20

3. Design 3.1 3 ...... = 3

4. Configuration 1 fixed and documented by Indramat. 4.1 e.g., NA-ZP-VA ...... = NA-ZP-VA (Columns: 9...10 = Module slot 1 12...13 = Module slot 2 15...16 = Module slot 3)

5. Communication bus 5.1 INTERBUS-S / BT-BUS ...... = BS 5.2 without communication bus ...... = NN

Note: 1 see INDRAnet - Sales - Market Intro & Discontinuation

Illustration example: BTA20.3

Module slot 1 2 3

Fig. 2-42: Type code BTA20

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Standard module and BTA20 component:

Basic module: Available with 8 making units. Standard 22.5 mm user component with two making units. S1 S2 S3 S4 - Making unit left always on fieldbus. - Making unit right either on fieldbus or backside of unit S5 S6 S7 S8 (See basic module configuraitons list). Module Basic module Module left right

Fig. 2-43: Basic module BTA20

% Feed module type VA 10 20 30 40 F 8 50 60 70 80 Summary: 100 120 The hand-held terminal is equipped with two emergency-off loops that are nor- mally bridged by the short-circuit bridge. To connect a hand-held terminal, the emergency off contacts of the bushing are bridged with the adjacent key-operated pushbutton. This design only uses tow reset loops. The third is bridged in the module.

Fig. 2-44: Feed module type VA

% 20 30 F 10 40 Feed module type VB 8 50 6 60 4 70 2 80 1 100 Summary: 0 120 This feed module for special machines has two graycode override switches for

% 10 20 30 40 S 8 50 feed and spindle. 6 60 4 70 2 80 1 100 0 120

Fig. 2-45: Feed module type VB Emergency stop module type NA Summary: E-STOP From the emergency off key a N/C contact is looped into the emergency off loop. Another N/C contact is an auxiliary contact on the fieldbus and the control lamp.

Fig. 2-46: Emergency stop module type NA Emergency stop module type NB Summary: E-STOP A N/C contact has been looped into the emergency off loop. There is another on the fieldbus in the form of an auxiliary contact. The connection for the hand-held terminal has two emergency off loops that are bridged by the short-circuit connector when in normal mode. To connect a hand-held terminal, the emergency off Fig. 2-47: Emergency stop module type NB contacts of the bushing are bridged with the adjacent key-button selector switch. This design uses only two reset loops. The third is bridged in the module. Empty module type BA Summary: empty module

Fig. 2-48: Empty module type BA Key-button selector switch module type KA Summary: Version specifically for Liebherr with customized key-button selector switch.

Fig. 2-49: Key-button selector switch module type KA

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Basic module configuration list

Type User elements Switch elements Type User elements Switch elements Location Design left right Contact Location Design left right Contact config. config.

SP S1 illuminated white key S S E/E ZP S1 red key ÖÖE/E S2 illuminated white key S S E/E S2 key switch Ö S E/E S3 not fitted S3 not fitted S4 not fitted S4 not fitted S5 red key Ö Ö E/E S5 illuminated white key S S E/E S6 key switch Ö S I/I S6 illuminated white key S S E/E S7 not fitted S7 not fitted S8 not fitted S8 yellow mushroom key Ö Ö E/E LP S1 illuminated white key S S E/E LF S1 illuminated white key S S E/E S2 not fitted S2 illuminated white key S S E/E S3 not fitted S3 illuminated white key S S E/E S4 not fitted S4 illuminated white key S S E/E S5 red key Ö Ö E/E S5 illuminated white key S S E/E S6 not fitted S6 illuminated white key S S E/E S7 not fitted S7 illuminated white key S S E/E S8 Schlüsseltaster BG6 S S E/E S8 illuminated white key S S E/E FP S1 illuminated white key S S E/E HP S1 illuminated white key S S E/E S2 not fitted S2 illuminated white key S S E/E S3 not fitted S3 illuminated green key S S E/E S4 not fitted S4 illuminated white key S Ö I/E S5 red key ÖÖE/E S5 red key ÖÖE/E S6 key switch S S E/E S6 key switch Ö S I/I S7 not fitted S7 illuminated blue key S Ö I/E S8 yellow mushroom key Ö Ö E/E S8 yellow mushroom key Ö Ö E/E WH S1 illuminated white key S S E/E WE S1 illuminated white key S S E/E S2 illuminated white key S S E/E S2 illuminated white key S S E/E S3 illuminated white key S S E/E S3 illuminated white key S S E/E S4 not fitted S4 black key Ö Ö E/E S5 red key ÖÖE/E S5 red key ÖÖE/E S6 red key ÖÖE/E S6 red key ÖÖE/E S7 switching knob Ö S E/E S7 switching knob ÖSE/E S8 not fitted S8 key switch BG2/E7 Ö S E/E WS S1 illuminated white key S S E/E S2 illuminated white key S S E/E S3 not fitted S4 black key S S E/E S5 red key ÖÖE/E S6 switching knob BD2 Ö S I/I S7 not fitted S8 key switch BG2/E2 Ö S E/E Fig. 2-50: Basic module config. list

* Contact configuration: E/E = potential-free contact on clamps; I/E = supply voltage via internal connection; signal at clamps I/I = supply voltage via internal connections; signal at fieldbus

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Available configurations

General configurations and components

BTA20.3-NA-SP-BA-BS Standard station panel BTA20.3-NA-SP-VA-BS Standard station panel with override and BTC06 connection BTA20.3-NA-ZP-BA-BS standard central panel with emergency off switch on left BTA20.3-NA-ZP-VA-BS standard central panel with override and BTC06 connection BTA20.3-NB-FP-VB-BS station panel, used by Giustina (Ford I4/I5) BTA20.3-NB-HP-VB-BS station panel, used by Honsberg

Firm-specific configurations and components:

BTA20.3-NA-WE-VB-BS station panel, specifically used by VW BTA20.3-NA-WS-VA-BS station panel, specifically used by VW BTA20.3-NA-WH-BA-BS station panel, specifically used by VW BTA20.3-NA-WH-VA-BS station panel, specifically used by VW BTA20.3-NB-LF-KA-BS station panel, specifically used by Liebherr standard BTA20.3-NB-LP-KA-BS station panel, specifically used by Liebherr (Ford I4/I5)

Document reference: DOK-MTC200-BTA20.3****-PR01-EN-P

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2.9 Modular User Panel BTM 15

Summary: The BTM 15 is a configurable machine user terminal made up of a module carrier and five (5) modules which is intended for mounting to the front panel of a machine. The modular structure means that the terminal can be adapted to the needs of any machine. The BTM 15 has connections made up of 16 PLC inputs and 16 PLC outputs. It communicates with Fig. 2-51: Photograph of BTM15 the controls via an INTERBUS-S remote bus connection.

General technical data: Protection category front panel IP65 Protection category housing IP00 Weight about 2 kg Dimensions (W x H xD ) 407 x 169 x 100 in mm Basic color RAL 7035 light grey Addressable I/Os 16 inputs and 16 outputs Connecting cable see section 6 „Connection overview“ Fig. 2-52: General technical data BTM15 Type codes

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTM15 . 2 - BA- BA- BA- BA- BA- 2EA

1. Product group 1.1 BTM ...... = BTM

2. Line 2.1 15 ...... = 15

3. Design 3.1 1 ...... = 1

4. Module slot 1 4.1 1. Alpha code: Type of module 4.1.1 Blind plate ...... = B 4.1.2 Emergency-stop module ...... = N 4.1.3 Quick-stop module ...... = R 4.1.4 Spindle override module ...... = S 4.1.5 Keyboard module, writeable ...... = T 4.1.6 Feed override module ...... = V 4.2 2. Alpha code: Module design 4.2.1 e.g., A ...... = A

5. Module slot 2 5.1 1. Alpha code: Type of module 5.1.1 Blind plate ...... = B 5.1.2 Spindle override module ...... = S 5.1.3 Keyboard module, writeable...... = T 5.1.4 Feed override module ...... = V 5.2 2. Alpha code: Module design 5.2.1 e.g., A ...... = A

6. Module slot 3 6.1 1. Alpha code: Type of module 6.1.1 Blind plate ...... = B 6.1.2 Spindle override module ...... = S 6.1.3 Keyboard module, writeable ...... = T 6.1.4 Feed override module ...... = V 6.2 2. Alpha code: Module design 6.2.1 e.g., A ...... = A

7. Module slot 4 7.1 1. Alpha code: Type of module 7.1.1 Blind plate ...... = B 7.1.2 Spindle override module ...... = S 7.1.3 Keyboard module, writeable ...... = T 7.1.4 Feed override module ...... = V 7.1.5 Set-up module ...... = W 7.2 2. Alpha code: Module design 7.2.1 e.g., A ...... = A

8. Module slot 5 8.1 1. Alpha code: Type of module 8.1.1 Blind plate ...... = B 8.1.2 Handwheel module ...... = H 8.1.3 Machine operating mode module ...... = M 8.1.4 Emergency-stop module ...... = N 8.1.5 Quick-stop module ...... = R 8.1.6 Spindle override module ...... = S 8.1.7 Keyboard module, writeable ...... = T 8.1.8 Feed override module ...... = V 8.2 2. Alpha code: Module design 8.2.1 e.g., A ...... = A

9. Master board 9.1 16 inputs and 16 outputs, module slot 2...4 ...... = 2EA

Note: Type and design of modules --> see INN 48.10, attachment 1, "Modules for machine user terminal" Fig. 2-53: Type code BTM15

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Module description

- A - - B - - C -

0 - + Module HA Handwheel module 0 90 10 80 20 - locking turning knob adjustment 70 30

60 40 50 - scaling from 0 to 100 - 3 switch buttons with LED - protection category of front panel IP 65 -HA-

Fig. 2-54: HA Module NA Emergency stop module ø 22,5 - locking emergency off button

EMERGENCY STOP - 2 N/C closed EMERGENCY STOP EMERGENCY STOP

ø 16,2 ø 16,2 - protection category of front panel IP 65

25 25 Module NB emergeny stop module with additional drill holes -NA- -NB- -NN- Module NN emergency stop module (empty) Fig. 2-55:NA Fig. 2-56:NB Fig. 2-57:NN Module TA Key module - 15 keys with LED - short stroke keys - can be labelled - protection category of front panel IP 65 -TA- Fig. 2-58:TA Module SA Spindle override module 75 80 85 90 70 95 65 100 60 105 55 110 50 115 - 16 lock positions 45 120 % - 3 switch keys with LED - protection category of front panel IP 65

-SA- Fig. 2-59:SA Module VA Feed override module for milling 2030 10 40 20 30 8 50 75 808590 10 40 6 60 70 95 8 50 4 70 60 100 6 60 40 2 80 105 4 70 20 110 Module VB Feed override module for lathing 1 100 2 80 0 120 10 115 1 100 0 120 0 120 % Module VE Rapid override module % % - 16 Lock positions - 3 Switch key with LEDs -VA- -VB- -VE- - protection category of front panel IP 65 Fig. 2-60:VA Fig. 2-61:VB Fig. 2-62:VE

Module RA emergency return - with an N/C contact

EMERGENCY RETURN EMERGENCY RETURN Module RB emergency return - PLC input

-RA- -RB- Fig. 2-63:RA Fig. 2-64:RB

Module BA blank module

-BA- Fig. 2-65:BA

Document reference: DOK-MTC200-TECH*UNTERL-04M1-EN-P

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2.10 User Panel BTM 16

Summary This is another machine user Terminal that can be used as an alternative to the BTM15 and which can be used in conjunction with the BTV30. The BTM16 always has two key modules, one feed and one spindle override module as well as a space for another module on the right hand side. This space is always equipped Fig. 2-66: Photograph of BTM16 with three keys and three LEDs. The upper part of the module space is either empty (as is the case in the basic unit) or is occupied by either an emergency off key or an electronic handwheel. As the handwheel electronics are always there, it is possible to replace the handwheel already mounted with an external one. As with the BTM15, it has 16 additional inputs and 16 additional outputs to connect further input or signal units. The BTM16 has an interbus remote bus connection. As a single participant, however, it has a fixed address range of seven words

General technical data: Protection category front panel IP65 Protection category housing IP20 Maximum ambient temp. Operations +5°C to +45°C Maximum ambient temp. Storage, transp. -20°C to +60°C Max. heat loss about 20 W

Material: Front panel Polyamide (PA6) Material: Key caps Polycarbonate Material: Scale labels Polyester foil Weight about 1050g with emergency off key about 1300g with handwheel Dimensions (W x H xD ): 407 x 169 x 100 in mm Basic color RAL 7035 light grey Addressable I/Os 16 inputs and 16 outputs Connecting cable See section 6 „Connection overview“ Fig. 2-67: General technical data BTM16

Type code:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTM16.2-TA-TA-VA-SA-BA-2EA

1. Product group 1.1 BTM ...... = BTM

2. Line 2.1 16 ...... = 16

3. Design 3.1 2 ...... = 2

4. Configuration 1 4.1 TA-TA-VA-SA-BA 4.2 TA-TA-VA-SA-HA 4.3 TA-TA-VA-SA-NA 4.4 TA-TA-VB-SA-BA 4.5 TA-TA-VB-SA-HA 4.6 TA-TA-VB-SA-NA

5. Master board 5.1 16 inputs and 16 outputs ...... = 2EA

Note: 1 Module slot 1 to 5 BA = Blind plate HA = Handwheel module NA = Emergency-stop module SA = Spindle override TA = Keyboard, write onto VA = Feed override (see picture 1) VB = Feed override (see picture 2) Fig. 2-68: Type code BTM16

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Description of fields:

Module TA Keyboard module Indramat H1 H2 H3 H1 H2 H3 S1 S2 S3 S1 S2 S3 - 2 x 15 keys with LED H4 H5 H6 H4 H5 H6 S4 S5 S6 S4 S5 S6 H7 H8 H9 H7 H8 H9 - short stroke keys S7 S8 S9 S7 S8 S9 H10 H11 H12 H10 H11 H12 S10 S11 S12 S10 S11 S12 - can be labelled H13 H14 H15 H13 H14 H15 S13 S14 S15 S13 S14 S15 - protection category of front panel IP 65

Fig. 2-69: Keyboard module (TA) Module VA Feed override module for milling - 16 lock settings

10 20 30 40 8 50 6 60 4 70 2 80 1 S4 100 - 3 switch key with LED 0 120 % - protection category of front panel IP 65 H1 H2 H3 S1 S2 S3 - scaling: 0-1-2-3-4-6-8-10-20-30-40-50-60-70-80-100-120%

Fig. 2-70: Feed override module (VA) Module VB Feed override module for lathing - 16 lock settings

75 80 85 90 70 95 60 100 40 105 20 110 10 S4 115 - 3 switch key with LED 0 120 % - protection category of front panel IP 65

H1 H2 H3 S1 S2 S3 - scaling: 0-10-20-40-60-70-75-80-85-90-95-100-105-110-115-120%

Fig. 2-71: Feed override module (VB) Module SA Spindle override module - 16 lock settings

75 80 85 90 70 95 65 100 60 105 55 110 50 S4 115 - 3 Switch key with LED 45 120 % - protection category of front panel IP 65 H1 H2 H3 S1 S2 S3 - scaling: 45-50-55-60-65-70-75-80-85-90-95-100-105-110-115-120%

Fig. 2-72: Spindle override module (SA) Module NA Emergency stop module - locking emergency off key - 2 N/C contacts - protection category of front panel IP 65 H1 H2 H3 S1 S2 S3 - 3 Switch key with LED`s

Fig. 2-73: Emergency stop key (NA) Module HA Handwheel module

- + 0 - locking turning knob positions 90 10

80 20 HR 70 30 - scaling 0 - 100

60 40 50 - 3 switch keys with LED H1 H2 H3 S1 S2 S3 - protection category of front panel IP 65

Fig. 2-74: Handwheel (HA) Module BA Blank module - 3 switch key with LED

H1 H2 H3 S1 S2 S3

Fig. 2-75: Blank panel (BA)

Document reference: DOK-MTC200-BTM16.1***-FKB1-EN-P

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2.11 Hand-Held Unit BTC 06

Summary:

Hand-pogramming unit connected via either a BTA10, BTZ or BTA20 to the MTS-P or MTS-R controls. The universal Screenmanager software makes it possible to generate user-defined applications which can access the variables of the all INDRAMAT control families.

Fig. 2-76: Photograph of BTC06 General technical data: Supply voltage 24 V (20 to 30 V) DC Current consumption max. 400 mA Protection category IP 65 (main cable inserted, RS-232 bushing has protective cap) Display LCD 240 x 128 pixels, b/w, full graphics capabilities, LED background illumination, visible range 108 x 58 mm Keyboard Polyester foil with 48 keys Housing material Polycarbonate Temperature range 0 to +55°C (operation) -20° to +70°C (storage) Emergency off key -Two isolated N/C contacts, galvanically separated -nominal voltage: 24V DC/ 42V AC -nominal current: 2A DC/ 3A AC Reset key -Two isolated N/C contacts, galvanically separated -nominal voltage: 24V DC/ 42V AC -nominal current: 2A DC/ 3A AC Switching circiuts Two isolated N/C contacts, galvanically separated Dimensions 315 x 180 x 57 (LxWxD) (363 x 180 x 57with handle, removable) Weight about 1.3 Kg Connecting cable See section 6 „Connection overview“ Fig. 2-77: General technical data BTC06

Software: Software designation version / control FWA-BTC06*-DOL-01VRS-EN for bootloader SWA-BTC06*-SCM-02VRS-MS-C1,44 (runtime) Screenmanager for: MTS-P, SWA-SCM*PC-INB-01VRS-MS (PC programming MTS-R, CLC tool) SWA-BTC06*-VT*-01VRS-MS VT100 terminal for CLC-GPS SWA-BTC06*-T01-01VRS-MS Programming software for CLC with TRANS01D Fig. 2-78: Software BTC06

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Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTC06.2A-E-EH3-FW

1. Product group 1.1 BTC...... = BTC

2. Line 2.1 6 ...... = 06

3. Design 3.1 2 ...... = 2

4. Interface 4.1 RS 232C and RS 422A/RS 485. . . . . = A

5. Keyboard 5.1 Slide-in strips for 12 axis keys ...... = E

6. Function design Code EH3 EN3 EP3 Function 6.1 Handwheel 1 - - 6.2 Emergency-Stop 1 1 1 6.3 Override pot.meter 1 - 1 6.4 Activate button three stage, dual 1 1 1 circuit

7. Firmware 7.1 Denotes that firmware must be ordered as separate subposition = FW

Fig. 2-79: Type code BTC06

Document reference: DOK-SUPPL*-BTC06.1****-FKB1-EN-P

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2.12 Video and Keyboard Distributor PCE

Summary:

Generally only a central control concept is used in larger, spatially spread out machines such as rotary machines or processing centres. There is, nonetheless even in such cases, often the need to have a second or further user locations available. The PCE distributor unit and VTV30.2T units were developed for this very purpose. They make it possible to equip, in addition to the BTV, up to seven (7) further user locations with Fig. 2-80: Photograph of Distributor PCE BTV30 terminals. The parallel switching of the terminal with the master BTV ensures that the same screen is displayed at all user locations. The keyboards of the terminals can be operated either simultaneously with the keyboard in the BTV or selectively set at the PCE distributor. As the terminals are not equipped with their own PCs nor do they have a hard drive, all data or program modifications are always immediately effective at all user locations. Data compensation between the user units is not necessary.

General technical data: Current consumption 12V AC / DC, 1.5 A Voltage supply from BTV mains section Max. ambient temperature 50°C Maximum connectable terminals 7 Maximum transmission length per terminal 100 m Up to 7 BTV30.2Ts can be connected Both the keyboard and the display of each BTV30.2T can be individually locked Dimensions (W x H x D) 262 x 71 x 230 in mm Connecting cables See section 6 „Connecting overview“ Fig. 2-81: General technical data PCE

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: PCE01 . 1T

1. Product group 1.1 PCE ...... = PCE

2. Line 2.1 1 ...... = 01

3. Design 3.1 1 ...... = 1

4. Housing 4.1 Transmitter ...... = T Fig. 2-82: Type code PCE

Document reference: DOK-MTC200-PCE01.1T***-PR01-EN-P

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2.13 PC Keyboard Drawer PCK 03

Summary:

The keyboard drawer is an AT compatible keyboard with 83 keys. The keyboard’s design and its functions are best matched to Indramat’s BTV20 series. The integrated mouse with its two keys translates into easy navigation on the graphic user surface.

Fig. 2-83: Photograph of PCK03

General technical data:

Dimensions (W x H xD ): 315 x 43 x 229 in mm Keyboard 83 keys Fig. 2-84: General technical data PCK03

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: PCK03 . 1E - EN

1. Product group 1.1 PCK ...... = PCK

2. Line 2.1 3...... = 03

3. Design 3.1 1 ...... = 1

4. Housing 4.1 Plug-in keyboard ...... = E

5. Language 5.1 German ...... = DE 5.2 English ...... = EN Fig. 2-85: Type code

Document reference: DOK-SUPPL*-PCK03.1****-FKB1-EN-P

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2.14 Interface Module BTZ01

Summary:

The interface module works as a converter between an RS422 interface and the BTC06. It ensures the availability of the reset key connections and emergency-off functions for external accessing. Connection cable IKS188 is the control cabinet leadthrough connection (INS627) and goes from there to the BTC06. Fig. 2-86: Photograph of BTZ01 This module is intended for use in the control cabinet. Additional connections for the reset key and E-stop function must be wired there.

