FORM I
I. Basic Information
S.No Item Details
1. Name of the Project Manufacturing of Synthetic Resins
2. S. No. in the Schedule 5(f)
3. Proposed Capacity/area/length/tonnage Lease Area:1.17 Acres (4735 SQ.M) to be handled/command area/lease Total proposed area/number of wells to be drilled. S. No Products Name Capacity (MTA) 1 Alkyd Resin 4,000 2 Poly Ester Resin 4,000 3 Epoxy Acrylate 3,000 4 Lacquers 1,000 Total Capacity 12,000
Proposed Capacity: 12000 MTA.
No of wells to be drilled: Nil
4. New/Expansion/Modernization New
5. Existing capacity/Area etc., New Project and so Not Applicable
6. Category of Project i.e. ‘A’ or ‘B’ ‘B’
7. Does it attract the general condition? If No yes please specify.
8. Does it attract the specific condition? No.The proposed project site is located in Notified If yes please specify. industrial area SIPCOT, Tamil Nadu.
9. Location Phase – II, SIPCOT Industrial Park Sriperumbudur
1 | P a g e S.No Item Details
Plot/survey/khasra No. Plot No. K- 11(1) survey No 283pt Mambakkam village
Village Mambakkam Sriperumbudur
Tehsil Sriperumbudur
District Kanchipuram
State Tamil Nadu
10. Nearest Railway station/Airport along TambaramRailway station :22.7 Km
with the distance in km. Chennai Airport: 30 Km
11. Nearest town, city, District Nearest Town: Sriperumbudur: 2.64 Km
Headquarters along with distance in Nearest City: Chennai, 43 Km km. DHQ: Kanchipuram, 23.8 Km
12. Village Panchayats, Zilla Parishad, MambakkamVillage Panchayat, Municipal Corporation, Local Body Sriperumbudur Taluk, (complete postal addresses with phone Kanchipuram- District, nos. to be given) Tamil Nadu. 602 106.
13. Name of the applicant SAM GLOBAL CHEMICALS (INDIA) PRIVATE LIMITED
14. Registered Address Plot no14, 15 Ramalingarajmainroad, Nanjilstreet Madipakkam, Chennai, , Tamil Nadu, India, 600091
15. Address for Correspondence SAM GLOBAL CHEMICALS (INDIA) PRIVATE LIMITED
Name Mr. Sivaprakasam
Designation (Owner/Partner/CEO) Director
2 | P a g e S.No Item Details
Address Plot No 14,15 Ramalingarajmainroad, NanjilstreetMadipakkam, Chennai, Chennai, Tamil Nadu, India.
Pin Code 600091.
E – mail [email protected]
Telephone No. Tel: 044-42829563
Mobile: +919790805584
16. Details of Alternative sites examined, No, alternate sites were not examined because the if any. Location of these sites should selected site in SIPCOT is more suitable due to its closeness to the“Chennai - Bangalore highway NH-4”, be shown on a topo sheet. theChennai Airport and Chennai sea-port. Secondly, SIPCOT is well known to provide good infrastructural facility.
17. Interlinked Projects None.
18. Whether separate application of NA interlinked project has been submitted.
19. If yes, date of submission NA
20. If no, reason Standalone project.
21. Whether the proposal involves Not applicable because the project site is in the approval/clearance under: if yes, Notified industrial area which is SIPCOT, Tamil Nadu details of the same and their status to be given.
(a) The Forest Conservation Act, 1980?
3 | P a g e S.No Item Details
(b) The Wildlife Protection Act, 1972? (c) The C.R.Z notification, 1991?
22 Whether there is any Government NA Order/Policy relevant/relating to the site?
23. Forest Land involved (hectares) No
24. Whether there is any litigation pending No. against the project and/or land in which the project is propose to be set up?
Name of the Court
(a) Case No. (b) Orders/directions of the court, if any and its relevance with the proposed no project.
4 | P a g e II. Activity
1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)
S.No. Information/Checklist Yes/No Details thereof (with approximate quantities confirmation /rates, wherever possible) with source of information data
1.1 Permanent or temporary Yes Proposed land use pattern, change in land use, land Area cover or topography Land Use including increase in Acres Sq. mt % intensity of land use (with Land coverage area 0.3482 1409 30 respect to local and use plan) Road Area 0.1762 713 15 Green belt area 0.3869 1562 33 Vacant land 0.2597 1051 22 Total 1.17 4735 100.00
1.2 Clearance of existing land, Yes Removal of shrubs and Grass. vegetation and buildings?
1.3 Creation of new land uses? No NA
1.4 Pre-construction No No investigations e.g. bore houses, soil testing?
1.5 Construction works? Yes Land use change as below will occur:
Construction Blocks: Production Blocks, Utility shed, ETP Structural support, Raw materials and finished products ware house and Office Blocks 1.6 Demolition works? No NA
1.7 Temporary sites used for No The local workers will be utilized for the construction construction works or purpose, so no housing facility is proposed for the Housing of construction construction workers. workers?
1.8 Above ground buildings, Yes Above ground works as below will be implemented: structures or earthworks including linear structures, Construction Blocks: Production building, Utility shed, ETP shed, 5 | P a g e S.No. Information/Checklist Yes/No Details thereof (with approximate quantities confirmation /rates, wherever possible) with source of information data
cut and fill or excavations warehouse and Office building.
1.9 Underground works No NA including mining or tunneling?
1.10 Reclamation works? No NA
1.11 Dredging? No NA
1.12 Offshore structures? No NA
1.13 Production and Yes Production processes flow chart of proposed products manufacturing processes? is given in Annexure 1.
1.14 Facilities for storage of Yes The storage facility as below is planned. goods or materials? S. Capacity Storage of No (MT)
1. Raw materials 500
2. Solvents 50 Products 250 3. Storage
Raw materials list, Annexure 2.
1.15 Facilities for treatment or Yes a. Municipal Solid waste disposal of solid waste or (24Employees) liquid effluents? Quantity Collection Disposal Waste (kg/day) method method Organic 10 Drum Authorised 4 Inorganic Bags dealer.
As per CPCB guidelines: MSW per capita/day =0.45
b. Hazardous Waste 6 | P a g e S.No. Information/Checklist Yes/No Details thereof (with approximate quantities confirmation /rates, wherever possible) with source of information data
The various hazardous wastes generated from the process as below:
1. Waste oil/used oil. 2. ETP Sludge 3. Used Filter Cloth. 4. Empty containers/Bags. 5. Cotton soaked waste. 6.Spent Solvent
These wastes will be stored in the designated storage shed near ETP . These waste will be disposed throughTNPCB licensed dealers/recycler/TSDF within a stipulated period of time (90 days).
TNPCB authorization for Hazardous waste disposal will be obtained.
c. Liquid waste management Sewage 2 KLD
Industrial 2 KLD
Treated water consumed in the process.
Proposed :
STP Capacity: 4 KLD
ETP Capacity: 4 KLD
Electrical Evaporator: 80% Efficiency
ROCapacity: 4 KLD
1.16 Facilities for long term No Local labors will be utilized. Hence no housing housing of operational facilities are required for the workers. workers?
1.17 New road, rail or sea traffic No The present road facilities will be utilized for the
7 | P a g e S.No. Information/Checklist Yes/No Details thereof (with approximate quantities confirmation /rates, wherever possible) with source of information data
during construction or proposed construction and operation works. operation?
1.18 New road, rail, air No The present road facilities will be utilized for the waterborne or other transport proposed construction and operation works. infrastructure including new or altered routes and stations, ports, airports etc.?
1.19 Closure or diversion of No NA existing transport routes or infrastructure leading to changes in traffic movements?
1.20 New or diverted transmission No NA lines or pipelines? 1.21 Impoundment, damming, No NA culverting, realignment or other changes to the hydrology of watercourses or aquifers?
