Solid Polymer Aluminum Capacitor Press-Fit Axial/Radial
Conductive Polymer
Snap-In SMD Portfolio
Conductive Polymer Radial / Single Ended Radial Screw Terminal
Varistor SMD
Relay Electrolytic Product Electrolytic
2
© KEMET Electronics. All Rights Reserv ed. Solid Polymer Aluminum Capacitors
Industries Applications Features & Benefits
• Consumer • Automotive • Leaded and surface • Telecommunications • Computer mount form factor • Computer • Telecom • High ripple current • Industrial • Industrial • Longer life • Medical • Gaming • Stable characteristics • Automotive • Ultra low impedance • Halogen-Free
Capacitance Voltage Temperature Life
Up to 2700μF Up to 250V -55⁰C to 125⁰C Up to 5000h 3 Solid Polymer Aluminum Applications
DC with AC Ripple
Automotive: ADAS, Infotainment, Power Steering, Body Control Module, Adaptive Headlights, Back-up Camera, Airbag, Keyless Entry, Instrument Cluster, USB Charger, Onboard Charger, Traction Inverter, Power Train (TCU, ECU, Fan Control, Pump Control, DC/DC Converter), LED Driver
Computer: Server, PC, Notebook, Charger, Embedded Systems, Bitcoin
Telecom: 5G, Base Station Antenna, Infrastructure Switching Gear
Industrial: Security Cameras, Programming Controls, Power Supplies, Switch Power Supplies, Industrial Control systems, Lighting, LED Backlight Monitor
Gaming: Xbox, PlayStation, Nintendo, Slot Machines, Pachinko
4 Aluminum Block Diagram “Wet” vs Polymer
Aluminum Electrolytic Solid Polymer Aluminum
Separator Separator Paper Paper
Anode Foil Oxide Anode Foil Oxide Layer Layer
Cathode Foil Cathode Foil Conductive Solid Oxide Layer Wet Electrolyte Oxide Layer Polymer
(PEDOT) 5 A75 & A76 Construction
Detailed Cross Section
Lead Rubber Seal
Aluminum Can Terminal Tab
Terminal Tabs Margin
Aluminum Can
Rubber Seal
Paper Spacer with Solid Lead (+) Polymer Electrolyte (First Layer)
Anode Aluminum Foil, Etched, Covered with Aluminum Oxide Paper Spacer with Solid (Second Layer) Polymer Electrolyte Cathode Aluminum (Third Layer) Foil, Etched Lead (-) (Fourth Layer) 6 Why Choose Polymers?
➢ Less heat generated during operations compared to standard Electrolytic Capacitors (Wet Caps)
➢ Highly conductive polymer cathode system
➢ Lower ESR & higher ripple capability
➢ Greater stability & longer life
➢ No electrolyte leakage leading to circuit board contamination
➢ No ignition
7 Advantages of Polymers
Limited space and height
Stable capacitance and energy
Long lifetime at high temperatures
High safety and reliability needed
No wet electrolyte to
dry up 8 Advantages of Polymer
Capacitor Life [H] - 50,000 100,000 150,000 200,000 105 100 T0−Tamb L =L × 2 10
C] calc. opr
° 95 90 To−Tamb 85 L = L × 10 20 80 calc. opr
75 Temperature [ Temperature 70 65
Aluminum Electrolytic Solid Polymer Aluminum
For the same 20°C decrease, the life expectancy of an aluminium electrolytic increases by a factor of 4, while an aluminium polymer capacitor increases by a factor of 10* 9 * Theoretical Life Calculation up to 105°C for A750 / A755 / A758 / A765 / A767 Advantages of Polymer
254Ω
233mΩ
Not only does the Aluminum Polymer have much lower ESR than the Aluminum Electrolytic, but
also it’s variation over temperature is three orders of magnitude smaller. 10 Advantages of Polymer
Stable ESR values across Frequency 100
10
1 ESR
0.1
0.01 0 10K 100K 1M 10M Frequency (Hz)