General Technical Data:

Protection category housing IP 30 Interface RS422 Dimensions (L x B x T) 130 x 60 x 70 in mm (with mounting supports) Basic color RAL 7035 light grey Connecting cable see section 6 „Connection overview“ Fig. 2-87: General Technical Data BTZ01

Type code:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTZ01.1

1. Product group 1.1 BTZ ...... = BTZ

2. Line 2.1 1 ...... = 01

3. Design 3.1 1 ...... = 1

Fig. 2-88: Type code BTZ01

Document reference: DOK-SUPPL*-BTC06.1****-FKB1-EN-P

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Notes

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3 PLC Controls

3.1 Overview

CNC Control in PC-Format MTC200-P PC housing BTV20/30 - PC-CPU with PC inserts - expansion module - Central PLC unit (MTS-P) - Expansion module for 3 x 8 axes - CNC central unit (MTC-P) 8 axes

Serial interface and SERCO Interface Fieldbus circuits: e.g., Interbus circuit, Profibus circuit, interface: serial interface, RS232 I/O module

CNC Control in RECO-Format

Expansion module basic carrier RMB02 with MTC200-R RECO units Basic carrier RMB02 PLC central unit (MTS-R) with expansion module Maximum expansion: with four CNC central unit (MTC-R) with expansion module basic carriers with four units each with RECO units output module (RMA02)

RS232, RS485

Interbus circuit

Expansion module basic carrier RMB12 with Basic carrier RMB12 RECO units with RECO units Bus clamp module (RMK12) Maximum expansion: with four Analog module (RMC12) basic carriers with four units each Input module (RME12) Output module (RMA12)

Fig. 3-1: PLC Controls Overview

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3.2 PLC Control MTS-P01 in PC Format

Summary: The PLC module MTS-P01 is a powerful PLC control in an ISA bus plug-in card format and is intended to be inserted into a BTV20/30 or a conventional commercial PC. The MTS-P01 is made up of a basic unit, the actual PLC and a PC104 plug-in module. This plug-in module can take the form of a fieldbus circuit, serial interface or an I/O module. Fig. 3-2: Photograph of MTS-P01 The module can be configured as a master (standalone PLC) or a slave PLC. The MTS- P01 can only be operated as a slave in conjunction with an MTC P01 (NC control). Communication implements the decentrally arranged I/O units or user units via the optional plug-in fieldbus circuit and/or serial interfaces (standardly 1 x RS232 onboard). These optional circuits and interfaces take the form of a PC104 module. There are presently available: • INTERBUS master circuit • PROFIBUS master/slave circuit • serial interfaces (2 x RS232 and 2 x RS422/RS485*) * RS485 for special FB systems only.

General technical data: Interface onboard 1 x RS232 Interface 16 bit ISA bus connection Dimensions (WxHxD): 17.5 x 124 x 280 in mm Connecting cable See section 6 „Connection overview“ Fig. 3-3: General technical data MTS-P

INTERBUS Master Circuit: Summary:

This is an INTERBUS master circuit of the fourth generation in PC104 format. It can be connected to simple sensor/actuators all the way up to intelligent field units via the INTER- BUS. It has the following features: INTERBUS protocol (DIN E 19 258) • up to 256 bus segments • up to 16 subscriber levels • up to 512 subscribers per configuration • up to 4096 inputs and 4096 outputs per configuration • up to 32 INTERBUS loop subscribers per bus segment • CMD G4 support The Interbus is directly configured and parametrized via the I/O configurator integrated into the PLC programming surface. In addition to the integrated INTERBUS diagnoses there is also the option of using the software IBS CMD SWT G4 (Phoenix contact) via the diagnostics interface.

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PROFIBUS Master Circuit Summary: This is a PROFIBUS-DP circuit in PC104 format. It is used in the transmission of protocols between the PLC and the decentral I/O units. Using the Profibus DP master circuit it is possible to connect up to 32 subscribers in one bus segment.

Serial Interfaces Summary: The PC104 module makes up to four general serial interfaces availalble to the PLC user program. The serial interfaces (2 x RS232 and 2 x RS422/RS485) are interrupt-controlled by the PLC’s firmware.

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: MTS-P01.1-S1-B1-NN-NN-NN- FW

1. Product group 1.1 MTS ...... = MTS

2. Housing 2.1 for industrial PC ...... = P

3. Line 3.1 1 ...... = 01

4. Design 4.1 1 ...... = 1

5. Function mode 5.1 Master...... = M 5.2 Slave ...... = S

6. Memory capacity 6.1 1MB-RAM...... = 1 6.2 2MB-RAM...... = 2

7. Configuration 1 7.1 B1-E1-NN-NN 7.2 B1-NN-NN-NN 7.3 B1-P1-NN-NN 7.4 B1-P1-S4-E1 7.5 B1-S4-E1-NN 7.6 B1-S4-NN-NN 7.7 NN-NN-NN-NN 7.8 P1-E1-NN-NN 7.9 P1-NN-NN-NN

8. Firmware 8.1 Denotes that firmware must be ordered as separate subposition ...... = FW

Note: 1 Configuration 1 to 4 B1 = INTERBUS-S master module E1 = INPUT/OUTPUT module for integrated user terminal (BTV20) NN = not equipped P1 = PROFIBUS-DP master module S4 = Serial interface module (2 x RS 232 + 2 x RS 422) Fig. 3-4: Type codes MTS-P

Document reference: DOK-CONTRL-MTS-P01.1**-PRJ1-EN-P

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3.3 PLC Control MTS-R in RECO Format

Summary:

The RECO PLC is a powerful PLC in small format. It is compatible with the PLC in the MTC200 control system. The protection category of the housing is IP 20. It can be operated as a standalone PLC and in conjunction with an MTC-R as a slave PLC. The programming interface (PROG) in RS232/RS422/RS485* format can be used to link several PLC controls and connect to a programming unit. There is a free interface (COM) RS232/RS422/RS485* to connect to a printer, a R/W memory or a visualizing unit. The MTS-R01.1 uses one slot in the RMB02 module carrier. The MTS-R02.1 has two. The ISP200-R can operate the bus for up to 15 additional I/O modules. To communicate with the system belonging to the NC controls MTC-R, there is an interal local bus which has been implemented with the use of an adapter board. Both the MTS-R01 and MTS-R02 can be optionally equipped with the Interbus fieldbus interface or a PROFIBUS-DP. These optional interfaces can be used to connect decentral Fig. 3-5: Photograph of MTS-R01 I/O peripherals with up to 4096 inputs and the same amount of outputs. The MTS-R02 can additionally be equipped with a serial interface module (2 x RS232 and 2 x RS422/RS485*). *RS485 can only be accessed via special FB systems.

General technical data:

Supply voltage: 24 VDC Max. current consumption 0.7 A (+ supply voltage for I/O module up to 2.6 A maximum) Dimensions

MTS-R01.1 (W x H x D): 41.5 x 192 x 156 in mm MTS-R02.1 (W x H x D): 83.7 x 192 x 156 in mm Interfaces Programming interface (PROG) RS232/RS422/RS485 (D-SUB, 15 pin, bushing) General serial interfaces (COM) RS232/RS422/RS485 (D-SUB, 15 pin, bushing) Optional interfaces: INTERBUS (D-SUB, 9 pin, bushing) 2 x RS232 and 2 x RS422/RS485 Connecting cable See section 6 „Connection overview“ Fig. 3-6: General technical data MTS-R

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Type code:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: MTS -R01 . 1-M1-NN- FW

1. Product group 1.1 MTS ...... = MTS

2. Housing 2.1 for RECO unit ...... = R

3. Line 3.1 1 ...... = 01

4. Design 4.1 1 ...... = 1

5. Operating mode 5.1 PLC (without coprocessor) ...... = M1 5.2 PLC or PLC+MC (with coprocessor) ...... = S2 1

6. Configuration 6.1 INTERBUS-S master module ...... = B1 6.2 PROFIBUS-DP master module ...... = P1 6.3 PROFIBUS-DP slave module ...... = P2 6.4 not equipped ...... = NN

7. Firmware 7.1 Denotes that Firmware must be ordered as separate subposition = FW

Note: 1 MC = Motion control

Fig. 3-7: Type code MTS-R01

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: MT S - R02 . 1 -M1 - NN - NN - NN - FW

1. Product group 1.1 MTS ...... = MTS

2. Housing 2.1 for RECO unit ...... = R

3. Line 3.1 2 ...... = 02

4. Design 4.1 1 ...... = 1

5. Operating mode 5.1 PLC (without coprocessor) ...... = M1 5.2 PLC or PLC+MC (with coprocessor)...... = S2 1

6. Configuration 2 6.1 B1-NN-NN 6.2 B1-S4-NN 6.3 NN-NN-NN 6.4 P1-NN-NN 6.5 P1-P2-NN 6.5 P2-NN-NN

7. Firmware 7.1 Denotes that firmware must be ordered as separate subposition ...... = FW

Note: 1 MC = Motion control 2 Configuration B1 = INTERBUS-S master module S4 = Serial interface module (2 x RS 232 + 2 x RS 422) NN = not equipped P1 = PROFIBUS-DP master module P2 = PROFIBUS-DP slave module Fig. 3-8: Type code MTS-R02

Document reference: DOK-CONTRL-MTS-R0*.1**-PRJ1-EN-P

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3.4 Decentral I/O Unit RECO12

Summary:

The RECO12 is a decentral input/output station with INTERBUS fieldbus interface. A unit consists of one or several RMB12-04 (4 slots) or RMB12-02 basic carriers (2 types of construction), bus coupling module RMK12.2-IBS-BKL and up to 15 I/O modules. The construct of 16 module slots is possible with rows of four (4) basic carriers RMB12.2-04. Local bus communications between the individual modules and the bus coupling module uses the bus board in the module carriers. The bus coupling module RMK12-IBS-BKL has an interbus interface to communicate with the control. These bus coupling modules are INTERBUS remote bus subscribers, the corresponding I/O modules are INTERBUS peripheral bus subscribers. The bus coupling module with a protection category of IP20 and the I/O module can be indirectly inserted onto a 35 mm top rails using the basic carriers RMB12-02 or RMB12-04.

RMB12 Basic Carrier

RMB12.2-04

Summary: The basic carrier module RMB 12.2-04 supports up to four modules. There is the choice between RMK12.2, RMC12.2, RMG12.2, RME12.2 and RMA12.2 modules.

Fig. 3-9: Photograph of RMB12.2-04

General technical data:

Type RMB12.2-02 RMB12.2-04 Module susceptibility 2 4 Dimensions (W x H x D): 98 x 217 x 56 in mm 182 x 217 x 56 in mm

Fig. 3-10: General technical data for RMB12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMB12. 2-04

1. Product group 1.1 RECO module. . . = RM

2. Module type 2.1 BUS module ...... = B

3. Line 3.1 12 ...... = 12

4. Design 4.1 2 ...... = 2

5. Number of slots 5.1 2 ...... = 02 5.2 4 ...... = 04 Fig. 3-11: Type codes RMB12

Document reference: DOK-CONTRL-RECO12.2***-PRJ1-EN-P

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INTERBUS Bus Clamp RMK12

Summary: The INTERBUS bus slave module RMK12-IBS-BKL connects the input/output module of a RECO station to the INTERBUS network. The circuit is designed, in accordance with INTER- BUS standards, as a remote bus slave. The incoming and outgoing interfaces use 9-pin, D- subminiature connectors/bushings. A maximum of 15 input/output modules can be operated via the outgoing Interbus peripheral bus at bus clamp RMK12-IBS-BKL. The actual number of modules is primarily determined by the integrated mains section that assumes the electrically isolated supply of the connected I/O module.

General technical data: - dimensions (WxHxD) 41.3 x 192 x 81 in mm Fig. 3-12: Photograph of RMK12 - connecting cable: see sec. 6 „Connection overview“

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMK12 . 2 - I BS - BKL

1. Product group 1.1 RECO module. . . = RM

2. Module type 2.1 Field bus coupling module ...... = K

3. Line 3.1 12 (INTERBUS-S)...... = 12

4. Design 4.1 2 ...... = 2

5. Communications bus 5.1 INTERBUS-S, bus coupling ...... = IBS-BKL

Fig. 3-13: Type codes RMK12

Document reference: DOK-CONTRL-RECO12.2***-PRJ1-EN-P

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INTERBUS Input Module RME12

Summary: The digital 24V DC input modules are designed for digital control signals such as are generated by pushbuttons, limit switches or electronic proximity switches.

Abb. 3-14: Photo. of RME12.2-32-DC024

General technical data:

Type RME12.2-16-DC024 RME12.2-32-DC024 RME12.2-16-AC115 Number of inputs 2 x 8 inputs for 24V DC electrically 4 x 8 inputs for 24V DC electrically 2 x 8 inputs for 115V AC / 60Hz separated separated electrically separated Input voltage - Low: -10V ... +8V - Low: -10V ... +8V - Low: < 35V AC - High: +17 ... +30V - High: +17 ... +30V - High: 85 ... 138V AC Input current I E High < 10mA I E High < 10mA I E High < 15mA Power loss Pv about 4W about 2.5W about 3W Weight 290g 300g 300g Dimensions 41.3 x 192 x 81 in mm 41.3 x 192 x 81 in mm 41.3 x 192 x 81 in mm (W x H x D):

Fig. 3-15: General technical data RME12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RME12 . 2-16-AC115

1. Product group 1.1 RECO module. . . = RM

2. Module type 2.1 Input module ...... = E

3. Line 3.1 12 (INTERBUS-S)...... = 02

4. Design 4.1 2 ...... = 2

5. Number of outputs 5.1 16 ...... = 16 5.2 32 ...... = 32

6. Turn-on voltage 6.1 DC 24 V ...... = DC024 Fig. 3-16: Type codes RME12

Document reference: DOK-CONTRL-RECO12.2***-PRJ1-EN-P

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INTERBUS Output Module RMA12

Summary: The digital 24 volt DC output modules are deisgned for connecting digital activators such as electromagnetic valves, contactors or LEDs.

Fig. 3-17: Photo. of RMA12.2-32-DC024-050 General technical data:

Type RMA12.2-32-DC024-050 RMA12.2-16-DC024-200 RMA12.2-16-RE230-200 RMA12.2-16-AC230-200 Number of outputs 4 x 8 output-FET- 2 x 8 output-FET- Relay module with 2 x 8 2 x 8 electrically isolated transistor switch with transistor switch with electrically isolated electronic output switch internal current limit and internal current limit and switch contact for d.c. for a.c. voltage short-circuit proof short-circuit proof and a.c. voltage Output circuit FET - for 24V DC FET - for 24V DC Output current I L = 0.5A per output I L = 2A per output Galv. isolated 4 blocks with 8 outputs 2 blocks w. 8 outputs ea. 2 groups w. 8 outputs 2 groups w. 8 outputs Power loss Pv about 2.5W Pv about 7.5W Pv about 4W Pv about 12.8W Circuit volt. UA (AC): 230Veff 12 - 275Veff, 10 - 440Hz Switched current IA max = 2A, min = 5mA Switching cap. P A max = 50W ... 220W Weight about 300g about 280g about 440g about 600g Dimensions (BxHxT) 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm Fig. 3-18: General technical data RMA12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMA12 . 2-16-AC230-200

1. Product group 1.1 RECO module . . = RM

2. Module type 2.1 Output module ...... = A

3. Line 3.1 12 (INTERBUS-S) ...... = 12

4. Design 4.1 2 ...... = 2

5. Number of outputs 5.1 16 ...... = 16 5.2 32 ...... = 32 1

6. Turn-on voltage 6.1 DC 24 V (transistor) ...... = DC024 6.2 AC 230 V potential-free, (Relay contact) . . . . . = RE230

7. Switching current (peak) 7.1 0,5 A ...... = 050 1 7.2 2,0 A ...... = 200

Note: 1 Number of outputs "32" and switching current "050" only available with turn-on voltage "DC024" Fig. 3-19:: Type codes RMA12

Document reference: DOK-CONTRL-RECO12.2***-PRJ1-EN-P

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INTERBUS Analog Module RMC12

Summary: The RECO module RMC12.2-2E-1A is an analog input/output module for the INTERBUS RECO system. The module is operated as a local bus subscriber in basic RMB12.2-02 or RMB12.2-04 unit in conjunction with INTERBUS bus slave RMK12.2-IBS-BKL. The module has two potential-isolated input channels and one potential-isolated output channel. Two and three wire actors or 2/3 and 4 wire sensors including Pt 100 elements can be connected thereto. Each input connector has its own constant current source (2.5 mA) which makes the external current supply of most sensors superfluous. The analog output is available as parallel as +/- 10V voltage output and as current ouput with 0 - 20 mA. Each input and output, in this case, has its own connector. The voltage supply for the module is fed via the local bus. Voltage preparation, voltage monitoring and reset recognization takes place on bus slave RMK12.2-IBS-BKL. The analog range is potentially isolated from the INTERBUS section via an optic coupler. The DA and AD conversions occur synchronously to the INTERBUS cycle always, so that there is no time overlapping and the converted values always have the same validity. Fig. 3-20: Photograph of RMC12

General technical data: Input voltage range bipolar: ±0.5V; ±1V; ±5V; ±10V Input current range bipolar: ±20mA Protection category IP20, DIN VDE 0470, EN 60529 Resistance measurement: 0 - 2000Ω (internal current source) 0 < 20KΩ (external voltage source) Temperature measurement: Pt 100: -100°C....+850°C Bipolar output voltage range: ±10V Unipolar output current range: 0 - 20mA Dimensions (W x H x D) 41.3 x 214 x 81 in mm Connecting cable see section 6 „Connection overview“ Fig. 3-21: General technical data RMC12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMC1 2 . 2 - 2 E - 1A

1. Product group 1.1 RECO module . . = RM

2. Module type 2.1 Analogue converter module...... = C

3. Line 3.1 12 ...... = 12

4. Design 4.1 2 ...... = 2

5. Input canal 5.1 2 input canals ...... = 2E

6. Output canal 6.1 1 output canal...... = 1A Fig. 3-22:: Type codes RMC12

Document reference: DOK-CONTRL-RECO12.2***-PRJ1-EN-P Document reference: DOK-CONTRL-RMCO12.2***-ANW1-EN-P

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Gateway Module RMG12

Summary: The RMG12 gateway module offers the option of exchanging data between two physically independent INTERBUS rings. The RMG12 appears in each ring as a remote bus slave participant with a programmable data width of one to ten words. The voltage supply of the RMG12 is redundant which means the following advantages: • the voltage supplies are galvanically isolated from each other • the RMG12 always assumes operation regardless of whether or which of the two voltage supplies is being applied • the option of running up both rings independently of each other • automatic switching without interruption of a functioning second voltage supply if one should fail during operation

Fig. 3-23: RMG12

General technical data: Voltage supply 24 VDC Protection category IP20, DIN VDE 0470, EN 60529 Interfaces 2 x INTERBUS-IN (9 pin males) 2 x INTERBUS-OUT (9 pin females) Allowable ripple: 4.0 Vss within the acceptable voltage range Power consumption about 5W Dimensions (W x H x D) 41.3 x 214 x 81 in mm Connecting cable See section 6 „Connection overview“ Fig. 3-24: General technical data RMG12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMG1 2 . 2 - NN

1. Product group 1.1 RMG ...... = RMG

2. Line 2.1 12 (INTERBUS-S) ...... = 12

3. Design 3.1 2 ...... = 2

4. Other design 4.1 none ...... = NN Fig. 3-25: Type codes RMG12

Document reference: DOK-CONTRL-RMG12.2****-PRJ1-EN-P

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3.5 Sensor/Actor Box SM* 12 with IP 65 protection category

Summary: The sensor/actor boxes SM* 12 in category IP65 are designed as compact I/O units for direct use on the machine. They make it possible to connect 1, 2, 3 or 4 conductor initiators via an initiator plug-in connection on the Interbus remote bus. The supply voltage for bus logic and sensors can be conducted in the installation remote bus via a hybrid cable or in the remote bus via a separate mains section. The voltage supply for the actors must always be separately conducted. In the installation remote bus per module via an additional mains section, in the remote bus per module either via a shared mains section for the bus logic and actors or, to ensure the galanvanic isolation, via separate mains section for bus logic and actors. Fig. 3-26: Photograph of SMA12 The following modules are avaialble: · SMA12.1-08-DC024-200 (8 digital outputs) · SME12.1-08-DC024 (8 digital inputs) · SMM12.1-44-DC024-200 (4 digital inputs/4 digital outputs)

General technical data Voltage supply 24 VDC Current consumption 8 A Protection category IP 65, DIN VDE 0470, EN 60529 Allowable cable cross section up to 1.5 mm² for feed in remote bus

Operating temperature from 0°C to 55°C, DIN 40 040 class KV Length of remote bus segment max. 400 m Length of installation remote max. 50 m bus segment Dimensions (W x H x D): 61 x 180 x 77 in mm Connecting cable See section 6 „Connection overview“ Fig. 3-27: General technical data SMA12

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INTERBUS Sensor box SME12 Technical data: Current consumption: typically 100 mA + current for initiator voltage Spec. power loss: 1.6 W Inputs: 8 digital , 24VDC Input range for signal 0: -30 V to +5 V Input range for signal 1: +13 V to +30 V Fig. 3-28: Technical data SME12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: SME12 . 1-08-DC024

1. Product group 1.1 Prot. system module...... = SM

2. Module type 2.1 Input module...... = E

3. Line 3.1 12 (INTERBUS-S) ...... = 12

4. Design 4.1 1 ...... = 1

5. Number of outputs 5.1 8 ...... = 08

6. Turn-on voltage 6.1 Direct current (transistor) 24 V ...... = DC024 Fig. 3-29: Type codes SME12

INTERBUS Actor box SMA12 Technical data: Current consumption: typically 100 mA Spec. power loss: 4.6 W Outputs: 8 digital , 24VDC Min. output volt. with nominal curr.: US2 -1 V Nominal current per channel: 2 A short-circuit proof Short-circuit current limit < 25 A Fig. 3-30: Technical data SMA12 Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: SMA12 . 1-08-DC024-200

1. Product group 1.1 Prot. system module...... = SM

2. Module type 2.1 Output module . . . . . = A

3. Line 3.1 12 (INTERBUS-S) ...... = 12

4. Design 4.1 1 ...... = 1

5. Number of outputs 5.1 8 ...... = 08

6. Turn-on voltage 6.1 Direct current (transistor) 24 V ...... = DC024

7. Switching current (peak) 7.1 2,0 A ...... = 200

Fig. 3-31: Type codes SMA12

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INTERBUS Sensor actor box SMM12

Technical data: Current consumption: typically 100 mA Spec. power loss: 4.6 W Outputs: 8 digital , 24VDC Min. output volt. with nominal curr.: US2 -1 V Nominal current per channel: 2 A short-circuit proof Short-circuit current limit < 25 A Inputs: 8 digital , 24VDC Input range for signal 0: -30 V to +5 V Input range for signal 1: +13 V to +30 V Fig. 3-32: Technical data SMM12

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: SMM12. 1-44-DC024-200

1. Product group 1.1 Prot. system module ...... = SM

2. Module type 2.1 In-/Output module . . = M

3. Line 3.1 12 (INTERBUS-S) ...... = 12

4. Design 4.1 1 ...... = 1

5. Number of inputs 5.1 4 ...... = 4

6. Number of outputs 6.1 4 ...... = 4

7. Turn-on voltage 7.1 Direct current (transistor) 24 V ...... = DC024

8. Switching current (peak) 8.1 2,0 A ...... = 200

Fig. 3-33: Type codes SMM12

Document reference: DOK-CONTRL-SM*12.1****-PRJ2-EN-P

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3.6 Decentral I/O Unit RECO02

General Summary: The I/O unit "RECO 02" is an I/O station in the decentral PLC concept of the MTC200 control. Communications with the control goes over the SERCOS interface. The modular construction permits the best user-oriented adaptation to the relevant control tasks. The basic construct of a "RECO 02" station is made of four basic carriers (4 slots) and a communications module expansion to four basic carriers (16 slots) is possible by serial placement of the basic carriers or a connecting cable. By numbering the individual stations via a hardware circuit (rotary switch on the communications module and a permanent slot address) a defined allocation of the individual I/O points is achieved via the user terminal of the MTC200 control. The module’s protection category is IP 20 and it is suited for mounting into a control cabinet. The following modules are available: - communications module - input module - output module

Basic carrier RMB02

Summary: The basic carrier module RMB 02.2-04 supports up to four modules. Available are modules: RME02 and RMA02 as well as MTS-R and MTC-R .