1.22 Stream crossings? No NA
1.23 Abstraction or transfers of No NA water form ground or surface waters?
1.24 Changes in water bodies or No NA the land surface affecting drainage or run-off? 1.25 Transport of personnel or Yes The existing roadways/facilities of SIPCOT will be materials for construction, used for the transport of materials and personnel. operation or decommissioning? Through public transports only.
1.26 Long-term dismantling or No NA decommissioning or
8 | P a g e S.No. Information/Checklist Yes/No Details thereof (with approximate quantities confirmation /rates, wherever possible) with source of information data
restoration works?
1.27 Ongoing activity during No NA decommissioning which could have an impact on the environment?
1.28 Influx of people to an area Yes The proposed approximate manpower requirement either temporarily or will be as follows, permanently? Construction Phase: 40 Nos Operation Phase: 24 Nos 1.29 Introduction of alien species? No NA
1.30 Loss of native species or No NA genetic diversity?
1.31 Any other actions? No NA
2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): S.No. Information/checklist Yes/ Details thereof (with approximate confirmation No quantities /rates, wherever possible) with source of information data Land especially undeveloped or Yes Proposed land use pattern, agricultural land (ha) Area Land Use Acres SQ.M % Land coverage area 0.3482 1409 30 Road Area 0.1762 713 15 Green belt area 0.3859 1562 33 Vacant land 0.2597 1051 22 Total 1.17 4735 100
9 | P a g e 2.2 Water (expected source & Yes Construction Phase: competing users) unit: KLD Quantity: 40 KLD, Source: SIPCOT. Operation Phase: Quantity: Total 11 KLD.
Fresh water 10 KLD, Source: SIPCOT.
Water supply agreement for 50 KLD will be made with SIPCOT Authorities. 2.3 Minerals (MT) No NA
2.4 Construction material – stone, Yes Construction Blocks: aggregates, sand / soil (expected Production blocks, Utility Block, ETP Structural source – MT) support, Raw materials and finished products ware house & Tank Farm.
Construction Materials: Cement Block, Bricks, Cement, Steel, blue metals, Sand and gravel will be used in appropriate quantity.
2.5 Forests and timber (source – No NA MT) 2.6 Energy including electricity Yes and fuels (source, competing users) Unit: fuel (MT), energy Details Capacity Source (MW) Power 250 kW TNEB Requirement Back-up 125 kVA DG set High Speed 2000 HP/BPCL/ Diesel lit/month IOCL/Reliance 25000 Furnace Oil HP/BPCL lit/month
2.7 Any other natural resources No NA (use appropriate standard units)
10 | P a g e 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.
S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
3.1 Use of substances or materials, which Yes This is a Synthetic organic chemicals are hazardous (as per MSIHC rules) to manufacturing process and solvents will human health or the environment be used in the process. A separate storage (flora, fauna, and water supplies) facility is provided for the storage of solvents and Raw materials.
Chemicals are handled as per MSDS guidelines (RMs MSDS Annexure 3 and Products MSDS Annexure 4).
3.2 Changes in occurrence of disease or No NA affect disease vectors (e.g. insect or water borne diseases)
3.3 Affect the welfare of people e.g. by No Only positive impact on welfare of changing living conditions? people.
Employment generation of local people.
3.4 Vulnerable groups of people who No The project is sited in the Notified could be affected by the project e.g. Industrial Complex developed by hospital patients, children, the elderly SIPCOT, Tamil Nadu. etc.,
3.5 Any other causes No NA
4. Production of solid wastes during construction or operation or decommissioning (MT/month)
S.No. Information/Checklist Yes Details thereof (with approximate quantities/rates, confirmation wherever possible) with source of information data /No
4.1 Spoil, overburden or No NA
11 | P a g e S.No. Information/Checklist Yes Details thereof (with approximate quantities/rates, confirmation wherever possible) with source of information data /No
mine wastes
4.2 Municipal waste Yes MSW:Paper / Card Board, Dust Bin collections, Dry (domestic and or leaves Grass, Metal scrap & Wooden scrap will be commercial wastes) recycled/sent to Authorized dealer. 4.3 Hazardous wastes (as per Yes Hazardous Waste: Hazardous Waste The various hazardous wastes generated from the process Management Rules) as below: 1. Waste oil/used oil. 2. ETP Sludge& Evaporation Salt. 3. Used Filter Cloth. 4. Empty containers/Bags. 5. Cotton soaked waste. 6.Spent Solvent
These wasteswill be stored in designated shed near ETP disposed off by giving it to the TNPCB authorized dealers/recycler/TSDF within a stipulated period of time (90 days).
PCB authorization for Hazardous waste disposal will be obtained.
4.4 Other industrial process No NA wastes
4.5 Surplus product No NA
4.6 Sewage sludge or other Yes STP sludge will be used as manure for greenbelt sludge from effluent development. treatment
4.7 Construction or Yes Construction waste e.g., excavated soil used for Land fill demolition wastes up/Road facility.
4.8 Redundant machinery or Yes Construction machinery will be taken back by the equipment contractor.
Any redundant items during operation will be periodically
12 | P a g e S.No. Information/Checklist Yes Details thereof (with approximate quantities/rates, confirmation wherever possible) with source of information data /No
sold as per the norms to the approved vendors.
4.9 Contaminated soils or Yes Soil contaminated with cement is used at land fill. other materials Construction waste and cement contaminated soil used for road use/land fill-up.
4.10 Agricultural wastes No NA
4.11 Other solid wastes No NA
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
Yes/ Details thereof (with approximate quantities/rates, wherever possible) with No source of information data S.No. Information/Checklist confirmation
5.1 Emissions from combustion of fossil Yes Construction Phase: fuels from stationary or mobile sources Movement from construction vehicles like Lorries, Trucks, Dumpers, Roller, Excavator and HVM etc will result in air pollution.
All vehicles need to be used will have PUC certificate.
Operation Phase:
The movement of the vehicle around the project site also increases the emission load.
DG sets and Thermic fluid heater will be provided adequate DG stack height as per PCB norms for safe emission of the flue gases.
5.2 Emissions from production processes Yes All the reactors have condensers to condense the solvent vapors.
13 | P a g e Yes/ Details thereof (with approximate quantities/rates, wherever possible) with No source of information data S.No. Information/Checklist confirmation
In case of toxic fume emissions, the reactor vents are connected to the scrubber to neutralize the toxic vapors.
5.3 Emissions from materials handling Yes Construction Phase: including storage or transport This will be restricted to the construction phase and construction site only. However, the generation of such emission will be very minimum.
Operation Phase:
Transportation of materials will be through closed system, drums and through pipelines.
5.4 Emissions from construction activities Yes During construction, the dust is minimized including plant and equipment by sprinkling of water and also proper storage.
5.5 Dust or odours from handling of Yes The dust is minimized by water sprinkling. materials including construction materials, sewage and waste
5.6 Emissions from incineration of waste No No incineration activity is involved
5.7 Emissions from burning of waste in No No burning activity is involved open air (e.g. slash materials, construction debris)
5.8 Emissions from any other sources No NA
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
Yes/ Details thereof (with approximate S.No. Information/Checklist confirmation quantities/rates, wherever possible) No with source of information data
14 | P a g e Yes/ Details thereof (with approximate S.No. Information/Checklist confirmation quantities/rates, wherever possible) No with source of information data
6.1 From operation of equipment e.g. Yes The machineries which will be used for engines, ventilation plant, crushers the construction phase will be of highest standard. Hence significance impact due to construction machineries is envisaged.
The DG sets will be in operation only during power failure. Moreover, the DG rooms will be acoustically enclosed.
For ventilation plant, thermo pack (duck insulation) will be provided for reducing the noise levels.
Noise of existing project is monitored on regular basis and is less than 75 dB (A).
6.2 From industrial or similar processes Yes Noise generation at source will be complied by keeping the noise within the prescribed limits.
6.3 From construction or demolition Yes Will be controlled with proper maintenance of equipments.
6.4 From blasting or piling No NA
6.5 From construction or operational traffic No Will be controlled through proper maintenance of construction equipments / vehicles.
