Aqalevel3technicallevelengineering:Powernetwork/Mechatronic/Designengineering

Aqalevel3technicallevelengineering:Powernetwork/Mechatronic/Designengineering

LessonPlan

AQALevel3TechnicalLevelEngineering:PowerNetwork/Mechatronic/DesignEngineering

UnitNumber:2

UnitName:MechanicalSystems

AssessmentorPerformanceOutcome:InternalAssessment

TutorName:

Groupor
Cohort
WeekNo. / 16
Date
GuidanceNotes:
Thisisthefirstlessoninanactivitythatspans6hours,involvingtheassemblyofasmallmotor.Asaprecursortotheassembly,learnersneedtoplanthebuildandcarryoutariskassessment;followingtheassembly,theytestthebuiltproduct.
Length–1hour
LinkstootherAssessmentorPerformanceOutcomes:DirectlinktoP7;supportsP11andP9

LessonObjective

Alllearnersmustbeabletoidentifythematerialstouseandthecorrectsequenceofoperationstoassembleamechanicalsystemfromaworkingdrawing

Mostlearnersshouldbeabletoidentifythetoolstousetoassembleamechanicalsystem

Somelearnerscouldbeabletoselectappropriatequalityprocessestouse

Activities

Starter/Engagementactivity:Shortfilmclipoftheindustrialassemblyofmotorsforaspecificnamedproductonaproductionline,toreinforcethecontext.(5minutes)

Group-activity:brainstormofthemethodsofassemblingmechanicalcomponentsusedforthistypeofproduct(aligning,precisionmeasuringetc.).(5minutes)

Teacher-led:overviewofwhatisrequiredtoplanproduction(basedontheapproachoffacilitatingassemblybyacompetentthirdparty):selectionandsafeuseofmaterials,processesandtools.Presentationofanexampleproductionplanforamechanicalpump.(10minutes)

Pairedwork:Distributetheworkingdrawingsofthemotor.Pairsmustidentifythematerialsrequired,theprocessesrequiredtoassemblethemotorandthesequenceofassembly,writingtheseintoaprovidedtable.(15minutes)

Individualwork:Addingthetoolsrequiredtotheproductionplan.Accesstoreferencematerialsmaybeneededtosupportsomestudents.(15minutes)

Plenary:peerassessment.Selectedlearnerspresentindividualaspectsoftheirproductionplan(egthesequenceofoperations;orthetoolstousewith
certainsteps;orthequalityprocessesetc).Peersidentifythegoodfeaturesandanyareasfor
subsequentimprovement.(10minutes)
SynopticAssessment
LinkstotheEngineeringDesignunitduetotheuseandinterpretationofaworkingdrawing
Supportsunderstandingofengineeringproductionplanning,qualitycontrolandqualityassuranceandperformingmanufacturingprocessesintheProductionandManufacturingunit / StretchandChallengeactivities?
Thesequenceofactivitiesintheproductionplancouldbeextendedtoincludethesubsequenttestingoftheassembledproduct.
Theproductionplancouldalsoincludethequalityprocessesandcheckstobecarriedout.
TransferableSkillsand/orSoftSkills
Thislessonincludesbothpairedandgroupactivities,supportingthedevelopmentofteamworking / EnglishandMaths
TheproductionplanningcouldsupporttheMathematicsforEngineersunit,throughthespecificationofcommonmeasuressuchasmaterialandcomponentsizesintheproductionplan.
ThestretchqualitycontrolactivitycouldsupporttheMathematicsforEngineersunit,throughspecifyingtheuseofstatisticalmethodsorgraphsforthequalitycontrolactivities.
Assessment
Thisactivitywillbepeerassessedintheplenary.Theproductionplancouldalsobeassessedbytheteacher,toprovidedetailedfeedback / Meaningfulemployerengagement
Introductoryfilmclipsupportsthedemonstrationof
thecontext.Thisactivitycouldalsobelinkedtoavisittoalocalemployer,ortheproductassembledcould
evenbeobtainedfromalocalemployer.