Fig. 3-34: Photograph of RMB02.2-04 General technical data:

Type RMB02.2-02 (suited only for RMB02.2-04 MTC-R and MTS-R) Module susceptibility 2 4 Dimensions (W x H x D) 98 x 217 x 56 in mm 182 x 217 x 56 in mm

Fig. 3-35: General technical data RMB 02

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMB02. 2-04

1. Product group 1.1 RECO module . . = RM

2. Module type 2.1 BUS module...... = B

3. Line 3.1 2 ...... = 02

4. Design 4.1 2 ...... = 2

5. Number of slots 5.1 2 ...... = 02 5.2 4 ...... = 04

Fig. 3-36: Type codes RMB 02

Document reference: DOK-CONTRL-RECO02.2***-PRJ1-EN-P

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Communications module RMK02

Summary: The SERCOS coupler RMK02.2-LWL-SER is an I/O participant in the SERCOS drive ring. Communications between control and drive is the same as between control and SERCOS I/O partcipant. The difference is only in the data contents, i.e., instead of command and actual values, I/O information is now in the data blocks. The transmission of the data as well as the user data and diagnostics transmissions is performed in accordance with SERCOS specifications or per SERCOS I/O specifications.

General technical data: - Dimensions (WxHxD): 41.3mm x 192mm x 81mm - Connecting cable: see sec. 6 „Connection overview“ Fig. 3-37: Photograph of RMK02 Software: Software designation Design / control FWA-RMK02*-SER-18VRS-NN Firmware Fig. 3-38: Software RMK02

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMK02.2-LWL-SER-FW

1. Product group 1.1 RECO module . . = RM

2. Module type 2.1 Field bus coupling module ...... = K

3. Line 3.1 2 ...... = 02

4. Design 4.1 2 ...... = 2

5. Communications bus 5.1 Fiber optics cable, SERCOS...... = LWL-SER

6. Firmware 6.1 Denotes that firmware must be ordered as separate subposition = FW

Fig. 3-39: Type codes RMK02

Document reference: DOK-CONTRL-RECO02.2***-PRJ1-EN-P DOK-CONTRL-RECO02.2***-FK01-EN-P

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Input module RME02

Summary: The digital 24V DC input modules are intended for the transmission of digital control signals such as come from keys, end switches or electronic proximity switches.

Fig. 3-40: Photograph of RME02

General technical data:

Type RME02.2-16-DC024 RME02.2-32-DC024 RME02.2-16-AC115 Number of inputs 2 x 8 inputs for 24V DC electrically - 4 x 8 inputs for 24V DC electri- - 2 x 8 inputs for 115V AC / 60Hz separated cally separated electrically separated Input voltage - Low: -10V ... +8V - Low: -10V ... +8V - Low: < 35V AC - High: +17 ... +30V - High: +17 ... +30V - High: 85 ... 138V AC Input current I E High < 10mA I E High < 10mA I E High < 15mA Power loss Pv about 4W about 2,5W about 3W Weight 290g 300g 300g Dimensions 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm ( B x H x T ):

Fig. 3-41: General technical data RME02

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RME02 . 2-16-AC115

1. Product group 1.1 RECO module. . . = RM

2. Module type 2.1 Input module ...... = E

3. Line 3.1 2 ...... = 02

4. Design 4.1 2 ...... = 2

5. Number of outputs 5.1 16 ...... = 16 5.2 32 ...... = 32 1

6. Turn-on voltage 6.1 AC 115 V ...... = AC115 6.2 DC 24 V ...... = DC024

Note: 1 Number of outputs "32" only available with turn-on voltage "DC024" Fig. 3-42: Type codes RME02

Document reference: DOK-CONTRL-RECO02.2***-PRJ1-EN-P

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Output module RMA02 Summary: The digital 24 volt DC output modules are designed for connecting such digital actors as electromagnetic valves, contactors or LEDs.

Fig. 3-43: Photograph of RMA02 General technical data:

Type RMA02.2-32-DC024-050 RMA02.2-16-DC024-200 RMA02.2-16-RE230-200 RMA02.2-16-AC230-200 Number of outputs 4 x 8 output-FET- 2 x 8 output-FET- relay module with 2 x 8 2 x 8 electrically sepa- transistor switch with transistor switch with potential-free switch rated electronic output internal current limit and internal current limit and contacts for a.c. and d.c. switches for a.c. voltage short-circuit proof short-circuit proof voltage Output circuit FET - für 24V DC FET - für 24V DC Output current I L = 0,5A per output I L = 2A per output Galv. isolated blocks 4 blocks with 8 outputs 2 blocks w. 8 outputs ea. 2 groups w. 8 outputs 2 groups w. 8 outputs Power loss Pv about 2.5W Pv about 7.5W Pv about 4W Pv about 12.8W Circuit volt. UA (AC): 230Veff 12 - 275Veff, 10 - 440Hz Switched current IA max = 2A, min = 5mA Switching cap. P A max = 50W 220W Weight about 300g about 280g about 440g about 600g Dimensions (WxHxD): 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm 41.3 x 192 x 81in mm Fig. 3-44: General technical data RMA02

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: RMA02 . 2-16-AC230-200

1. Product group 1.1 RECO module . . = RM

2. Module type 2.1 Output module ...... = A

3. Line 3.1 2 ...... = 02

4. Design 4.1 2 ...... = 2

5. Number of outputs 5.1 16 ...... = 16 5.2 32 ...... = 32 1

6. Turn-on voltage 6.1 AC 230 V ...... = AC230 6.2 DC 24 V (transistor) ...... = DC024 6.3 AC 230 V potential-free, (Relay contact) . . . . . = RE230

7. Switching current (peak) 7.1 0,5 A ...... = 050 1 7.2 2,0 A ...... = 200

Note: 1 Number of outputs "32" and switching current "050" only available with turn-on voltage "DC024" Fig. 3-45: Type codes RMA02

Document reference: DOK-CONTRL-RECO02.2***-PRJ1-EN-P

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4 CNC Controls

4.1 Overview

CNC Control in PC-Format MTC200-P PC housing BTV20/30 - PC-CPU with PC inserts - expansion module - Central PLC unit (MTS-P) - Expansion module for 3 x 8 axes - CNC central unit (MTC-P) 8 axes

Serial interface and SERCO Interface Fieldbus circuits: e.g., Interbus circuit, Profibus circuit, interface: serial interface, RS232 I/O module

CNC Control in RECO-Format

RS232, RS485

Interbus circuit

Fig. 4-1: CNC Controls Overview

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4.2 CNC Control MTC-P in PC Format

Summary:

The MTC-P01 is a powerful CNC control in ISA bus plug-in card format for insertion into an industrial PC and part of the MTC200 product family. The MTC-P01 is made up of a basic unit with processor system of the CNC and an inte- Fig. 4-2: Photograph of MTC-P01 grated axis processor onto which a maximum of eight (8) drives can be connected via SERCOS interface. Expansion with up to three (3) axis processor modules makes it possible to control the highest stage of 32 drives which can be spread out over seven (7) processes. Together with the PLC control MTS-P01.1 these units build a compact and flexible solution for machine tool control.

General technical data:

Dimension (WxHxD): 17.5mm x 124mm x 280mm Connecting cables See section 6 „Connection overview“ Fig. 4-3: General technical data MTC-P01

Type codes:

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: MTC-P01.2-M1-NN-NN-NN-FW

1. Product group 1.1 MTC ...... = MTC

2. Housing 2.1 for Industrial-PC ...... = P

3. Line 3.1 1 ...... = 01

4. Design 4.1 2 (eight axes, with co-processor) . . . . . = 2

5. User terminal kind 5.1 CNC (without export restriction) ...... = E 5.2 CNC (with export restriction) ...... = M

6. Memory capacity 6.1 1MB-RAM...... = 1 6.2 2MB-RAM...... = 2 1

7. Module slot 1 7.1 axis-processing module with co-processor ...... = A2 7.2 not equipped ...... = NN

8. Module slot 2 2 8.1 axis-processing module with co-processor ...... = A2 8.2 not equipped ...... = NN

9. Module slot 3 2 9.1 axis-processing module with co-processor ...... = A2 9.2 not equipped ...... = NN

10. Firmware 10.1 Denotes that firmware must be ordered as separate subposition ...... = FW

Note: 1 Memory capacity "2MB-RAM only available with user terminal kind "M" 2 module slot before must be equipped Fig. 4-4: Type codes MTC-P01

Document reference: DOK-MTC200-MTC-P01.2**.PRJ1-EN-P

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4.3 CNC Control MTC-R in RECO Format

Summary: The RECO based CNC module MTC-R contains a complete CNC processor compatible to MTC-P and an axis processor module to control up to eight (8) digital drives via SERCOS interface. Up to three other axis processor modules can be inserted via the PC/104 bus to achieve the maximum capacity of 32 drives. While there is only one additional PC/104 module with normal width in the module (to control up to 16 drives), the housing for additional axis processors is twice as wide. The MTC-R is not capable of functioning on its own. It always needs an MTS-R as adaptation control. To communicate between MTC-R and MTS-R the modules are linked to each other via a local bus. Both modules are then inserted together into a module carrier, i.e., either an RMB02.2 or RMB02.4. If needed and as described with the MTS-R, additional I/O modules for the local I/O level can be added.

Fig. 4-5: Photograph of MTC-R

General technical data:

Protection category IP20; DIN40 050, IEC 529 Maximum ambient temperature operation +5°C to +45°C storage, transport -20°C to +60°C Material plastic PA6.6 GF30 Base color RAL 7035 light gray Connecting cable See section 6 „Connection overview“

MTC-R01 MTC-R02 Supply voltage 24 VDC 24 VDC Max. current consumption 510 mA 930 mA Max. heat loss 12.2W 22.3W Dimensions (W x H x D) 41.5 x 192 x 156 in mm 83.7 x 192 x 156 in mm Fig. 4-6: General technical data MTC-P01

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Type codes MTC-R01

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: MTC-R01 . 1-M1-A2- FW

1. Product group 1.1 MTC ...... = MTC

2. Housing 2.1 for RECO unit ...... = R

3. Line 3.1 1 ...... = 01

4. Design 4.1 1 ...... = 1

5. User terminal kind 5.1 CNC (without export restriction) ...... = E1 5.2 CNC (with export restriction) ...... = M1

6. Configuration 6.1 Axis-processing module (with co-processor, max. 16 axes) ...... = A2 6.2 not equipped (max. 8 axes) ...... = NN

7. Firmware 7.1 Denotes that firmware must be ordered as separate subposition = FW

Fig. 4-7: Type codes MTC-R01

Type codes MTC-R02

Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: MTC-R02 . 1-M1-A2-A2-NN- FW

1. Product group 1.1 MTC ...... = MTC

2. Housing 2.1 for RECO unit ...... = R

3. Line 3.1 2 ...... = 02

4. Design 4.1 1 ...... = 1

5. User terminal kind 5.1 CNC (without export restriction) ...... = E1 5.2 CNC (with export restriction) ...... = M1

6. Configuration 1 6.1 A2-A2-A2 (max. 32 axes) 6.2 A2-A2-NN (max. 24 axes) 6.3 A2-NN-NN (max. 16 axes) 6.4 NN-NN-NN (max. 8 axes)

7. Firmware 7.1 Denotes that firmware must be ordered as separate subposition ...... = FW

Note: 1 Configuration A2 = Axis-processing module (with co-processor) NN = not equipped

Fig. 4-8: Type codes MTC-R02

Document reference: DOK-MTC200-MTC-R0*.1**.PRJ1-EN-P

DOK-MTC200-ORDER*FORM*-IF02-EN-P

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 CNC Controls 4-5

4.4 SERCOS Interface Description

Summary:

The CNC control MTC-R enables operation with SERCOS interface compatible drives. The connection between the control (MTC-R) and the digital drives (e.g., DIAX04) uses fiber optic cables. The ring starts and ends at the control. The optical output of the control (TX) is linked to the optical input of the first drive (RX). Its output is linked to the input of the next drive and so on. The output of the final drive is linked to the input of the control. Each drive has a definite address. This is independent of the position within the fiber optic ring. The drive address is set at the drive with the use of the rotary switches.

General technical data:

Cable designation Order type Plastic conductor cable 2.2 mm IKO 982/0.15 IKO 982/0.25 IKO 982/0.30 IKO 982/0.50 Plastic conductor cable 6 mm IKO 985 IKO 985/005.0 IKO 985/010.0 IKO 985/015.0 IKO 985/020.0 Glass conductor cable 3 mm IKO0002/050.0 IKO0002/075.0 IKO0002/100.0

Designation Order type Fiber cable cabinet leadthrough STECK-LWL DF Socket wrench for FSMA plug- WERKZEUG-STECKSCHLUESSEL LWL- FSMA in connector Torque key WERKZEUG-DREHMOMENTSCHLUESSEL 74Z 0.8NM

Technical data for fiber optic cable

IKO 982 IKO 985 IKO0002 ext. sheath polyamide (PA) polyurethane (PUR) polyurethane (PUR) ext. diameter 2.2 mm +/- 0.07 mm 6.0 mm +/- 0.2 mm 3.0 mm +/- 0.x mm bend radius > 50 mm > 80 mm > 100 mm Fig. 4-9: General technical data

Document reference: DOK-MTC200-MTC-R0*.1**-PRJ1-EN-P

DOK-MTC200-ORDER*FORM*-IF02-EN-P

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 4-6 CNC Controls Order Instructions MTC200/ISP200

Notes

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LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 Software 5-1

5 Software

5.1 Software Overview

Legend:

FWA Firmware Defines: Firmware is software that is installed in the form of EPROMs (Flash) into hardware components and which also contains the installation instructions for software modules.

SWA Software Defines: Software that must be part of the order and which our Production Dept. must install.

SWA Software Options Defines: Software that must be ordered in terms of the configuration and which the customer must install.

SWS Software Options Defines: Software options that are in the user surface software, but which must generally be switched on with safety codes.

X X The fields checked inform about which software is offered with which firmware.

SWA type codes: SWA-MT*CNC-SIM-17VRS-MS-C1,44-WIN*NT

Added: e.g., info on operating systems needed

Data carrier: C1,44 = 3 1/2" disk CD600 = CDROM

Language: MS = multilnigual DE = German, EN = English

Software version and release status (RS)

Software abbreviations (SIM = simulation)

Hardware basis

Software with software abbreviation PRO Definition: Software needed at least once as a development tool as soon as OEM wants to genrate the run software himself.

Software with software abbreviation RUN Definition: Runtime version for using programs and machine builders, etc. Developed with relevant PRO.

Fig. 5-1: Software overview

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LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 5-2 Software Order Instructions MTC200/ISP200

Software version Software selection for BTV20 (German)

*)In preparatoin

**) Masks are project specific FWA-BTV20*-WNS-01VRS-DE-HMI002 FWA-BTV20*-WNT-01VRS-DE-HMI002 ***) not yet available FWA-BTV20*-WNT-01VRS-DE-ISP001 ****) In the GBO FWA-BTV20*-WNS-01VRS-DE-HMI001 FWA-BTV20*-WNT-01VRS-DE-HMI001 FWA-BTV20*-WNT-01VRS-DE-GBO001 FWA-BTV20*-WNT-01VRS-DE

Operating systems Operating system WNT4.0 (Workstation) SWA-PC*MS*-WNT-04VRS-DE-CD600 X X X X X Operating system WNT4.0 (Server) SWA-PC*MS*-WNT-04VRS-DE-CD600-Server X X Indramat's Graphic User and Programming Surface Graphic User Surface SWA-MTC200-GBO-18VRS-MS-C1,44-WIN*NT X GBO und HMI für die autom. Fert. SWA-MTC200-HMI-01VRS-MS-C1,44 X X PLC Prog. and HMI for autom. Prod. SWA-ISP200-HMI-01VRS-MS-C1,44 XX PLC programming surface SWA-ISP200-PO*-18VRS-MS-C1,44-WIN*NT X

Graphics user and programming surface options Multi-Control-InterfaceMulti-Control-Interface SWS-MTC200-MCI-18VRS-MS SWS-MTC200-MCI-18VRS-MS-WIN*NT X XX Quick measuring SWS-MTC200-SME-18VRS-MS X X X Graphic NC-Editor(GNE) SWS-MTC200-GNE-18VRS-MS XXX NC-Simulation, on and offline SWS-MTC200-SIM-17VRS-MS-WIN*NT XXX NC user compiler SWS-MTC200-NUC-17VRS-MS X X X User and Visual. Software SWS-MT*BVS-PRO-18VRS-MS XX X X X X User and Visual. Software SWS-MT*BVS-RUN-18VRS-MS XXX X X X

Multi-Control-InterfaceHMI masks (project.spec.) SWS-MTC200-MCI-18VRS-MS ** SWA-HMI*MT-001-01VRS-MS-C1,44 X X X X WIN200 Application Builder SWA-CONTRL-APB-01VRS-MS-CD600 XXXXX NC cycles drilling/milling SWA-MT*ZYK-CBF-16VRS-MS-C1,44 X X X NC cycles drilling/lathing SWA-MT*ZYK-CBD-16VRS-MS-C1,44 X X X NC cycles measure SWA-MT*ZYK-CME-16VRS-MS-C1,44 X X X FB-Balluff tool data R/W SWA-MT*FB*-BLF-16VRS-DE-C1,44 X X X X X X FB-ECODRIVE SWA-MT*FB*-ECO-01VRS-DE-C1,44 X X XXXX Workshop program lathing SWA-WOP*MT-*D-18VRS-DE-C1,44 X X X Workshop program (drilling/milling) SWA-WOP*MT-*B*F-18VRS-DE-C1,44 X X X Workshop prog. (drill/mill/lathe) SWA-WOP*MT-*BDF-18VRS-DE-C1,44 X X X

Language GBO Language expansion SWA-MT*BOF-SED-18VRS-FR-C1,44 (French) X X X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-IT-C1,44 (Italian) X X X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-PT-C1,44 (Portugese) X X X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-ES-C1,44 (Spanish) XX X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-SE-C1,44 (Swedish) * GBO Language expansion SWA-MT*BOF-SED-18VRS-HU-C1,44 (Hungarian) * HMI Language expansion SWA-HMI*MT-SED-18VRS-ES-C1,44 (Spanish) XX X X HMI Language expansion SWA-HMI*MT-SED-18VRS-SW-C1,44 (Swedish) X XXX HMI Language expansion SWA-HMI*MT-SED-18VRS-CS-C1,44 (Czech)*

PC Options WNT Function interface SWA-FUN*PC-PRO-03VRS-MS-C1,44 X X X XXX X Runtime Function interface SWA-FUN*PC-RUN-03VRS-MS-C1,44 **** X DDE driver SWA-PC*WNT-DDE-03VRS-MS-C1,44 X X X X XXX

MPI Options Multiprotocol Interface SWA-CONTRL-MPI-01VRS-MS-C1,44 X X X X XXX Network with Profibus FMS *** SWS-FMS*PC-PRO-01VRS-MS X X X X XXX Runtime Profibus-FMS *** SWS-FMS*PC-RUN-01VRS-MS X X XXX X X Network with MAP/MMS SWS-MMS*PC-PRO-01VRS-MS X X XXX X X Runtime MAP/MMS SWS-MMS*PC-RUN-01VRS-MS X X XXXX X Network with TCP/IP SWS-TCP*PC-PRO-01VRS-MS X X X X X X X Runtime TCP/IP SWS-TCP*PC-RUN-01VRS-MS X X X XXX X Network with FIP-WAY *** SWS-FIP*PC-PRO-01VRS-MS X X XXXX X Runtime FIP-WAY *** SWS-FIP*PC-RUN-01VRS-MS X XX XX X X Fig. 5-2: BTV20 software selection with German software

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LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 Software 5-3

Software version Software Selection BTV20 (English)

*)In preparation

**) Masks are project-specific FWA-BTV20*-WNS-01VRS-EN-HMI002 FWA-BTV20*-WNT-01VRS-EN-HMI002 ***) Not yet available FWA-BTV20*-WNT-01VRS-EN-ISP001 FWA-BTV20*-WNS-01VRS-EN-HMI001 ****) In GBO FWA-BTV20*-WNT-01VRS-EN-HMI001 FWA-BTV20*-WNT-01VRS-EN-GBO001 FWA-BTV20*-WNT-01VRS-EN

Operating systems Operating system WNT4.0 (Workstation) SWA-PC*MS*-WNT-04VRS-EN-CD600 X X X X X Operating system WNT4.0 (Server) SWA-PC*MS*-WNT-04VRS-EN-CD600-Server X X Indramat's graphics user and prog. surface graphics user surface SWA-MTC200-GBO-18VRS-MS-C1,44-WIN*NT X GBO and HMI for automated prod. SWA-MTC200-HMI-01VRS-MS-C1,44 X X PLC Prog. and HMI for automated prod. SWA-ISP200-HMI-01VRS-MS-C1,44 XX PLC Programming surface SWA-ISP200-PO*-18VRS-MS-C1,44-WIN*NT X

Options of graphics user and prog. surface Multi-Control-InterfaceMulti-Control-Interface SWS-MTC200-MCI-18VRS-MS SWS-MTC200-MCI-18VRS-MS-WIN*NT X XX Quick measuring SWS-MTC200-SME-18VRS-MS X X X Grafic NC-Editor(GNE) SWS-MTC200-GNE-18VRS-MS XXX NC Simulation, on and offline SWS-MTC200-SIM-17VRS-MS-WIN*NT XXX NC-Anwendercompiler SWS-MTC200-NUC-17VRS-MS X X X User and visualization software SWS-MT*BVS-PRO-18VRS-MS XX X X X X User and visualization software SWS-MT*BVS-RUN-18VRS-MS XXX X X X