6.6 From lighting or cooling systems No Negligible.
6.7 From any other sources No NA
7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:
15 | P a g e S.No. Information/Checklist confirmation Yes Details thereof (with approximate quantities/rates, wherever possible) /No with source of information data
7.1 From handling, storage, use or spillage of Yes Storage, handling and spillages of hazardous materials hazardous material is taken care by following the written procedures (SOPs) and waste disposal is made according to local standards.
Proper storage facilities will be provided to prevent the risk of contamination.
7.2 From discharge of sewage or other No Sewage will be treated in STP and effluents to water or the land (expected recycled water will be used for mode and place of discharge) gardening/toilet flushing purpose. The treated water from ETP will be used for cooling tower make-up.
7.3 By deposition of pollutants emitted to air No Gaseous emission is scrubbed and stack into the land or into water emissions are test performed accordingly / planned.
7.4 From any other sources No NA
7.5 Is there a risk of long term build up of No NA pollutants in the environment from these sources?
8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment
S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
8.1 From explosions, spillages, fires etc Yes Hazardous substances like solvents will be from storage, handling, use or used in operational phase. production of hazardous substances Proper handling procedures will be followed as recommended in the MSDS
16 | P a g e for the solvents and any hazardous materials.
8.2 From any other causes No NA
8.3 Could the project be affected by natural No The project site falls under seismic zone- disasters causing environmental damage III according to the Indian Standard (e.g.floods, earthquakes, landslides, Seismic Zoning Map. Further it is not cloudburst etc)? flood prone or landslide prone area. Hence, no risk due to natural hazards is envisaged. However suitable seismic coefficients in horizontal and vertical directions will be adopted while designing the structures.
9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality Details thereof (with approximate quantities/rates, wherever possible) Information/Checklist confirmation Yes/No with source of information data S. No.
9.1 Lead to development of supporting. No The proposed project site located in Facilities, ancillary development or SIPCOT industrial area with well laid development stimulated by the project roads, water and Electricity. which could have impact on the environment e.g.: Since the unit is in inside SIPCOT industrial area, no housing • Supporting infrastructure (roads, power development is proposed. supply, waste or waste water treatment, etc.) Not applicable (for Extractive industries, Supply industries& others) • Housing development
• Extractive industries
• Supply industries
• Other
17 | P a g e Details thereof (with approximate quantities/rates, wherever possible) Information/Checklist confirmation Yes/No with source of information data S. No.
9.2 Lead to after-use of the site, which could No NA have an impact on the environment
9.3 Set a precedent for later developments No NA
9.4 Have cumulative effects due to No NA proximity to other existing or planned projects with similar effects
18 | P a g e III. Environmental Sensitivity
S.No. Areas Name/ Aerial distance (within 15 km.)proposed project location boundary Identity
1 Areas protected under international No NA conventions, national or local legislation for their ecological, landscape, cultural or other related value
2 Areas which are important or sensitive Yes Water Bodies: for ecological reasons - Wetlands, Theneri Lake - 5.28 SW watercourses or other water bodies, Shri Perumbudur Lake – 5.77 N coastal zone, biospheres, mountains, Pennalur Lake – 9.46 NE forests Nemili Lake – 10.47 N Valapuram Eri – 14.23 N Koovam Lake – 12.9 NW Naickken Kuppam Thaangal Lake -11.97 SW Forests: Mahanyam RF – 9.14 SE Nallur RF - 13 NE Vadakkupattu RF – 10.8 S Siruvanjur RF – 14.7 SE
3 Areas used by protected, important or No NA sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
4 Inland, coastal, marine or underground No NA waters
5 State, National boundaries No NA
6 Routes or facilities used by the public No NA for access to recreation or other tourist,
19 | P a g e pilgrim areas
7 Defense installations No NA
8 Densely populated or built-up area Yes Nippon Paints – 0.06 N Irungulam – 1.03 N Araneri – 0.7 S Asian Paints Limited- 2.04 N Sriperumbudur – 2.6 N Vallam – 3.05 E Citrus Sriperumbudur – 2.76 W Sunguvarchatram – 3.3 NW Thirumangalam – 2.8 NW Vadekkal – 2.65 S
9 Areas occupied by sensitive man-made land Yes uses (hospitals, schools, places of worship, Dist. S. from community facilities) Places No. Project Site Km Schools & Colleges Sri Venkateswaraa College 1 2.99 E of Technology Jeppiaar Institute Of 2 Technology 4.31SW
Maharishi International 3 4.48 W Residential School Rajalakshmi Engineering 4 14.95 NE College Religious Places 1 Our Lady of Health Church 7.45 NE
2 Gulzaar-e-Ghous-e-Aazam 8.6 NE
3 Annai Velankanni Church 7.43 NE
4 Mosque 7.29 NE
5 Sri Ramanujar Koil 7.59 NE
20 | P a g e Madhuramangalam 10.69 6 Emperumanar Temple NW
7 Shiva Temple 9.16 SE
Hospitals
1 Jaya Hospital 2.74 NE
2 KMT Ayurveda Hospital 8.6 N
3 Medcorridor Health Group 7.63 SE
10 Areas containing important, high quality or No NA scarce resources
(ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)
11 Areas already subjected to pollution or No NA environmental damage. (those where existing legal environmental standards are exceeded)
12 Areas susceptible to natural hazard which No This area is generally plain not prone to any could cause the project to present natural disasters. The area under study falls environmental problems (earthquakes, in Zone-II, according to the Indian Standard subsidence, landslides, erosion, flooding or Seismic Zoning Map. Suitable seismic extreme or adverse climatic conditions) coefficients in horizontal and vertical directions respectively, have to be adopted while designing the structures.
21 | P a g e Proposed Terms of Reference
Sr. Proposed Terms of Reference No. 1. A recent satellite imagery of the project area and its surroundings 2. Topoplan and layout drawing of the project site. Location of National Park/Wildlife sanctuary/ReserveForestwithin10 km radius of the 3. Project. Presentlanduseandcroppingpatternbasedonsatelliteimageryforthestudyareaof10 4. kmradius.LocationofNationalPark/Wildlifesanctuary/ReserveForestswithin10km radius of the project. 5. Contour map of the project site. 6. Rain water Harvesting details 7. Process Description along with Process Flow Diagram and material balance. Details of water consumption and source of water supply, waste water generation, 8. Treatment and effluent disposal with water Balance. 9. Water Conservation measures proposed 10. Power requirement &power back up Detailedsolid&Hazardouswastegeneration,collection,segregation,itsrecyclingand 11. reuse, treatment and disposal. 12. Fire fighting facilities Totalcostoftheprojectalongwithtotalcapitalcostandrecurringcost/annumfor 13. Environmental pollution control measures. Site-specificmicro-meteorologicaldatafortemperature,relativehumidity,hourlywind 14. speed and direction and rainfallforoneseason atonelocation. Ambientairqualitymonitoringat6locationswithin10Kmradiusof studyareafor 15. PM10,SO2,NOx,CO,HC,VOCforoneseason(NonMonsoon)takingintoaccountthe pre- dominant winddirection, population zone and sensitive receptors. Assessment ofgroundlevelconcentrationofpollutants. Air quality modelling for 16. proposed project. Waterquality monitoring includingsurface&groundwaterat8locationswithin10Km 17. radius of studyarea foroneseason (Non Monsoon). 18. Soilsample analysis at 8locations within thestudyareaforoneseason (Non Monsoon). 19. NoiseMonitoringwithin8 locations thestudyareaforoneseason (Non Monsoon) 20. Demography&socio-economics of the studyarea. Ecological features (terristrial &Aquatic) of the study area for one season (Non 21. Monsson) 22. Assessment of impact onair, water, soil, solid /hazardous waste and noiselevels.