Aluminum Electrolytic Conductive Polymer Electrolytic
In most instances, the Conductive Polymer Z and ESR are an order of magnitude lower than the traditional Aluminum Electrolytic. 11 Advantages of Polymer
Allowable Ripple Current (100kHz 105°C)
4
3.5
3
2.5
2
1.5
Ripple Current Current Ripple (Arms) 1
0.5
0 33µF/16V 47µF/16V 100µF/10V 220µF/10V
Aluminum Electrolytic Conductive Polymer Electrolytic
Due to the lower ESR of the Conductive Polymer, Polymer capacitors are capable of withstanding significantly higher ripple current than traditional Aluminum Electrolytic capacitors. 12 Product Series & Offerings
A750 A755 A758 A759 47 – 2200 µF 47 – 1500 µF 10 – 1200 µF 2.2 – 2200 µF 2.5 – 63 VDC 2.5 – 25VDC 2.5 – 25 VDC 6.3 – 250 VDC Highest Voltage on the Market! -55°C to 105°C -55°C to 105°C -55°C to 105°C -55°C to 125°C 2,000 hours 5,000 hours 5,000 hours 2,000 hours Through Hole Through Hole Through Hole Through Hole Low Impedance Low Impedance Miniature Low Impedance High Ripple Current High Ripple Current Low Impedance High Voltage RoHS Compliant Long Life High Ripple Current High Ripple Current RoHS Compliant Long Life High Temperature RoHS Compliant RoHS Compliant Single Ended Polymer on the web
A765 A767 A766 A768 10 – 2700 µF 18 – 220 µF 10 – 560 µF 18 – 1000 µF 2.5 – 25 VDC 35 – 100 VDC 4 – 25 VDC 16 – 80 VDC High Temperature Series -55°C to 105°C -55°C to 105°C -55°C to 105°C -55°C to 125°C 2,000 hours 2,000 hours 5,000 hours 2,000 hours Surface Mount Surface Mount Surface Mount Surface Mount Miniature Ultra Low Impedance Low Impedance Low Impedance Ultra Low Impedance High Ripple Current High Ripple Current High Ripple Current High Ripple Current High Voltage Long Life High Voltage SMD Polymers on the web RoHS Compliant RoHS Compliant RoHS Compliant High Temperature 13 RoHS Compliant How to Read a Polymer Part Number
Example: A750EK567M0EAAE020
A 750 EK 567 M 0E AA E 020 Rated Capacitor Electrical Series Size Code Capacitance Code (pF) Tolerance Voltage Packaging ESR Class Parameters (VDC) A = Aluminum Radial Conductive See Dimension First two digits represent M = ±20% 2.5 = 0E See Ordering E = Standard/ESR Last 3 digits Polymer Solid Table significant figures for capacitance 4 = 0G Options Table S = Automotive represent significant Capacitor values. Last digit specifies the 6.3 = 0J figures for ESR 105°C number of zeros to be added. 10 = 1A AEC-Q200 values. 2000 Hour 16 = 1C available on (mΩ) 25 = 1E ≥ 25 V 35 = 1V 50 = 1H 63 = 1J
14 Comparison of Aluminum Capacitors
Cathode Frequency Temperature Temperature Ripple Leakage High Reliability Price Life AEC-Q200 System Characteristics Range Characteristics Current Current Applications
Traditional Electrolytic
Solid Polymer Aluminum
Hybrid Aluminum
Low Fair Good Best
©KEMET Corporation. All Rights Reserv ed. 15 What is Next?
• AEC-Q200 Qualification • Solids • Available on A768 series ≤63V • Available on request (≥25V) by PN • More series to be targeted • Hybrids • All series • Anti-Vibration • Under planning (CY20 / 2nd half) • SMD and Radial Hybrids • Target CY20 / 2nd half
KEMET Confidential 16 © KEMET Electronics. All Rights Reserv ed. Thank you!
Please submit additional questions at: https://go.kemet.com/contact-us
Austin Finley Associate Technical Product Manager KEMET Electronics Corporation [email protected] 2835 KEMET Way Simpsonville, SC 29681