Multi-Control-InterfaceHMI Masks (project. spec.) SWS-MTC200-MCI-18VRS-MS ** SWA-HMI*MT-001-01VRS-MS-C1,44 X X X X WIN200 Application Builder SWA-CONTRL-APB-01VRS-MS-CD600 XXXXX NC cycles drill/mill SWA-MT*ZYK-CBF-16VRS-MS-C1,44 X X X NC cycles drill/lathe SWA-MT*ZYK-CBD-16VRS-MS-C1,44 X X X NC cycles measuring SWA-MT*ZYK-CME-16VRS-MS-C1,44 X X X FB-Balluff tool data R/W SWA-MT*FB*-BLF-16VRS-DE-C1,44 X X X X X X FB-ECODRIVE SWA-MT*FB*-ECO-01VRS-DE-C1,44 X X XXXX Workshop oriented program lathing SWA-WOP*MT-*D-18VRS-EN-C1,44 X X X Workshop oriented program (drill/mill) SWA-WOP*MT-*B*F-18VRS-EN-C1,44 X X X Workshop oriented program (drill/mill/lathe) SWA-WOP*MT-*BDF-18VRS-EN-C1,44 X X X

PC Options WNT-function interface SWA-FUN*PC-PRO-03VRS-MS-C1,44 X X X XXX X Runtime function interface SWA-FUN*PC-RUN-03VRS-MS-C1,44 **** X DDE-TREIBER SWA-PC*WNT-DDE-03VRS-MS-C1,44 X X X X XXX

MPI Options Multiprotocol Interface SWA-CONTRL-MPI-01VRS-MS-C1,44 X X X X XXX Network with Profibus FMS *** SWS-FMS*PC-PRO-01VRS-MS X X X X XXX Runtime Profibus-FMS *** SWS-FMS*PC-RUN-01VRS-MS X X XXX X X Network with MAP/MMS SWS-MMS*PC-PRO-01VRS-MS X X XXX X X Runtime MAP/MMS SWS-MMS*PC-RUN-01VRS-MS X X XXXX X Network with TCP/IP SWS-TCP*PC-PRO-01VRS-MS X X X X X X X Runtime TCP/IP SWS-TCP*PC-RUN-01VRS-MS X X X XXX X Network withFIP-WAY *** SWS-FIP*PC-PRO-01VRS-MS X X XXXX X Runtime FIP-WAY *** SWS-FIP*PC-RUN-01VRS-MS X XX XX X X Fig. 5-3: BTV20 software selection with English software

DOK-MTC200-ORDER*FORM*-IF02-EN-P

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 5-4 Software Order Instructions MTC200/ISP200

Softwareversion Software Selection BTV30 (German)

*)In preparatoin FWA-BTV30*-MSD-02VRS-DE-ISP001 ***) Not yet available FWA-BTV30*-WNT-02VRS-DE-ISP001 ****) In GBO. FWA-BTV30*-WNT-02VRS-DE-GBO001 FWA-BTV30*-WNT-02VRS-DE FWA-BTV30*-MSD-02VRS-DE-GBO001 FWA-BTV30*-MSD-01VRS-DE

Operating systems Operating system MS-DOS SWA-PC*MS*-DOS-06VRS-DE-C1,44 X X X Operating system WNT4.0 (Workstation) SWA-PC*MS*-WNT-04VRS-DE-CD600 X X X Indramat's graphic user and programming surface Graphic user surface SWA-MTC200-GBO-18VRS-MS-C1,44-MS*DOS X Graphic user surface SWA-MTC200-GBO-18VRS-MS-C1,44-WIN*NT X PLC programming surface SWA-ISP200-PO*-18VRS-MS-C1,44-WIN*NT X X Options graphic user and programming surface Multi-Control-InterfaceMulti-Control-Interface SWS-MTC200-MCI-18VRS-MS SWS-MTC200-MCI-18VRS-MS-WIN*NT X X X Multi-Control-InterfaceQuick measuring SWS-MTC200-SME-18VRS-MS SWS-MTC200-MCI-18VRS-MS X X Graphfic NC-Editor(GNE) SWS-MTC200-GNE-18VRS-MS X X NC-Simulation, on and offline SWS-MTC200-SIM-17VRS-MS-WIN*NT X NC-Simulation, online SWS-MTC200-SIM-17VRS-MS-MS*DOS X NC application compiler SWS-MTC200-NUC-17VRS-MS X X User and Visual. Software SWS-MT*BVS-PRO-18VRS-MS X X X X User and Visual. Software SWS-MT*BVS-RUN-18VRS-MS X X X X

NC cycles drill/mill SWA-MT*ZYK-CBF-16VRS-MS-C1,44 X X NC cycles drill/lathe SWA-MT*ZYK-CBD-16VRS-MS-C1,44 X X NC cycles measure SWA-MT*ZYK-CME-16VRS-MS-C1,44 X X FB-Balluff tool data R/W SWA-MT*FB*-BLF-16VRS-DE-C1,44 X X X X FB-ECODRIVE SWA-MT*FB*-ECO-01VRS-DE-C1,44 X XXX workshop oriented prog. lathe SWA-WOP*MT-*D-18VRS-DE-C1,44 X X workshop oriented prog. (drill/mill) SWA-WOP*MT-*B*F-18VRS-DE-C1,44 X X workshop oriented prog. (drill/mill/lathe) SWA-WOP*MT-*BDF-18VRS-DE-C1,44 X X

Language GBO Language expansion SWA-MT*BOF-SED-18VRS-FR-C1,44 (French) X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-IT-C1,44 (Italian) XXX X GBO Language expansion SWA-MT*BOF-SED-18VRS-PT-C1,44 (Portugese) X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-ES-C1,44 (Spanish) X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-SE-C1,44 (Swedish) * GBO Language expansion SWA-MT*BOF-SED-18VRS-HU-C1,44 (Hungarian) *

PC Options WNT Function interface SWA-FUN*PC-PRO-03VRS-MS-C1,44 X XX Runtime Function interface SWA-FUN*PC-RUN-03VRS-MS-C1,44 **** X DDE driver SWA-PC*WNT-DDE-03VRS-MS-C1,44 X X X

MPI Options Multiprotocol Interface SWA-CONTRL-MPI-01VRS-MS-C1,44 X X X Network with Profibus FMS *** SWS-FMS*PC-PRO-01VRS-MS X X X Runtime Profibus-FMS *** SWS-FMS*PC-RUN-01VRS-MS XXX Network with MAP/MMS SWS-MMS*PC-PRO-01VRS-MS XXX Runtime MAP/MMS SWS-MMS*PC-RUN-01VRS-MS XXX Network with TCP/IP SWS-TCP*PC-PRO-01VRS-MS X X X Runtime TCP/IP SWS-TCP*PC-RUN-01VRS-MS X XX Network with FIP-WAY *** SWS-FIP*PC-PRO-01VRS-MS XXX Runtime FIP-WAY *** SWS-FIP*PC-RUN-01VRS-MS XXX Fig. 5-4: BTV30 software selection with German software

DOK-MTC200-ORDER*FORM*-IF02-EN-P

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 Order Instructions MTC200/ISP200 Software 5-5

Softwareversion Software Selection BTV30 (English)

*)In preparation FWA-BTV30*-MSD-02VRS-EN-ISP001 ***) Not yet available FWA-BTV30*-WNT-02VRS-EN-ISP001 ****) In GBO. FWA-BTV30*-WNT-02VRS-EN-GBO001 FWA-BTV30*-WNT-02VRS-EN FWA-BTV30*-MSD-02VRS-EN-GBO001 FWA-BTV30*-MSD-01VRS-EN

Operating systems Operating system MS-DOS SWA-PC*MS*-DOS-06VRS-EN-C1,44 X X X Operating system WNT4.0 (Workstation) SWA-PC*MS*-WNT-04VRS-EN-CD600 X X X Indramat's graphics user and programming surface Graphic user surface SWA-MTC200-GBO-18VRS-MS-C1,44-MS*DOS X Graphic user surface SWA-MTC200-GBO-18VRS-MS-C1,44-WIN*NT X PLC programming surface SWA-ISP200-PO*-18VRS-MS-C1,44-WIN*NT X PLC programming surface SWA-ISP200-PO*-18VRS-MS-C1,44-MS*DOS X

Options of graphics user and programming surface Multi-Control-InterfaceMulti-Control-Interface SWS-MTC200-MCI-18VRS-MS SWS-MTC200-MCI-18VRS-MS-WIN*NT X X Multi-Control-InterfaceQuick measuring SWS-MTC200-SME-18VRS-MS SWS-MTC200-MCI-18VRS-MS X X Graphic NC-Editor(GNE) SWS-MTC200-GNE-18VRS-MS XX NC simulation, on and offline SWS-MTC200-SIM-17VRS-MS-WIN*NT X NC simulation, online SWS-MTC200-SIM-17VRS-MS-MS*DOS X NC application compiler SWS-MTC200-NUC-17VRS-MS X X User and visual. software SWS-MT*BVS-PRO-18VRS-MS X X X X User and visual. software SWS-MT*BVS-RUN-18VRS-MS X X X X

NC cycles drill/mill SWA-MT*ZYK-CBF-16VRS-MS-C1,44 X X NC cycles drill/lathe SWA-MT*ZYK-CBD-16VRS-MS-C1,44 X X NC cycles measuring SWA-MT*ZYK-CME-16VRS-MS- X X FB-Balluff tool data R/W SWA-MT*FB*-BLF-16VRS-DE-C1,44 X X X X FB-ECODRIVE SWA-MT*FB*-ECO-01VRS-DE-C1,44 X XXX Workshop oriented prog. lathe SWA-WOP*MT-*D-18VRS-EN-C1,44 X X Workshop oriented prog. (drill/mill) SWA-WOP*MT-*B*F-18VRS-EN-C1,44 X X Workshop oriented prog. (drill/mill/lathe) SWA-WOP*MT-*BDF-18VRS-EN-C1,44 X X Language GBO Language expansion SWA-MT*BOF-SED-18VRS-FR-C1,44 (French) X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-IT-C1,44 (Italian) XXX X GBO Language expansion SWA-MT*BOF-SED-18VRS-PT-C1,44 (Portugese) X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-ES-C1,44 (Spanish) X X X X GBO Language expansion SWA-MT*BOF-SED-18VRS-SE-C1,44 (Swedish) * GBO Language expansion SWA-MT*BOF-SED-18VRS-HU-C1,44 (Hungarian) *

PC Options WNT function interface SWA-FUN*PC-PRO-03VRS-MS-C1,44 X XX Runtime function interface SWA-FUN*PC-RUN-03VRS-MS-C1,44 **** X DDE driver SWA-PC*WNT-DDE-03VRS-MS-C1,44 X X X

MPI Options Multiprotocol interface SWA-CONTRL-MPI-01VRS-MS-C1,44 X X X Network with Profibus FMS *** SWS-FMS*PC-PRO-01VRS-MS X X X Runtime Profibus-FMS *** SWS-FMS*PC-RUN-01VRS-MS XXX Network with MAP/MMS SWS-MMS*PC-PRO-01VRS-MS XXX Runtime MAP/MMS SWS-MMS*PC-RUN-01VRS-MS XXX Network with TCP/IP SWS-TCP*PC-PRO-01VRS-MS X X X Runtime TCP/IP SWS-TCP*PC-RUN-01VRS-MS X XX Network with FIP-WAY *** SWS-FIP*PC-PRO-01VRS-MS XXX Runtime FIP-WAY *** SWS-FIP*PC-RUN-01VRS-MS XXX

Fig. 5-5: BTV30 Software selection with English software

DOK-MTC200-ORDER*FORM*-IF02-EN-P

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01 5-6 Software Order Instructions MTC200/ISP200

Firmware and Software Overview for Other Units

BTV04 Software designation Design / description Firmware FWA-BTV04*-DOL-01VRS-EN for bootloader Software SWA-BTV04*-SCM-02VRS-MS for screen manager for user-defined applications

BTV05 Software designation Design / description Firmware FWA-BTV05*-DOL-01VRS-EN for bootloader Software SWA-BTV05*-SCM-02VRS-MS-C1,44 for screenmanager for user-defined applications

BTC06 Software designation Design / description Firmware FWA-BTC06*-DOL-01VRS-EN for bootloader Software SWA-BTC06*-SCM-01VRS-MS- Screenmanager for: MTS/P, MTS/R, C1,44(Runtime) CLC Software SWA-SCM*PC-INB-01VRS-MS Screenmanager for: MTS/P, MTS/R, (PC programming tool) CLC

MTS-P Software designation Design / description Firmware FWA-MTSP01-M01-18VRS-NN MTS in PC format,master module, 18 version, Firmware FWA-MTSP01-S01-18VRS-NN MTS in PC format, slave module, 18 version

MTS-R Software designation Design / description Firmware FWA-MTSR0*-M01-18VRS-NN MTS in RECO format, master module, 18 version Firmware FWA-MTSR0*-S01-18VRS-NN MTS in RECO format, slave module, 18 version

MTC-P Software designation Design / description Firmware FWA-MTCP01-M01-18VRS-NN MTC in RECO format, master module, 18 version

MTC-R Software designation Design / description Firmware FWA-MTCR0*-M01-18VRS-NN MTC in RECO format, master module, 18 version

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5.2 Software Description

Firmware Firmware is software that can be installed as hardware components of a product in the form of EPROMs (Flash). In some cases it is also installation instructions for a series of software components.

Firmware BTV20

BTV20 only with WinNT WinNT, German FWA-BTV20*-WNT-01VRS-DE WinNT, English FWA-BTV20*-WNT-01VRS-EN

BTV20 fitted with MTS-P and MTC-P GBO V18 under WinNT, without HMI, German FWA-BTV20*-WNT-01VRS-DE-GBO001 GBO V18 under WinNT, without HMI, English FWA-BTV20*-WNT-01VRS-EN-GBO001 GBO V18 and HMI under WinNT, DE, workstation FWA-BTV20*-WNT-01VRS-DE-HMI001 GBO V18 and HMI under WinNT, En, workstation FWA-BTV20*-WNT-01VRS-EN-HMI001 GBO V18 and HMI under WinNT, DE, server FWA-BTV20*-WNS-01VRS-DE-HMI001 GBO V18 and HMI under WinNT, En, server FWA-BTV20*-WNS-01VRS-EN-HMI001

BTV20 only with MTS-P PLC prog. surface V18 without HMI under WinNT, DE, workstation FWA-BTV20*-WNT-01VRS-DE-ISP001 PLC prog. surface V18 without HMI under WinNT, En, workstation FWA-BTV20*-WNT-01VRS-EN-ISP001 PLC prog. surface V18 and HMI under WinNT, DE, workstation FWA-BTV20*-WNT-01VRS-DE-HMI002 PLC prog. surface V18 and HMI under WinNT, En, workstation FWA-BTV20*-WNT-01VRS-EN-HMI002 PLC prog. surface V18 and HMI under WinNT, DE, server FWA-BTV20*-WNS-01VRS-DE-HMI002 PLC prog. surface V18 and HMI under WinNT, En, server FWA-BTV20*-WNS-01VRS-EN-HMI002

Firmware BTV30

BTV30 only with MS-DOS MS-DOS, German FWA-BTV30*-MSD-01VRS-DE MS-DOS, English FWA-BTV30*-MSD-01VRS-EN

BTV30 with MTS-P and MTC-P GBO V18 with MS-DOS, German FWA-BTV30*-MSD-02VRS-DE- GBO001 GBO V18 with MS-DOS, English FWA-BTV30*-MSD-02VRS-EN- GBO001

BTV30 with WIN*NT WinNT 4.0, German FWA-BTV30*-WNT-02VRS-DE WinNT 4.0, English FWA-BTV30*-WNT-02VRS-EN

BTV30 with MTS-P and MTC-P GBO V18 with WinNT, German FWA-BTV30*-WNT-02VRS-DE- GBO001 GBO V18 with WinNT, English FWA-BTV30*-WNT-02VRS-EN- GBO001

BTV30 only with MTS-P PLC prog. surface V18 with WinNT, German FWA-BTV30*-WNT-02VRS-DE- ISP001 PLC prog. surface V18 with WinNT, English FWA-BTV30*-WNT-02VRS-EN- ISP001

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PC Operating Systems

MS-DOS version 6.2 Data carrier: 3.5“ Disk, German SWA-PC*MS*-DOS-06VRS-DE-C1,44 Data carrier: 3.5“ Disk, English SWA-PC*MS*-DOS-06VRS-EN-C1,44 Microsoft Windows NT version 4.0, Workstation Data carrier: CD-ROM, German SWA-PC*MS*-WNT-04VRS-DE-CD600 Data carrier: CD-ROM, English SWA-PC*MS*-WNT-04VRS-EN-CD600 Microsoft Windows NT version 4.0, Server Data carrierr: CD-ROM, German SWA-PC*MS*-WNT-04VRS-DE-CD600 server Data carrier: CD-ROM, English SWA-PC*MS*-WNT-04VRS-EN-CD600 server

User and Programming Surfaces

Graphic user surface for MTC200 (GBO) The GBO (graphic user surface) offers extensive possibilities in terms of configuration and use of the MTC200 and to display data. It contains functionslike NC program processing, machine parameter processing, programming and status displays and so on.

For MS DOS SWA-MTC200-GBO-18VRS-MS-C1,44-MS*DOS For Windows NT 4.0 SWA-MTC200-GBO-18VRS-MS-C1,44-WIN*NT

PLC programming and user surfaces for ISP200 The PO (programming surface) offers extensive options for programming and con- figuring the ISP200. It contains all functions of the user surface that concern PLC programming. For Windows NT 4.0 SWA-ISP200-PO*-18VRS-MS-C1,44-WIN*NT For MS-DOS SWA-ISP200-PO*-18VRS-MS-C1,44-MS*DOS

GBO and HMI for MTC200 Win-HMI is a uniform user surface for automated production installations that use MTC200 controls. Its salient feature is a task-oriented menu structure that encom- passes the following: - using (freely-configurable user template) - diagnoses (uniform message and fault systems, step chain diagnostics in KOP and AWL, log) - machine status (freely-configurable installation overview) - production data (cycle times, shift/item counter, part status, completion message, workpiece removal) - tools (tool list, tool exchange) - maintenance (service display) - controls (prog. surface for CNC and PLC, NC specific masks) The WIN-HMI also offers the option of integrating customer-specific functions into one user area (special icons) or to customer-specifically adapt already existing user masks. If several systems are used, then a linking of the surfaces via ethernet is possible (remote functionalities). For NT 4.0 SWA-MTC200-HMI-01VRS-MS-C1,44

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PLC Programming Surfaces and HMI for ISP200

WIN-HMI is a uniform user surface automated production facilities that use ISP200 controls. Its salient feature is the task-oriented menu structure that includes the following: - using (freely-configurable user template) - diagnoses (uniform message and fault systems, step chain diagnostics in KOP and AWL, log) - machine status (freely configurable installation overview) - production data (cycle times, shift/item counter, part status, completion message, workpiece removal) - tools (tool list, tool exchange) - maintenance (service display) - controls (prog. surface for CNC and PLC, NC specific masks) The WIN-HMI also offers the option of integrating customer-specific functions into one user area (special icons) or to customer-specifically adapt already existing user masks. If several systems are used, then a linking of the surfaces via ethernet is possible (remote functionalities). For Windows NT 4.0 SWA-ISP200-HMI-01VRS-MS-C1,44

Options for graphic user surfaces GBO

Multi-Control-Interface MCI The MCI software (Multicontrol interface) supports unit-overlapping diagnostics in the MTC200 control family. It offers the user clearly visible error messages, status information and optional important control data of all processes of the various units within a complex machine installation. From this diagnostics platform it is easy to switch to the user surface (GBO) of the individual processes (stations). The processes can be allocated to various units. For Windows NT 4.0 SWS-MTC200-MCI-18VRS-MS

Graphic NC Editor (GNE) The GNE is an effective and low-cost tool for NC workpiece programming. It primarily supports such processes as lathing (with driven tools), milling and drilling (including rotary table processing). Its integration into the text editor permits the of linking DIN input to graphic programming. For MS DOS and Windows NT 4.0 SWS-MTC200-GNE-18VRS-MS

NC Simulation It permits a graphic illustration of the motions defined in the NC program. This visual control can either use several windows or different angles. The output of the main and auxiliary times per tool can also be displayed. With NC simulation, special conditions of application must be taken into account (see use instructions). Online (MS-DOS) SWS-MTC200-SIM-17VRS-MS-MS*DOS On and offline (needs Windows NT 4.0) SWS-MTC200-SIM-17VRS-MS-WIN*NT

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NC User compiler The user compiler replaces the user defined instructions in the existing standard NC commands (G codes, help functions, mathematical terms, logical queries, R/W of data (tool, zero point offset, drive data, machine data, D corrections and so on). For MS DOS and Windows NT 4.0 SWS-MTC200-NUC-17VRS-MS

Quick measuring The function „quick measuring“ makes it possible to measure tools and workpieces before and after processing, evaluate measurands and make processing corrections. „Quick measuring“ is an expansion of the already available NC probe cycles. The present cycles generally process measuring points in pairs. This means that frequently long paths are run, especially then when several measurements are made of one workpiece. For MS DOS and Windows NT 4.0 SWS-MTC200-SME-18VRS-MS User and visual software With this it is possible to display and alter control data. An editor is integrated with which an unlimited number of freely-formable monitor pages (pictures) can be generated. All these can be linked via function or softkeys. This means that the system can be formed to suit the user. For MS DOS and Windows NT 4.0 Project Planning Version SWS-MT*BVS-PRO-18VRS-MS Definition: Software that is needed at least once as development tool as soon as the OEM wants to generate runtime software himself. The runtime version is a part of the project planning version. Runtime version SWS-MT*BVS-RUN-18VRS-MS Definition: Runtime version to use programs and machine pictures and so on that were generated with the project planning version.