22 | P a g e Sr. Proposed Terms ofReference No. Air pollution control measures proposed for the effective control of gaseous emissions 23. within permissible limits. Risk assessment including Hazard identification, Consequence Analysis, Risk 24. Assessment and preparation of Disaster Management Plan for storage of solvents. DetailsofproposedOccupationalHealthSurveillanceprogramfortheemployeesand other 25. labour Detailed Environment management Plan (EMP) with specific reference to Energy Conservation and natural resource conservation, details of air pollution control system, 26. water & wastewater management, monitoring frequency, responsibility and time bound implementation plan for mitigation measure and cost towards environmental protection measures.
Page 23 of 24
Pre-Feasibility Report Sam Global Chemicals (India) Private Limited
PREFEASIBILITY REPORT
For
Manufacturing of Synthetic Resins
By
M/s. SAM GLOBAL CHEMICALS (INDIA) PRIVATE LIMITED
At
AT SIPCOT INDUSTRIAL PARK, K-11(1), PHASE - II
VILLAGE: MAMBAKKAM
TALUK: SRIPERUMBUDUR
DISTRICT: KANCHIPURAM
STATE: TAMIL NADU
Prepared by
HUBERT ENVIRO CARE SYSTEMS PRIVATE LIMITED
March-2017
1 Pre-Feasibility Report Sam Global Chemicals (India) Private Limited
Table of Contents
1.EXECUTIVE SUMMARY...... 5
2. INTRODUCTION OF THE PROJECT...... 7 2.2 About the project ...... 7 2.3 Need for the project...... 8 2.4 Demand and supply gap...... 8 2.5 Imports v/s. Indigenous production...... 8 2.6 Domestic / Export Markets...... 8 2.7 Employment Generation (Direct and Indirect) ...... 9
3. PROJECT DESCRIPTION...... 9 3.1 Project type ...... 9 3.2 Project Location...... 9 3.3 Details of alternate sites...... 12 3.4 Size of Operation...... 12 3.5Process description...... 13 3.6 Raw Material Required ...... 13 3.7 Resource optimization/recycling and reuse ...... 13 3.8 Power and fuels...... 13 3.9 Manpower...... Error! Bookmark not defined. 3.10 Water requirement...... 14 3.11 Utilities...... 15 3.12 Liquid waste management...... 16 3.13 Air pollution control measures...... 17 3.14 Hazardous and solid waste management...... 18
4 SITE ANALYSIS ...... 19 4.1 Connectivity...... 19 4.2 Land form, Land use, Land Ownership...... 19 4.3 Topography ...... 19 4.4 Existing Land use pattern...... Error! Bookmark not defined. 4.5 Existing Infrastructure ...... 20
2 Pre-Feasibility Report Sam Global Chemicals (India) Private Limited
4.6 Soil Classification ...... 21 4.7 Climatic data from secondary sources: ...... Error! Bookmark not defined. 4.8 Social Infrastructure available...... Error! Bookmark not defined.
5 PLANNING BRIEF...... 22 5.1 Planning Concept...... 22 5.2 Population Projection ...... 22 5.3 Land use planning ...... 22 5.4 Assessment of Infrastructure Demand...... 22 5.5 Amenities/Facilities...... Error! Bookmark not defined.
6 PROPOSED INFRASTRUCTURE ...... 23 6.1 Industrial Area ...... 23 6.2 Residential Area ...... 24 6.3 Greenbelt...... 24 6.4 Social Infrastructure ...... 27 6.5 Connectivity...... 28 6.6 Drinking Water Management...... 28 6.7 Sewerage system...... 28 6.8 Industrial waste management ...... 28 6.9 Solid waste management ...... 29 6.10 Power Requirements and Supply/ Source ...... 29
7 REHABILITATION AND RESETTLEMENT(R&R) PLAN ...... 29 7.1 Policy to be adopted (Central/ State)...... 29
8 PROJECT SCHEDULE AND COST ESTIMATE ...... 29 8.1 Likely date of start of construction and likely date of completion ...... 29 8.2 Estimated project cost ...... 30
9 ANALYSIS OF PROPOSAL...... 30 9.1 Financial and social benefits ...... 30
10 CONCLUSION ...... 31
3 Pre-Feasibility Report Sam Global Chemicals (India) Private Limited
LIST OF TABLES
Table 2.1 List of Products with capacity………………………………...... 07
Table 3.1 Environmental setting of the existing site………………………………………..…………11
Table 3.2 Power and fuel requirement…….…………………………………………………………..14
Table 3.3 Waterrequirement…………...... ……………………………………..……………...……..15
Table 3.4 List of Utilities………………….....……….….……………………………………...….…15
Table 3.5 Air Pollution Control Measures…………………………………………………...... ….17
Table 3.6 Municipal Waste detail………………………………..……………………………...... ….18
Table 4.1 Sensitive areas from the site boundary……………………………….…..…...... 21
Table 4.2 Existing infrastructure within 10 Km radius from the site………….………...... 21
Table 4.3 Meteorological Observations……………………………………………….……....……...22
Table 4.4 Project surrounding features……………………………………………...... 22
Table 5.1 Proposed Land use Pattern………………………………………………...... …23
Table 6.1 Land Coverage Area Break-up Detail……………………….…...... …..24
Table 6.2 Power Requirement and Back-Up Details……………………………...... …….27
Figures Figure 3.1: Project Site ...... 10 Figure 3.2: 10 km radius satellite image around project site...... 11 Figure 3.3: 5 km radius satellite image around project site...... 11
4 Pre-Feasibility Report Sam Global Chemicals (India) Private Limited
1. EXECUTIVE SUMMARY
S.No. Particulars Details 1. Name of Company M/s. SAM GLOBAL CHEMICAL (INDIA) PRIVATE LIMITED 2. Location K- 11(1) SIPCOT, Industrial Park, Phase – II MambakkamVillage, Sriperumbudur Taluk, Kanchipuram District, TamilNadu-602 106.
3. Project Activity, Category as per Project schedule 5(f)- Synthetic Organic amendments Chemicals, Category B. 4. Name of the project Manufacturing of Synthetic Resins 5. Total Land area 1.17 Acres(4734SQ.M) 6. Land coverage area 0.4994 Acre (1409SQ.M30%) 7. Greenbelt area 0.386 Acre (1562 SQ.M33%) 8. Proposed product with capacity Total Proposed Capacity: 10000 MTA.
Total proposed S. No Products Name Capacity (MTA) 1 Alkyd Resin 4000 2 Polyester resin 4000 4 Epoxy Acrylates 3000 5 Lacquer 1000 Total 12,000 9. Raw materials Annexure 2. 10. Water Construction Phase: requirement Quantity: 40 KLD, Source: SIPCOT. Operation Phase: Quantity: Total 11 KLD.
Fresh water: 10 KLD, Source: SIPCOT.
11. Waste water and Detailed in Chapter 3.7. mode of disposal
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12. Power
Details Capacity Source
Power 250 TNEB Requirement KW Back-up 125kVA DG sets High Speed 2000 HP/BPCL/ Diesel lit/month IOCL/Reliance 25000 HP/BPCL/ Furnace Oil lit/month
13. Manpower Construction Phase:40 Nos Operation Phase: Nos
14. Air emissions One unit 10 Lakh k.cal 15. Project cost (estimate) 4 Crores
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2. INTRODUCTION OF THE PROJECT
2.1 About the project proponents:
One of the two promoters is Mr. Ramaiah Sivaprakasam. He has over 30 years of experience in developing and manufacturing various synthetic resins used in the paint and Coating formulations. He has equal experience in formulating and manufacturing of paint and coating in India and South East Asia working at senior management level for American and Japanese Multi-National Companies. Apart from the Rich technical knowledge, he has Operation Management Expertise working at a senior management level in the Asia Pacific Region with which he will be able to bring export business to the company. He has a vast knowledge of Indian Paint industry and has good connection with the decision makers in the top management and with the functional heads in the paint and coating industry. He has a Master’s degree in Applied Chemistry from Anna University and and an MBA in General Management obtained from The University of Nottingham, United Kingdom.
The co-promoter is Mr.Natarajan. He has M.Sc., M.Phil.DSCI, DIPC, MHRM and Petrochemical & Paint Industries 30 years of experience. He is having rich experience in the field of statutory Acts and Rules of Inspector of Factories, Petroleum & Explosives, Environmental, Fire, Poisons storage and Transport, solvent, (State and District authorities) He has conducted safety and Environmental Audits in various organizations. He has rich experience to guide operation of Effluent treatment plant, Sewage treatment plant & RO Plant, Storage and handling of Hazardous Chemicals and Manufacturing of Paint Operations. He has led cross functional teams in HSE Management at National level.
2.2 About the project:
This project is for making synthetic Resins for the Paint and coating Industries mainly in India and some exports. The promoters are well qualified and have deep and wide knowledge of the chemistry, Technology, Engineering, Marketing/Distribution of the Resins. They have acquired 1.17 acres of land from SIPCOT, Tamil Nadu in the Sriperumbudur SIPCOT Phase II Industrial Estate. Major Paint and Coating Manufacturers and Major Automobile manufacturers are located within about 20 km area which is a big advantage in terms lower distribution cost and lower Inventory cost for the end users.
The promotors will deploy newer technology and incorporate fair amount of process automation and electronic controls for the purpose on ensuring higher and consistent quality and to ensure safe operation all the time.
The chemical process and operation will be conducted in a completed close process loops to ensure no emissions which also means saving precious raw materials from getting lost due to emission.
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The design of machineries and equipment will be per national and international standards and various codes of practices. Installation will follow sound engineering practices and will be carried out by qualified and certified people wherever required.
We will deploy sound Human resource management practices with focus of training and continuous improvement.
2.3 Need for the project:
This project aims to address the existing supply side difficulties experienced by the present Paint and Coating manufacturers located in southern India in terms longer lead time, higher transportation cost and a need to hold large inventory of key raw materials namely Alkyd, Acrylic, Polyester, and Epoxy Resins. The reason for the difficulty is that some resins are brought from far off places like Gujarat and Maharashtra and a few other resins used for Automotive and Protective coating segments are imported from overseas.
Secondly, The Indian Paint market is growing at about 17% year on year. There is a pressing need to build additional Resin capacity to support the Paint market growth. With the focus in infrastructure development by the Federal Government, the paint and coating market is expected to grow faster than the present average growth of 17%.
This project uses computer based process controls to ensure tight quality control and to maintain lower production cost which means overall lower cost to the end users. The promotors with three decades of experience in developing, manufacturing Resins, has the capabilities ate resources to set up a new resin manufacturing facility making use of the latest available technology and provide faster customer service.
2.4 Demand and supply gap:
Based on market survey the selected products have potential for export as well as domestic market. The demand side gap comes from organic growth of Paint market in India and South and South East Asia
2.5 Imports v/s. Indigenous production:
The resins which are planned to be manufactured will use majorly Indigenous Raw-Materials which are present in India. One or two raw materials which are not manufactured in India will be imported.
2.6 Domestic / Export Markets:
The Indian Paint Industry growth of 17% average year on year creates supply side gap and our Resin project will fill the gap. Secondly, incorporation of process automation will reduce manufacturing cost and tighter consistency of quality which will boos export potential of our product.
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2.7 Employment Generation (Direct and Indirect):
There will be very good opportunity of employment generation of qualified staff & unqualified workers directly for 24 nos. and indirectly for 100 nos. due to the proposed project.
3. PROJECT DESCRIPTION
3.1Project type:
The proposed project is manufacturing of synthetic resins The project falls under Category ‘B’, schedule 5 (f) as per the EIA notification dated September 14, 2006 and its amendments. There are no interlinked projects. 3.2 Project Location
The factory is located at K-11, Phase II , SPICOT Industrial Park, Mambakkam Village, Sriperumbudur Taluk, Kancheepuram District about 50 Km from Chennai. There are no streams or nallas present in the project site. The maximum and minimum ambient temperatures in the area as per IMD- Chennai are recorded to be 36.6° C (April & June) and 21.1° C (Dec - Jan) respectively. The average annual total rainfall in the region is about 1200 mm, seismically, the site falls under Seismic zone - III, which indicates that the area is seismically stable.. The layout of the site with facilities is enclosed in Annexure- 5 (Site Layout Plan) .The project locations is shown in Figure 3.1, 10 & 5 km radius google imary of the project site appended in Figure 3.2 &3.3 respectively.
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Figure 3.1:Project Site
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Figure 3.2: 10 km radius satellite image around project site
Figure 3.3:5 km radius satellite image around project site
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3.3 Details of alternate sites
No alternate site option is explored since the chosen project site having advantage being located SIPCOT industrial area which has the entire infrastructure in place and better site connectivity. . The environmental setting of the existing site is given in Table 3.1: Table 3.1 Environmental setting of the existing site Selection criteria Details Latitude and Longitude 12°54'43.60"N, 79°54'26.83"E Climate conditions as per Annual mean Max Temp 38 ºC (Summer) IMD data (Chennai) Annual mean Min Temp 20.3ºC (winter) Maximum Total Rain Fall 715.8 mm
Land acquired for the project 1.17 Acres Water source SIPCOT Water Supply Nearest Airport Meenambakkam, Chennai Airport Nearest Railway station Tambaram Junction Nearest Major City Chennai Nearest Town Sriperumbudur Nearest Highway NH-45 (Chennai-Trichy Highway) Nearest Health care facilities Sriperumbudur Reserved/ Protected Forest Nil in 10km Radius Hills / valleys No hills of any significance. Monuments None of significance in study area Seismicity Seismic zone III Defense installations Nil in 10 kms Radius Nearest port Chennai Major units located in the complex SIPCOT Industries
3.4 Size of Operation:
In the view of business opportunity and market potential Sam Global Chemicals proposes to manufactures Synthetic Organic Chemicals. There are five categories of products with a combined volume of 12000 MTA
3.5 Project Description: The general activity of the project is depicted in the Figure 3.1.
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Receive Raw Material
Dispensing Raw Material
Raw Materials Charging in Reactor and Reaction monitoring
Thinning with Solvents
Filtration to Remove Dirt Particles
Finished Goods/ Product packing
Finished Goods/ Product Dispatching
Figure 3.4: Project Activity
Production processes flow chart of proposed products is enclosed as Annexure 1.
3.6 Raw Material Required The resins which are planned to be manufactured will use majorly Indigenous Raw-Materials which are present in the state of Tamil-Nadu & a few Neighboring States.
The raw materials required for the manufacture of proposed products are enclosed as Annexure 2. 3.7 Resource optimization/recycling and reuse
All the solvents used in the process will be reused as thinners. There are process residues. The effluent generated will be treated and treated water will be reused.
3.8 Power and fuels
The power requirement will be 250KW. The power required will be sourced from TNEB. 1.6 Neighborhood Profile
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The thermic fluid heater capacity will be 20 Lakhs Kcal. The power and fuel requirement details are provided in the following Table 3.2.
Table 3.2Power and Fuel Requirement
Details Capacity Source
Power Requirement 250 KW TNEB Back-up 125 kVA DG set HP/BPCL/ High Speed Diesel 2000-lit per month IOCL Furnace Oil 25000 lit per month HP/BPCL
3.9 Manpower The manpower requirement will be around 24 nos for technical and non-technical work permanently during operation phase. During construction phase approximately 40 nos of work force will be required.
3.10 Water requirement
The water requirement for the proposed project is as follows, Construction Phase: Quantity: 40 KLD; Source: SIPCOT. Operation Phase: Quantity: Total 11 KLD. Fresh water 10 KLD, Source: SIPCOT. Break up for operation phase is provided in the following Table 3.3.
Water supply will be from SIPCOT as part of agreement.