Software Options for User and Programming Surfaces

WIN200 Application Builder The application builder is the Indramat-specific configuration editor (GUI editor) for the WIN-HMI. It supports the development of graphic surfaces using interactive methods to generate masks and menus. Another important function is a test tool to test masks that are outside of the actual application and the option of linking in user-defined logic in the form of a user program (e.g., DLL) or with the help of inter- preter codes. For Windows NT 4.0 SWA-CONTRL-APB-01VRS-MS-CD600

HMI Picture masks (project-specific) Project-specific picture masks to integrate into the standard user surface WIN-HMI. For Windows NT 4.0 SWA-HMI*MT-001-01VRS-MSC1,44

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NC Processing cycles for MTC200 There is a fixed storage range in the CNC (program no. 0) for NC cycle programs of the machine manufacturer and INDRAMAT. The handover of data to a cycle with the help of variables can be parametrized.

For MS DOS and Windows NT 4.0 For drilling and milling SWA-MT*ZYK-CBF-16VRS-MS-C1,44 For drilling and lathing SWA-MT*ZYK-CBD-16VRS-MS-C1,44 For probe cycles SWA-MT*ZYK-CME-16VRS-MS-C1,44

Function module Ecodrive (PLC function module for MTC200 and ISP200) Enables the simplest startups of Indramat’s ECODRIVE DKC 1 with positioning interface on an INDRAMAT MT-CNC or MTC200, etc. The ECODRV01 can also be used. This module makes available the communications needed for positioning and jogging between drive and MT-CNC. Functions for analog feedrate override and serial communications (to parametrize the drive and program positioning blocks) are not realized within the PLC. For MS DOS and Windows NT 4.0 SWA-MT*FB*-ECO-01VRS-EN-C1,44

Function module Balluff (PLC function module for MTC200 and ISP200) These support communications between MT-CNC or MTC200, etc. and the Balluff R/W system BIS C-xxx-007 (xxx=hardware configuration of Balluff evaluation units, see Balluff description) via a serial interface when using a Baluff protocol. For MS DOS and Windows NT 4.0 SWA-MT*FB*-BLF-16VRS-EN-C1,44

Workshop-oriented programming system WOP NC programming systems, particularly the lathing, milling and drilling processes including simulation and process time determination. The processing tasks use a menu-driven dialog. WOP can be used at the controls or the PC. Workpieces programmed with WOP can be converted to other CNC controls without much effort. For MS DOS and Windows NT 4.0 For lathing SWA-WOP*MT-*D-18VRS-EN-C1,44 For drilling and milling SWA-WOP*MT-*B*F-18VRS-EN-C1,44 For drillling/milling/lathing SWA-WOP*MT-*BDF-18VRS-EN-C1,44

Additional software options

Indramat function interface for MTC200 and ISP200 Development package and function library to link third party applications under Windows NT 4.0 to Indramat MTC200 and ISP200 modules. Für das Betriebssystem Windows NT 4.0 SWA-FUN*PC-PRO-03VRS-MS-C1,44 Runtime version to use software generated under SWA-FUN*PC-PRO-03VRS-MS- C1,44. For Windows NT 4.0 SWA-FUN*PC-RUN-03VRS-MS-C1,44

DDE Driver For data transfer between Indramat user and programming surface with third party appllications using Windows NT. For Windows NT 4.0 SWA-PC*WNT-DDE-03VRS-MS-C1,44

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Multiprotocol Interface (MPI) Software packages linking Indramat MTC200 and ISP200 via various network standards. Each network standard has a development package for project planning and adaptation of network software as well as a runtime version to use it. Development package and runtime for the individual standards are activated with freeswitch codes (SWS). At least one network standard must be activated although several can also be active at the same time. Project Planning Version Definition: Software that is used at least once as development tool as soon as the OEM generates runtime software himself. The runtime version is a part of the project planning version. Runtime version Definition: Runtime version to use programs and machine pictures, etc., generated with the relevant project planning version.

For Windows NT 4.0 SWA-CONTRL-MPI-01VRS-MS-C1,44 Network with Profibus FMS Project planning version SWS-FMS*PC-PRO-01VRS-MS Runtime version SWS-FMS*PC-RUN-01VR S-MS Network with MAP/MMS Project planning version SWS-MMS*PC-PRO-01VRS-MS Runtime version SWS-MMS*PC-RUN-01VRS-MS Network with TCP/IP Project planning version SWS-TCP*PC-PRO-01VRS-MS Runtime version SWS-TCP*PC-RUN-01VRS-MS Network with FIP way Project planning version SWS-FIP*PC-PRO-01VRS-MS Runtime version SWS-FIP*PC-RUN-01VRS-MS

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6 Terminal Diagrams

6.1 Connection Options

MTC200-P (PC Format) with BTV30

BTV30 Housing Connector, interface and cable desig. Selecting units

X35/ RS232 3rd party X36 BTV05 (COM1) PC104 module X40/ BTA10 (X1) serial interface X41 RS422 IKB0016/xxx max.400m BTA20 (X8A) (2 x RS232, or BTZ01 (X3) 2 x RS422/485) X40/ RS485 IKB0018/xxx max.400m BTV04 (X2) IKB0019/xxx max.400m BTV04 (X2) X41 BTV05 (COM1) BTV05 (COM1) RS485 can only be activated with a specific module.

PC104 module Profibus Slave X75 Profibus 3rd party

PC104 module Profibus Master X70 Profibus 3rd party

INK0234/xxx INK0234/xxx

PC104 module X60 IKS0056/xxx max.400m Interbus Interbus INS0525 SMx12 Another max. BTM15 (X3/X4) 256 subscribers BTM16 (X3/X4) can be BTA20 (X6/X7) connected. RMK12 (X3/X2) RMG12 (X3/X4) Separate sypply voltage 24VDC PLC module MTS-P01.1 X2 RS232 IKB0193/xxx max. 2m BTA20 (X8/X9) RS422 IKB0015/xxx max.400 m

RS422 IKB0015/xxx max.400 m BTA20 (X8A/X9) BTV05 (COM1) BTA10 (X1/X2)

In total, six subscribers can be connected. The BTV05 can only be BTC06 connected once and as last subscriber. BTV05 and 06 cannot be operated at the same time.

IKS0190/xxx max. 15 m

PC104 module TX SERCOS Interface IKO0985/xxx RMK02 (X1/X2) axis proc. DIAX (max 8 axes) Ecodrive RX SERCOS Interface IKO0985/xxx

SERCOS Interface IKO0985/xxx RMK02 (X1/X2) PC104 module TX DIAX axis proc. Ecodrive (max 8 axes) RX SERCOS Interface IKO0985/xxx

PC104 module TX SERCOS Interface IKO0985/xxx RMK02 (X1/X2) axis proc. DIAX (max 8 axes) Ecodrive RX SERCOS Interface IKO0985/xxx

CNC module TX SERCOS Interface IKO0985/xxx RMK02 (X1/X2) MTC-P DIAX (max 8 axes) Ecodrive RX SERCOS Interface IKO0985/xxx

Legend: cable, e.g., IKS0193/xxx xxx = length in m

Fig. 6-1: Connection Options MTC200-P

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MTC200-R (RECO Format) with BTV20/30

RECO Housing Connector, interface and cable desig. Selecting units

X35/ RS232 3rd party PC104 module X36 serial interface BTV05 (COM1) (2 x RS232 BTA10 (X1) 2 x RS422/RS485) X40/ RS422 IKB0016/xxx max.400m X41 BTA20 (X8A) BTZ01 (X3) or

X40/ BTV04 (X2) IKB0018/xxx max.400m BTV04 (X2) X41 RS485 BTV05 (COM1) IKB0019/xxx max.400m BTV05 (COM1) RS485 can be activated with a specific module.

PC104 module INS0525 INK0234/xxx INK0234/xxx Interbus X60 IKS0056/xxx max.400m BTM15 (X3/X4) Interbus BTM16 (X3/X4) another 256 BTA20 (X6/X7) SMx12 max. RMK12 (X3/X2) subscribers RMG12 (X3/X4) connected

Separate supply voltage 24VDC

PLC module MTS-R02.1 RS422 IKB0015/xxx max.400 m BTA20.3 (X8A/X9) COM X2 RS422 IKB0015/xxx max.400m BTA20.3 (X8A/X9) BTA10 (X1/X2) BTV05 (COM1) or

COM X2 RS485 IKB0017/xxx max.400m BTV04 (X2) RS485 IKB0019/xxx max.400m BTV04 (X2) BTV05 (COM1) BTV05 (COM1) RS485 can be activated with specific module.

RS485 IKB0017/xxx max.400m BTV20/30 (COM2; RS485)

Prog X3 MTS-R MTS-R

or RS485 IKB0019/xxx max.400m X3 RS485 IKB0019/xxx max.400m X3

Prog X3 RS232 IKB0012/xxx max.15m BTV20/30 (COM1) 3rd party PC

SUP-E01-MTC200-R

PC104 module TX SERCOS Interface IKO0985/xxx RMK02 (X1/X2) axis proc. DIAX (max 8 axes) Ecodrive RX SERCOS Interface IKO0985/xxx

CNC module TX SERCOS Interface IKO0985/xxx RMK02 (X1/X2) MTC-R02 DIAX (max 8 axes) Ecodrive RX SERCOS Interface IKO0985/xxx Legend: cable, e.g., IKS0193/xxx xxx = length in m

Fig. 6-2: Connection Options MTC200-R

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Options for connecting the BTC06 to a PC-based Control

BTV30/20 housing Connector, interface and cable design. Selecting units

X35 BTC06 X36 PC104 module serial interface X40 RS422 IKB0016/xxx max.400m IKS0190/xxx max.15m BTA10 (X1/X2) BTC06 BTA20 (X8A/X9) X41

IKB0015/xxx max.400m IKS0190/xxx max.15m BTA10 (X1/X2) BTA20 (X8A/X9) A total of 6 BTA10/BTA20s can be connected. Only one BTC06 can be BTC06 active, however.

RS422 IKB0016/xxx max.400m BTZ01.1 IKS0188/xxx max.15m

BTC06 PLC module MTS-P BTC06 X2 RS232 IKB0193/xxx max. 2m IKS0190/xxx max.15m BTA20 (X8/X9)

RS422 IKB0015/xxx max.400m IKS0190/xxx max.15m BTC06 BTA10 (X1/X2) BTA20 (X8A/X9)

RS422 IKB0015/xxx max.400m IKS0190/xxx max.15m BTA10 (X1/X2) A total of 6 BTA10/BTA20s can be connected. Only one BTC06 can be active, however.

Options for connecting the BTC06 to a RECO-based control

Connector, interface and cable design. Selecting units RECO housing

X35/ X36 BTC06 PC104 module serial interface

X40/ X41 RS422 IKB0016/xxx max.400m IKS0190/xxx max.15m BTA10 (X1/X2) BTC06 BTA20 (X8A/X9)

IKB0015/xxx max.400m IKS0190/xxx max.15m BTA10 (X1/X2) BTA20 (X8A/X9) To more BTA10s. Only point-to-point connection. cabinet wall

RS422 IKB0015/xxx max.400m BTZ01.1(X3/X1) IKS0188/xxx max.15m leadthrough socket X2 INS627 PLC module MTS-R Attention: E-stop sequence interrupted if BTC06 plug is pulled. X3

IKS0188/xxx max.15m

Legend: cable, .g., IKS0193/xxx xxx = length in m

Fig. 6-3: Connection Options BTC06

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Options for connecting the BTV30 Terminal to a BTV30 Master

Housing BTV30 Master Connector and cable

Cable part of order CPU module, XGA/ PCE01.1T VGA connection SVGA length 1.5 m

Keyboard

PCE01.1T keyboard/ input TC module Channel 1- 7 (mouse input) Input keyboard/ output

Housing BTV30 Terminal

keyboard/ PC expander cable VT mod. video signal IKS0211/xxx Four more terminals can be connected.

Housing BTV30 Terminal

keyboard/ PC expander cable VT mod. video signal IKS0211/xxx

Housing BTV30 terminal

keyboard/ PC expander cable VT mod. video signal IKS0211/xxx

Legend: cable, e.g., IKS0211/xxx xxx = length in m Standard cable IKS0211 can be ordered in lengths of 7.5m,15m, 30m, and 45m. Other lengths (upto 100m) upon request.

Fig. 6-4: Connection Options Terminal

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6.2 I/O Real-Time Linking

MTC200-P(PC Format) with BTV30 and BTV20

PC housing PC housing

BTV30 with BTV20 with CNC control CNC control and PC/104 and PC/104 Interbus Master Interbus Master

X60 X60

X3 X4 RMG12 X1 X2 RECO housing RECO housing

X3 X3 X2 RMK12 X2 RMK12

To further interbus subscribers. To further interbus subscribers.

MTC200-R(RECO Format) with BTV30

PC housing PC housing

BTV30 (COM2) RS485 BTV20 (COM2) interface RS485 interface RS485 IKB0017/xxx max. 400m

RS485 IKB0017/xxx max. 400m RECO housing

X3 MTS-R with RECO housing Interbus Master X60 X3 MTS-R with RS485 IKB0019/xxx max. 400m Interbus Master X60

RECO housing

X3 MTS-R with Interbus Master X60 RECO housing

X3 X4 RMG12 RECO housing X1 X2 X3 - Cables without designation are X4 interbus cables: RMG12 To more bus IKS056/xxx max. length: 400m subscribers X1 - xxx: length in m To more bus X2 subscribers To more bus subscribers

Fig. 6-5: Connection Options I/O Real-Time Linking

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6.3 PC Linking via Ethernet

Workstation No. 1 BTV20 Transfer machine A

ethernet conn. (on Board) IKB0011/xxx patchcable 2) max.2m 10 base-T RJ45 ethernet hub 5) Patchpanel 4) INK0635/xxx TP install. cable 1) patchcable 2 IKB0011/xxx max. 2m conn. socket 3) max.90m INS0642/S01

patchcable 2 IKB0011/xxx max. 2m

patchcable 2 IKB0011/xxx max. 2m Workstation No. 2 BTV20

INK0635/xxx ethernet conn. TP install. cable 1) max.90m (on Board)

IKB0011/xxx patchcable 2) max.2m Server station

BTV20 INK0635/xxx TP install. cable 1) max.90m conn. socket 3) PCM-E01.1 Ethernet conn. INS0642/S01 Ethernet plug-in card (on board) LWL transceiver NET01.1 6) Workstation No. n BTV20

ethernet conn. IKB0011/xxx (on board) patchcable 2) max.2m conn. socket 3) IKB0011/xxx INS0642/S01 patchcable 2) max.2m

install. cable 7) INK0003/xxx INK0635/xxx max.100m TP install. cable 1) conn. socket 3) max.90m conn. socket 3) INS0642/S01 INS0641/F03

Hub 10-base- F + AUI 10) LWL Patchpanel 9), 9a), 9b)

INK0634/xxx INK0003/xxx install. cable 11) install. cable 7) max.100m max.100m

INK0634/xxx INK0003/xxx install. cable 11) install. cable 7) max.100m max.100m Transfer machine B

INK0003/xxx install. cable 7) max.100m install. cable 11) INK0634/xxx max.100m Transfer machine C

INK0003/xxx install. cable 11) INK0634/xxx install. cable 7) max.100m max.100m Transfer machine n

Backbone connection Legend: cable, e.g., IKB0011/xxx xxx: length in m

Fig. 6-6: Connection Options Ethernet

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List of Recommended Components for Linking via Ethernet

Network components 10 base-T Network components 10 base-FL

No. Description Designation No. Description Designation 1) Twisted pair installation cable (cat6), INK0635 11) fiber optic (LWL) installation INK0634 halogen free, pair single foil shielded, cable, 4 fibers, 62, 5/125µ, total shield made of Cu-plait, halogene free 4x2xAWG23 2) Patch cable cat. 5+, 0.5m IKB0011/000,5 11a) ST ceramic connector INS0636/F03 (distributor ↔ PC or hub) Patch cable cat. 5+, 1m IKB0011/001,0 8) fiber optic conn. socket with 2 INS0641/F03 (distributor ↔ PC or hub) x couplings including surface beeker Patch cable cat. 5+, 2m IKB0011/002,0 3) Hat rail holder incl. 2 x cou- SUP-M02- (distributor ↔ PC or hub) plings ENET*LWL 3) fiber optic coupling, multimo- INS0637/F03 de ST↔ST 3) Conn. socket cat. 5+, 1xRJ45/twisted INS0642/S01 9) fiber optic patch panel for 24 NEP01.1 pair (10Base-T) incl. surface beeker couplings, 19“ 3) Hat rail holder incl. EMT jack SUP-M01- 7) patch installation cable IKO0003/001.0 ENET*TWP 62.5/125µ, duplex, ST ↔ ST connector, 1m 3) individual EMT jack INS0640/S01 patch installation cable 62, IKO0003/002.0 5/125µ, duplex, ST ↔ ST-St. patch installation cable IKO0003/005.0 62.5/125µ, duplex, ST ↔ ST 4) patch panel (distributor frame) cat. NEP02.1-08 patch installation cable IKO0003/010.0 5+, shielded 8xRJ45/twisted pair 62.5/125µ, duplex, ST ↔ ST, (10Base-T) 10m 4) patch panel (distributor frame) cat. NEP02.1-12 patch installation cable IKO0003/020.0 5+, shielded 8xRJ45/twisted pair 62.5/125µ, duplex, ST ↔ ST (10Base-T) connector, 20m 4) patch panel (distributor frame) cat. NEP02.1-16 patch installation cable IKO0003/030.0 5+, shielded 8xRJ45/twisted pair 62.5/125µ, duplex, ST ↔ ST (10Base-T) connector, 30m patch installation cable IKO0003/050.0 62.5/125µ, duplex, ST ↔ ST connector, 50m 5) Raylan 1600 chassis ethernet-hub for NEH01.1- patch installation cable IKO0003/075,0 16 ports, 230 VAC CHA230 62.5/125µ, duplex, ST ↔ ST connector, 75m 5) Raylan 1600 chassis ethernet-hub for NEH01.1- patch installation cable IKO0003/100,0 16 ports, 115 VAC CHA115 62.5/125µ, duplex, ST ↔ ST connector,100m 5) Plug-in card for 10Base-T NEH01.1-TWP 10) Raylan 1600 chassis ether- NEH01.1- (RJ45/twisted pair) net-hub for 16 ports, 230 CHA230 VAC 5) Cap for empty slots (Raylan 1600) NEH01.1-BPL 10) Raylan 1600 chassis ether- NEH01.1- net-hub for 16 ports, 230 CHA115 VAC, 115 VAC 10) plug-in card for 10 base-FL NEH01.1-LWL (ST/LWL) 10) cap for empty slots (Raylan NEH01.1-BPL 1600) 6) 10 MBit microtransceiver AUI NET01.1-AUI*LWL ↔ LWL ST Fig. 6-7: Recommended Components

Document reference: DOK-GENERL-ETHERNET1V2-MON2-EN-P

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7 Application Examples

7.1 Standalone Machine Tools

Configuration example: Machining center for lathing, milling and drilling

Sercos User terminal interface

BTV30.2CA-64B-11C-D-FW BTV30 User, programming and visualzation terminals with 64MB RAM, machine control keys, hard drive 1 GB, Pentium 200 MHz, 3.5", 1,44 MB drive built in, matching firmware as separate item. CFG-BTV30.2C-B1-1S-1C-NN-NN-NN-NN-NN-NN Configuration for user terminal, 1MB-RAM, Interbus module, PLC slave, CNC Interbus master.

BTM15.2-TA-TA-TA-VA-SA-2EA BTM15 Machine user terminal, 5 slots, INTERBUS interface, keyboard module, feed override module, spindle override module, 16 inputs and outputs.

Software

FWA-BTV30*-WNT-02VRS-DE-GBO001 firmware for visualization and user terminal BTV30. Installation of Windows-NT Workstation and GBO. SWA-PC*MS*-WNT-04VRS-DE-CD600 Windows NT operating system, Germat SWA-MTC200-GBO-18VRS-MS-C1,44-WIN*NT Graphic user surface for Windows NT SWA-MT*ZYK-CBD-16VRS-MS-C1,44 NC cycle, drilling + lathing + milling

I/O units and cables

RME 12.2-32-DC024 RECO12, input module, 32 inputs; DC24V I/O units RECO12 RMA12.2-32-DC024-050 RECO12, output module 32 output, DC24V; 0,5A RMK12.2-IBS-BKL RECO12, communications INTERBUS RMC12.2-2E-1A RECO02, analog converter moudle RMB12.2-04 RECO12, bus module for 4 slots SME12.1-08-DC024 input module, 8 inputs; DC24V; IP65 lay out SMA12.1-08-DC024 output module, 8 output; DC24V; IP65 ; 2A INS525 connector for Interbus at RMK02 to SME12 IKS0056/000,2 Interbus cable to BTM15; 0,2m IKS0056/005 Interbus cable to RECO, 5m INK0234/005 Interbus cable to SME12 ; 5m I/O units SMx12 INK0234/000,2 Interbus cable to SMA12; 0.2m Interbus 2 x IKO0985/005 SERCOS cables to controllers; 5m

Interbus around machine

Fig. 7-1: Configuration example: machining center for milling, drillling and lathing

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7.2 Transfer Machines

Configuration example: Central control of a transfer line

Ethernet User terminal around machine BTV20.2SA-28B-11C-D-FW User, programming and visualization terminal 128MB RAM, machine control BTV20 keys, hard drive 1 GB, Pentium 200 MHz, 3.5", 1,44 MB drive built in, matching firmware must be ordered separately. CFG-BTV20.2S-E1-B1-1M-NN-NN-NN-NN-NN-1T User terminal configuration, 1MB-RAM, I/O module for integral user field, in- RS232 Interbus terbus module, PLC master and ethernet module.

BTA20.3-NA-ZP-VA-BS Machine control board, emergency-off module, central and feed override modules BTA20 PCK03.1 E-EN drawer keyboard

PCK03 Software FWA-BTV20*-WNS-01VRS-DE-HMI001 firmware for visualization and user terminal BTV20. Installation of Windows-NT server and HMI. SWA-PC*MS*-WNT-04VRS-DE-CD600-Server Windows NT system SWA-ISP200-HMI-01VRS-MS-C1,44 PLC program and HMI for automated RS422 production SWA-HMI*MT-001-01VRS-MS-C1,44 HMI framing mask SWA-CONTRL-MPI-01VRS-MS-C1,44 Controls for MPI interface V01 SWS-TCP*PC-RUN-01VRS-MS MTC 200 controls, network with TCP/IP BTA10

Operator terminal BTA10 2 x BTA10.1-NA Machine control board, emergency-off module

BTC06

BTC06.2A-N-EP2-FW Mobile hand-held terminal with LCD with E-stop and override potentiometer FWA-BTC06*-DOL-01VRS-EN Firmware for BTC06, bootloader SWA-BTC06*-SCM-01VRS-MS Software for BTC06 for Screen manager

Cable IKS0056/000.2 Interbus cable to BTA20; 0.2m IKB0193/000.2 RS232 to BTA20 for BTC06; 0.2m 2 x IKB0015/005 RS422 from BTA20 to BTA10 for BTC06; 5m IKS0190/005.0 BTA10 to BTC06; 5m

Fig. 7-2: Configuration example: Central control of a transfer line

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Configuration example: Unit with 3 NC Axes for a Transfer Machine

Ethernet around machine User terminal BTV20.2CA-28B-11C-D-FW SERCOS User, programming and visualization terminal 128 MB RAM machine control interface keys 3.5“, 1,44 MB built in drive with matching firmware as separate item BTV20 CFG-BTV20.2C-E1-B1-1S-1C-NN-NN-NN-NN-NN I/O module for integral user field INTERBUS master module, PLC module, CNC module, 1MB-RAM

RS232 Interbus BTA20.3-NA-ZP-VA-BS machine control board, emergency off module, central module, feed override module

BTA20 Software FWA-BTV20*-WNT-01VRS-DE-HMI001 Visualization and user terminal Interbus BTV20, installation of Windows-NT workstation and HMI SWA-PC*MS*-WNT-04VRS-DE-CD600 Licensed sofware for Windows NT SWA-MTC200-HMI-01VRS-MS-C1,44 HMI for automation production SWA-CONTRL-MPI-01VRS-MS-C1,44 Multi Protocol-Interface WIN NT BTC06 SWS-TCP*PC-RUN-01VRS-MS Network with TCP/IP runtime

Operator terminal BTC06.2A-N-EP2-FW mobile hand-held unit with LCDs with emergency-off and override potentiometer FWA-BTC06*-DOL-01VRS-EN Firmware for BTC06, bootloader SWA-BTC06*-SCM-01VRS-MS Software for BTC06 for Screen manager

I/O units and cables

I/O units RECO12 RME 12.2-32-DC024 RECO12, input module, 32 inputs; DC24V RMA12.2-32-DC024-050 RECO12, output module 32 output, DC24V; 0.5A RMK12.2-IBS-BKL RECO12, communications INTERBUS RMC12.2-2E-1A RECO02, analog converter module RMB12.2-04 RECO12, bus module for 4 slots SME12.1-08-DC024 input module, 8 inputs; DC24V; IP65 lay out SMA12.1-08-DC024 output module, 8 output; DC24V; IP65 lay out, 2A INS525 connector for Interbus at RMK02 to SME12 I/O units SMx12 2 x IKO0985/005 SERCOS cables to controllers, 5m IKB0193/000,2 RS232 from BTV20 to BTA20 for BTC06; 0.2m IKS0190/005 BTA20 to BTC06; 5m IKS0056/00,2 Interbus cable to BTA20; 0.2m IKS0056/005 Interbus cable to RECO; 5m INK0234/005 Interbus cable to SME12 ; 5m INK0234/000,2 Interbus cable to SMA12; 0.2m

Interbus around machine

Fig. 7-3: Configuration example: Unit with 3 NC axes for a transfer machine

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7.3 Handling

Configuration example: Portal linking 1st Example

RS232 Interbus

BTA20.3-NA-ZP-VA-BS machine control board, emergency off module, cen- BTA20 tral module, feed override module

Software RS422 FWA-BTV20*-WNT-01VRS-DE-HMI001 Visualization and user terminal BTV20, installation from Windows-NT workstation and HMI SWA-PC*MS*-WNT-04VRS-DE-CD600 licensed software for Windows NT SWA-MTC200-HMI-01VRS-MS-C1,44 HMI for automation production

BTA10

User terminal 2 x BTA10.1-NA machine control board, emergency off module BTA10

BTC06 Operator terminal BTC06.2A-N-EP2-FW mobile hand-held unit with LCDs with emergency-off and override potentiometer FWA-BTC06*-DOL-01VRS-EN Firmware for BTC06, bootloader SWA-BTC06*-SCM-01VRS-MS Software for BTC06 for Screen manager

I/O units and cables

RME 12.2-32-DC024 RECO12, input module, 32 inputs; DC24V RMA12.2-32-DC024-050 RECO12, output module 32 output, DC24V; 0.5A RMK12.2-IBS-BKL RECO12, communications INTERBUS I/O units RECO12 RMC12.2-2E-1A RECO02, analog converter module RMB12.2-04 RECO12, bus module for 4 slots

SME12.1-08-DC024 input module, 8 inputs; DC24V; IP65 lay out I/O units SMx12 SMA12.1-08-DC024 output module, 8 output; DC24V; IP65 lay ou, 2A INS525 connector for Interbus at RMK02 to SME12 2 x IKO0985/005 SERCOS cables to controllers; 5m IKB0193/000.2 RS232 from BTV20 to BTA20 for BTC06; 0,2m IKS0190/005 BTA20 to BTC06; 5m IKS0056/00.2 Interbus cable to BTA20; 0.2m IKS0056/005 Interbus cable to RECO; 5m INK0234/005 Interbus cable to SME12 ; 5m INK0234/000,2 Interbus cable to SMA12; 0.2m Interbus around machine IKB0015/005 RS422 from BTA20 to BTA10; 5m IKB0015/005 RS422 from BTA10 to BTA10; 5m Fig. 7-4: Configuration example: Portal linking 1st example

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Configuration example: Portal linking 2nd Example

Interbus or Profibus Control from via the interbus or profibus fieldbuses

MTS-R RECO02 User terminal MTS-R02.1-M1-B1-S4-NN-FW INTERBUS module, serial interface module (2 x RS232 and 2 x RS422/RS285) FWA-MTSR0*-M01-18VRS-NN system firmware for MTS-R0*, Master optional: Interbus

optional: RS485 optional: RS422 BTV04.2GN-FW machine control board FWA-BTV04*-DOL-01VRS-EN firmware for bootloader optional: BTV04 SWA-BTV04*-SCM-02VRS-MS-C1,44 Software for Screen manager

optional: BTA10 Operator terminal

2 x BTA10.1-NA machine control board, emergency off module optional: BTA10

BTC06.2A-N-EP2-FW mobile hand-held unit with LCDs with emergency-off and override potentiometer optioal: BTC06 FWA-BTC06*-DOL-01VRS-EN firmware for BTC06, bootloader SWA-BTC06*-SCM-01VRS-MS Software for Screen manager

I/O units and cables RMB0.2-02 RECO02 basic module for 2 slots RMB12.2-04 RECO12, bus module for 4 slots optional: I/O units RME 12.2-32-DC024 RECO12, input module, 32 inputs; DC24V RECO12 RMA12.2-32-DC024-050 RECO12, output module 32 output, DC24V; 0,5A RMK12.2-IBS-BKL RECO12, communications INTERBUS RMC12.2-2E-1A RECO02, analog converter module optional: I/O units SME12.1-08-DC024 input module, 8 inputs; DC24V; IP65 lay out SMx12 SMA12.1-08-DC024 output module, 8 output; DC24V; IP65 lay out ;2A INS525 connector at RMK02 to SME12 IKS0190/005 BTA10 to BTC06; 5m IKS0056/005 Interbus cable to RECO12; 5m INK0234/005 Interbus cable to SME12 ; 5m INK0234/000,2 Interbus cable to SMA12; 0.2m IKB0017/005 RS485 from MTS-R to BTV04 IKB0016/005 RS422 from MTS-R to BTA10; 5m IKB0015/005 RS422 from BTA10 to BTA10; 5m Interbus around machine

Fig. 7-5: Configuration example: Portal linking 2nd example

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8 Software Reference List

8.1 DIAX04

The functionalities between the MTC200 control system and the DIAX04 drive systems have been tested for the following software combinations:

Control software version 17VRS Release date Control software Drive software Drive software Servo axis functions Main spindle functions July 1, 1998 SWA-MTC200-GBO-17VRS FWA-DIAX04-SSE-01VRS FWA-DIAX04-SHS-02VRS July 1, 1998 SWA-MTC200-GBO-17VRS FWA-DIAX04-SSE-02VRS FWA-DIAX04-SHS-02VRS

Control software version 18VRS Release date Control software Drive software Drive software Servo axis functions Main spindle functions July 1, 1998 SWA-MTC200-GBO-18VRS FWA-DIAX04-SSE-02VRS FWA-DIAX04-SHS-02VRS

Detailed list of release status of control and drive softwares tested by INDRAMAT:

Control software version 17VRS Test no. Control software Drive software Drive software Servo axis functions Mains spindle functions 1. SWA-MTC200-GBO-17V00-C1,44-... FWA-DIAX04-SSE-01V08-MS FWA-DIAX04-SHS-02V13-MS 2. SWA-MTC200-GBO-17V01-C1,44-... FWA-DIAX04-SSE-01V08-MS FWA-DIAX04-SHS-02V13-MS 3. SWA-MTC200-GBO-17V01-C1,44-... FWA-DIAX04-SSE-02V25-MS FWA-DIAX04-SHS-02V13-MS 4. SWA-MTC200-GBO-17V02-C1,44-... FWA-DIAX04-SSE-02V25-MS FWA-DIAX04-SHS-02V13-MS 5. SWA-MTC200-GBO-17V03-C1,44-... FWA-DIAX04-SSE-02V25-MS FWA-DIAX04-SHS-02V13-MS 6. SWA-MTC200-GBO-17V03-C1,44-... FWA-DIAX04-SSE-02V27-MS FWA-DIAX04-SHS-02V13-MS

Control software version 18VRS Test no. Control software Drive software Drive software Servo axis functions Mains spindle functions 1. SWA-MTC200-GBO-18V00-C1,44-... FWA-DIAX04-SSE-02V25-MS FWA-DIAX04-SHS-02V13-MS 2. SWA-MTC200-GBO-18V01-C1,44-... FWA-DIAX04-SSE-02V25-MS FWA-DIAX04-SHS-02V13-MS 3. SWA-MTC200-GBO-18V01-C1,44-... FWA-DIAX04-SSE-02V25-MS FWA-DIAX04-SHS-02V13-MS 4. SWA-MTC200-GBO-18V02-C1,44-... FWA-DIAX04-SSE-02V27-MS FWA-DIAX04-SHS-02V13-MS

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8.2 Ecodrive

The functions between the MTC200 control system and the ECODRIVE drive system have been tested for the following software combinations: Control software version 17VRS Release date Control software Drive software

July 1, 1998 SWA-MTC200-GBO-17VRS FWA-ECODR3-SSE-01VRS Dec. 22, 1998 SWA-MTC200-GBO-17VRS FWA-ECODR3-SMT-01VRS

Control software version 18VRS Release date Control software Drive software

Dec. 18, 1998 SWA-MTC200-GBO-18VRS FWA-ECODR3-SMT-01VRS

Detailed list of releases for control and drive software tested by INDRAMAT: Control software version 17VRS Test no. Control software Drive software 1 SWA-MTC200-GBO-17V01 FWA-ECODR3-SSE-01V03 2 SWA-MTC200-GBO-17V03 FWA-ECODR3-SMT-01V08

Detailed list of releases for control and drive software tested by INDRAMAT: Control software version 18VRS Test no. Control software Drive software 1 SWA-MTC200-GBO-18V03 FWA-ECODR3-SMT-01V04 2 SWA-MTC200-GBO-18V03 FWA-ECODR3-SMT-01V08

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9 Documents

9.1 Relevant document list

Product German document number: English document number: BTV30 DOK-MTC200-BTV30.2****-FKB1-DE-P DOK-MTC200-BTV30.2****-FKB1-EN-P BTV20 DOK-MTC200-BTV20.2****-FKB2-DE-P DOK-MTC200-BTV20.2****-FKB2-EN-P BTV04 DOK-SUPPL*-BTV04****-FKB1-DE-P DOK-SUPPL*-BTV04****-FKB1-EN-P BTV05 DOK-SUPPL*-BTV05****-FKB1-DE-P DOK-SUPPL*-BTV05****-FKB1-EN-P BTA05 DOK-SUPPL*-BTA05.2****-FK01-DE-P DOK-SUPPL*-BTA05.2****-FK01-EN-P BTA10 DOK-SUPPL*-BTA10.1****-FK01-DE-P DOK-SUPPL*-BTA10.1****-FK01-EN-P BTA20 DOK-MTC200-BTA20.3****-PR01-DE-P DOK-MTC200-BTA20.3****-PR01-EN-P BTM15 DOK-MTC200-BTM15******-PRJ1-DE-P DOK-MTC200-BTM15******-PRJ1-EN-P BTM16 DOK-MTC200-BTM16.1***-FKB1-DE-P DOK-MTC200-BTM16.1***-FKB1-EN-P BTC06 DOK-SUPPL*-BTC06.1****-FKB1-DE-P DOK-SUPPL*-BTC06.1****-FKB1-EN-P PCK3 DOK-SUPPL*-PCK03.1****-FKB1-DE-P DOK-SUPPL*-PCK03.1****-FKB1-EN-P MTS-P DOK-CONTRL-MTS-P01.1**-PRJ1-DE-P DOK-CONTRL-MTS-P01.1**-PRJ1-EN-P MTS-R DOK-CONTRL-MTS-R0*.1**-PRJ1-DE-P DOK-CONTRL-MTS-R0*.1**-PRJ1-EN-P RECO12 DOK-CONTRL-RECO12.2***-PRJ2-DE-P DOK-CONTRL-RECO12.2***-PR01-EN-P DOK-CONTRL-RMC12.2***-ANW1-DE-P DOK-CONTRL-RMC12.2***-AW01-EN-P DOK-CONTRL-RMG12.2****-PR02-DE-P DOK-CONTRL-RMG12.2****-PR02-EN-P RECO02 DOK-CONTRL-RECO02.2***-PRJ1-DE-P DOK-CONTRL-RECO02.2***-PR01-EN-P DOK-CONTRL-RECO02.2***-FK01-DE-P DOK-CONTRL-RECO02.2***-FK01-DE-P RMG 12 DOK-CONTRL-RMG12.2****-PRJ1-DE-P DOK-CONTRL-RMG12.2****-PRJ1-EN-P SM* 12 DOK-CONTRL-SM*12.1****-PRJ2-DE-P DOK-CONTRL-SM*12.1****-PRJ2-EN-P MTC-P DOK-MTC200-MTC-P01.2**.PRJ1-DE-P DOK-MTC200-MTC-P01.2**.PRJ1-EN -P MTC-R DOK-MTC200-MTC-R0*.1**.PRJ1-DE-P DOK-MTC200-MTC-R0*.1**.PRJ1-EN-P SECOS Interface DOK-MTC200-MTC-R0*.1**-PRJ1-DE-P DOK-MTC200-MTC-R0*.1**-PRJ1-EN-P Ethernet network DOK-GENERL-ETHERNET1V2-MON2-DE-P DOK-GENERL-ETHERNET1V2-MON2-EN -P distributor PCE DOK-MTC200-PCE01.1T***-PR01-DE-P DOK-MTC200-PCE01.1T***-PR01-EN-P BTZ01 DOK-SUPPL*-BTC06.1****-FKB1-DE-P DOK-SUPPL*-BTC06.1****-FKB1-EN-P PCM-E01 DOK-MTC200-PCM-E01.1**-PR01-DE-P DOK-MTC200-PCM-E01.1**-PR01-EN-P

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10 Attachment

10.1 Glossary

Absolute dimension programming (G90) With absolute dimension programming all dimensional data relates absolutely to one fixed zero point.

Accuracy (G61) The programmed target position is run to within a tolerance limit (parameter).

Applications The MTC200 control is suited for the following applications: • drilling, lathing, milling and grinding • mounting and handling • special applications

Axes As of version 17 the differentiation is made between real and virtual axes. Virtual ones, like real axes, have a place on the axis processors. A virtual axis is not physically present but can be addressed like any other by the NC program and the PLC.

Axis link Master and slave axes together create a „Synchronous axis link". "Synchronous axis links" can be switched on and off independent of mode or at any time while the machine is running, including homing. In a non-active state they can be reconfigured by the PLC or CNC or via the user surface while the machine is running. Altogether up to four synchronous axis links can be simultaneously active per process. They can be used to move axes or in gantry axis applications.

Axis couplings Axis couplings are control-internal couplings that make it possible to effect one axis of one of the reference axes. From a reference axis it is possible to access • command value position • actual position 1 • actual position 2 (status encoder) and depending on the calculation mode, multiplied by a factor or a position offset can be accessed out of a write access table and added to the command value of the axis to be influenced. Electronic axis couplings can be used in connection with virtual axes. Function examples: • Handwheel overlapping in automatic mode (scratching, tool feeds, online fine correction and contouring) • Slanted axis that moves in the same or opposite directions • Gear functions (turning with polygonal strikes, simple helical gearing) • Any motion (table interpolators)

Axis processor module The axis processor of the MTC200 is on the CNC module in the form of a PC/104 plug-in module. An axis processor module can „operate“ up to eight (8) axes. A CNC module can be equipped with up to four (4) axis processor modules.

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Axis oscilloscope function The axis oscilloscope function is a high-performance service tool for checking and troubleshooting machine axes with Sercos interface. This enables measurements, recording and evaluation of axis data. After recording is completed, the readings can be evaluated in a diagram and displayed in graph form. There are three (3) different diagram types: • time diagram • contour diagram • frequency diagram The measurement data available take the form of: • actual positions • actual speeds • torque command values • position deviations

AXD commands Using the AXD command it is possible to R/W the drive data of a digital drive that is linked to the CNC via a digital SERCOS interface from the NC program. The drive data that is either to be read or written is addressed via the data address specified in the command parameter.

Backlash compensation Function used to compensate inaccuracies (backlash) within the mechanical power train of an axis, specifically between recirculating ball screw and the nut. In the case of digitally controlled axes, the backlash compensating value is calculated dependent on the direction in the drive amplifier.

Bevelling and curves With the following commands • CF (insert bevel) and • RD (insert curves) bevelling and curves are possible.

Block number Every NC block starts with the letter N followed by a integer with four decimal places as block number. The enumeration of the NC blocks is an automatic function of the NC system. It always starts with N0000 and step 1.

Block search Block search offers the user the capability of starting the program sequence in the middle of the program by selecting a block. This transaction generally starts at a main block that contains all relevant control and machine commands.

BOF - User Surface The software "BOF" is on the hard drive of the PC user field and must be installed at the time of startup. The software contains all functions for use, programming and visualization in conjunction with the numeric controls MT-CNC.

C axis The main spindle can also be operated as a position-controlled rotary axis (rotary axis capable main spindle) to enable interpolation with other axes. Switching between the two modes (spindle and rotary axis) is automatic and implements spindle or rotary axis commands.

Circular interpolation (G02/G03) Programming with the help of interpolation parameter I, J, K or directly via radius input.

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Comments Each NC block can contain a comment. Programming in parentheses with maximum of 32 characters. The programming of a comment in source program via semicolon is also possible. It is not transmitted to the MTC200, however.

Compiler As of SW version 17 an NC compiler is integrated into the user surface which permits the translation of NC programs (source programs). The compiled program is called an object file. It cannot be read or changed. While processing in the control, the compiled program is turned into a runtime program by computing the tool path corrections (insertion of intermediate blocks and identified with an arrow). The CNC uses this as a basis with which to conduct path motions. A difference is made between an Indramat and a user compiler. The Indramat compiler is outfitted with the following functions: • bevelling and curves • expanded look ahead function • graphic NC editor GNE • macro technology • modal functions User compiler: With the user compiler the machine manufacturer can integrate his own know-how into the controls. It can be used with technology-specific functions such as very large circles or preliminary collision checks.

Constant cutting speed (G96) Typical lathe functions (surface lathing) with which the NC generates the suitable spindle speed to match the current diameter.

Contours (running back to) This function makes it possible to automatically run back to the contour after a program break to the point of interruption (return positioning) or block start point (restart). Both options permit a change and an automatic inclusive computation of tool data, D correction and zero point offsets.

Coordinate transformation (G31) The main application of this function is the milling of the front part of the lathe. Program- ming uses the fictious Cartesian coordinate system while axis motion is conducted in the real machine coordinate system (polar coordinates).

Coordinate turning With coordinate turning, the coordinate system of the workpiece is adapted to the coordinate system of the machine. Turning angle P can be set via the individual zero point offset G54...G59, G50, G51 and the general offset.

Coupled motion and Gantry axes Up to four servo axes can be synchronously operated with this function. Each feed axis can be defined as a master axis with a maximum of three slave axes (synchronous axis link). Within a process, a maximum of four synchronous axis links are permitted. A synchronous axis link can be switched on or off during the entire operation of the machine or it can be run constantly.

Cutting threads (G33) With this function one or several longitudinal threads, planes and conical threads with a constant incline, thread sequencing, left and right threads, various start angles and lag free position control are possible.

Cycle package Cycle packages can be loaded independently of other data onto the MTC200 and read out. The maximum number of cycle packages equals 99. There can be up to 255 cycles per process in each package. The MTC200 makes standard NC cycles and optional processing cycle packages available: • thread milling cycles

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• lathing cycles • measuring cycles • measuring and evaluation programs

Cycle memory Memory range with program number „0“ in the MTC200 in which subprograms and cycles of the machine manufacturer as well as Indramat cycles are stored (process organized data storage). Memory range with program number „99“ in the MTC200 (range A / B) in which subprograms and cycles for the user are stored (program organized data memory).

Cylinder mantle processing (G32) This function permits milling of straight lines and circles in the outside layer of the mantle using a linear and a rotary axis. The generated contour on the mantle can be programmed at the level of the unwound cylinder mantle.

DDE server A DDE server in the MTC200 enables a data exchange between two applications in accordance with the client/server principle. Prerequisite is Windows NT.

Disk drive A 3 ½“ disk drive is standard equipment in BTV units. It is under a cap on the front panel.

D corrections D corrections (L1, L2, L3, R) are additively effective registers to tool geometry data in a tool list. For each of the seven (7) processes of the MTC200 there are 99 D corrections. The D corrections are input via the GBO user surface.

Diameter programming (G16) The MTC200 offers the option when dimensioning a workpiece with a circular cross section to conduct the programming as a radius (G15) or diameter (G16). The on-state can be preset in the machine parameters.

Dimensional units These units for coordinate values, velocity values and offset can altered using the G functions G70/G71 to be either inches or mm.