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Table 3.3 Water requirement Water requirement Capacity Proposed Water Break-up (KLD) Fresh water Treated Domestic (Toilet & Canteen) 2 2 0 Process 0.5 0.5 0 Gardening 10 8 2 Cooling Tower 1 0 1 Floor Cleaning 0.5 0 0.5 loss 0.5 Total 14 10.5 4
Water balance chart is enclosed as Annexure 5.
3.11 Utilities
The tentative list of utility is provided in the following Table 3.4.
Table 3.4 List of Utilities Utility Capacity Purpose 1. Main Line Power 250 kW Power 2. Thermic Fluid Heater 10 k.cal/Hr Heating 3. Cooling Tower 240 TR Cooling 4. Diesel Generator 125 KVA Power Back-up
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3.12 Liquid waste management
PROCESS DESCRIPTION FOR UPCOMING STP
The raw sewage will be received at the inlet of the bar screen to trap any floating particles and debris.
A belt type oil skimmer and grease trap will be provided to remove the floating oil and grease. The oil free sewage overflows to the collection cum equalization tank.
Water from the equalization tank is pumped using raw sewage transfer pump to the aeration system where the aeration system works on a Moving Bed Bio Reactor (MBBR) Aerobic Process. The biological reaction is sustained by maintaining a required level of MLSS in the aeration tank. Oxygen transfer is achieved by means of fine bubble diffusers placed at the bottom of the tank to transfer atmospheric oxygen from air. Suitable air blowers are provided to maintain an adequate flow of air through the aeration tank.
The Sewage from Aeration tank overflows to secondary settling tank provided with suitable media for settling the flocs.
The clarified water overflows to clarified water storage tank and the water is dosed with hypo. The water is then pumped to Pressure Sand Filter using filter feed pump.
Hypo solution of suitable capacity is dozed and the water is then sent to Pressure Sand Filter to remove the Suspended Solids & reduce Turbidity.
The water is then sent to Activated Carbon Filter to remove free Chlorine, balance organics, color etc.
The Water is then irradiated with UV and the treated water can now be used for gardening purpose.
PROCESS DESCRIPTION FOR UPCOMING ETP
The effluent generated from various sources will be collected in the collection tank from where it is pumped to the bar screen chamber and oil skimmer to remove the floating solids and oily substances through raw effluent transfer pump.
The screened effluent will be led to the Flash Mixer unit provided with agitator mechanism for neutralization. Acid / Alkali dosing is done in the flash mixer tank.
The overflow from flash mixer unit is sent to the Primary Clarifier where the sludge settles at the bottom of the tank and clear water flows out into oxidation tank.
The oxidation tank is provided with air diffusion and fresh air if bubbled through air blower & diffuser arrangement.
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The overflow from the oxidation tank is sent to the secondary Clarifier tank provided with Clari-settler internals where again the sludge settles at the bottom of the tank.
The over flow from Secondary Clarisettler tank will be sent to the clarified water tank.
The settled sludge at the bottom of the Primary & Secondary Clarisettler tank is sent to the sludge drying bed through common sludge transfer pump
The water from the clarified water tank is fed to Pressure Sand Filter & Activated Carbon Filter and the Filtered Water is collected in the Filtered Water Tank/ RO Feed Tank.
The water in the RO Feed tank is fed to the micron filter and then pumped to the RO system using High pressure pump.
The water to be treated is dosed with anti-scalent, anti-oxidant & pH dosing.
RO permeate is collected in the RO Permeate tank & the rejects water will be collected in the RO Rejects tank.
Periodic cleaning of membranes shall be carried out at regular intervals in order to prevent the scaling of membranes using RO Cleaning system.
The RO Rejects will be taken to the Electrical Evaporator system followed by Solar Bed for sun drying; the solid thus obtained will be disposed to TSDF, which make this a ZLD (Zero Liquid Discharge) Plant.
Proposed: ETP Capacity: 4 KLD Electrical Evaporator: 80% Efficiency
RO-1 Capacity: 4 KLD 3.13 Air pollution control measures 1. The discharge of emissions from the air pollution sources will be passed through the air pollution control equipment (Scrubbers/Chimney) and discharged through stack/chimney. 2. Ambient Air quality of the premises will be kept conformed to the national ambient air quality standards specified in environmental (protection) rules. 3. Emissions will be analyzedperiodically.
The APC measures that will be undertaken is provided the following Table 3.5.
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Table 3.5 Air Pollution Control Measures Control & Disposal S. No Source Emission Mode
1. Reactors: from process VOC As per PCB Norms
2. DG set 1*125 KVA Flue gases As per PCB Norms Thermic fluid heater, 3. Flue gases As per PCB Norms 1x10 lakh k.cals
3.14 Hazardous and solid waste management Hazardous Waste Management: The various hazardous wastes generated from the process as below:
1. Waste oil/used oil. 2. ETP Sludge & Evaporation Salt. 3. Used Filter Cloth. 4. Empty containers/Bags. 5. Cotton soaked waste. 6. Spent solvent
These wastes will be stored in a isolated area above concrete platform under roof shed. These waste will be segregated & stored and will be disposed off by giving it to the TNPCB authorized dealers/recycler/TSDF within a stipulated period of time (90 days).
The high calorific value waste like used filter clothetc. will be sent to TSDF Gummudipoondi.
Hazardous waste materials will be properly disposed as per the Hazardous and other Wastes (Management, Handling and trans boundary Movement) Rules 2016; Agreement will be made with TSDF approved dealers for safe disposal of hazardous wastes. PCB authorization for Hazardous waste disposal will be obtained.
Municipal Solid Waste Management: The Municipal Solid Waste generated from the site is collected and transported to authorized dealers. The details are given below in the Table 0.6.
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Table 3.6 Municipal Waste detail Quantity Collection Waste Disposal method (kg/day) method Organic 5 Drums Authorised dealer. Inorganic 5 Bags As per CPCB guidelines: MSW per capita/day =0.45.
4 SITE ANALYSIS
4.1 Connectivity The project site is located in SIPCOT, Phase –II Mambakkam Village, Sriperumbudur Tamil Nadu and the connectivity is,
Nearest Highway NH48 nearby plant - < 2 km Nearest State Highway NH48 Nearest Railway Station Tambaram 30 Km Nearest Airport Chennai Airport: 35 Km Nearest seaport Chennai, 55 Km Nearest major city Chennai, 50 Km
The connectivity of the sites with all required facilities is the major advantage for the present site for the proposed Industrial Park.
4.2 Landform, Landuse, Land Ownership The proposed project site is located at plot no.K-11(1) SIPCOT Industrial Park, Phase -II, Mambakkam Village, Sriperumbudur Taluk, Kanchipuram - District, Tamil Nadu. 602 106. The layout plan of proposed facility is enclosed as Annexure 6 and SIPCOT allotment letter is enclosed as Annexure 7.
4.3 Topography Kancheepuram district is situated on the northern East Coast of Tamil Nadu and is adjacent by Bay of Bengal and Chennai city and is bounded in the west by Vellore and Thiruvannamalai district, in the north by Thiruvallur district and Chennai district, in the south by Villuppuram district in the east by Bay of Bengal. It lies between 11° 00' to 12° 00’ North latitudes and 77° 28' to 78° 50' East longitudes. The district has a total geographical area of 4393.37 Sq.Kms and coastline of 57 Kms. Kancheepuram, the temple town is the district headquarters. The district has been divided into 4 revenue divisions comprising of 13 taluks with 1137 revenue villages. Further, the district it is divided into 13 development blocks with 633 Village Panchayats.
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According to 2011 census, the District had population of 39.90 lakh, which is about 5.53% of the total State population. The total population of the District was 39,90,897, in which 20,10,309 were Male and 19,80,588 were Female. In rural 14,53,072 and in Urban it was 25,37,825.
Soils have been classified into 1) clayey soil, 2) red sandy or red loamy soil 3) Red sandy brown clayey soil and 4) Alluvial soil. Of the above soils brown clayey soil is the most predominant, covering more than 71 percent of the areal extent of Kancheepuram district. Alluvial soils are found on the banks of Palar, Cheyyar and other rivers. The river alluvium is transported and is seen in coastal area of this district. Sandy coastal alluvial (arenacious soil) occurs along the seacoast as a narrow belt.