DOS / Windows NT The software "User surface" runs on the "DOS" or multi-task capable 32bit operating system "Windows NT". Windows NT is an independent preemptive multitasking operating system (without MS- DOS) with complete 32bit architecture that can run on several hardware platforms. Windows NT uses an architecdture that combines the advantageous features of the layers and the client server model with each other. The operating system’s salient features are: • high performance • safety • easy to use • integration into network Preemptive multitasking means that the system itself decides the amount of time made available to the individual applications.

Drilling threads (G63/G64) Drilling threads without compensating chuck is linearly interpolated between axis and spindle. Prerequisite is a positioning-capable, directly driven main spindle with direct position detection.

Dwell time Dwell time programming in the partial program uses the G04 and F-words in seconds.

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Events Events are binary variables that can be used by the NC and PLC programs. By programming specific commands such as set, reset, wait, jump, monitor it is possible to synchro- nize processes and effect NC and PLC programs. For each process there are 32 events with a total of 224.

External mechanisms In addition to seven (7) internal processes, independent of each other, the MTC200 can control up to 25 external processes or mechanisms. Each process can run with a different mode. External processes or mechanisms can run in additional CNC or PLC controls.

Feed programming There are three feed programming options in the MTC200: • time programming (G93) • feed per minute (G94) • feed per revolution (G95)

Forward program A forward program is made up of a series of NC blocks that are needed to finish a workpiece.

Fiber optic cable (LWL) The use of these has advantages such as resistance to interference (no irradiation of ma- gnetic fields, no radiation, no earthing problems, no temperature effects). Indramat uses two types of such cables namely 2.2 mm and 6.0 mm outside diameter. Both have a plastic conductor with a diameter of 1.0 mm.

File A difference is made between internal and external data storage. Data storage is triggered by using the menu via the NC user field. Internal data file: hard drive (user PC) External data file: disk (drive), PC (Host) Functional overview of files: • NC file Storing and loading NC packages including setup lists • Tool file Storing and loading tool lists • NC data file Loading all NC data from / onto NC: events, variables, corrections, zero point offsets, tool lists, machine data, remants of PLC data Backup / restore

Fieldbus Local bus in the area of the PLC (machine level) for quick digital I/O data to reduce the amount of cabling. Indramat makes three options availabe: • Interbus-S • Profibus-DP • DeviceNet (in preparation)

Flash EPROM The Flash EPROM is a fixed memory that can be electrically tripped or overwritten. Flash EPROMs are used with an MTC200 as a firmware memory of the CNC and PLC. This permits a firmware update/upgrade without extensive replacement of conventional EPROMs. The firmware can be loaded from the disk drive into the flash EPROM memory of the CNC or PLC.

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Flying block change (G62) With this interpolation condition a transition to the next block already takes place once the specified command values of the all the axes programmed within a block have reached their programmed end value.

Free switch codes As of SW version 17 the following functions will be optionally available: • user + visualization PRO-/ RUN-BVS • graphics NC editor GNE • NC simulation Online/ Offline SIM • NC user compiler NUC • MCI interface The functions are in the software of the user surface but need to be activated via free codes during installation or later via the menu „Setup“. These codes (supplied on a form) are individually generated for a specific software serial number and are only valid in conjunction with the relevant software SWA or SWL.

Function module Indramat makes standard function modules available that permit reading, writing, clearing, resetting and conversion of specific data in the MTC200. In addition, special function modules are available that are needed with CNC functions (e.g., tool administration) to ensure full functionality.

Function interface The function interface supports the development of customer-specific applications. This means an open global data interface that permits access to all CNC and PLC data at the highest accessing and reaction speeds. Eight (8) independent programs can R/W access the data on the CNC and PLC. Connecting the external programs to the function interface is implemented via a DLL (Dynamic Link Library). The function interface has been designed for the following functions: • Indramat user surface WIN200 • third party software with programs Visual C++, Visual Basic, Borland Delphi • 3th-party software such as DDE server, network driver and so on • support of several (max.8) different controls simultaneously Prerequisite for the function interface is Windows NT.

FWA description This is software installed in the form of EPROMs (Flash) into the hardware of a product (e.g., BTV). In some cases it is an installation guide for a series of software modules that are listed. These installation guidelines plus the lists are used by our production department to install the software or the user in the event of data loss to re-establish an operable state. Generally a differentiation is made in the BTV firmware designations between Windows-NT (WNT) and MS-DOS (MSD). Especially with Windows-NT the software modules specified in the firmware designations are always installed, the reason being the considerable complexity.

Gateway Module To couple the fieldbus system of several MTC200 controls, the Gateway RMG module is used. With it, up to ten (10) word (160 bit) inputs and outputs can be generated from one fiedlbus system to the next. This means a higher reanking PLC can access via the Gate- way module the independent controls of individual stations or machines, e.g., for synchronization of complex production facilities.

Gear transitions (M40-M44) The MTC200 enables an automatic gearstage selection (M40). Altogether four gear stages (M41-M44) can be set with parameters. The CNC controls gear switching.

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Global documentation Global documentation includes all printing functions that are in the various main menus. With it partial documents can be compiled via a user level into one global document. Example: NC programs, PLC programs, parameters, messages, online data

Graphic NC Editor (GNE) The graphics NC editor is an option with the MTC200 NC program. It is an effective and highly-precise aid in the graphic support of technology-dependent NC partial programs. Conventional NC codes (DIN 66025 with specific expansions) and cyclical call ups can be mixed when programming and generating an optimum programming tool.

Graphic user surface (GBO) This offers both machine manufacturer and end user extensive ways to configure the use of the MTC200 and display data. The structure, arrangement of keys and communications mechanisms can be controlled by calling up monitor masks and functions all the way to user guides via the PLC program. The softkey menus, the visual allocation using texts or graphic symbols or the graphics can be input directly without the use of additional units.

Graphic user surface (GBO) Instead of "BOF" the surface "GBO" can be used which offers machine manufacturers and end user extensive options for individually generating displays and uses. The graphic user interface contains the following functions: - function keys and machine function keys with text, - pictograms that can be assigned and configured , - generating machine or technology specific menus - and changing monitor displays and display contents.

Hand-held terminal (BTC) The BTC is a portable user and display terminal with a four line display, 40 keys that can be individually labelled and an emergency off key. The unit has a two-stage reset key and can be equipped with a handwheel, feed or spindle override and interfaces RS 232C or RS 422A. It is suited for industrial use at machines and in automated finishing lines.

Help functions Help functions are defined in the CNC and issued at the start or end of a motion of an NC block at the PLC, conducted and then acknowledged. The output and acknowledge beha- vior can be changed with parameters. A quick help function output is also possible. The followng additional functions can be defined: • M functions (3 places) • S functions (7 places / 5.2) • T functions (7 places) • Q functions (4 places) • E functions (1 place)

HMI By using PC based units with standard operating system data exchange via networks such as Novell net or Microsoft Windows network is easy.

Home Program A program is made up of sequence of NC blocks that describe the sequence of a procedure that is to be executed to generate a reference or basic position of a machine or a station. Home programs start with that block that is at ‘.Home’ (start location). Home programs can be programmed in the relevant NC program in the 99 NC program of the package or in the cycle memory (program number 0). Other start locations for the return program can be defined in the forward program with the help of reverse vectors. If no reverse vectors have been programmed, then the label ‘.HOME’ is jumped to.

I/O unit (RECO) For decentrally arranged I/Os at a machine or installation, there are Indramat’s remote I/O "RECO" units with freely-configurable slots for I/O modules. Communications with the

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MTC200 uses the fieldbus interfaces on the PLC for a maximum of 4096 inputs and the same amount of outputs.

Identification systems Workpieces or tools can contain data carriers for a clear and safe identification. R/W accessing of this data is a must. To do this, there is a serial interface on the PLC module for connection to data carrier systems of this type (e.g., Moby-M, Balluff). PLC function modules assume the task of the data transfer from and to the interface.

Incremental programming (G91) Incremental dimension inputs means that the values are programmed as differences between start and end position (sequence dimension programming).

Interbus-S Interbus-S has a ring topology and is constructed in such a way that the lines running out and back are bundled thus creating one physical line. Interbus is a rapid fieldbus for digital I/O data to reduce cable costs within the area of automation. The network is organized like a binary offset register. Each circuit module is represented by one or more 16 bit I/O words. The Interbus-S differentiates between remote and peripheral bus. Bus accessing procedure: - 1 master - max. 256 slave module - optimized for quick I/O communications - 1 telegram for all participants - offset register arranged in ring

Interfaces BTV user field: • RS 232C and/or RS 485 / 422 (COM 1/COM2) • printer interface (LPT 1) • connection for external monitor (VGA) • connection for PC keyboard (ASCII) • ethernet interface (optional) MTC200: Depending on how outfitted, various interfaces are available. • RS 232 / 422 / 485 for serial communications with PLC with external units • digital drive interface SERCOS • Interbus-S for decentral I/Os • Profibus-DP for decentral I/Os Four (4) optional interfaces ( 2 x RS 232C; 2 x RS 422 )

Interpolation functions The programming of linear, circular, screw line motions are available to process a workpiece. The transformation functions can also be used for front processing and cylinder mantle processing. It is also possible to program progressions with extremely short point sequences (compile or table interpolator).

Jump marker A jump marker is programmed in the partial program. It is always twice present. It points to a jump-in marker in a target block and identifies a program branch regardless of whether the jump is conditional or unconditional. The jump marker starts with a decimal point and has a maximum of six (6) characters.

Lag-distance free interpolation (G06) Using G06 an algorithm (dynamic velocity precontrol) is activated that permits, due to mi- nimum lag distances, track-true motions of the axes. The block transitions are not rounded off and are processed without any interruption. In the case of contoured corners (track kinds) track speed is reduced to near zero. A prerequisite for this is digital intelligent Indra- mat drives with Sercos interface.

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Languages The MTC200 is offered in several languages. These must be installed separately with language modules. The standard installed languages for the user surface are German and English.

Localbus The rapid exchange of data between CNC and PLC modules within the MTC200 uses the socalled local bus. This is a separately wired real time bus connection within the control and is independent of the PC ISA bus.

Logbook Stores all messages in the controls labelled as errors with time and date on the hard drive. The storage uses nine (9) files with 2.5 MB memory each. If the drive is filling up, then a relevant note will appear on the monitor.

Logic analyzer This function is a part of the PLC and permits illustration of no more than eight (8) digital signals (I/Os, markers, variables) simultaneously on the NC monitor in the form of a pulse/ time diagram. Recording is event-controlled by trigger conditions (signals) in the PLC of the MTC200. Basically there are the options of flank evaluations, time measurement, zoom function and protocolling via printer interface.

Look Ahead Function The expanded look ahead function optimizes the speed course of the programmed track motion during the compile procedure or when downloading from PC into the CNC. Intermediate blocks are hereby – without changing the programmed conours – inserted to achieve a continuous path of the track velocity. Velocity viewing can if necessary and taking specific marginal conditions into account ex- tend over the entire program.

Macrotechnology The macro is the compilaton of individual instructions that must be programmed several times leading to a complete instruction with its own name. Macros are programmed via the DEFINE...AS... designation. Example: DEFINE QUICK AS G01 F15000

Machines The MTC200 is part of the link to System 200 and suited for all applications within finishing automation: • transfer lines • flexible finishing lines • mounting lines • rotary machines • CNC machines • PLC controlled machines • handling systems

Machine user field (BTM) The machine user field together with the NC user field represents the user unit of a machine or facility. The machine user field can be modular or freely-configurable depending on type, i.e., it can be made up of 4, 5 or 6 individual modules and a basic board that is always present. The linking of the BTM signals with the PLC uses a fieldbus circuit.

Machine data A storage range for alterable machine data that, depending on access rights of the user, can be R/W by CNC or PLC or modified. The definitions and data can be modified and secured using a text editor (PC, ext. medium). The machine data memory breaks down into three (3) ranges: • Indramat machine data (pages 001..099)

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• OEM machine data (pages 100...199) • user machine data (pages 200...299) The maximum size of one page can equal 65 KByte. The changeable machine data are used • for parametrization of system functions, at present during operation as well (setup functions, coupled motion, spindle synchronization) • as protected data range (machine options, measuring results and so on) • as working memory for structured data (pallet management, axis positions, • to process large amounts of data (partial finishing, additinal variables,...)

Machine parameters The machine parameters break down into: • system parameters • process parameters • axis parameters • SERCOS interface parameters (online changes possible) Control parameters are always input in offline mode.

Main spindle synchronization This function is primarily used on lathes to transmit parts, cut off parts, shaft finishing, polygonal lathing and noncircular lathing. Up to three spindles can be synchronously operated within one process. A spindle functions as a master spindle while the two others can be operated as synchronous spindles. Master and synchronous spindle must always be absolute angle synchronous.

Masking blocks By programming the diagonal „/“ at the start of the sentence, it is possible to mask blocks in the NC processing program.

Messages System MTC200 basically generates two types of messages: • system error messages (1...150) • basic messages of 460 per process (1...150 for status messages and 251...550 for error messages) whereby maximum one message is active in the third display line of the monitor for the user. The user can change the message text not the cause of the message, however. The PLC can generate three types of message and display them: • user messages (one file per process, 151...250; 551...600; a total of 150) • PLC installation messages (0...1600) • PLC station messages (ea. process 0...600) These messages are activated by the current PLC program (specific commands) that lead to the display of message number and text. All texts are in the memory of the MTC200 (RAM) and are defined with the following letters: • (W) = texts that lead on • (S) = status or state messages • (O) = operator instructions • (E) = external errors (machine peripherals) • (I) = internal errors (drive or controls)

Mirror imaging • The programmable mirror imaging function makes it possible to mirror any coordinate axis within a processing program.

Modal functions The modal functions MODF_ON(STRI) enable the user to write repetitive expressions only once.

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MPI The MPI processes universal communication tasks at the conductive and cell level of the industrial communiations hierarchy. It can handle cyclical and acyclical data traffic at an average speed. The communications protocol can choose between TCP/IP, Profibus-FMS, FIPway and MMS ethernet.

MTC200 The MTC200 is a multi-axis, multi-process CNC and PLC control and is made up of an industrial PC housing and several slots with relevant plug-in modules for CNC and PLC (MTC-P, MTS-P). The MTC200 is an important component in the entire System 200 link.

Multi control interface (MCI) If several controls are needed in machines or facilities (e.g., rotary machines, sequential finishing facilities, and so on) then an all-encompassing use and visualization capabilities are needed for the entire installation. The MCI interface makes the necessary functions and tools available to accomplish this. The user thus can define an individual configuration for user and display contents on the monitor for each control or station. With this it is possible to have an overview of very different information, e.g., diagnoses.

NC user field (BTV) The NC user field is a PC-AT compatible PC with color display, keyboard and function keys for user, programming and visualizing machines and installation. The color display is a 10.4" – TFT display. Communications with the CNC and SPS (MTC200) uses the ISA bus of the industrial PC. The user field functions (user surface) implement either MS-DOS or Windows NT.

NC Program An NC program can contain up to 10,000 blocks and each block can be made up of up to four lines.

NC Status and Diagnoses This main menu item (softkey use, „Startup and Service“) includes the following functions: • diagnostics system • position display and NC status display • display of current NC programs • status and error message editing • zero point, NC variables and events display and change • software and hardware outfitting of the MTC200 are displayed

NC cycles The control permits, via the subprogram technolgy, the use of NC cycles that can be stored as subprogram with any name in the MT-CNC. Indramat makes available a standard packaging for drilling, lathing and milling. The cycles can be changed in the NC editor at the discretion of the user in the NC programming language. NC cycles can be made up of an NC program and a relevant PLC program.

Notes Each NC block can contain a note that is displayed after the NC block in process in the diagnosis menu of the user surface. Programming uses brackets and has a maximum of 48 characters.

Optimum speed for block transition (G08) This function adapts block speed so that transition runs at the highest possible speed to the next NC block. Workpiece surfaces are therefore more uniform as there are no cut marks.

PC/104 module PC/104 modules are a mode of connection that can be used in the industrial environment and meet the standards for the PC plug-in cards. They are generally inserted as „piggy

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back“ modules thus permitting a modular and flexible control configuration (e.g., the number of digital axes with Sercos interface, serial interfaces RS..., etc.).

PC keyboard Optionally available to use and program the NC. Two variants are available: • PC table keyboard • PC drawer keyboard for mounting into a console

Processes Up to seven (7) independent processes can be defined in the MTC200 via parameters (1 master, 6 slaves). Each process is an independent NC. The sequence and the synchronization of processes is possible and uses special control commands.

Profibus meets DIN 19245 standards. The physical level (1) with Profibus is based on RS 485. A shielded twisted two wire line (RX, TX, GND) serves as connection between different automation systems. The Profibus is made up of a variously compatible variants:

Profibus FMS This is a universal solution for communication tasks at the field and cell level of industrial communications hierarchies. The FMS services (Field Message Specification) open a wide range of applications with great flexibility and enable comprehensive communications tasks with cyclical and acyclical data transfer at a mean speed. Its functional principle is the multi master / multi slave principle (Token Passing and Pol- ling). The connection for this interface is on the BTV of the MTC200.

Profibus DP This is optimized to speed and is especially designed for communications between automation systems and decentral peripheral units (mono master / multiple slave systems). The connection of the fieldbus interface is on the PLC card of the MTC200.

Programmable acceleration Within a partial program it is possible to program an acceleration limit. The programmable acceleration limits the maximum track acceleration set in the parameters. The acceleration factor is programmed as a % value and effects all axes programmed within one NC block.

Program storage NC storage: The basic version of the MTC200 has 1 MB free memory (RAM). In this range program packages, tool data, machine parameters, cycles, D corrections, zero point offsets, variables and machine data are stored. PLC memory: RAM memory of up to 1 MB is on the PLC module for PLC user programs and data.

Program package A program package contains all necessary setup lists and NC programs. Up to 99 NC program packages can be administered on the user surface. Each package can, in turn, contain a maximum of 99 NC programs. It is possible in the MTC200 to administer simultaneously two packages due to the breakdown into areas A and B. Either can be selected via the user surface or PLC for program processing purposes.

Programmable logic controls (PLC) The PLC is an integral part of the MTC200 and makes programming, editing and documentation of the PLC program without external devices possible. The software needed for this is on the hard drive of the NC user field. With it program languages per IEC 1131-3 can be used: • step sequences (SFC) • contact plan (KOP) • function block languages (FBS) • instruction list (AWL) I/Os can be coupled decentrally via a selected fieldbus system.

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PLC Function Module The control system MT-CNC contains a PLC module on which Indramat standardly makes function modules availabe that ensure communications between the CNC and PLC. It is also possible to use special function modules in the PLC that are on the hard drive of the user PC. Example of standard function modules (FB) are: - FBs for NC variables - FBs for NC program memory - FBs for the user data channel - FBs for serial interfaces - FBs for graphic user surface - FBs for tool data Details are outlined in the relevant documentation.

Radius programming (G15) The MTC200 offers an option when dimensioning a workpiece with a circular cross section to do so either as a radius (G15) or diameter (G16).

Rapid traverse (G00) The coordinate values programmed with G00 in an NC block are interpolatedly run.

Reference point running (G74) The reference point of all axes can be run to manually, manually input or individually or together via the program.

Remote diagnosis The remote diagnosis in the MTC200 makes it possible to offer remote and comprehensive user support when troubleshooting the machine. Remote access generally uses a modem and a telephone line. All monitor contents of the MTC200 are here transmitted to the re- motely controlled PC. All key commands of the NC user field are simulated on the remote controlled PC as well. Note: Windows NT supports remote maintenance programs and almost all Internet and Intranet services.

Reverse program Reverse programs that make it possible to back out of any processing situation, and home programs that support the generation of home or basic settings, are called reverse programs. Depending on specific program states (processing progress), jump markers can be defined. It is programmed here how the individual NC axes must pull themselves out of individual processing situations in order to return to a defined start position. Once the reverse program has been processed, there is a jump to the home program using jump marker ‘.HOME’. The jump markers for the return programs are designated reverse vectors.

Rotary axis programming All interpolation movements with G00 and G01 mean that translatory and rotary motions take place at a constant speed. The MTC200 takes the path shares resulting from the calculation of the track speed caused by the revolutions of the rotary main axes into account. It does so if the relevant effective distances RX, RY and RZ of the relevant linear main axis around which the revolution takes place are specified. Rotary axes can be defined as infinitely turning axes. It is possible to program three different directions – all with modulo calculations: • shortest path (G36) • positive direction (G37) • negative direction (G38)

Running to end limit (G75) This function makes it possible to run one or several axes simultaneously to a mechanical end limit without generating a drive error. A torque value set in the drive automatically be-

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comes effective. Additionally, a G75 with position-dependent torque value tables in the NC (maximum 512 values) is also possible.

Select Level (G17-G19) The path conditions G17-G19 are used to inform the NC controls of the level that is to be processed. The tool axis, however, is always standing horizontally on the processing level.

Select Level (G20) This function permits the free choice of level within a Cartesian coordinate system with the help of the axis designator.

Simulation The simulation of the CNC processing program is the spatial illustration of tool movements on the display taking all corrections and zero point offsets into account. It supports program error detection, program ID and process control. Generally a differentiation is made between offline and online simulation. Offline, which uses a virtual NC, shows the required travel path (independent of motions at the machine). Online shows the axes and how they run on the machine. A prequisite for offline mode is Windows NT.

Scaling The scaling function permits changes in the dimensions of the path to be run by all the axes in a machine. This is done with the help of the programmable scaling factor.

Special functions This includes the following functions within parameter programming: • detection of position values • data exchange with digital drives • R/W of NPV and tool data, machine data and D corrections

Spindle speed Spindle speed S 5.2 in revolutions per minute. In conjunction with other functions, the S word can have different meanings (speed limit, spindle position). It is possible to jog spindles in setup mode.

Spindle functions The following significant spindle functions are given: • clockwise/counterclockwise/stop/positioning • automatic gear transitions • jog spindle • speed limits • constant cutting speeds • spindle synchronization • C-axis/transformation • constant grinding disc circumference speed

Spindles A maximum of three (3) spindles per process are possible in the MTC200 control system.

Spindle incline error compensation This function is implemented in the drive amplifier. For each direction of motion it is possible to enter via the SERCOS interface up to a maximum of 500 points with the same distance as the correction value.

Stability time The stability time of a tool is recorded in terms of minutes or the number of cycles. The standrd time data are made up of: • duration of use • warning limits and

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• residual stability time.

Status display A programmable status display (Indramat user and visualization system) with full-graphic functions is an option of the user surface with which data from the CNC and PLC (NC and PLC variables, events, axis positioning values and diagnostic messages) can be illustrated in numerous ways. The display can take the form of a graph, text or can be in numeric format. An unlimited number of pictures can be displayed and generated. These pictures are linked to each other via function keys. Already existing functions that effect variables in the CNC and PLC exist and can be used together. An import filter for the pixel graphcs in .bmp format is built in and converts the standard graphics into an internal format. External .exe files can also be used. Technical data is: • up to 16 graphics as background in the monitor mask • up to 16 graphics in the global mask • up to 64 graph pairs for I/O states for dynamic output • graphics for labelling softkey and machine function keys.

Subprograms The following subprograms are differentiated in the MTC: • NC program-specific subprograms (stored in current NC programs), • NC package-specific subprograms (stored in program number 99) and • global subprograms or processing cycles (stored in NC cycle memory, program no. 0). The subprogram in the cycle memory can be called up process-specifically from each NC memory, NC program package and every NC protram. A nine-fold nest of subprograms is possible. The PLC can call up subprograms in the cycle memory with the use of a jump distributor.

Tool path correction With the help of tool path correction (cutting/milling radius) the MTC200 generates a contour in lathing and milling machines that corresponds precisely to the programmed one. Depending on program and tool type, the correction is calculated taking inside and outside corners, contour transitions (arcs and bevels) run to and run out strategies and feed ad- justments into account to avoid any damage to the contour. Two types of correction calculation take place in the control: • longitudinal correction (L1, L2, L3) • radius correction (R ) A differentiation of five (5) tool/correction types is made in the tool table of the MTC200: • drill tool with correction calculation L3 (type 1) • milling tool with correction calculation L3 and R (type 2) • lathe tools with correction calculation L1, L2 and R (type 3) • cross-staff tool with correction calculation L1, L2, L3 and R (type 4) • gripper tool with correctoin calculation L1, L2, L3, (type 5)

Tool length correction The tool length can be corrected in a positive or negative direction. Given movements in the direction of the tool axis and tool length, correction is simultaneously activated, then the control automatically computes the length which is both entered and actual in the tool list. As a result, all position data relate to the position of the tool point. The tool length correction can also be computed via the D corrections.

Tool list The tool list of a process contains the actual tool data of all the tools assigned to a process and thus represents the tool memory existing at the station. The data can be entered directly or prepared via the user surface in a primary time parallel manner and then loaded into the tool memory. A maximum of 99 tool lists can be administered at the user surface for each process. Any number of tool lists can be transferred and stored in tool memory.

Tool management The tool management of the MTC200 offers powerful functions in terms of configuration, use and programming different magazine and revolver types. It represents, in addition to tool length and cutting/milling radius track correction, an automatic stability time monitor, warning limits and process-dependent wear factors. Tool designation and number, duplon number, place number, tool status, geometric limit values, cutting position, user data are

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other important parameters needed to execute and monitor tool management tasks. A diffrentiation is also made between tool command data (setup lists) and tool actual data (tool lists). The function works with the PLC function modules optimized for it and from which certain data can be read, overwritten or from which functions can be executed.

Tool management In addition to tool stability time monitoring within tool management it is also possible to use an external tool monitoring system that is integrated into the MTC200 and made by Artis. This detects the physical variables directly at the tool via such as impact sound, force, effective power and torque while the signals are evaluated in an electronic unit in the cabinet. The use and visualization of the complete monitoring system implements the NC user field BTV.

Time programming Permits programming via the F word with processing time for a programmed path. The track velocity of the axes resulting herefrom is automatically determined and monitored by the system.

Transient compensation Sagging axes on the machine generate workpiece inaccuracies. This angularity of the axes can be compensated with the help of transient compensation. Depending on the actual value of an axis, there is an interpolation of another axis in terms of the error curve (machine parameter file).

User Surface There are two types of software programs available, namely, • BOF • GBO

Variable A variable in the NC represents a changeable numeric value which can be read or allocated by the NC or PLC program via the user surface. Altogether there are 1,792 NC variables available (256 NC variables per process, @ 0 to 255).

Variable programming With the help of such operands as constants, variables, address letters, functions and operators such as +, -, *, /, % and brackets the variable program can be used to execute basic mathematic functions. Operations of a higher order are implemented by functions already in the MTC200. For each process there are 256 variables available. The most important operations are: • arithmetic functions • geometric functions • trigonomic functions • logarithmic functions • exponential functions • and special functions

Workshop oriented programming (WOP) WOP is a portable software package that can be run on the user PC for workshop-oriented programming. It is made up of basic software and interactive programming software. The primary area of use is small serial production. Three software packages are available: • drilling and milling • lathing

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• drilling / lathing / milling

Zero point offsets A difference is made between • programmable absolute NPV (G50) • programmable incremental NPV (G51) • programmable workpiece zero point (G52) • programmable NPV (G54...G59) • programmable general offset in the NPV table For each process a maximum of ten (10) zero points (addresses O0...O9, G54...G59) are available. These are in the MTC200 memory of the relevant NC program memory A or B.

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Notes

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11 Index

A Application Examples 7-1

B BTA05 2-19 BTA10 2-20 BTA20 2-21 BTC 06 2-29 BTM 15 2-25 BTM 16 2-27 BTV04 2-2 BTV05 2-3 BTV20 2-4 BTV30 2-11 BTZ01 2-33

C CNC Controls 4-1

D Decentral I/O Unit RECO02 3-15 Decentral I/O Unit RECO12 3-6 DIAX04 8-1 Documents 9-1

E Ecodrive 8-2 Ethernet-Adapter ISA PCM-E01 2-10, 2-18

F Firmware and Software 5-6

H Handling 7-4

I ISP200 Control System 1-2

M MTC200 Control System 1-1 MTC-P 4-2 MTC-R 4-3 MTS-P01 3-2 MTS-R 3-4

P PCE 2-31 PCK 03 2-32 PLC Controls 3-1

R RMA02 3-18

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RMA12 3-9 RMB 02 3-15 RMB12 3-6 RMC12 3-10 RME02 3-17 RME12 3-8 RMG 12 3-11 RMK02 3-16 RMK12 3-7

S Sensor/Actor Box SM* 12 3-12 SERCOS Interface Description 4-5 SMA12 3-13 SME12 3-13 SMM12 3-14 Software Description 5-7 Software Overview 5-1 Software Reference List 8-1

T Transfer Machines 7-2

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12 Sales & Service Facilities

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!! from abroad: do not dial (0) after country code!

Vertriebsgebiet Mitte SALES Vertriebsgebiet Ost SALES Vertriebsgebiet West SALES Vertriebsgebiet Nord SALES Germany Centre Service Germany East Service Germany West Service Germany North Service INDRAMAT GmbH INDRAMAT GmbH Mannesmann Rexroth AG INDRAMAT GmbH Bgm.-Dr.-Nebel-Str. 2 Beckerstraße 31 Vertrieb Deutschland Kieler Straße 212 D - 97816 Lohr am Main D - 09120 Chemnitz Regionalzentrum West D - 22525 Hamburg Borsigstrasse 15 Telefon: +49 (0)9352/40-0 Telefon: +49 (0)371/35 55-0 Telefon: +49 (0)40/85 31 57-0 D - 40880 Ratingen Telefax: +49 (0)9352/40-4885 Telefax: +49 (0)371/35 55-333 Telefax: +49 (0)40/85 31 57-15 Telefon: +49 (0)2102/409-0 Telefax: +49 (0)2102/409-406

Vertriebsgebiet Süd SALES Gebiet Südwest SALES Vertriebsgebiet Mitte SALES Vertriebsgebiet Nord SALES Germany South Service Germany South-West Service Germany Centre Service Germany North Service INDRAMAT GmbH INDRAMAT GmbH Mannesmann Rexroth AG Mannesmann Rexroth AG Ridlerstraße 75 Böblinger Straße 25 Geschäftsbereich INDRAMAT Vertriebsniederlassung Region Nord D-80339 München D-71229 Leonberg Lilistraße 14-18 Geschäftsbereich INDRAMAT D – 63067 Offenbach Schützenstraße 20 Telefon: +49 (0)89/540138-30 Telefon: +49 (0)7152/9 72-6 D – 30853 Langenhagen Telefax: +49 (0)89/540138-10 Telefax: +49 (0)7152/9 72-727 Telefon: +49 (0) 62/82 00 90-0 [email protected] Telefax: +49 (0) 62/82 00 90-80 Telefon: +49 (0) 511/72 66 57-0 Telefax: +49 (0) 511/72 66 57-93

INDRAMAT Service-Hotline INDRAMAT GmbH Telefon: +49 (0)172/660 04 06 oder/or Telefon: +49 (0)171/333 88 26

Hotline ERSATZTEILE: - nur an Werktagen von 15 -18 Uhr - +49 (0) 93 52/40 42 22 Kundenbetreuungsstellen in Deutschland - Service agencies in Germany

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Europa – Europe vom Ausland: (0) nach Landeskennziffer weglassen, 0 nach Landeskennziffer mitwählen! from abroad: don’t dial (0) after country code, dial 0 after country code!

Austria SALES Service Austria SALES Service Belgium SALES Service Denmark SALES Service Mannesmann Rexroth Ges.m.b.H. Mannesmann Rexroth G.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC AS Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Zinkvej 6 Hägelingasse 3 Industriepark 18 Industrielaan 8 DK-8900 Randers A - 1140 Wien A - 4061 Pasching B-1740 Ternat Telefon: +43 (0)1/9852540-400 Telefon: +43 (0)7221/605-0 Telefon: +32 (0)2/5830719 Telefon: +45 (0)87/11 90 60 Telefax: +43 (0)1/9852540-93 Telefax: +43 (0)7221/605-21 Telefax: +32 (0)2/5830731 Telefax: +45 (0)87/11 90 61

England SALES Service Finland SALES Service France SALES Service France SALES Service Mannesmann Rexroth Ltd. Rexroth Mecman Oy Mannesmann Rexroth S.A. Mannesmann Rexroth S.A. INDRAMAT Division INDRAMAT division Division INDRAMAT Division INDRAMAT Broadway Lane, South Cerney Ansatie 6 Parc des Barbanniers 270, Avenue de Lardenne GB - Cirencester, Glos GL7 5UH SF-017 40 Vantaa 4, Place du Village F - 31100 Toulouse F-92632 Gennevilliers Cedex Telefon: +44 (0)1285/863000 Telefon: +358 (0)9/84 91-11 Telefon: +33 (0)5 61 49 95 19 Telefax: +44 (0)1285/863030 Telefax: +358 (0)9/84 91-13 60 Telefon: +33 (0)141 47 54 30 Telefax: +33 (0)5 61 31 00 41 Telefax: +33 (0)147 94 69 41 Hotline: +33 (0)6 08 33 43 28

France SALES Service Italy SALES Service Italy SALES Service Italy SALES Service Mannesmann Rexroth S.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Divi- Mannesmann Rexroth S.p.A. Divi- Division INDRAMAT Divisione INDRAMAT sione INDRAMAT sione INDRAMAT 91, Bd. Irène Joliot-Curie Via G. Di Vittoria, 1 Via Borgomanero, 11 Via del Progresso, 16 (Zona Ind.) F - 69634 Vénissieux – Cedex I - 20063 Cernusco S/N.MI I - 10145 Torino I - 35020 Padova Telefon: +33 (0)4 78 78 53 65 Telefon: +39 02/92 36 52 70 Telefon: +39 011/7 50 38 11 Telefon: +39 049/8 70 13 70 Telefax: +33 (0)4 78 78 52 53 Telefax: +39 02/92 36 55 12 Telefax: +39 011/7 71 01 90 Telefax: +39 049/8 70 13 77

Italy SALES Service Italy SALES Service Netherlands SALES Service Netherlands SALES Service Mannesmann Rexroth S.p.A. Divi- Mannesmann Rexroth S.p.A. Divi- Hydraudyne Hydrauliek B.V. Hydrocare B.V. sione Rexroth Indramat sione INDRAMAT Kruisbroeksestraat 1 Kruisbroeksestraat 1 Via Mascia, 1 Viale Oriani, 38/A (P.O. Box 32) (P.O. Box 32) I - 80053 Castellamare di Stabia NA I - 40137 Bologna NL - 5281 RV Boxtel NL - 5281 RV Boxtel Telefon: +39 081/8 71 57 00 Telefon: +39 051/34 14 14 Telefon: +31 (0)411/65 19 51 Telefon: +31 (0)411/65 19 51 Telefax: +39 081/8 71 68 86 Telefax: +39 051/34 14 22 Telefax: +31 (0)411/65 14 83 Telefax: +31 (0)411/67 78 14 e-mail: [email protected]

Norway SALES Service Poland SALES Service Russia SALES Service Spain SALES Service Rexroth Mecman AS Mannesmann Rexroth Sp.zo.o. Tschudnenko E.B. Mannesmann Rexroth S.A. INDRAMAT Division Biuro Poznan Arsenia 22 Divisiòn INDRAMAT Berghagan 1 or Box 3007 ul. Dabrowskiego 81/85 RUS - 153000 Ivanovo Centro Industrial Santiga N–1405 Ski-Langhus N-1402 Ski PL – 60-529 Poznan Rußland Obradors s/n E-08130 Santa Perpetua de Mogoda Telefon: +47 (0)64 86 41 00 Telefon: +48 061/847 67 99 Telefon: +7 093/223 96 33 Barcelona Telefax: +47 (0)64 86 90 62 Telefax: +48 061/847 64 02 oder/or +7 093/223 95 48 Telefax: +7 093/223 46 01 Telefon: +34 937 47 94 00 Telefax: +34 937 47 94 01

Spain SALES Service Sweden SALES Service Slowenia SALES Service Turkey SALES Service Goimendi S.A. Rexroth Mecman Svenska AB INDRAMAT elektromotorji d.o.o. Mannesmann Rexroth Hidropar A..S. División Indramat INDRAMAT Division Otoki 21 Fevzi Cakmak Cad No. 3 Jolastokieta (Herrera) Varuvägen 7 SLO - 64 228 Zelezniki TR - 34630 Sefaköy Istanbul Apartado 11 37 S - 125 81 Stockholm Telefon: +386 64/61 73 32 Telefon: +90 212/541 60 70 E - 20017 San Sebastian Telefon: +46 (0)8/727 92 00 Telefax: +386 64/64 71 50 Telefax: +90 212/599 34 07 Telefon: +34 9 43/40 01 63 Telefax: +46 (0)8/647 32 77 Telefax: +34 9 43/39 17 99

Switzerland SALES Switzerland SALES -East- Service -West- Service Mannesmann Rexroth Schweiz AG Mannesmann Rexroth Suisse SA Geschäftsbereich INDRAMAT Département INDRAMAT Gewerbestraße 3 Rue du village 1 CH-8500 Frauenfeld CH-1020 Renens Telefon: +41 (0)52/720 21 00 Telefon: +41 (0)21/632 84 20 Telefax: +41 (0)52/720 21 11 Telefax: +41 (0)21/632 84 21

Europäische Kundenbetreuungsstellen (ohne Deutschland) European Service agencies (without Germany)

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Außerhalb Europa - outside Europe vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: do not dial (0) after country code!

Argentina SALES Service Argentina SALES Service Australia SALES Service Australia SALES Service Mannesmann Rexroth S.A.I.C. NAKASE AIMS - Australian Industrial Machi- Mannesmann Rexroth Pty. Ltd. Division INDRAMAT Servicio Tecnico CNC nery Services Pty. Ltd. No. 7, Endeavour Way Acassusso 48 41/7 Calle 49, No. 5764/66 Unit 3/45 Horne ST Braeside Victoria, 31 95 RA - 1605 Munro (Buenos Aires) RA - 1653 Villa Balester Campbellfield , VIC 3061 AUS – Melbourne Prov. - Buenos Aires AUS - Melbourne Telefon: +54 (0)11/4756 01 40 Telefax: +54 (0)11/4762 6862 Telefon: +54 (0) 11/4768 36 43 Telefon: +61 (0)3/93 59 02 28 Telefon: +61 (0)3/95 80 39 33 e-mail:[email protected] Telefax: +54 (0) 11/4768 24 13 Telefax: +61 (0)3/93 59 02 86 Telefax: +61 (0)3/95 80 17 33 e-mail: [email protected] Email: [email protected] [email protected] r

Brazil SALES Service Brazil SALES Service Canada SALES Service China SALES Service Mannesmann Rexroth Mannesmann Rexroth Basic Technologies Corporation Mannesmann Rexroth (China) Ldt. Automação Ltda. Automação Ltda. Burlington Division Shanghai Parts & Service Center Divisão INDRAMAT Divisão INDRAMAT 3426 Mainway Drive 199 Wu Cao Road, Hua Cao Rua Georg Rexroth, 609 R. Dr.Humberto Pinheiro Vieira, Burlington, Ontario Minhang District Vila Padre Anchieta 100 Canada L7M 1A8 PRC - Shanghai 201 103 BR - 09951-270 Diadema-SP Distrito Industrial Telefon: +1 905/335 55 11 Telefon: +86 21/62 20 00 58 [ Caixa Postal 377 ] BR – 89220-390 Joinville - SC Telefax: +1 905/335-41 84 Telefax: +86 21/62 20 00 68 [ BR-09901-970 Diadema-SP ] [ Caixa Postal 1273 ] Telefon: +55 (0)11/745 90 60 Tel./Fax: +55 (0)47/473 58 33 +55 (0)11/745 90 70 Mobil: +55 (0)47 974 66 45 Telefax: +55 (0)11/745 90 50 e-mail: [email protected] e-mail: [email protected]

China SALES Service China SALES Service Hongkong SALES Service India SALES Service Mannesmann Rexroth (China) Ldt. Mannesmann Rexroth (China) Ldt. Rexroth (China) Ldt. Mannesmann Rexroth (India) Ltd. 15/F China World Trade Center A-5F., 123 Lian Shan Street 1/F., 19 Cheung Shun Street INDRAMAT Division 1, Jianguomenwai Avenue Sha He Kou District Cheung Sha Wan, Plot. 96, Phase III PRC - Beijing 100004 PRC - Dalian 116 023 Kowloon, Hongkong Peenya Industrial Area IND - Bangalore - 560058 Telefon: +86 10/65 05 03 80 Telefon: +86 411/46 78 930 Telefon: +852 22 62 51 00 Telefax: +86 10/65 05 03 79 Telefax: +86 411/46 78 932 Telefax: +852 27 44 02 78 Telefon: +91 (0)80/8 39 73 74 Telefax: +91 (0)80/8 39 43 45

India SALES Service Indonesia SALES Service Japan SALES Service Japan SALES Service Mannesmann Rexroth (India) Ltd. PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Rexroth Automation Co., Ltd. INDRAMAT Division Jl. Raya Bekasi Km 21 Service Center Japan INDRAMAT Division Plot. A-58, TTC Industrial Area Pulogadung Yutakagaoka 1810, Meito-ku, 1F, I.R. Building Thane Turbhe Midc Road RI - Jakarta Timur 13920 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku Mahape Village YOKOHAMA 224-0041, Japan Telefon: +62 21/4 61 04 87 Telefon: +81 (0)52/777 88 41 IND - Navi Mumbai - 400 701 +62 21/4 61 04 88 +81 (0)52/777 88 53 Telefon: +81 (0)45/942 72 10 Telefon: +91 (0)22/7 61 46 22 Telefax: +62 21/4 60 01 52 +81 (0)52/777 88 79 Telefax: +81 (0)45/942 03 41 Telefax: +91 (0)22/7 68 15 31 Telefax: +81 (0)52/777 89 01

Mexico SALES Service Korea SALES Service Korea SALES Service South Africa SALES Service Mannesmann Rexroth Mexico S.A. de Mannesmann Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd. TECTRA Automation (Pty) Ltd. C.V. 1500-12 Da-Dae-Dong Room 903, Jeail Building 28 Banfield Road,Industria North Calle Neptuno 72 ROK - Saha-Ku, Pusan, 604-050 44-35 Yeouido-Dong RSA - Maraisburg 1700 Unidad Ind. Vallejo Yeoungdeungpo-Ku Telefon: +82 (0)51/2 60 06 18 Telefon: +27 (0)11/673 20 80 MEX - 07700 Mexico, D.F. C.P.O.Box 97 56 Telefax: +82 (0)51/2 60 06 19 Telefax: +27 (0)11/673 72 69 ROK - Seoul Telefon: +52 5 754 17 11 +52 5 754 36 84 Telefon: +82 (0)2/7 80 82 08 +52 5 754 12 60 +82 (0)2/7 80 82 09 Telefax: +52 5 754 50 73 Telefax: +82 (0)2/7 84 54 08 +52 5 752 59 43 e-mail: [email protected]

Taiwan SALES Service Rexroth Uchida Co., Ltd. No.1, Tsu Chiang Street Tu Cheng Ind. Estate Taipei Hsien, Taiwan, R.O.C. Telefon: +886 2/2 68 13 47 Telefax: +886 2/2 68 53 88

Kundenbetreuungsstellen außerhalb Europa - Service agencies outside Europe

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Außerhalb Europa / USA - outside Europe / USA

USA SALES Service USA USA SALES Service USA SALES Service SALES Service Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation INDRAMAT Division Mannesmann INDRAMAT Division INDRAMAT Division 5150 Prairie Stone Parkway Rexroth Corpora- Southeastern Technical Center Northeastern Technical Center USA -Hoffman Estates, IL 60192-3707 tion 3625 Swiftwater Park Drive 99 Rainbow Road INDRAMAT Divisi- USA - Suwanee USA - East Granby, Telefon: +1 847/6 45 36 00 on Georgia 30174 Connecticut 06026 Telefax: +1 847/6 45 62 01 Central Region Telefon: +1 770/9 32 32 00 Telefon: +1 860/8 44 83 77 E-MAIL: [email protected] Technical Center +1 770/9 32 19 03 +1 860/8 44 85 95 USA - Auburn Hills, Service HOTLINE: +1-800-860-1055 MI 48326 -7 days/24hrs- Telefon: +1 248/3 93 33 30 Telefax: +1 248/3 93 29 06

USA SALES Service Mannesmann Rexroth Corporation INDRAMAT Division Charlotte Regional Sales Office 14001 South Lakes Drive USA - Charlotte, North Carolina 28273 Telefon: +1 704/5 83 97 62 +1 704/5 83 14 86 Kundenbetreuungsstellen außerhalb Europa / USA Service agencies outside Europe / USA

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Rexroth Indramat

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