Agriculture is the main occupation of the people with 47% of the population engaged in it. Paddy is the major crop cultivated in this district. Groundnuts, Sugarcane, Cereals and Millets and Pulses are the other major crops.
The district is underlain by both sedimentary and fissured formations. The important aquifer system in the district are constituted by 1) unconsolidated and semi consolidated formations and 2) weathered, fissured and fractured crystalline rocks. 8 Porous Formation Semi Consolidated formation: Gondwana sandstones and shales and Tertiary mottled clays and sandstones represent the porous, semi-consolidated sediments. Ground water occurs under water table conditions to confined conditions in the inter granular spaces of sandstones, sands and in the bedding planes and thin fractures of shales. The ground water occurs under water table conditions and the depth of the wells ranges from 5 to 10 m bgl. The depth to water level ranged from 2.89 to 4.09 m bgl during May 2006 and 1.05 to 3.40 m.bgl during Jan’2007. The specific capacity of porus formation ranged from 1.00 to 80.00 lpm/m/dd. Ground Water in Unconsolidated Alluvium This unconsolidated formations occur mainly along the banks of Palar and Cheyyar rivers and the sand layers of this alluvium form the potential aquifer. Between Walajabad and Kancheepuram, small diameter dug wells tap the alluvium with depths ranging between 6 and 12 m bgl. The yield ranges from 25 to 35 m3 /hr. Depth of filter point and dug cum bore wells ranges from 10 – 21 m bgl and yield is around 20 m3 /hr. The yield of infiltration wells with varying depths of 5 – 12 m bgl is around 35 m3 /hr. In areas covered by the laterites, the ground water is developed by means of dug wells in the depth of 4 to 6 m bgl. The estimation of ground water resources for the district has shown that two blocks are over exploited and two blocks are under “Critical” category. The shallow alluvial aquifer along Palar and Cheyyar rivers serve as an important source of drinking water between Kancheepuram to Ayyapakkam and Chingleput to Tambaram.
4.5 ExistingInfrastructure The proposed project land area is 1.17 acres and located at plot no. K-11, SIPCOT Industrial Park Phase –II, Mambakkam Village, Sriperumbudur, Kanchipuram District, Tamil Nadu.
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The list major industries around the project site is provided in the following Table 4.2.
Table 4.2 Existing infrastructure within 10 Km radius from the site S.No. Name IndustryType Distance from site (km) KCC Paint India Private Decorative Paint 1. 0.3 N Limited Manufacturing Unit Nippon Paint India Private Automotive Paint 2. 0.06 N Limited Manufacturing Unit Abbrasives & Grinding 3. Carborundum Universal 2.16 N wheels Industrial Coolants and Young Bumwoo India 4. Rust Preventive Wax 0.83 NW Company Private Limited manufacturing Unit
Project Surrounding Villages S. No. Places Dist. in Km Direction Villages 1. Pondur 2.7 NE
2. Sunguvarchatram 3.33 NW
3. Thirumangalam 2.89 NW
4. Irungulam 1.01 N
5. Sriperumbudur 2.64 N
Project Surrounding Features S. No. Places Dist. in Km Direction Schools & Colleges 1 Sri Venkateswaraa College of Technology 2.99 E 2 Jeppiaar Institute Of Technology 4.31 SW
3 Maharishi International Residential School 4.48 W
4 Rajalakshmi Engineering College 14.95 NE
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5 PLANNING BRIEF
5.1 PlanningConcept
The project site is located in Mambakkam village in Sriperumbudur SIPCOT, Tamil Nadu and the connectivity is,
Nearest Highway NH-48 Chennai-Bangalore high way Nearest State Highway NH 48 nearby plant - < 2 km Nearest Railway Station Tambaram – 22.7 Km Nearest Airport Chennai Airport: 30 Km Nearest seaport Chennai, 55 Km, Nearest major city Chennai, 43 Km,
The connectivity of the project site and all the required infrastructuresavailability in the SIPCOT industrial area arethe major advantage for the project.
5.2 Population Projection
The proposed approximate manpower requirement will be as follows, Construction Phase: 100 Nos Operation Phase: 50 Nos
5.3Land use planning
The Total site area is 1.17 Acres. The land use planis given in the following Tables 5.1.
Tables 5.1 Proposed Land use Pattern Area Land Use Acres Sq.mt % Land coverage area 0.4994 2021 43 Road Area 0.1762 713 15 Green belt area 0.386 1562 33 Vacant land 0.1085 439 9 Total 1.17 4735 100
5.4 Assessment of Infrastructure Demand
The proposed project site is within the SIPCOT industrial area which has all the necessary infrastructure.
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6 PROPOSED INFRASTRUCTURE 6.1Industrial Area The land use planningfor proposed project is provided in the Chapter 5.3. The facilities which will come under land coverage area are provided in the following Table 6.1.
Table 6.1 Land CoverageArea Break-up Detail S. No. Description Area(Sq. Mt) % of area 1 Production Block 400 28% 2 Heater Room + DG room 115 8.16% 3 Warehouse 495 24% 5 Security/receiving 40 2% 6 ETP 160 8% 7 Office 200 10% Total 1409 100
Buildings
Total built up area will be divided into various sections like Production Blocks, Utilities, Warehouses, Administration, Canteen, Toilets etc.
Plant Machineries
The Plant Facilities will be designed and set up with the objective to carry out almost all chemical reactions and processes in enclosed vessels. i. Process Equipment like
. Reactors - 2 . Blenders - 1 . Sparkler Filters – 2 . Service Tan . Bead Mill ii. Machinery Equipment; . Thermic fluid heaters - 1 . Cooling towers - 1 . DG sets - 1 . Air compressors . Vacuum pumps . Process Motors and Pumps . Scrubbers iii. Safety Equipment:
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. Fire Hydrant System . Fire Extinguishers . Fire Alarm System . Eye wash fountain / Safety Showers . Emergency PPE cupboards . Wind Sack . Compressed Air Foam System (CAFS) . FM-200 (Automatic fire extinguishers) . AFT (Advanced Fire Technology)
6.2Residential Area
Not Applicable.
Safety Management
Sam Global Chemical India Private Limited will be well planned and systematic safety management practices provided for safe working conditions. Careful storage and handling of chemicals will ensure safety in the plant. Incident reviews and monitoring will be done strictly and regularly to prevent accidents. Provision of personal protective equipment for working personnel will be supplied to all employees and contractors. All the prescribed safety practices will be strictly observed for transport, storage and handling of fuel and other chemicals used. Periodic checking, with standing tests will be done. Safety reviews and meetings will be held periodically and accident reviews and safe practices will be conducted. Safety training will be imparted to staff frequently. Safety officer will be appointed to oversee and be responsible for safe status of operations and equipment. From point of view of safety, all the materials will be transported in covered manner. Systems & Procedures
The following guidelines will be followed for ensuring safety:
Issuance of standing instructions of safety;
Hazardous materials information and control;
Preparation and issuance of material safety data sheet and safety manuals
Regular inspection of all aspects of safety;
Reporting of accidents, failures and ‘near-misses’; Database and documentation of all safety related information;
Inspection and maintenance of all safety equipment including personnel protection gear and especially that relating to firefighting;
Identification of personnel who will co-ordinate and take charge during an emergency;
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Risk analysis preparation to identify possible risk prone areas and processes;
Identify personnel to co-ordinate and take charge of various functions and train them in safety measures required in the event of emergency
Ensure that the necessary equipment such as boots, ear muffs helmets, protective overalls, gloves, goggles etc., are readily available;
Maintain adequate inventory of first aid kits and essential drugs;
Display posters, indicating action plan in case of disaster;
Lock Out and Tag out system is being followed for all electrical installations Occupational Health
As adequate protective measures for pollution abatement will be taken, as described earlier, no occupational health problems are envisaged. However, periodic monitoring, for prompt detection of any problem in this regard, will be regularly carried out.
Periodical checks for workers and staff will be done to detect and occupational health problems and corrective measures will be taken promptly. Protective devices such as Boots, Helmets, Hand Gloves, Goggles, Masks, Aprons Ear Plugs and Ear Muffs etc., will be provided to workers to avoid exposure in risk areas.
Besides in order to reduce occurrence of epidemics like Malaria, Deng Fever etc., fumigation practices will be adopted, as necessary, in the area. Publicity campaigns and medical camps will also be organized in nearby villages to create awareness about the importance of hygiene and cleanliness for preventing occurrence of epidemic diseases.
Safety measures such as regular inspection and checking is being done as per regulation. Safety audit is being done regularly to find the problematic areas with a view to take remedial measures immediately. Imparting safety education and in-house and external training on safety aspects is being done periodically. Elaborate fire protection and control systems are installed in the factory premises. Fire Fighting System
Fire protection system is proposed to install as per the Factories Act
First-aid firefighting equipment is been provided on all floors
Firefighting appliances will be distributed all over the formulation unit.
Manually-operated electrical fire alarm system and an automatic fire alarm system and a control room, at the maintenance, with a communication hooter system.
Static Water Storage Tank proposed for the purpose of fire fighting
Factory design provides adequate access for local fire brigade in case of emergencies
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Environmental Management System
Sam Global Chemical India Private Limited wishes to be recognized by all stakeholders, including customers, employees, vendors, shareholders and the community at large, as a world-class company committed to high standards of environmental management, and to provide to their employees, consultants and contractors a safe and healthy environment, free of occupational hazard and illness.
General procedures and practices followed in operation, maintenance and quality control are as the exacting standards of today’s industrial regime. In addition, the plant will be commended for its commitment and realization of zero/zero incidents
Implementation of Environmental Management System includes:
1. Management Commitment
2. Environmental Review
3. Implementation of Environmental Management System through Environmental Management Cell.
4. Setting Environmental Policy and objectives
5. Following Environmental Policy and upgrade the objectives after attaining the targets.
6. Environmental Management Program
7. Periodical Environment Management reviews to be conducted and records to be maintained.
Management Commitment
The Top management should establish an environmental policy and review it for continual improvement of the EMS. Documented Environmental objectives and targets should be available and processes / activities to implement and achieve the targets should also be in place.
Environmental Review
A study called the “Initial Environmental Review” is initially conducted to identify the various activities which could have a beneficial or adverse impact on the environment and those aspects which are significant need to have programs in place to address them. Regulatory compliance is also an essential part of an EMS. Monitoring and records of compliance need to be maintained and the status of the EMS needs be periodically reviewed.
Environmental Management Cell
An environmental management cell (EMC) will be responsible for management of environment- related activities in the project site. This cell will be responsible for regular environmental quality monitoring and Liaison with regulatory bodies like TNPCB.
Rain Water Harvesting
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The management will be established provision for rainwater Harvest. This process is contributed to ground water level. An adequate area is provided for infiltration of rainwater into the earth. It is helpful to raise the ground water level in the surroundings. This is put into effect through a series of swales and micro grading of the landscape levels that guide the water towards the rainwater harvesting pits. These pits are located in low-lying areas to receive the run-off and allow the water to percolate through the substrate. The purpose is to allow the rainwater to replenish the groundwater supply within the site. A series of rainwater pits are located throughout the site at strategic intervals, to allow greater penetration of rainfall over a wider area. In the event of saturation, whereby the water does not percolate, there is an overflow facility that takes the water out of the site through pipelines that connect to the storm water system Green Belt Development Sam Global Chemical India Private Limited will be made detailed plan for maintaining greenery in and around its plant. Accordingly, native plant species and fast growing trees are being planned every year under guidance of horticulture consultant. The treated (trade & sewage) water utilized for green belt development. The quality of treated water from effluent treatment plant, which is well within the standard specified by the TNPCB for inland water disposal norms.
Storm Water Management
The storm water from the buildings are utilized for gardening purposes. 6.3 Greenbelt
The total site area is 1.17Acres (4735 Sq.mt). The proposed greenbelt area is 0.3869Acres 1562Sq.mt, 33%).
6.4Social Infrastructure
SIPCOT Industrial Area, Tamil Nadu.
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6.5Connectivity The project site is located in Mambakkam village, Sriperumbudur SIPCOT Tamil Nadu and the connectivity is,
Nearest Highway NH-4 Chennai Bangalore highway Nearest State Highway NH4 nearby plant - < 2 km Nearest Railway Station Tambaram – 22.7 Km Nearest Airport Chennai Airport: 30 Km Nearest seaport Chennai, 55 Km, Nearest major city Chennai, 43 Km,
The connectivity of the project site and all the required infrastructures availability in the SIPCOT industrial area are the major advantage for the project.
6.6 Drinking Water Management Drinking water facility will be arranged in the premise for the personnel working in the site.
6.7 Sewerage system The quantity and quality of wastewater in the plant will be controlled by following measures:
Sewage water will be collected from the plant and treated using STP and used for the gardening at the site.
6.8Industrial waste management a. Water Environment: i. Sources: Process water Cooling tower blow down ii. Mitigative measures: 1. Effluents from the plant will be stored and neutralized in a collection tank and then sent to Effluent Treatment Plant. 2. Domestic water will be collected from the plant and treated using STP and used for the gardening at the site. 3. The wastewater from process andcooling tower blow downwill be treated in ETP and reusedfor cooling tower make-up and gardening purpose. 4. Control of water taps, washings, leakages from pump glands and flanged joints. 5. Overflow of vessels is strictly avoided 6. Floor cleaning with water will be replaced with dry cleaning. b. Solid & Hazardous waste:
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i. Sources: Used oil/Spent solvent Off specification products Discarded containers (Ex. Barrels, Carboys & liners)
ii. Mitigative measures:
1. Used oil shall be collected in leak proof containers & disposed to CPCB/ TNPCB registered authorized recyclers. 2. Off specification products will be stored in a secured manner and handed over to TNPCB authorized incinerator. 3. Discarded containers will be stored in a secured manner and handed over to TNPCBAuthorized recycler after washing.
6.9Solid waste management Solid wastes generated will be stored and disposed as detailed in the Chapter 3.9, Table 3.6.
6.10 Power Requirements and Supply/ Source The power requirement will be400 KW sourced from TNEB. The power requirement and back-updetails are provided in the following Table 6.2.
Table 6.2 Power Requirement and Back-Up Details Details Capacity Source Power Requirement (KW) 250 TNEB Back-up (KVA) 1*125 DG set HP/BPCL/ HSD 2000 LIT/MONTH
7 REHABILITATION AND RESETTLEMENT(R&R) PLAN 7.1Policy to be adopted (Central/ State) Not applicable as proposed project is within the SIPCOT industrial area.
8 PROJECT SCHEDULE AND COST ESTIMATE
8.1Likely date of start of construction and likely date of completion
Propose site civil construction shall be started in May -2017 and shall be completed in 4 months.
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8.2 Estimated project cost
Estimated project cost is INR 4 Crores
9 ANALYSIS OF PROPOSAL
9.1Financial and social benefits
Financial: Projected Annual Turnover: INR 9 Cr Anticipated Annual Profit: INR 0.5 Cr
Social Benefit: Employment will be provided to local community as per the requirement.
CSR benefit to local community: Promotion of education and possible infrastructure development in nearby villages will be undertaken possibly.
Green belt benefits to the environment: Plantation will be done around factory site, village/schools etc.
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10 CONCLUSION As the proposed project is coming up in the designated industrial area (SIPCOT), there will not be any change in land use. The treated water is reused for gardening and cooling tower requirements. The marginal impacts due to the proposed project will be fully mitigated by proper Environment Management Plans (EMP).
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